Catalog 83 - Metrology Systems

Precision, Quality, Innovation

Metrology Systems

Vision Measurement Systems

Video Inspection

Optical Comparators

Custom Solutions

Software

Catalog 83

Precision, Quality, Innovation

Vision Measurement Systems

Vision-based measurement systems combine high-resolution images, powerful intuitive software, and precision mechanical platforms to deliver superb accuracy and repeatable measurement results for a wide range of precision measurement applications. • MVR300..............................................................................08 • AVR200/300........................................................................10 • AVR400...............................................................................12 • AVX550...............................................................................14 • HDV250...............................................................................16 • HDV400...............................................................................18 • HDV500...............................................................................20 • Custom Vision Solutions.....................................................24 • KMR-Mx200 Video Inspection.............................................30 • KMR 200 Video Inspection..................................................32 • KMR FOV 0.14 Video Inspection..........................................33 • KMR M3 Video Inspection...................................................34

For more than 145 years, the Starrett name has been associated with exceptional quality when it comes to optical, vision and multi- sensor metrology systems, force and material testing, laser measuring, granite tables, precision hand tools, gage blocks, saws and power tool accessories. These systems and products have been expertly crafted with the user in mind with a focus on accurate, reliable, and repeatable results that can be depended on for years to come. Starrett stands behind their commitment to excellence with expert technical assistance with all of our products in order to achieve maximum customer satisfaction.

OPTICAL COMPARATORS

Oprical comparators provide time tested, cost effective solutions for non-contact measurement. Optical comparators are used for an exceptionally wide range of dimensional measurement and inspection applications. • HB400.................................................................................40 • HD400.................................................................................42 • HF600.................................................................................44 • HF750.................................................................................46

This catalog has been updated for 2025 to feature the latest Starrett metrology solutions, their characteristics, and their applications.

SOFTWARE

Starrett offers multiple software and metrology readout solutions to meet the needs of quality departments, engineering, and manufacturers alike. • Mx100/Mx200 Software. ....................................................56 • M2 Software.......................................................................57 • M3 Software.......................................................................58

Metrology Systems

Starrett Kinemetric Engineering, Inc. is an A2LA Certified Company. See QR Code (right) to view scope of work and certificate.

Starrett Kinemetric Engineering, Inc. is an ISO9001:2015 Certified Company. See QR Code (right) to view certificate.

www.starrettmetrology.com

Factories Around The World

7 - Itu, São Paulo, Brazil

1 - Athol, Massachusetts, USA

2 - Laguna Hills, California USA

3 - Waite Park, Minnesota, USA

4 - Cleveland, Ohio, USA

5 - Mount Airy, NC, USA

6 - Columbus, Georgia USA

8 - Jedburgh, Scotland

9 - Suzhou, China

www.starrettmetrology.com

Precision Makes The Difference

Trust is in the name. Offering more than 5,000 products including precision tools, vision systems, force measurement systems, non-contact measurement systems, optical comparators, granite tables, band saw blades, band saw machines, hand tools and power tool accessories. Learn more: www.starrett.com

TRUSTED BY

Our broad range of metrology systems are ideal for use in QC labs, research, engineering, and manufacturing environments where small to large scale high-precision measurement is critical.

Many systems are available in either manual or CNC configurations.

The new Starrett W4900-1 Touchscreen Electronic Indicator combines innovation and versatility with unparalleled ease of use. Built for shop floors, quality labs, inspection areas and in-process applications, this highly capable IP67 indicator can also be used in OEM applications on custom build and design tools and machinery.

Vision Systems

(978) 249-3551 | Starrett.com

www.starrettmetrology.com

manual VISION METROLOGY SYSTEM mvr MVR300 The MVR Manual Vision Systems are ideal when quick measurements for quality control are needed. The systems are available with dedicated zoom optics or a quick-change bayonet lens mount which accepts interchangeable zoom optics or telecentric lenses for micron-level resolution. With a maximum field of view (FOV) of 1.1” (28mm), and seamlessley integrated stage motion, the MVR Series is capable of measuring parts with a length up to 12” (300mm) for the MVR 300. The operator interface is MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. MVR hardware features include a granite base for maximum stability, precision linear guides for smooth, accurate stage motion, and a motorized Z-axis with variable speed control.

