AC5000S Brochure 2024

CAT.AC5000SBROCHURE.8/24

Coated Turning Grades for Heat Resistant Alloys

AC5005S / AC5015S / AC5025S

Ready to Create New Standards

Coated grades for Exotic alloy turning

■ Application Range

AC5005S

AC5005S High Efficiency

Abrasion Resistance 1.5 x vs. conventional grades

For high efficiency machining AC5015S 1 st Recommendation

AC5015S First recommendation for difficult-to-cut material

AC520U （ AC5025S Conventional Grade ）

Abrasion Resistance

1.5 x

vs. conventional grades

AC5025S For Heavy Interrupted Cutting

AC510U （AC5015S Conventional Grade ）

AC5025S

For Heavy Interrupted Cutting

Fracture Resistance

1.5 x

High Precision

vs. conventional grades

AC1030U （ G Class ）

AC6040M （ M Class ）

Also compatible with other difficult-to-cut materials

Applicable Material:

Finishing Roughing Continuous Cut Light Interrupted Interrupted

■ AC5000S Features

PVD Coating Technology Absotech ®

AlTiSiN-based ultra-multilayer thin film structure with excellent heat resistance, excellent crater wear resistance and flank wear resistance. Newly developed tough carbide base material Maintains substrate hardness by introducing an innovative new sintering process. The process greatly improves toughness and has excellent boundary resistance, thus resulting in chipping resistance . AC5000S Conventional Product

Excellent Cutting Edge Quality

50µm

Newly developed heat-resistant cemented carbide base material

AC5005S

High efficiency with a newly developed base material. Excellent high-temperature hardness and high-temperature strength achieves excellent wear resistance and plastic deformation resistance during processing.

Deformation amount at high temperature 50 % Decrease vs. Conventional Method

Load

Excellent high temperature strength

(High temperature deformation evaluation 800 ℃）

Conventional Carbide Base Material

AC5005S

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)

Reduced wear with the newly developed heat-resistant cemented carbide base material PVD coating technology Absotech®

.0118

12 minutes

● AC5005S

.0079

●

Competitor A (S05 PVD)

■

AC5005S

● ● Abrasion Resistance vs. competitors

2 x

.0039

■

12 minutes

● ● ●

■ ■ ● ● ●

■ ■ ● ●

●

Processing Time (Minutes)

Competitor A

Part Material : Inconel 718 (44HRC) Insert : DNMG432 Cutting Conditions : v c = 330 SFM f = .0059 IPR a p = .0197” Wet

● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)

.0118

13 minutes

AC5005S

Competitor B (S05 PVD)

■

●

.0079

●

■

● ●

■ ●

AC5005S

.0039

■ ● ● ● ■ ■

13 minutes

Abrasion Resistance vs. competitors

1.5 X

■ ●

●

Competitor B

Processing Time (Minutes)

Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : v c = 165 f = .0098 IPR a p = .059” Wet

● AC5005S Tool life (V-T diagram (high speed))

Double life in high-speed machining

425 230 260 295 330 360 395

Competitor C (S05 PVD)

Tool Life vs. competitors

2 x

●

■

Competitor D (S05 PVD)

AC5005S

●

■

●

■ ■

5 7

Processing Time (Minutes)

Life Judgement Criteria：V B max= .0079”

Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : f = .0059 IPR a p = .0197” Wet

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S • Wear Resistance of AC5015S New PVD Coating Technology Absotech®Bronze Reduces Wear

0.020

Competitor's Product A (S10 PVD)

AC5015S

█

Part Material: Insert: Cutting Conditions:

Inconel 718 (44HRC) CNMG432 v c = 131 SFM f = 0.004 IPR, a p =0.060 in, Wet



0.016

0.012

Conventional Tool A

13 Minutes Machining

l 

0.008



█  

Wear Resistance Compared to Conventional 2 x

0.004

█ 

█

█ 

0 5 1015202530

Competitor's Product A

AC5015S

Cutting Time (min)

• Fracture Resistance of AC5015S Newly Developed Hard Base Material Suppresses Notch Wear

Hastelloy (22HRC) CNMG432 v c = 164 SFM f = 0.004 IPR, a p =0.060 in, Wet

Part Material: Insert: Cutting Conditions:

Fracture Resistance Compared to Conventional 1.5 x

10 Minutes Machining

13 Minutes Machining

AC5015S

Conventional Tool B

Competitor's Product B (S10 PVD)

Competitor's Product B

AC5015S

• Wear Resistance of AC5025S New PVD Coating Technology Absotech®Bronze Notch Wear

0.016

Competitor's Product C (S20 PVD)

█

Part Material: Insert: Cutting Conditions:

Inconel 718 (44HRC) CNMG432 v c = 131 SFM f =0.004 IPR, a p =0.060 in, Wet

AC5025S

Conventional Tool C



0.012

9 Minutes Machining

0.008



█



0.004



█ 

Wear Resistance Compared to Conventional 2.5 x

█ 

Competitor's Product C (S20 PVD)

AC5025S

Cutting Time (min)

• Fracture Resistance of AC5025S Newly Developed Hard Base Material Suppresses Boundary Defects

Hastelloy (22HRC) CNMG432 v c = 164 SFM f =0.004 IPR, a p =0.060 in, Wet

Part Material: Insert: Cutting Conditions:

Fracture Resistance Compared to Conventional 1.5 x

35 Minutes Machining

37 Minutes Machining

AC5025S

Conventional Tool D

Competitor's Product D (S20 PVD)

Competitor's Product D

AC5025S

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

Insert Availability - Negative Inserts

DNGG 55° Diamond/Negative Finishing Sumitomo Catalog Number — — DNGA431 DNGA 55° Diamond/Negative Chipbreaker Type ESU

CNGG 80° Diamond/Negative

Sumitomo Catalog Number

Chipbreaker Type

l .5000 .1875 .0156 .2031

CNGG430ESU lll .5000 .1875 .0039 .2031 CNGG430.5ESU lll .5000 .1875 .0078 .2031 CNGG431ESU lll .5000 .1875 .0156 .2031 CNGG432ESU lll .5000 .1875 .0313 .2031 CNGG430.5EEF lll .5000 .1875 .0078 .2031 CNGG431EEF lll .5000 .1875 .0156 .2031 CNGG432EEF ll .5000 .1875 .0313 .2031

