Coated Grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)
Reduced wear with the newly developed heat-resistant cemented carbide base material PVD coating technology Absotech®
.0118
12 minutes
● AC5005S
.0079
●
Competitor A (S05 PVD)
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AC5005S
● ● Abrasion Resistance vs. competitors
2 x
.0039
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12 minutes
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0
5
10
15
20
25
Processing Time (Minutes)
Competitor A
Part Material : Inconel 718 (44HRC) Insert : DNMG432 Cutting Conditions : v c = 330 SFM f = .0059 IPR a p = .0197” Wet
● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)
.0118
13 minutes
AC5005S
Competitor B (S05 PVD)
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.0079
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■
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■ ●
AC5005S
.0039
■ ● ● ● ■ ■
13 minutes
Abrasion Resistance vs. competitors
1.5 X
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0
5
10
15
20
Competitor B
Processing Time (Minutes)
Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : v c = 165 f = .0098 IPR a p = .059” Wet
● AC5005S Tool life (V-T diagram (high speed))
Double life in high-speed machining
425 230 260 295 330 360 395
Competitor C (S05 PVD)
Tool Life vs. competitors
2 x
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Competitor D (S05 PVD)
AC5005S
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1
3
5 7
10
30
50
Processing Time (Minutes)
Life Judgement Criteria:V B max= .0079”
Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : f = .0059 IPR a p = .0197” Wet
3
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