Options • Dedicated or interchangeable 6.5:1 zoom lens • Quick-change bayonet lens mount for interchangeable zoom or telecentric optics • Auxiliary lenses for zoom optics: 0.5x and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • Manual quad light for 6.5:1 zoom

Features and specifications • Z travel: 8” (200mm) • Manual X-Y positioning via hand wheels • Motorized Z-axis positioning with variable speed control • MetLogix TM M3 metrology software • Video edge detection (VED) • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 20µin (0.5µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination • Granite base

MVR300 Optics Optical Parameters

MVR 6.5:1 Zoom Optics Interchangeable

Interchangeable Telecentric Optics

Dedicated

Optical magnification on CCD 0.3x Total magnification on monitor 10x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.7x to 4.5x 31x to 198x

0.47x to 3.0x 22.8x to 220x

16.4x

0.39" to 0.06" (10mm to 1.6mm) 0.32" to 0.05" (8.1mm to 1.3mm)

0.49 to 0.05" (12.6mm to 1.3mm) 0.41" to 0.04" (10.55 to 1.08mm)

Field of view width

1.1" (28mm)

0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm) 0.08" (2.1mm)

Field of view height

0.76" (19mm) 0.45" (11mm) 0.29" (7.4mm)

0.22" (5.6mm) 0.12" (3mm)

0.06" (1.5mm)

Working distance

4.3" (110mm)

4.3" (110mm) 4.3" (110mm)

4.3" (110mm)

4.3" (110mm) 4.3" (110mm) 3.47" (88mm)

3.47” 88mm 2/3" (5MP)

Camera CCD

2/3” (5MP)

1/1.8" (2MP)

Specifications

Operator Interface Feature

All-in-One PC with M3 DXF/FOV Software

MVR300

230lbs 113kg 450lbs 205kg

24" (60cm) color graphic touch-screen monitor and PC

x x x x x x x x x

Net Weight

Windows ® -based operating system

Wi-Fi network connectivity Video edge detection X-Y-Z measurements*

Shipping Weight

12" x 8" x 8" 300mm x 200mm x 200mm

X-Y-Z Travel*

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

X-Y Accuracy** Z Accuracy**

1.9μm + 5L/1000

CAD file import and export

2.5μm + 5L/1000 *Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.

Automatic comparison of measurements to CAD files**

Software developer

MetLogix ™

*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.

MVR Dimensions

Click the QR code link to view the MVR series

MVR300

www.starrettmetrology.com

AUTOMATIC VISION METROLOGY SYSTEM AVR AVR200 AND AVR300 The AVR CNC Automatic Vision Systems are ideal for repetitive measurements and automatic comparisons to CAD files. Systems are available with interchangeable telecentric or dedicated zoom lenses for micron-level resolution and accurate field-of-view (FOV) measurements. With a maximum FOV of 0.93” (24mm), the AVR series is capable of measuring parts with length up to 8” (200mm) or 12” (300mm) for the AVR 200 and 300, respectively. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.

Options • Dedicated 12:1 zoom or interchangeable 6.5:1 zoom • Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Programmable darkfield quadrant LED surface illumination for zoom optics • Optional touch probe capabiliy for multisensor measurement • Optional CNC rotary axis fixture • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • APT60 rotary indexing table (see page 25)

Features and specifications • Z travel: 8” (200mm) • Full CNC X-Y-Z positioning or motorized manual positioning using a pendant with joystick and trackball • MetLogix TM M3 metrology software • Video edge detection (VED) • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 4µin (0.1µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination • Granite base

AVR200/300 Optics Optical Parameters

Interchangeable Telecentric Optics

6.5:1 Zoom Optics

12:1 Zoom Optics

Optical magnification on CCD Total magnification on monitor

0.3x 10x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.47x to 3.0x 31x to 198x

0.58x - 7.0x 22.8x to 220x 0.49" to 0.05"

16.4x

1.1" (28mm) 0.94" (24mm) 4.3" (110mm)

0.67" (17mm) 0.56" (14mm) 4.3" (110mm)

0.41" (10.5mm) 0.35" (8.9mm) 4.3" (110mm)

0.33" (8.4mm) 0.28" (7.1mm) 4.3" (110mm)

0.16" (4.2mm) 0.14" (3.7mm) 4.3" (110mm)

0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)

0.39" to 0.06" (10mm to 1.6mm) 0.32" to 0.05" (8.1mm to 1.3mm)

(12.6mm

Field of view width

to 1.3mm)

0.41" to 0.04"

(10.55mm

Field of view height

TRUSTED BY

to 1.08mm)

Working distance

3.47" (88mm)

Camera CCD

2/3” (5MP) 2/3” (5MP) 2/3” (5MP)

2/3” (5MP) 2/3” (5MP) 2/3” (5MP) 1/1.8" (2MP)

2/3" (5MP)