ESU

Finishing

DNGG430.5ESU lll .5000 .1875 .0078 .2031 DNGG431ESU lll .5000 .1875 .0156 .2031 DNGG432ESU lll .5000 .1875 .0313 .2031 DNGG431EEF lll .5000 .1875 .0156 .2031 DNGG432EEF lll .5000 .1875 .0313 .2031 DNGG431EEG lll .5000 .1875 .0156 .2031 DNGG432EEG lll .5000 .1875 .0313 .2031 l .3750 .1875 .0313 .1500 DNMG430.5ESU lll .5000 .1875 .0078 .2031 DNMG431ESU lll .5000 .1875 .0156 .2031 DNMG432ESU lll .5000 .1875 .0313 .2031 DNMG433ESU ll .5000 .1875 .0469 .2031 DNMG441ESU  .5000 .2500 .0156 .2031 DNMG442ESU  .5000 .2500 .0313 .2031 DNMG331ESU DNMG332ESU l .3750 .1875 .0156 .1500 DNMG331EEF l .3750 .1875 .0156 .1500 DNMG332EEF lll .3750 .1875 .0313 .1500 DNMG333EEF  .3750 .1875 .0469 .1500 DNMG431EEF lll .5000 .1875 .0156 .2031 DNMG432EEF ll .5000 .1875 .0313 .2031 DNMG433EEF ll .5000 .1875 .0469 .2031 DNMG441EEF  .5000 .2500 .0156 .2031 DNMG442EEF  .5000 .2500 .0313 .2031 DNMG443EEF  .5000 .2500 .0469 .2031 DNMG431EEX ll .5000 .1875 .0156 .2031 DNMG432EEX lll .5000 .1875 .0313 .2031 DNMG433EEX ll .5000 .1875 .0469 .2031 DNMG441EEX  .5000 .2500 .0156 .2031 DNMG442EEX  .5000 .2500 .0313 .2031 DNMG443EEX  .5000 .2500 .0469 .2031 DNMG431EUP lll .5000 .1875 .0156 .2031 DNMG432EUP ll .5000 .1875 .0313 .2031 DNMG433EUP ll .5000 .1875 .0469 .2031 .3750 .1875 .0313 .1500 DNMG431EGU l .5000 .1875 .0156 .2031 DNMG432EGU lll .5000 .1875 .0313 .2031 DNMG433EGU  .5000 .1875 .0469 .2031 DNMG332EGU l DNMG332EEG ll .3750 .1875 .0313 .1500 DNMG333EEG  .3750 .1875 .0469 .1500 DNMG431EEG lll .5000 .1875 .0156 .2031 DNMG432EEG lll .5000 .1875 .0313 .2031 DNMG433EEG lll .5000 .1875 .0469 .2031 DNMG441EEG  .5000 .2500 .0156 .2031 DNMG442EEG l .5000 .2500 .0313 .2031 DNMG443EEG  .5000 .2500 .0469 .2031 DNMG432EMU ll .5000 .1875 .0313 .2031 DNMG433EMU lll .5000 .1875 .0469 .2031 DNMG434EMU  .5000 .1875 .0625 .2031 DNMG432EEM ll .5000 .1875 .0313 .2031 DNMG433EEM lll .5000 .1875 .0469 .2031 DNMG434EEM  .5000 .1875 .0625 .2031 DNMG442EEM  .5000 .2500 .0313 .2031 DNMG443EEM  .5000 .2500 .0469 .2031 DNMG432ENZ  .5000 .1875 .0313 .2031 DNMG433ENZ  .5000 .1875 .0469 .2031 SNMG432ESU ll .5000 .1875 .0313 .2031 SNMG431EEF ll .5000 .1875 .0156 .2031 SNMG432EEF ll .5000 .1875 .0313 .2031 SNMG431EEX ll .5000 .1875 .0156 .2031 SNMG432EEX lll .5000 .1875 .0313 .2031 SNMG433EEX lll .5000 .1875 .0469 .2031 SNMG543EEX ll .6250 .2500 .0469 .2500 SNMG643EEX l .7500 .2500 .0469 .3126 SNMG432EUP ll .5000 .1875 .0313 .2031 SNMG433EUP l .5000 .1875 .0469 .2031 SNMG431EGU l .5000 .1875 .0156 .2031 SNMG432EGU l .5000 .1875 .0313 .2031 SNMG433EGU ll .5000 .1875 .0469 .2031 SNMG431EEG l .5000 .1875 .0156 .2031 SNMG432EEG lll .5000 .1875 .0313 .2031 SNMG433EEG ll .5000 .1875 .0469 .2031 SNMG542EEG  .6250 .2500 .0313 .2500 SNMG543EEG l .6250 .2500 .0469 .2500 SNMG544EEG  .6250 .2500 .0625 .2500 SNMG643EEG lll .7500 .2500 .0469 .3126 SNMG644EEG l .7500 .2500 .0625 .3126

13°

EEF

13°

Finishing

EEF

Finishing Medium Cutting

20°

CNMG 80° Diamond/Negative Fine Finishing CNMA 80° Diamond/Negative — CNMA432 CNGP 80° Diamond/Negative — CNGP432 CNGP433

EEG

lll .5000 .1875 .0313 .2031 lll .5000 .1875 .0469 .2031

0 °

DNMG 55° Diamond/Negative

ESU

ll .5000 .1875 .0313 .2031

Finishing

CNMG431EFL  .5000 .1875 .0156 .2031 CNMG432EFL l .5000 .1875 .0313 .2031 CNMG430.5ESU lll .5000 .1875 .0078 .2031 CNMG431ESU lll .5000 .1875 .0156 .2031 CNMG432ESU lll .5000 .1875 .0313 .2031 CNMG433ESU lll .5000 .1875 .0469 .2031 CNMG331EEF l .3750 .1875 .0156 .1500 CNMG332EEF l .3750 .1875 .0313 .1500 CNMG431EEF lll .5000 .1875 .0156 .2031 CNMG432EEF lll .5000 .1875 .0313 .2031 CNMG433EEF lll .5000 .1875 .0469 .2031 CNMG431EEX lll .5000 .1875 .0156 .2031 CNMG432EEX lll .5000 .1875 .0313 .2031 CNMG433EEX ll .5000 .1875 .0469 .2031 CNMG543EEX lll .6250 .2500 .0469 .2500 CNMG643EEX lll .7500 .2500 .0469 .3126 CNMG431EUP lll .5000 .1875 .0156 .2031 CNMG432EUP lll .5000 .1875 .0313 .2031 CNMG433EUP lll .5000 .1875 .0469 .2031 CNMG431EGU lll .5000 .1875 .0156 .2031 CNMG432EGU lll .5000 .1875 .0313 .2031 CNMG433EGU lll .5000 .1875 .0469 .2031 CNMG332EEG l .3750 .1875 .0313 .1500 CNMG333EEG  .3750 .1875 .0469 .1500 CNMG431EEG lll .5000 .1875 .0156 .2031 CNMG432EEG lll .5000 .1875 .0313 .2031 CNMG433EEG lll .5000 .1875 .0469 .2031 CNMG542EEG ll .6250 .2500 .0313 .2500 CNMG543EEG lll .6250 .2500 .0469 .2500 CNMG544EEG  .6250 .2500 .0625 .2500 CNMG643EEG ll .7500 .2500 .0469 .3126 CNMG644EEG ll .7500 .2500 .0625 .3126 CNMG432EMU lll .5000 .1875 .0313 .2031 CNMG433EMU ll .5000 .1875 .0469 .2031 CNMG434EMU l .5000 .1875 .0625 .2031 CNMG542EMU ll .6250 .2500 .0313 .2500 CNMG543EMU lll .6250 .2500 .0469 .2500 CNMG544EMU l .6250 .2500 .0625 .2500 CNMG642EMU l .7500 .2500 .0313 .3126 CNMG643EMU ll .7500 .2500 .0469 .3126 CNMG644EMU lll .7500 .2500 .0625 .3126 CNMG646EMU  .7500 .2500 .0938 .3126 CNMG866EMU  1.000 .3750 .0938 .3622 CNMG432EEM lll .5000 .1875 .0313 .2031 CNMG433EEM lll .5000 .1875 .0469 .2031 CNMG434EEM ll .5000 .1875 .0625 .2031 CNMG542EEM  .6250 .2500 .0313 .2500 CNMG543EEM ll .6250 .2500 .0469 .2500 CNMG544EEM ll .6250 .2500 .0625 .2500 CNMG643EEM lll .7500 .2500 .0469 .3126 CNMG644EEM ll .7500 .2500 .0625 .3126 CNMG646EEM  .7500 .2500 .0938 .3126 CNMG866EEM l 1.00 .3750 .0938 .3622 CNMG432ENZ  .5000 .1875 .0313 .2031 CNMG433ENZ  .5000 .1875 .0469 .2031 CNMM432ENP  .5000 .1875 .0313 .2031 CNMM433ENP  .5000 .1875 .0469 .2031 CNMM434ENP  .5000 .1875 .0625 .2031 CNMM542ENP  .6250 .2500 .0313 .2500 CNMM543ENP  .6250 .2500 .0469 .2500 CNMM544ENP  .6250 .2500 .0625 .2500 CNMM642ENP  .7500 .2500 .0313 .3126 CNMM643ENP  .7500 .2500 .0469 .3126 CNMM644ENP  .7500 .2500 .0625 .3126 CNMM646ENP  .7500 .2500 .0938 .3126

