BoardConverting Serving the North American Corrugated and Folding Carton Industries for 39 years August 28, 2023 VOL. 39, NO. 35
Acme Corrugated Box Soars To New Heights Of Automation BY LEN PRAZYCH Hatboro, Pennsylvania based Acme Corrugated Box, like its name says, has always aspired to excellence. With the recent completion of its 80,000-square-foot expansion and the addition of the newer, faster, and more automated machinery, the company is more than well-po- sitioned to soar to new heights in corrugated box making superiority. Indeed, Acme has successfully built the automated box plant of the future and that future is now.
WestRock To Close Plant In Columbus, Indiana
Atlanta, Georgia based WestRock announced that it will be closing its corrugated packag- ing facility in Columbus, Indiana, according to news reports. Robby Johnson, APR Senior Manager of Corporate Communications, said that produc- tion at the plant, which employs about 100 people, would cease in mid-October though some employees may continue to be em- ployed after that date. The plant is expected to be fully closed by mid-January 2024. The company cited significant capital in- vestments needed at the Columbus facility to stay competitive as reasons for the closure. No long-term plans for the site have been offi- cially announced, although selling is property is being considered. The plant was originally opened by Weyer- haeuser Inc. in 1968. WHAT’S INSIDE 5 AES Anniversaries: 35 Years In Business, 10th For AirShark 12 Fosber & HP Form Strategic Partnership For Digital Print 16 Amtech Launches New Shipment Planning Module 22 Koenig & Bauer Honors Malnove 28 ARC International Invests In Laser Anilox Technology 58 Richard Etra: Evaluating Machine Performance 62 Former Dusobox Owner Dick Kelley Passes Away At 91
The company welcomed more than 150 customers, public officials, and invited guests to an Open House on May 12 of this year. At the event Acme unveiled its sleek, new machinery and the enormous ma- terial handling and storage capabilities made possible by increasing the size of its 234,000 square-foot facility by more than a third. The genesis of the expansion project began in 2017, when the com- pany began having “capacity issues,” specifically, there wasn’t WIP room to store the board that was being produced virtually non-stop off its 98-inch Fosber corrugator. “We weren’t efficient with our space,” concedes Bob Cohen, President of Acme Corrugated Box. “We were losing material because of lack of space, we’d have damage to our sheets, there would be falling units, we had material coming off the cor- rugator with no place to put it, all of which resulted in waste and added Bob Cohen left, President of Acme Corrugated Box, with Jeremy Cohen, his son and the company’s Vice President and General Manager.
CONTINUED ON PAGE 34
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1333 Parkview Road Green Ba E-mail training@fosber.com for information o
Fosber America, Inc.
on these or other courses offered by Fosber
ay, WI 54304
(920) 339-6100
www.fosber.com
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AES Celebrates 35 Years In Business, 10th Anniversary Of AirShark Souderton, Pennsylvania based Advanced Equipment Sales (AES), a full-service provider of integrated convey- ance systems specializing in scrap, trim, and dust, an- nounced the celebration of its 35th year in business along- side the 10th anniversary of one of its industry-leading products, the AirShark rotary material separator. AES has been at the forefront of developing solutions for material separation and air conveyance, and the Air- Shark has stood as a testament to the company’s commit- ment to innovation. The AirShark rotary material separator was built with a focus on reliability, durability, and efficiency and has set a new standard for air/material separation. Its design eliminates the need for traditional screen separators and bulky cyclones, providing a streamlined solution to help optimize the scrap collection process. Jeff Dietterich, Owner and President of AES, said, “The truest testament to the AirShark is that our clients still use the original model after ten years. That kind of durability speaks volumes about the build quality and longevity. And because of that longevity, AES-supported facilities have benefitted from the efficiency of the AirShark without the need to upgrade to new equipment.” CONTINUED ON PAGE 7
AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser.
REGION E. Coast Midwest Southeast Southwest
42# Kraft liner $955.00-960.00 $970.00-980.00 $970.00-980.00 $ 970.00-980.00 $1000.00-1010.00 $973.00-983.00
26# Semi-Chem. Medium
Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del.
$ 890 .00-9 4 0.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 2 5.00-9 4 5.00 $9 0 8.00-9 2 8.00
West Coast U.S. Average
SHEET PRICES BY REGION (AVERAGE) Per 1MSF, local delivery included, 50MSF single item order, truckload delivery. Sheets
E. Coast Midwest South-SW S. CA N.CA/WA-OR US Aver.
200# 275#
$62.26
$72.05
$62.69 $82.80
$85.35 119.54
$73.13 101.29
97.32
99.89
90.86
113.65
OYSTER UP-CHARGE 8.34
8.34
8.34
8.34
8.34
8.34
275# DBL-WALL 350# DBL-WALL
107.46 118.45
114.69 129.32
116.54 137.25 117.82 145.56
141.08 148.46
122.76 131.80
CANADIAN SHEET PRICES (AVERAGE) In Canadian Dollars, per 1MSF, local delivery included, under 50MSF single item order, truckload delivery. 200# 275# Oyster UC 275#DW 350#DW $78.56 $99.18 $9.00 $96.32 $105.83 CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton.