Specifications

Operator Interface Feature

All-in-One PC with M3 DXF/FOV Software

AVR200 145lbs

AVR300 230lbs 113kg 450lbs

24" (60cm) color graphic touch-screen monitor and PC

x x x x x x x x x

Net Weight

90kg

Windows ® -based operating system

375lbs 170kg

Wi-Fi network connectivity Video edge detection X-Y-Z measurements*

Shipping Weight

205kg

8" x 4" x 8" 12" x 8" x 8" 200mm x 100mm x 200mm 300mm x 200mm x 200mm E2 = 1.9μm + 5L/1000 E2 = 1.9μm + 5L/1000 E1 = 2.5μm + 5L/1000 E1 = 2.5μm + 5L/1000

X-Y-Z Travel*

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

X-Y Accuracy** Z Accuracy**

CAD file import and export

Automatic comparison of measurements to CAD files**

*Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.

Software developer

MetLogix ™

*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.

AVR Dimensions

Click the QR code link to view the AVR series

AVR300

AVR200

AVR300

www.starrettmetrology.com

AUTOMATIC VISION METROLOGY SYSTEM AVR AVR400 The AVR400 CNC Vision System is an update to the existing AVR series of benchtop Vision systems. With a stage travel of 400mm x 300mm x 200mm (15.7” x 11.8” x 7.9”) in the XYZ axes, this is the largest benchtop platform to date from Starrett ® . Stage travel speed has also doubled from previous editions, with a travel speed capability of up to 120mm/sec. Coupled with existing CNC capabilites of the AVR line as well as the complete line of zoom and telecentric lens options, the AVR400 gives users the option to measure a broad range of part sizes, or larger runs of multiple parts, while simultaneously reducing inspection time. All without having to compromise accuracy. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.

NEW

Features and specifications • Full CNC XYZ positioning or motorized manual positioning using a pendant with joystick and track ball • MetLogix TM M3 software • Video edge detection (VED) • Pattern recognition capability for automated inspection • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 20µin (0.5µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination • Granite base

AVR400 Optics Optical Parameters

Interchangeable Telecentric Optics

6.5:1 Zoom Optics

12:1 Zoom Optics

Optical magnification on CCD 0.3x Total magnification on monitor 10x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.47x to 3.0x 31x to 198x

0.58x - 7.0x 22.8x to 220x

16.4x

1.1" (28mm) 0.94" (24mm) 4.3" (110mm)

0.67" (17mm) 0.56" (14mm) 4.3" (110mm)

0.41" (10.5mm) 0.35" (8.9mm) 4.3" (110mm)

0.33" (8.4mm) 0.28" (7.1mm) 4.3" (110mm)

0.16" (4.2mm) 0.14" (3.7mm) 4.3" (110mm)

0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)

Field of view width

0.39" to 0.06" (10mm to 1.6mm) 0.49” to 0.05” (12.6mm to 1.3mm)

Field of view height

0.32" to 0.05" (8.1mm to 1.3mm) 0.41” to 0.04” (10.55mm to 1.08mm)

Working distance

3.47" (88mm)

3.47” (88mm)

2/3” (5MP)

Camera CCD

1/1.8" (2MP)

2/3” (5MP)

Specifications

Operator Interface Feature

All-in-One PC with M3 DXF/FOV Software

AVR400 330lbs 150kg 900lbs 409kg

24" (60cm) color graphic touch-screen monitor and PC

x x x x x x x x x

Net Weight

Windows ® -based operating system

Wi-Fi network connectivity Video edge detection X-Y-Z measurements*

Shipping Weight

15.7" x 11.8" x 7.9" 400mm x 300mm x 200mm

X-Y-Z Travel*

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

X-Y Accuracy** Z Accuracy**

2.5μm + L/200

CAD file import and export

2.5μm + L/200 *Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.

Automatic comparison of measurements to CAD files**

Software developer

MetLogix ™

**Only available when equipped with M3 Digital Comparator module in FOV models.

AVR400 Dimensions

Click the QR code link to view the AVR400 series

AVR400

www.starrettmetrology.com

AUTOMATIC VISION METROLOGY SYSTEM LARGE FORMAT AVX AVX550 The AVX550 CNC Automatic Vision System offers a large format X-Y-Z travel: 22” x 16” x 10” (550mm x 400mm x 250mm). New to the AVX line is the option to configure dual camera inputs, allowing the user to seamlessly integrate both a telecentric lens for large field-of-view (FOV) measurements and a zoom lens for high-magnification measurements of small featurs in the same inspection routine without the need to stop to change lenses or re-calibrate. Ideal for use in QC labs, research, engineering, or manufacturing environments where large parts with many intricate features need inspection. AVX models use linear guide X-Y transport for ultra-smooth, high speed positioning and are driven by precision lead screws and servo motors. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.