10° EFL ESU

13° EEF

Finishing

13°

EEF

Finishing

20°

EEX

Light to Medium Cutting Light to Medium Cutting Medium Cutting

20°

EEX

Light to Medium Cutting Light to Medium Cutting Medium Cutting

16°

EUP

16°

10°

EUP

EGU

10°

7°

EGU

EEG

7° EEG

Medium Cutting

0 °

EMU

0 °

EMU

Medium to Rough Cutting Medium to Rough Cutting Medium to Rough Cutting

Medium to Rough Cutting

4°

EEM

0 °

ENZ

4°

EEM

SNMG 90° Square/Negative Finishing EEF ESU

Medium to Rough Cutting

20°

EEX

Light to Medium Cutting Light to Medium Cutting Medium Cutting

0 °

16°

ENZ

Medium to Rough Cutting

EUP

4°

10°

CNMM 80° Diamond/Negative

EGU

ENP

7°

EEG

Rough to Heavy Cutting

Medium Cutting

0 °

● : USA stocked item  : worldwide warehouse item

See next page for negative inserts availability continued

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

Insert Availability - Negative Inserts

TNM R/L Triangle/Negative

SNMG 90° Square/Negative

Sumitomo Catalog Number

Chipbreaker Type

TNML331EHM  .3750 .1875 .0156 .1500 TNML332EHM  .3750 .1875 .0313 .1500 TNMR331EHM  .3750 .1875 .0156 .1500 TNMR332EHM  .3750 .1875 .0313 .1500

SNMM432ENP  .5000 .1875 .0313 .2031 SNMM433ENP  .5000 .1875 .0469 .2031 SNMM434ENP  .5000 .1875 .0625 .2031 SNMM643ENP  .7500 .2500 .0469 .3126 SNMM644ENP  .7500 .2500 .0625 .3126 SNMG432EMU ll .5000 .1875 .0313 .2031 SNMG433EMU lll .5000 .1875 .0469 .2031 SNMG542EMU  .6250 .2500 .0313 .2500 SNMG543EMU ll .6250 .2500 .0469 .2500 SNMG544EMU l .6250 .2500 .0625 .2500 SNMG643EMU lll .7500 .2500 .0469 .3126 SNMG644EMU lll .7500 .2500 .0625 .3126 SNMG646EMU  .7500 .2500 .0938 .3126 SNMG866EMU  1.000 .3750 .0938 .3622 SNMG432EEM ll .5000 .1875 .0313 .2031 SNMG433EEM ll .5000 .1875 .0469 .2031 SNMG542EEM  .6250 .2500 .0313 .2500 SNMG543EEM ll .6250 .2500 .0469 .2500 SNMG544EEM ll .6250 .2500 .0625 .2500 SNMG643EEM ll .7500 .2500 .0469 .3126 SNMG644EEM ll .7500 .2500 .0625 .3126 SNMG646EEM  .7500 .2500 .0938 .3126 SNMG866EEM l 1.000 .3750 .0938 .3622 SNMG432ENZ  .5000 .1875 .0313 .2031 SNMG433ENZ  .5000 .1875 .0469 .2031

EMU

EHM

Medium to Rough Cutting

15°

TNP R/L Triangle/Negative

VNGG330ESU VNGG330.5ESU VNGG331ESU VNGG332ESU TNPR330.5FFX TNPR331FFX TNPR330.5FFY TNPR331FFY TNPL330.5FFX TNPL331FFX TNPL330.5FFY TNPL331FFY

l .3750 .1875 .0039 .1500 l .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500 l .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500  .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500 l .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500  .3750 .1875 .0078 .1500  .3750 .1875 .0156 .1500

FX / FY

4°

Finishing

EEM

Medium to Rough Cutting

VNGG 35° Diamond/Negative

ESU

0 °

Finishing

l .3750 .1875 .0313 .1500 VNGG330.5EEF lll .3750 .1875 .0078 .1500 VNGG331EEF lll .3750 .1875 .0156 .1500 VNMG330.5ESU lll .3750 .1875 .0078 .1500 VNMG331ESU lll .3750 .1875 .0156 .1500 VNMG332ESU lll .3750 .1875 .0313 .1500 VNMG330.5EEF lll .3750 .1875 .0078 .1500 VNMG331EEF lll .3750 .1875 .0156 .1500 VNMG332EEF lll .3750 .1875 .0313 .1500 VNMG331EEX lll .3750 .1875 .0156 .1500 VNMG332EEX lll .3750 .1875 .0313 .1500 VNMG331EGU lll .3750 .1875 .0156 .1500 VNMG332EGU ll .3750 .1875 .0313 .1500 VNMG333EGU ll .3750 .1875 .0469 .1500 VNMG331EEG ll .3750 .1875 .0156 .1500 VNMG332EEG lll .3750 .1875 .0313 .1500 VNMG333EEG ll .3750 .1875 .0469 .1500 VNMG331ENZ  .3750 .1875 .0156 .1500 VNMG332ENZ  .3750 .1875 .0313 .1500 VNMG331EUP VNMG332EUP ll .3750 .1875 .0156 .1500 ll .3750 .1875 .0313 .1500

ENZ

Medium to Rough Cutting

13°

EEF

4°

SNMM 90° Square/Negative Rough to Heavy Cutting ENP

20°

VNMG 35° Diamond/Negative Finishing ESU

13°

EEF

0 °

Finishing

SNMN 90° Square/Negative

20°

SNMN432 SNMN433 SNMN434

 .5000 .1875 .0313  .5000 .1875 .0469  .5000 .1875 .0625

Light to Medium Cutting Light to Medium Cutting Medium Cutting Medium Cutting Medium to Rough Cutting

EEX

—

16°

EUP

TNGG Triangle/Negative TNGA Triangle/Negative — TNGA331 SNP R/L 90° Square/Negative Medium to Rough Cutting SNPL432M SNPR432M R/L (M) 0 °

10°

EGU

 .5000 .1875. 0313 . 2031  .5000 .1875. 0313 . 2031

7°

EEG

ll .3750 .1875 .0156 .1500

0 °

ESU

ENZ

TNGG330.5ESU TNGG331ESU TNGG332ESU

ll .3750 .1875 .0078 .1500 ll .3750 .1875 .0156 .1500 ll .3750 .1875 .0313 .1500

Finishing

4°

WNMG Trigon/Negative WNGG Trigon/Negative Finishing ESU

13°

l .5000 .1875 .0156 .2031

TNMG Triangle/Negative TNMA Triangle/Negative — TNMA331 TNMA332

WNGG431ESU

l .3750 .1875 .0156 .1500 l .3750 .1875 .0313 .1500

ESU

WNMG331ESU lll .3750 .1875 .0156 .1500 WNMG332ESU lll .3750 .1875 .0313 .1500 WNMG431ESU lll .5000 .1875 .0156 .2031 WNMG432ESU lll .5000 .1875 .0313 .2031 WNMG433ESU lll .5000 .1875 .0469 .2031 WNMG331EEF ll .3750 .1875 .0156 .1500 WNMG332EEF ll .3750 .1875 .0313 .1500 WNMG431EEF lll .5000 .1875 .0156 .2031 WNMG432EEF lll .5000 .1875 .0313 .2031 ll .3750 .1875 .0313 .1500 WNMG431EEX lll .5000 .1875 .0156 .2031 WNMG432EEX lll .5000 .1875 .0313 .2031 WNMG433EEX ll .5000 .1875 .0469 .2031 WNMG331EEX WNMG332EEX ll .3750 .1875 .0156 .1500 WNMG432EUP ll .5000 .1875 .0313 .2031 WNMG433EUP l .5000 .1875 .0469 .2031 WNMG431EGU l .5000 .1875 .0156 .2031 WNMG432EGU lll .5000 .1875 .0313 .2031 WNMG433EGU lll .5000 .1875 .0469 .2031 WNMG332EEG ll .3750 .1875 .0313 .1500 WNMG333EEG  .3750 .1875 .0469 .1500 WNMG431EEG ll .5000 .1875 .0156 .2031 WNMG432EEG lll .5000 .1875 .0313 .2031 WNMG433EEG lll .5000 .1875 .0469 .2031 WNMG332EMU lll .3750 .1875 .0313 .1500 WNMG432EMU lll .5000 .1875 .0313 .2031 WNMG433EMU lll .5000 .1875 .0469 .2031 WNMG432EEM lll .5000 .1875 .0313 .2031 WNMG433EEM ll .5000 .1875 .0469 .2031 WNMG431ENZ  .5000 .1875 .0156 .2031 WNMG432ENZ  .5000 .1875 .0313 .2031 WNMG433ENZ  .5000 .1875 .0469 .2031

Finishing

ESU

TNMG330.5ESU ll .3750 .1875 .0078 .1500 TNMG331ESU lll .3750 .1875 .0156 .1500 TNMG332ESU ll .3750 .1875 .0313 .1500 TNMG333ESU l .3750 .1875 .0469 .1500 TNMG431ESU ll .5000 .1875 .0156 .2031 TNMG432ESU ll .5000 .1875 .0313 .2031 TNMG331EEF lll .3750 .1875 .0156 .1500 TNMG332EEF  .3750 .1875 .0313 .1500 TNMG331EEX ll .3750 .1875 .0156 .1500 TNMG332EEX ll .3750 .1875 .0313 .1500 TNMG333EEX l .3750 .1875 .0469 .1500 TNMG331EUP ll .3750 .1875 .0156 .1500 TNMG332EUP ll .3750 .1875 .0313 .1500 TNMG333EUP l .3750 .1875 .0469 .1500 TNMG432EUP ll .5000 .1875 .0313 .2031 TNMG331EGU l .3750 .1875 .0156 .1500 TNMG332EGU l .3750 .1875 .0313 .1500 TNMG333EGU l .3750 .1875 .0469 .1500 TNMG331EEG l .3750 .1875 .0156 .1500 TNMG332EEG ll .3750 .1875 .0313 .1500 TNMG333EEG l .3750 .1875 .0469 .1500 TNMG332EMU l .3750 .1875 .0313 .1500 TNMG333EMU  .3750 .1875 .0469 .1500 TNMG432EMU lll .5000 .1875 .0313 .2031 TNMG433EMU ll .5000 .1875 .0469 .2031 TNMG332EEM  .3750 .1875 .0313 .1500 TNMG333EEM  .3750 .1875 .0469 .1500 TNMG666EEM l .7500 .3750 .0938 .3126

13°

EEF

Finishing

13°

20°

EEF

EEX

Finishing Light to Medium Cutting Light to Medium Cutting Medium Cutting Medium Cutting Medium to Rough Cutting Medium to Rough Cutting

20°

Light to Medium Cutting

EEX

16°

EUP

Light to Medium Cutting Medium Cutting

EUP

10°

EGU

10°

EGU

7°

EEG

Medium Cutting

7°

EEG

0 °

Medium to Rough Cutting Medium to Rough Cutting Medium to Rough Cutting

EMU

4°

EEM

4°

0 °

EEM

ENZ

0 °

4°

● : USA stocked item  : worldwide warehouse item

See next page for positive inserts availability

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

Insert Availability - Positive Inserts

CCGT 80° Diamond/ 7° Relief Angle

CPMT 80° Diamond/ 11° Relief Angle

Sumitomo Catalog Number

Chipbreaker Type

CPMT21.51ESU lll .2500 .0937 .0156 .1102 CPMT21.52ESU lll .2500 .0937 .0313 .1102 CPMT2.51.51ESU  .3125 .0937 .0156 .1339 CPMT2.51.52ESU  .3125 .0937 .0313 .1339 CPMT321ESU  .3750 .1250 .0156 .1732 CPMT322ESU  .3750 .1250 .0313 .1732 CPMT32.51ESU lll .3750 .1563 .0156 .1732 CPMT32.52ESU lll .3750 .1563 .0313 .1732

CCGT21.50MEFF CCGT21.50.5MEFF CCGT21.51MEFF CCGT32.50MEFF CCGT32.50.5MEFF CCGT32.51MEFF CCGT03X101LFY CCGT03X102LFY CCGT03X104LFY CCGT04X101LFY CCGT04X102LFY CCGT04X104LFY CCGT03X101RFY CCGT03X102RFY CCGT03X104RFY CCGT04X101RFY CCGT04X102RFY CCGT04X104RFY CCGT21.5.001LFX CCGT21.50LFX CCGT21.50.5LFX CCGT21.51LFX CCGT32.5.001LFX CCGT32.50LFX CCGT32.50.5LFX CCGT32.51LFX CCGT32.52LFX CCGT21.5.001RFX CCGT21.50RFX CCGT21.50.5RFX CCGT21.51RFX CCGT32.5.001RFX CCGT32.50RFX CCGT32.50.5RFX CCGT32.51RFX CCGT32.52RFX CCGT21.50MESI CCGT21.50.5MESI CCGT21.51MESI

l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102 l .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732  .1378 .0551 .0039 .0748  .1378 .0551 .0078 .0748  .1378 .0551 .0156 .0748  .1693 .0709 .0039 .0906  .1693 .0709 .0078 .0906  .1693 .0709 .0156 .0906  .1378 .0551 .0039 .0748  .1378 .0551 .0078 .0748  .1378 .0551 .0156 .0748  .1693 .0709 .0039 .0906  .1693 .0709 .0078 .0906  .1693 .0709 .0156 .0906  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102  .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .3750 .1563 .0313 .1732  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102  .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .3750 .1563 .0313 .1732 ll .2500 .0937 .0039 .1102 ll .2500 .0937 .0078 .1102