Options • Choice of dual camera inputs • Dedicated 12:1 zoom lens

Features and specifications • Transports are driven by high-speed, low maintenance, precision mechanical linear bearings • Substantial granite base and bridge for superior machine stability and precision • MetLogix TM M3 metrology software • 24” touchscreen PC

• Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x , or 0.14x (fixed) • Programmable darkfield quadrant LED surface illumination for zoom optics • Optional touch probe capabiliy for multisensor measurement • Optional CNC rotary axis fixture • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • APT120 hoizontal rotary indexing table (see page 25)

• Video edge detection (VED) • LED surface ring illumination • LED transmitted illumination • LED coaxial illuminaton • Digital video color camera: 2/3" (5MP)

AVX550 Optics Optical Parameters

Fixed

Interchangeable Telecentric Optics

12:1 Zoom Optics

Optical magnification on CCD 0.14x Total magnification on monitor 4.7x

0.3x 10x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.58x - 7.0x 22.8x to 220x

16.4x

0.49" to 0.05" (12.6mm to 1.3mm) 0.41" to 0.04" (10.55mm to 1.08mm)

Field of view width

2.36" (60mm) 1.1" (28mm)

0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm) 0.08" (2.1mm)

Field of view height

2.0” (51mm)

0.94" (24mm) 0.56" (14mm) 0.35" (8.9mm) 0.28" (7.1mm) 0.14" (3.7mm) 0.07" (1.8mm)

Working distance

4.3" (110mm) 4.3" (110mm) 4.3" (110mm) 4.3" (110mm)

4.3" (110mm) 4.3" (110mm)

4.3" (110mm) 3.47" (88mm)

Camera CCD

2/3" (5MP)

Specifications

Operator Interface Feature

All-in-One PC with M3 DXF/FOV Software

AVX550 1450lbs 658kg 1850lbs 839kg

24" (60cm) color graphic touch-screen monitor and PC

x x x x x x x x x

Net Weight

Windows ® -based operating system

Wi-Fi network connectivity Video edge detection X-Y-Z measurements*

Shipping Weight

22” x 16” x 8” 550mm x 400mm x 200mm E2 = 2.5μm + 5L/1000

X-Y-Z Travel*

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

X-Y Accuracy** Z Accuracy**

CAD file import and export

E1 = 2.5μm + 5L/1000 *Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.

Automatic comparison of measurements to CAD files**

Software developer

MetLogix ™

**Only available when equipped with M3 Digital Comparator module in FOV models.

Avx550 Dimensions

Click the QR code link to view the AVX550 series

www.starrettmetrology.com

AVX550

D igital C omparator S ystem HDV HDV250

The Starrett HDV250 is a next-generation digital comparator designed to modernize traditional profile inspection while preserving the workflow operators trust. Built on the proven body and stage platform of Starrett legacy comparator systems, the HDV250 maintains familiar manual operation and crosshair-based measurement techniques — replacing projection optics and mirrors with advanced digital imaging technology. A high-resolution video camera and integrated LED ring surface illumination, derived from the HDV400 CNC series, deliver enhanced edge contrast and superior surface visibility. The system provides the same crisp silhouette view expected from a traditional optical comparator while enabling clear inspection of features that cannot be backlit. The HDV250 is engineered to be shop-floor ready and as durable as traditional projection systems. Optional clean air kits can also provide an additional barrier between the system’s internal components and the elements. With a compact footprint, reduced weight, and solid mechanical construction, it is well suited for real-world manufacturing environments.

NEW

By combining familiar operation with digital imaging, the HDV250 enables faster inspections, enhanced surface evaluation, and more consistent measurement results — all at a price point competitive with standard comparator systems.

Backed by over 140 years of Starrett metrology expertise, the HDV250 delivers inspection integrity and confidence for modern production environments.

Standard Features • High-resolution digital video camera

HDV250 Optics Optical Parameters

Interchangeable Telecentric Optics

6.5:1 Zoom Optics

Optical magnification on CCD 0.3x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.7x to 4.5x 22x to 139x

• Integrated LED ring light surface illumination • Digital crosshair for easy data point acquisition • MetLogix Mx200 digital readout (DRO) • Monitor-based image display • Manual stage motion via handwheels • Compact, floor-ready footprint • Durable construction for shop-floor environments • Competitive price point relative to standard comparators This Configuration Provides • Crisp profile contour viewing • Enhanced surface feature visibility • Consistent illumination across varied finishes • Continued compatibility with Starrett comparator stage accessories for seamless upgrades Unlike traditional projection systems that rely on lamps, mirrors, and screens, the HDV250 reduces optical alignment concerns while maintaining precision measurement capability. The proven stage platform remains compatible with existing Starrett comparator accessories, allowing current users to transition to digital imaging while preserving their established fixturing and tooling investments.