MEFF

ESU

Fine Cutting

Finishing

15°

(R/L) FY

13°

DCGT 55° Diamond/ 7° Relief Angle

 .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102  .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732 l .2500 .0937 .0012 .1102 l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .3750 .1563 .0012 .1732 l .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732 l .2500 .0937 .0012 .1102 l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .3750 .1563 .0012 .1732 l .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102  .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102 l .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102  .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .2500 .0937 .0012 .1102  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0156 .1102  .3750 .1563 .0012 .1732  .3750 .1563 .0039 .1732  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732

DCGT21.50MEFF DCGT21.50.5MEFF DCGT21.51MEFF DCGT32.50MEFF DCGT32.50.5MEFF DCGT32.51MEFF DCGT21.5.001LFX DCGT21.50LFX DCGT21.50.5LFX DCGT32.5.001LFX DCGT32.50LFX DCGT32.50.5LFX DCGT32.51LFX DCGT21.5.001RFX DCGT21.50RFX DCGT21.50.5RFX DCGT32.5.001RFX DCGT32.50RFX DCGT32.50.5RFX DCGT32.51RFX DCGT21.5.001LFY DCGT21.50LFY DCGT21.50.5LFY DCGT21.51LFY DCGT32.5.001LFY DCGT32.50LFY DCGT32.50.5LFY DCGT32.51LFY DCGT21.5.001RFY DCGT21.50RFY DCGT21.50.5RFY DCGT21.51RFY DCGT32.5.001RFY DCGT32.50RFY DCGT32.50.5RFY DCGT32.51RFY DCGT21.5.001LFYS DCGT21.50LFYS DCGT21.50.5LFYS DCGT21.51LFYS DCGT32.5.001LFYS DCGT32.50LFYS DCGT32.50.5LFYS DCGT32.51LFYS DCGT21.5.001RFYS DCGT21.50RFYS DCGT21.50.5RFYS DCGT21.51RFYS DCGT32.5.001RFYS DCGT32.50RFYS DCGT32.50.5RFYS DCGT32.51RFYS

MEFF

Fine Cutting

15°

(R/L) FX

15°

(R/L) FX

Finishing

15°

(R/L) FY

15°

MESI

Finishing

ll .2500 .0937 .0156 .1102 CCGT32.50MESI lll .3750 .1563 .0039 .1732 CCGT32.50.5MESI lll .3750 .1563 .0078 .1732 CCGT32.51MESI lll .3750 .1563 .0156 .1732 CCGT32.52MESI lll .3750 .1563 .0313 .1732 CCGT21.50MESI  .2500 .0937 .0039 .1102 CCGT21.50.5MESI  .2500 .0937 .0078 .1102 CCGT32.50MESI ll .3750 .1563 .0039 .1732 CCGT32.50.5MESI ll .3750 .1563 .0078 .1732 CCGT32.51MESI l .3750 .1563 .0156 .1732

Light Cutting

15°

MESL

(R/L) FYS

15°

CCMT 80° Diamond/ 7° Relief Angle

CCMT21.50.5ESU lll .2500 .0937 .0078 .1102 CCMT21.51ESU lll .2500 .0937 .0156 .1102 CCMT21.52ESU lll .2500 .0937 .0313 .1102 CCMT32.50.5ESU lll .3750 .1563 .0078 .1732 CCMT32.51ESU lll .3750 .1563 .0156 .1732 CCMT32.52ESU lll .3750 .1563 .0313 .1732 CCMT431ESU  .5000 .1875 .0156 .2165 CCMT432ESU  .5000 .1875 .0313 .2165 CCMT21.51EGU lll .2500 .0937 .0156 .1102 CCMT21.52EGU lll .2500 .0937 .0313 .1102 CCMT32.51EGU ll .3750 .1563 .0156 .1732 CCMT32.52EGU ll .3750 .1563 .0313 .1732

ESU

Finishing

13°

EGU

15°

Medium Cutting

DCGT21.50MEFC ll .2500 .0937 .0039 .1102 DCGT21.50.5MEFC ll .2500 .0937 .0078 .1102 DCGT21.51MEFC lll .2500 .0937 .0156 .1102 DCGT32.50MEFC lll .3750 .1563 .0039 .1732 DCGT32.50.5MEFC lll .3750 .1563 .0078 .1732 DCGT32.51MEFC ll .3750 .1563 .0156 .1732 lll .2500 .0937 .0039 .1102 DCGT21.50.5MESI lll .2500 .0937 .0078 .1102 DCGT21.51MESI lll .2500 .0937 .0156 .1102 DCGT32.50MESI lll .3750 .1563 .0039 .1732 DCGT32.50.5MESI lll .3750 .1563 .0078 .1732 DCGT32.51MESI lll .3750 .1563 .0156 .1732 DCGT32.52MESI lll .3750 .1563 .0313 .1732 DCGT21.50MESL  .2500 .0937 .0039 .1102 DCGT21.50.5MESL l .2500 .0937 .0078 .1102 DCGT21.51MESL  .2500 .0937 .0156 .1102 DCGT32.50MESL  .3750 .1563 .0039 .1732 DCGT32.50.5MESL l .3750 .1563 .0078 .1732 DCGT32.51MESL ll .3750 .1563 .0156 .1732 DCGT21.50MESI

MEFC

Finishing to Light Cutting

7°

CPGT 80° Diamond/ 11° Relief Angle

ll .3125 .0937 .0078 .1339  .3125 .0937 .0156 .1339  .3125 .0937 .0313 .1339 ll .3750 .1250 .0078 .1732 ll .3750 .1250 .0156 .1732 ll .3750 .1250 .0313 .1732 ll .5000 .1875 .0078 .2165 ll .5000 .1875 .0156 .2165 ll .5000 .1875 .0313 .2165 l .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732

CPGT2.51.50.5 CPGT2.51.51 CPGT2.51.52 CPGT320.5

15°

MESI

—

CPGT321 CPGT322 CPGT430.5 CPGT431 CPGT432

Light Cutting

15°

MESL

ESU

CPGT32.50.5ESU CPGT32.51ESU

Finishing

13°

● : USA stocked item  : worldwide warehouse item

15°

See next page for positive inserts availability continued

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

Insert Availability - Positive Inserts

TCMT Triangular/ 7° Relief Angle

DCMT 55° Diamond/ 7° Relief Angle

Sumitomo Catalog Number

Chipbreaker Type

ESU

DCMT21.50.5ESU lll .2500 .0937 .0078 .1102 DCMT21.51ESU lll .2500 .0937 .0156 .1102 DCMT21.52ESU lll .2500 .0937 .0313 .1102 DCMT32.50.5ESU lll .3750 .1563 .0078 .1732 DCMT32.51ESU lll .3750 .1563 .0156 .1732 DCMT32.52ESU lll .3750 .1563 .0313 .1732 DCMT21.51EGU lll .2500 .0937 .0156 .1102 DCMT21.52EGU lll .2500 .0937 .0313 .1102 DCMT32.51EGU lll .3750 .1563 .0156 .1732

TCMT21.51ESU lll .2500 .0937 .0156 .1102 TCMT21.52ESU l .2500 .0937 .0313 .1102 TCMT32.51ESU ll .3750 .1563 .0156 .1693 TCMT32.52ESU lll .3750 .1563 .0313 .1693

ESU

Finishing

8°

TPG Triangular/ 11° Relief Angle

13°

EGU

TPG221 TPG321 TPG322 TPG432

 .2500 .1250 .0156 ll .3750 .1250 .0156 ll .3750 .1250 .0313 l .5000 .1875 .0313

Medium Cutting

—

8°

DPMT 55° Diamond/ 11° Relief Angle

DPMT21.51ESU lll .2500 .0937 .0156 .1102 DPMT32.51ESU lll .3750 .1563 .0156 .1732 DPMT32.52ESU lll .3750 .1563 .0313 .1732

ESU

TPGG Triangular/ 11° Relief Angle Finishing to Light Cutting TPGG221L TPGG331L TPGA Triangular/ 11° Relief Angle — TPGA221 TPGA331 TPGT Triangular/ 11° Relief Angle Fine Cutting TPGT630MEFF TPGT630.5MEFF MEFF L 0 °

Finishing

 .2500 .1250 .0156 .1339  .3750 .1875 .0156 .1732

13°

RCMX Round/ 7° Relief Angle — RCMX120400 RCMX200600 RPGA Round/ 11° Relief Angle — RPGA080300 RPGA100400 RP -15°

ll .4724 .1875 — .1654  .7874 .2500 .2559

l .2500 .1250 .0156 .1339  .3750 .1875 .0156 .1732

 .3150 .1250  .3937 .1875  .4724 .1875

.1299 .1496 .1693

—

l .1875 .0937 .0039 .0945 l .1875 .0937 .0078 .0945 l .1875 .0937 .0156 .0945 ll .1875 .0937 .0078 .0945 l .1875 .0937 .0156 .0945 l .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102 l .2500 .0937 .0313 .1102 l .2500 .1250 .0078 .1339 l .2500 .1250 .0156 .1339 l .2500 .1250 .0313 .1339  .3750 .1250 .0156 .1732  .3750 .1250 .0313 .1732 ll .1875 .0937 .0078 .0945 ll .1875 .0937 .0156 .0945 l .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102 l .2500 .0937 .0313 .1102 l .2500 .1250 .0078 .1339 l .2500 .1250 .0156 .1339 l .2500 .1250 .0313 .1339  .3750 .1250 .0156 .1732  .3750 .1250 .0313 .1732 l .1875 .0937 .0012 .0945 l .1875 .0937 .0039 .0945  .1875 .0937 .0078 .0945  .1875 .0937 .0156 .0945  .2189 .0937 .0039 .1102  .2189 .0937 .0078 .1102  .2189 .0937 .0156 .1102  .2500 .1250 .0012 .1339  .2500 .1250 .0039 .1339  .2500 .1250 .0078 .1339  .2500 .1250 .0156 .1339  .2500 .1250 .0313 .1339  .3750 .1250 .0078 .1732  .3750 .1250 .0156 .1732  .3750 .1250 .0313 .1732  .1875 .0937 .0012 .0945  .1875 .0937 .0039 .0945  .1875 .0937 .0078 .0945  .1875 .0937 .0156 .0945  .2189 .0937 .0039 .1102  .2189 .0937 .0078 .1102  .2189 .0937 .0156 .1102 l .2500 .1250 .0012 .1339  .2500 .1250 .0039 .1339  .2500 .1250 .0078 .1339  .2500 .1250 .0156 .1339  .2500 .1250 .0313 .1339  .3750 .1250 .0078 .1732  .3750 .1250 .0156 .1732  .3750 .1250 .0313 .1732

RPGA120400

TPGT631MEFF TPGT630.5LFX TPGT631LFX TPGT21.50.5LFX TPGT21.51LFX TPGT21.52LFX TPGT220.5LFX TPGT221LFX TPGT222LFX TPGT321LFX TPGT322LFX TPGT630.5RFX TPGT631RFX TPGT21.50.5RFX TPGT21.51RFX TPGT21.52RFX TPGT220.5RFX TPGT221RFX TPGT222RFX TPGT321RFX TPGT322RFX TPGT63.001LFY TPGT630LFY TPGT630.5LFY TPGT631LFY TPGT1.81.50LFY TPGT1.81.50.5LFY TPGT1.81.51LFY TPGT22.001LFY TPGT220LFY TPGT220.5LFY TPGT221LFY TPGT222LFY TPGT320.5LFY TPGT321LFY TPGT322LFY TPGT63.001RFY TPGT630RFY TPGT630.5RFY TPGT631RFY TPGT1.81.50RFY TPGT1.81.50.5RFY TPGT1.81.51RFY TPGT22.001RFY TPGT220RFY TPGT220.5RFY TPGT221RFY TPGT222RFY TPGT320.5RFY TPGT321RFY TPGT322RFY

SCGT Square/ 7° Relief Angle

15°

(R/L) FX

 .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .5000 .1875 .0156 .2165  .3750 .1563 .0078 .1732  .3750 .1563 .0156 .1732  .5000 .1875 .0156 .2165

SCGT32.50.5LFX SCGT32.51LFX SCGT431LFX SCGT32.50.5RFX SCGT32.51RFX SCGT431RFX

(R/L) FX

Finishing

15°

SPG 90° Square/ 11° Relief Angle — SPG322 SPG421 SPMN 90° Square/ 11° Relief Angle — SPMN422 SPG422 SCMT Square/ 7° Relief Angle Finishing ESU 13°

SCMT32.51ESU ll .3750 .1563 .0156 .1732 SCMT32.52ESU lll .3750 .1563 .0313 .1732

 .3750 .1250 .0313 l .5000 .1250 .0156 ll .5000 .1250 .0313

—

 .5000 .1250 .0313  .5000 .1250 .0469  .6250 .1875 .0313

—

SPMN423 SPMN532

15°

TBGT Triangular/ 5° Relief Angle

(R/L) FY

TBGT520.5LFX TBGT521LFX TBGT520LFY TBGT520.5LFY TBGT521LFY TBGT520.5RFX TBGT521RFX TBGT520LFY TBGT520.5LFY TBGT521LFY TCGT21.51MEFF TCGT1.81.50LFX TCGT1.81.50.5LFX TCGT21.50LFX TCGT21.50.5LFX TCGT1.81.50RFX TCGT1.81.50.5RFX TCGT21.50RFX TCGT21.50.5RFX TCGT1.81.50LFY TCGT1.81.50.5LFY TCGT21.50LFY TCGT21.50.5LFY TCGT1.81.50RFY TCGT1.81.50.5RFY TCGT21.50RFY TCGT21.50.5RFY TCGT21.50MESI TCGT21.50.5MESI

l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866  .1563 .0625 .0039 .0866  .1563 .0625 .0078 .0866  .1563 .0625 .0156 .0866 l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866  .1563 .0625 .0039 .0866  .1563 .0625 .0078 .0866  .1563 .0625 .0156 .0866 l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102  .2189 .0937 .0039 .0984  .2189 .0937 .0078 .0984  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2189 .0937 .0039 .0984  .2189 .0937 .0078 .0984  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2189 .0937 .0039 .0984  .2189 .0937 .0078 .0984  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2189 .0937 .0039 .0984  .2189 .0937 .0078 .0984  .2500 .0937 .0039 .1102  .2500 .0937 .0078 .1102  .2500 .0937 .0039 .1102