Total magnification on monitor

10x

16.4x

Field of view width Field of view height Working distance

1.1" (28mm) 0.94" (24mm) 4.3" (110mm)

0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm)

0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)

0.47” to 0.74” (12mm to 18.8mm) 0.4” to 0.62” (10.1mm to 15.7mm)

0.56" (14mm) 0.35" (8.9mm)

0.28" (7.1mm) 0.14" (3.7mm)

4.3" (110mm)

3.47” (88mm)

Camera CCD

2/3" (5MP)

Category

Specifications

Measurement Range (Stage Travel) X-axis

250 mm (10")

Y-axis

100 mm (4")

Z-axis (focus range) Stage Dimensions X-axis

50 mm (2")

480 mm (18.9")

Z-axis

120 mm (4.7")

Motion Control

Manual X-Y positioning via precision handwheels

Scale Resolution X & Y Resolution

Enclosed glass linear encoders

1 µm (0.00005")

Stage Load Capacity *Pending final confirmation

55 lb (25 kg)*

HDV250 Dimensions

37.3" 948

9" 228

Click the QR code link to view the HDV250 series

19.1" 486

23.9" 608

26.7" 678

www.starrettmetrology.com

ADV250

HORIZONTAL DIGITAL VIDEO COMPARATOR HDV HDV400 The HDV Horizontal Digital Video Comparators combine the best features of a horizontal Optical Comparator and a Vision metrology system. The HDV is configured like a traditional horizontal comparator. The workstage is the same as the Starrett field-proven compartors. The heart of the HDV system centers on a uniquely patented designed interchangeable lens mounting system coupled to a hi-resolution 5 mega-pixel digital video camera. The system is available with a choice of six telecentric lenses for micron- level resolution and optical distortion as low as 0.001% for accurate field-of-view (FOV) measurements. With MetLogix TM M3 software, DXF CAD files can be imported and 2D Go/No-Go digital overlays can be developed directly from the CAD files. Video edge detection (VED) allows real-time interaction of the imported file with the video image of the part being inspected. Productivity, speed, and accuracy are all enhanced. Systems are available in maunual or CNC control.

Options • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Interchangeable 6.5:1 zoom optics • Optional CNC controls • Optional swing away lamp house • Available Clean Air Kit • MetLogix TM M3 software with DXF/FOV, Profile Fitting, Spur Gear, and Thread Measurement Modules • 22” or 31” purpose built cabinet stands • APT60 rotary indexing table (see page 25) • Extensive line of calibration standards, work holding devices, and accessories

Features and specifications • Steel and aluminium construction with hard anodized stage tooling plate and riser • 21.3” x 5.1”(540mm x 130mm) workstage • 110lbs (50kg) maximum load capacity • 2” (50mm) of focus travel • Manual X-Y and focus positioning via hand wheels or CNC with joystick and trackball positioning • Heidenhain glass scales for 20µin (0.5µm) X and Y resolution • LED Illumination for surface and profile lighting • 5 mega-pixel color video camera (2448 x 2058 pixels) • Software and part image displayed on 24” (60cm) touch-screen color monitor (1920 x 1080 pixels)

HDV400 Optics Optical Parameters

Interchangeable Telecentric Optics

6.5:1 Zoom Optics

Optical magnification on CCD 0.3x

0.5x

0.8x 27x

1.0x 33x

2.0x 69x

4.0x 137x

0.7x to 4.5x 22x to 139x

Total magnification on monitor

10x

16.4x

Field of view width Field of view height Working distance

1.1" (28mm) 0.94" (24mm) 4.3" (110mm)

0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm)

0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)

0.47” to 0.74” (12mm to 18.8mm) 0.4” to 0.62” (10.1mm to 15.7mm)

0.56" (14mm) 0.35" (8.9mm)

0.28" (7.1mm) 0.14" (3.7mm)

4.3" (110mm)

3.47” (88mm)

TRUSTED BY

Camera CCD

2/3" (5MP)

Specifications

Operator Interface Feature

All-in-One PC with M3 DXF/FOV Software

HDV400

230lbs 105kg 440lbs 200kg

24" (60cm) color graphic touch-screen monitor and PC

x x x x x x x x x

Net Weight

Windows ® -based operating system

Wi-Fi network connectivity Video edge detection X-Y-Z measurements*

Shipping Weight

16” x 6” 400mm x 150mm E2 = 3.0μm + L/33

X-Y-Z Travel*

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

X-Y Accuracy**

CAD file import and export

Automatic comparison of measurements to CAD files**

Software developer

MetLogix ™

*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.