(R/L) FX FY

Finishing

15°

TCGT Triangular/ 7° Relief Angle Fine Cutting TCGT21.50MEFF TCGT21.50.5MEFF MEFF

15°

(R/L) FX

15°

(R/L) FY

Finishing

15°

MEFC MESI 15°

Finishing to Light Cutting

TPGT220.5MEFC ll .2500 .1250 .0078 .1339 TPGT221MEFC ll .2500 .1250 .0156 .1339

15°

MESI

 .1875 .0937 .0039 .0945  .1875 .0937 .0078 .0945  .1875 .0937 .0156 .0945

TPGT630MESI TPGT630.5MESI TPGT631MESI

Light Cutting

 .2500 .0937 .0078 .1102 TCGT21.51MESI lll .2500 .0937 .0156 .1102

15°

● : USA stocked item  : worldwide warehouse item

See next page for positive inserts availability continued

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

Insert Availability - Positive Inserts

TPMN Triangular/ 11° Relief Angle Chipbreaker Type Sumitomo Catalog Number

VCGT 35° Diamond/ 7° Relief Angle

Sumitomo Catalog Number

Chipbreaker Type

 .2500 .1250 .0156  .2500 .1250 .0313 l .3750 .1250 .0156  .3750 .1250 .0313  .5000 .1875 .0313  .5000 .1875 .0469

TPMN221 TPMN222 TPMN321 TPMN322 TPMN432 TPMN433

VCGT220MEFF VCGT220.5MEFF VCGT221MEFF VCGT220LFX VCGT220.5LFX VCGT221LFX VCGT220RFX VCGT220.5RFX VCGT221RFX VCGT220LFY VCGT220.5LFY VCGT221LFY VCGT220RFY VCGT220.5RFY VCGT221RFY VCGT631MEFC

 .2500 .1250 .0039 .1102 l .2500 .1250 .0078 .1102 ll .2500 .1250 .0156 .1102 l .2500 .1250 .0039 .1102 l .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102 l .2500 .1250 .0039 .1102 l .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102

MEFF

Fine Cutting

—

15°

(R/L) FX

TPMT Triangular/ 11° Relief Angle

TPMT630.5ESU  .1875 .0937 .0078 .0945 TPMT631ESU  .1875 .0937 .0156 .0945 TPMT1.81.50.5ESU l .2189 .0937 .0078 .1102 TPMT1.81.51ESU l .2189 .0937 .0156 .1102 TPMT21.50.5ESU lll .2500 .0937 .0078 .1102 TPMT21.51ESU lll .2500 .0937 .0156 .1102 TPMT21.52ESU lll .2500 .0937 .0313 .1102 TPMT220.5ESU  .2500 .1250 .0078 .1339 TPMT221ESU  .2500 .1250 .0156 .1339 TPMT222ESU  .2500 .1250 .0313 .1339 TPMT32.51ESU lll .3750 .1563 .0156 .1732 TPMT32.52ESU lll .3750 .1563 .0313 .1732 TPMT331ESU  .3750 .1875 .0156 .1732 TPMT332ESU  .3750 .1875 .0313 .1732

ESU

15°

Finishing

(R/L) FY

Finishing

15°

MEFC

 .1875 .0937 .0156 .0906 VCGT220MEFC ll .2500 .1250 .0039 .1102 VCGT220.5MEFC ll .2500 .1250 .0078 .1102 VCGT221MEFC ll .2500 .1250 .0156 .1102 VCGT220MESI lll .2500 .1250 .0039 .1102 VCGT220.5MESI lll .2500 .1250 .0078 .1102 VCGT221MESI lll .2500 .1250 .0156 .1102 VCGT222MESI lll .2500 .1250 .0313 .1102 VCGT330MESI lll .3750 .1875 .0039 .1732 VCGT330.5MESI lll .3750 .1875 .0078 .1732 VCGT331MESI lll .3750 .1875 .0156 .1732 VCGT332MESI lll .3750 .1875 .0313 .1732 VCGT220MESL  .2500 .1250 .0039 .1102 VCGT220.5MESL l .2500 .1250 .0078 .1102 VCGT221MESL ll .2500 .1250 .0156 .1102

Finishing to Light Cutting

15°

MESI

8°

.2500 .1250 .0156 .1339 .2500 .1250 .0313 .1339 .3750 .1875 .0156 .1732 .3750 .1875 .0313 .1732

ENF

TPMT221ENF TPMT222ENF TPMT331ENF TPMT332ENF VBGT220LFX VBGT220.5LFX VBGT221LFX VBGT220RFX VBGT220.5RFX VBGT221RFX VBGT220LFY VBGT220.5LFY VBGT221LFY VBGT220RFY VBGT220.5RFY VBGT221RFY VBGT22.001LFYS VBGT220LFYS VBGT220.5LFYS VBGT221LFYS VBGT222LFYS VBGT22.001RFYS VBGT220RFYS VBGT220.5RFYS VBGT221RFYS VBGT222RFYS

l l l l

Light to Medium Cutting

Light Cutting

0 °

VBGT 35° Diamond/ 5° Relief Angle

 .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0012 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0313 .1102  .2500 .1250 .0012 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0156 .1102  .2500 .1250 .0313 .1102

(R/L) FX

15°

MESL

15°

VCMT 35° Diamond/ 7° Relief Angle

15°

ESU

VCGT631ESU  .1875 .0937 .0156 .0906 VCMT220.5ESU  .2500 .1250 .0078 .1102 VCMT221ESU  .2500 .1250 .0156 .1102 VCMT222ESU  .2500 .1250 .0313 .1102 VCMT331ESU lll .3750 .1875 .0156 .1732 VCMT332ESU ll .3750 .1875 .0313 .1732 VCMT331EGU lll .3750 .1875 .0156 .1732 VCMT332EGU lll .3750 .1875 .0313 .1732

(R/L) FY

Finishing

8°

15°

EGU

Medium Cutting

(R/L) FYS

8°

VPGT 35° Diamond/ 11° Relief Angle Fine Cutting VPGT220MEFF MEFF

 .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102  .2500 .1250 .0039 .1102  .2500 .1250 .0078 .1102 l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866  .1875 .0937 .0078 .0945  .1875 .0937 .0156 .0945  .1563 .0625 .0078 .0866  .1563 .0625 .0156 .0866  .1875 .0937 .0078 .0945  .1875 .0937 .0156 .0945  .1563 .0625 .0078 .0866  .1563 .0625 .0156 .0866  .1563 .0625 .0078 .0866  .1563 .0625 .0156 .0866