HDV Dimensions

Click the QR code link to view the HDV series

HDV

www.starrettmetrology.com

HORIZONTAL DIGITAL VIDEO COMPARATOR HDV HDV500 FLOOR STANDING The HDV500 CNC Digital Video Comparator offers the best features of a large, floor standing, horizontal Optical Comparator and a Vision metrology system. The HDV500 has a long 20” x 8” (500mm x 200mm) X-Y stage and heavy-duty steel construction. The workstage is the same as the popular HF600 and HF750. The heart of the HDV system centers on a uniquely designed interchangeable lens mounting system (patent pending) to a hi-resolution 5 mega-pixel digital video camera. The HDV500 is available with a choice of three telecentric lens options for micron-level resolution and accuracte field-of-view (FOV) measurements. With MetLogix TM M3 Metrology software, DXF CAD files can be imported and 2D Go/No-Go digital overlays can be developed directly from the CAD files. Video edge detection (VED) allows real-time interaction of the imported file with the video image of the part being inspected. Productivity, speed, and accuracy are all enhanced.

Options • 3 interchangeable telecentric lenses including 0.11x, 0.16x, and 0.24x • MetLogix TM Profile Fitting, Thread Measurement, Insulation, and Spur Gear modules • Extensive line of accessories, work holding devices, and calibration standards • Available Clean Air Kit • APT60, 120, or 200 rotary indexing table (see page 25)

Features and specifications • Steel construction with nickel plated stage tooling plate • 21.3” x 5.1” (540mm x 130mm) workstage top plate • CNC controls • 330lb (150kg) maximum load capacity • 3” (75mm) of focus travel • Helix angle adjustment with ±15° Vernier scale • X-Y and focus positioning via joystick and trackball • Heidenhain glass scales for 20µin (0.5µm) X and Y resolution

Operator Interface Feature

HDV500 Optics Optical Parameters

• LED illumination for surface lighting • LED illumination for profile lighting • 5 mega-pixel black and white digital video camera (2448 pixels x 2058) pixels • Floor standing model

All-in-One PC with M3 DXF/FOV Software

Interchangeable Telecentric Optics

Optical magnification on CCD

0.11x

0.16x

0.24x 14.7x

42” (1070cm) color graphics monitor and PC (installed in main housing)

Total magnification on 42” monitor** 6.5x

9.3x

Field of view width Field of view height Working distance

3.0” (76.5mm) 2.1” (53.8mm) 1.3” (34.7mm)

2.5” (64mm) 9.0” (228mm)

1.7” (45mm) 1.1” (29mm) 6.3” (159mm) 6.0” (150mm)

Integrated motion control unit

x x x x x x x x

Windows ® -based operating system (1080 pixels)

Wi-Fi netwoek connectivity X-Y-Q (angle) measurements*

**Note that screen magnification is variable based upon setting in M3 software

2D geometric constructs plus height

FOV measurements integrated with X-Y stage motion

Specifications Net Weight Shipping Weight X-Y-Z Travel* X-Y Accuracy**

CAD file import and export

1330lbs (600kg) 1700lbs (770kg)

Automatic comparison of measurements to CAD files**

Software developer

MetLogix ™

20” x 8” (500mm x 200mm)

*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.

E2 = 3.0μm + L/33

HDV500 Dimensions

Click the QR code link to view the HDV500 series

HDV500

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Custom engineered solutions custom vision systems FROM PROBLEM, TO INNOVATION, TO SOLUTION

Addressing the special measurement and inspection requirements that go beyond the scope of standard metrology equipment, Starrett’s Custom Solutions division is capabile of designing and building inspection systems to address a multitude of challenging requriements including: • Travel requiremets • Fixturing requirements • Environmental conditions

• Unique optics or imaging requirements • Customization of in-line Starrett products

• Full customization products • Precision motion platforms

Starrett stands out from other Optical and Vision measurement system providers through our willingness to work directly with customers to deisgn and manufacture custom tools for applications where standard products cannot perfrom. Whatever it takes, we will work with the customer to configure a system which meets the unique measurement requirements. Typical reasons for consultation with the Custom Solutions division include when unique stage travel requirements or fixturing solutions are required, when there are special environmental requirements at a facility which rule out standard metrology equipment, and when there are optical and imaging requirements that are not covered by standard Optical and VIsion system cameras and lenses. Starrett will approach designing and developing a new custom solution from one of three directions: customization of a standard product, fully custom solutions, and precision motion platforms, depending on the unique needs of the customer. Industries that Starrett has served through custom solutions innovation include the medical device, aerospace, automotive, food packaging, hi-technology, plastics, energy, as well as NASA and other governmental and defense-related agencies.

• Opposite top left : Starrett Vision system, customized with with workstation to isolate system and PC from vibrations • Opposite bottom left : Custom laser ablation system built on Starrett Vision system platform • Opposite bottom right: precision multi-axis motion platform for battery inspection • Top right: Starrett Vision system customized with multi-lens high magnification turrett • Bottom Left: precision motion platform designed to work in conjunction wth inspection microscope

Have a special measurement requirement? Let our application engineering team assist with a solution. Please contact us with your requirements. www.starrettmetrology.com/customsolutions | (949) 348-1213

Click the QR code link to view Custom Solutions

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Accessories

apt rotary stages: apt 60, 120, 200 Starrett Vision systems now have three rotary options - the APT 60, 120, and 200. These stages provide numerous benefits including increased radial load stability and moment load rating. In addition, the rotary stages are ideal for positioning small cylindrical parts such as shafts, cutting tools, and threaded parts. APT rotary stages provide the capability of mounting the indexers in a horizontal or vertical part view orientation.

apt 120 Features • Available on the HDV500 system • Provides significantly increased moment load rating of 10.8lbft (14.7Nm) • Includes an axial load rating of 33.7lbs (150N) • Includes a 3.82” (97mm) diameter circular face • Minimized runout (wobble) and radial runout of 10 microns • Operates at a maximum speed of 300 rpm • Includes the option for a 90 degree mounting bracket

apt 200 Features • Available on the HDV500 system • Provides significantly increased moment load rating of 40lbft (55.2Nm) • Includes an axial load rating of 67lbs (300N) • Includes a 7” (182mm) diameter circular face • Minimized runout (wobble) and radial runout of 10 microns • Operates at a maximum speed of 300 rpm • Includes the option for 90 degree mounting bracket

apt 60 Features • Available on all CNC AVR/HDV systems • Great for positioning small cylindrical parts (shafts, cutting tools, threaded parts) • Includes an axial load rating of 13lbs (57.8N) and a radial load rating of 4.4lbs (19.6N) • Includes a 2.25” (57mm) diameter circular face • Provides encoder resolution to 0.001 degrees • Includes options for 1” (25mm) collet set or a 1.57” (40mm) collet set • The 1” (25mm) collet set holds parts up to 5/8” (16mm) in diameter. • The 1.57” (40mm) collet set holds parts up to 1” (25mm) in diameter • Can be paired with a tailstock and live cen- ter for increased radial load stability • Includes option for 90 degree mounting bracket

Workstations

Purpose built cabinet stands

Touch probe kits and change racks

Vises

NIST Traceable Calibration Standards

Other options include • VED mag checkers • Clean air kits (HDV series) • Dust covers • Replacement stage glass • Software modules

APT60

APT120

APT 200

Rotational Accuracy

+5 arc minutes

+30 arc seconds +30 arc seconds

Load Capacity, Axial

13lbs (57.8N)

33.7lbs (150N)

67lbs (300N)

Face Diameter

2.25" (57mm)

3.82" (97mm)

7" (182mm)

Maximum Speed (RPM) 10

300

Part Holding Fixtures Part holding fixtures available through commerical partners or through Starrett

• Manual quad light (MVR series) • Auxiliary lenses (Zoom models) • Centers & Vees (HDV series) • Glass plate work holders (HDV series)

Runout (μm)

10 (100 with collet set) 10

Rotary Stage Weight

2.7 lbs (1.2 kg)

16lbs(7kg)

23lbs (10kg)

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Model

MVR300

AVR200

AVR300

AVR400

AVX550

HDV250

HDV400

HDV500

Bench-Top System

–

−

Floor-Standing System

−

Part View Orientation

Vertical

Horizontal

X-Y-Z Travel (in)

12" x 8" x 8"

8" x 4" x 8"

12" x 8" x 8"

15.7” x 11.8” x 7.9”

22" x 16" x 10"

10" x 4"

16” x 6”

20” x 8”

X-Y-Z Travel (mm)

300mm x 200mm x 200mm

200mm x 100mm x 200mm

300mm x 200mm x 200mm

400mm x 300mm x 200mm 550mm x 400mm x 250mm 250mm x 100mm

400mm x 150mm

500mm x 200mm

Z Axis Measuring

Optional

Standard

2" (50mm) focus travel

2” (50mm) focus travel

3” (75mm) focus travel

CNC

−

Standard

−

Optional

Standard

X-Y Accuracy (μm)