VPGT220.5MEFF VPGT220MESI VPGT220.5MESI

15°

MESI

Light Cutting

15°

WBGT 80° Trigon/ 5° Relief Angle

WBGT520.5LFX WBGT521LFX WBGT630.5LFX WBGT631LFX WBGT520.5RFX WBGT521RFX WBGT630.5RFX WBGT631RFX WBGT520.5LFY WBGT521LFY WBGT520.5RFY WBGT521RFY

(R/L) FX

15°

VBGT220MESI lll .2500 .1250 .0039 .1102 VBGT220.5MESI lll .2500 .1250 .0078 .1102 VBGT221MESI lll .2500 .1250 .0156 .1102 VBGT222MESI ll .2500 .1250 .0313 .1102 VBGT330MESI lll .3750 .1875 .0039 .1732 VBGT330.5MESI lll .3750 .1875 .0078 .1732 VBGT331MESI lll .3750 .1875 .0156 .1732 VBGT332MESI lll .3750 .1875 .0313 .1732 VBMT220.5ESU  .2500 .1250 .0078 .1102 VBMT221ESU lll .2500 .1250 .0156 .1102 VBMT222ESU ll .2500 .1250 .0313 .1102 VBMT331ESU lll .3750 .1875 .0156 .1732 VBMT332ESU lll .3750 .1875 .0313 .1732

MESI

Light Cutting

Finishing

15°

(R/L) FY

15°

VBMT 35° Diamond/ 5° Relief Angle

ESU

15°

Finishing

● : USA stocked item  : worldwide warehouse item

8°

lll .2500 .1250 .0156 .1102 lll .2500 .1250 .0313 .1102 lll .3750 .1875 .0156 .1732 lll .3750 .1875 .0313 .1732

EGU

VBMT221EGU VBMT222EGU VBMT331EGU VBMT332EGU

Medium Cutting

8°

• Recommended Cutting Conditions

(Red text indicates 1st recommendation.)

Cutting Conditions

Cutting State

Min. - Optimum - Max.

Chipbreaker

Grade

Material

Depth of Cut a p (in)

Cutting Speed v c (SFM)

Feed Rate f (IPR)

AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S

EEF

360

230

160

0.008

0.005

0.004

0.060

0.020

0.005

Finishing

Heat Resistant Alloy ( Ni Base Material Fe Base Material Co Base Material )

EEX

295

195

130

0.012

0.008

0.004

0.120

0.040

0.020

Light

EEG

295

195

130

0.012

0.010

0.006

0.160

0.080

0.020

Medium

EEM

265

180

0.016

0.010

0.008

0.160

0.080

0.040

Rough

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

● AC5005S Application Examples Inconel 718 Aircraft Parts

Inconel 718 Aircraft Parts

Wear suppression and extended life

Good wear resistance, double tool life tool life

Competitor C (S05CVD)

Competitor D （ S05PVD ） (1 pass / C)

AC5005S EEG

AC5005S EUP (1 pass / C)

Insert : CNMG432EUP-AC5005S Cutting Conditions: v c = 150 SFM f = .0059 IPR a p = .1259” Wet

Insert : CNMG644EEG-AC5005S Cutting Conditions: v c = 180 SFM f = .0118 IPR a p = .1181” Wet

Ni-Based Heat-Resistant Alloy Industrial Machine Parts High Hardness Steel Industrial Machine Parts (50 ~ 55HRC)

Good wear resistance, shortened machining time by 13%, and extended life

Good wear resistance, 5 times longer life

Cutting speed: 1.1

AC5005S EEF (16 passes / C)

AC5005S EGU 1 pass / C)

Conventional Product （ S10PVD ） (3 passes / C)

Competitor E （ S05PVD ） (1 pass / C)

Insert : TNMG332-EEF-AC5005S Cutting Conditions: v c = 100 SFM f = .0051 IPR a p = .0315” Wet

Insert : SNMG433EGU-AC5005S Cutting Conditions: v c = 170 SFM f = .0105 IPR a p = .0551” Wet

15-5 PH Stainless Steel Industrial Machinery Parts 15-5 PH Stainless Steel Aircraft Parts

Good wear resistance, 66% reduction in processing time, 1.5 times tool life

Good wear resistance, 1.4 times tool life

Cutting speed: 1.5 times Feed amount: 1.3 times

AC5005S EEG

Competitor F （ M10CVD ）

AC5005S EME

Competitor G （ S10PVD ）

Insert : CNMG433EME-AC5005S Cutting Conditions: v c = 180 SFM f = .0142 IPR a p = .0984” Wet

Insert : CNMG432EEG-AC5005S Cutting Conditions: v c = 330 SFM f = .0079 IPR a p = .0236” Wet

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

● AC5015S Application Examples Inconel 713C Automotive Parts

Inconel 718 Aircraft Parts

Wear suppression, double tool life

Good wear resistance, double tool life

AC5015S EEX

AC5015S EEG

Conventional Product

Competitor B (S10PVD)

Insert: SNMG432EEG-AC5015S Cutting Conditions: v c = 165 SFM f = .0059 IPR a p = .0787” Wet

Insert: CNMG432EEX-AC5015S Cutting Conditions: v c = 330 SFM f = .0047 IPR a p = .0118” Wet

Inconel 625 Aircraft Parts

High Hardness Steel Automotive Parts (47HRC)

Good wear resistance, tool life 1.6 times

Wear suppression, double tool life

100

2,000

1,000

AC5015S EGU

AC5015S MESI

Competitor C (S10PVD)

Conventional Product

Insert: DCGT21.50.5MESI - AC5015S Cutting Conditions: v c = 230 SFM f = .0012 IPR a p = .0315” Wet

Insert: CNMG432EGU-AC5015S Cutting Conditions: v c = 165 SFM f = .0118 IPR a p = .0197” Wet

Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S

● AC5025S Application Examples

Hastelloy Aircraft Parts

Iron (Fe)-Based Heat-Resistant Alloy Valve Parts

Defect suppression, lifespan increased 4 times Stable processing possible, double tool life

AC5025S EMU

AC5025S EEM

Competitor B (S10PVD)

Conventional Product

Insert: WNMG432EEM-AC5025S Cutting Conditions: v c = 300 SFM f = .0059 IPR a p = .0591” Wet Achieves equivalent tool life even under 1.4 times cutting speed conditions High Hardness Steel Industrial Machinery Parts (49HRC)

Insert: CNMG433EMU-AC5025S Cutting Conditions: v c = 330 SFM f = .0118 IPR a p = .1181” Wet Heat-Resistant Stainless Steel Automotive parts

Stable processing, double tool life

200

v c =350m/min

v c =250m/min

100

AC5025S EEG

AC5025S EMU (After processing of 65 minutes)

Competitor D (S10PVD)

Conventional product (After 60 minutes of processing)

Insert: CNMG432EEG-AC5025S Cutting Conditions: v c = 260 SFM f = .0118 IPR a p = .0787” Wet

Insert: CNMG433EMU-AC5025S Cutting Conditions: v c = 1,150 SFM f = .0063 IPR a p = .0591” Dry

AC5000S Webpage

Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143

Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377 Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050

Sumitomo Electric Carbide, Inc. Headquarters

1001 Business Center Drive Mount Prospect, IL 60056 Phone: (847) 635-0044 www.sumicarbide.com

CAT.AC5000SBROCHURE.8/24

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