E2 = 1.9μm + 5L/1000

E2 = 2.5μm + L/200

E2 = 2.5μm + 5L/1000

E2 = ± 3µm+L/33

E2 = 3.0μm+L/33

Z Accuracy (μm)

E1 = 2.5μm + 5L/1000

E1 = 2.5μm + L/200

E1 = 2.5μm + 5L/1000

−

–

Scale Resolution

20μin (0.5μm)

4μin (0.1μm)

50µin (1µm)

20μin (0.5μm)

Multi-Sensor Compatible

−

Yes

−

–

Base

Granite

Steel

Control System/Software

Mx200

Display

24" Touchscreen PC

21" Monitor

24" Touchscreen PC

42" Touchscreen PC

6.5:1 - 2LED

Zoom Optics - Standard

6.5:1 - 2LED

12:1 - 3LED

6.5:1 2LED

–

12:1 - 3LED

12:1 - 3LED 12:1 - 7LED

Zoom Optics - Optional

−

12:1 - 7LED

−

–

On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.

On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses. Optional- 0.14x fixed.

On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.

Choice of 0.11x, 0.16x, or 0.24x interchangeable telecentric lenses.

Telecentric Optics

Telecentric Optics - Optional

6LED

6LED 5MP color

Digital Video Camera

5MP color

5MP black and white

Surface Illumination

LED

Profile Illumination

LED

Coaxial Illumination - Optional

LED

−

Auxiliary Lenses - Optional

0.5x, 2.0x

0.5x, 1.5x, 2.0x

−

Rotary Fixture

−

Optional

−

Optional

Renishaw Touch Probe

−

Optional

−

Renishaw Touch Probe Change Rack

−

Optional

−

Dual Camera

−

Optional

−

Machine Pedestal and Point of Control Cart

−

Optional

−

Cabinet Stand

−

–

Optional

−

Workstation Base and extension

Optional

−

–

−

Part Fixturing

Optional

Dark Field Quadrant Illumination (LED only)

Optional

−

Video Pixel Calibration Standard

Optional

Calibration Standards

Optional

FOV, Linear and 2D Calibration Standards

Optional

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KMR-MX200 Video inspection system kmr-mx200 VERTICAL VIDEO INSPECTION SYSTEM New to Starrett, the KMR-Mx200 Video Inspection system is a unique platform which fills the gap for companies who want the speed and accuracy of a video-based platform but do not want or need a PC-based system. The KMR-MX200 is based upon the KMR-200 Vision system, with an 8” x 4” (200mm x 100mm) X-Y stage. The system utilizes a manual 6.5:1 zoom lens paired with a Metlogix TM Mx200 digital readout and a 14” (355mm) 1080P monitor in a stacked display, allowing end users to take video measurements without the need for a PC. The KMR-Mx200 is an ideal solution for medical, aerospace, defense industries, as well as any environment which requires a simple yet powerful measurement system which conforms to a wide range of security needs. Features and specifications • 14” (355mm) 1080P monitor paired with MetLogix TM Mx200 digital readout in stacked display • Precision 8” x 4” (200mm x 100mm) X-Y stage • Z travel: 5” (125mm) • 6.5:1 manual zoom lens • Scale resolution: 20 µin (0.5µm) • Built-in color restoration and image acquisition • Horizontal and vertical image flip capability • Digital zoom capability on monitor • Color-customizable digital cross hair for and features in readout • Screenshots can be collected and stored for use with built-in comparison tool

NEW

• SD card for image storage • Flexible reporting capabilities

• LED profile and ring light with manual control • USB mouse to interface with camera software

Operator Interface Feature

KMR-Mx200 Optics Optical Parameters

MetLogix TM Mx200

Manual 6.5:1 Zoom

Color graphic 1080P monitor

Optical magnification on CCD 0.7x to 4.5x Total magnification on monitor 25x to 155x Field of view width

Operating sytem Color graphics

MLX Android TM

x x

0.07" to 0.45" (1.78mm to 11.43mm) 0.04" to 0.25" (1.02mm to 6.60mm)

Touchscreen operation on digital readout

Field of view height Working distance

X-Y measurements x Point, line, angle, distance, radius, diameter measurement x JPEG image capture and exporting with camera software x Export to Excel, text file x SPC system connectivity x Software developer

3.47" (88mm)

Camera CCD X-Y Accuracy**

1/4" Array (2MP)

E2= ± 4µm + L/50 **As measured at high magnification using chrome on glass standards.

MetLogix ™

kmr-mx200 Dimensions

Click the QR code link to view the KMR-Mx200

KMR-Mx200

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