42# Kraft Liner 26#
Semi-Chem Medium
East West
$9 2 0.00 $ 96 5.00
$9 1 0.00 $9 4 5.00
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EVERYTHING CORRUGATED UNDER
Visit us at Booth 101
Engineered for Execellence Designed for Productivity, Safety, and Flexibility This high-volume RDC was made to fit a 24/7 production environment, making it ideal for long orders and multi-out production. Its open design further enables faster set-ups and accessible maintenance.
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SUN Highlights Innovations, Partnerships At CorrExpo
AES Anniversary (CONT’D FROM PAGE 5)
The AirShark has not only been a reliable workhorse but a versatile one, capable of handling multiple materi- al types and sizes without needing screen changes. As a solution for new installations as well as retrofitting proj- ects, it is also the only separator of its kind manufactured in the USA.
Glen Arm, Maryland based SUN Automation Group (SUN), announced their appearance at CorrExpo 2023 where they will present innovative corrugated solutions for feed- ing, printing, and converting. From booth 101, visitors can learn more about the SUN625 Rotary Die Cutter, SUN’s next-level solution for corrugated manufacturing. With feeding, printing, and con- verting capabilities, the fixed-frame system offers more production volume than two traditional RDC machines, while also producing container quality. “We’re incredibly excited to share SUN625 at CorrEx- po,” said Gokul Gopakumar, Vice President of Technology and Business Development. “The technology embodies our commitment to innova- tion and productivity and offers unprecedented cost sav- ings to our customers. “It sets new standards in efficiency and versatility, and we look forward to engaging in discussions about its trans- formative capabilities in August.” SUN will also be highlighting Helios, the company’s ma- chine learning and IIoT platform. The SaaS solution quan- tifies and analyzes key elements of the corrugated manu- facturing process. CONTINUED ON PAGE 8
With record sales of the AirShark in 2023, AES further underscores its commitment to delivering cutting-edge solutions that stand the test of time. For more information, visit advancedequipmentsales.com .
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SUN Highlights (CONT’D FROM PAGE 7)
Core Competency
With this data, box plant leaders are empowered to make more efficient and informed decisions around when to schedule downtime and order parts to prevent machine failure. “Helios saves box plants time and money by enabling their equipment to work smarter, not harder,” said Gopa- kumar. “Its machine learning capabilities enable predictive maintenance, and its real-time remote monitoring allows for quick identification and resolution of issues. Helios is the 21st-century solution for optimizing the manufacturing process.” In addition, SUN will feature their breadth of strategic global partnerships at CorrExpo. By combining the ex- perience, equipment, service, and technology of experts worldwide, SUN can provide solutions for any operation and their unique needs. “Our strategic partnerships allow us to stake our claim as a total solutions provider for the corrugated industry,” said Greg Jones, Executive Vice President. “We are able to capitalize on our all-encompassing re- sources to provide individualized solutions for our custom- ers. We look forward to demonstrating how our expanded knowledge, experience, and global presence can serve the corrugated community.”
BloApCo Floor Shredders easily handle Cores and Sheet Waste
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CONTINUED ON PAGE 10
No compressed air, water, explosion vents or high-speed abort gates required No ladder or lifting equipment needed for servicing System operates without housing, ensuring it is not considered a confined space Lower maintenance costs Less production downtime Minimal time required for changing out filter media No makeup air required CCM® OCT Filters = SAFE to operate and maintain
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The value of quick change.
Today’s short-order fast turn-around markets require the agility to quickly respond to your customers’ ever changing needs. We believe our customers deserve the same. Just ask an owner!
Falcon Flexo Folder-Gluer 37 x 95” 350 spm
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SUN Highlights (CONT’D FROM PAGE 8)
SUN is proud to maintain key partnerships to provide solutions for increasing production, efficiency, and profit- ability. When CorrExpo attendees visit SUN’s booth this year, they will also be able to meet and learn more about these strategic partners. Since August 2019, SUN Automation Group has been the exclusive representative for Latitude Machinery Corp. (LMC) in North and Central America. As a manufacturer of Rotary Die Cutters and Flexo Folder Gluers and with over 100 machine installations in North America, LMC has built a reputation for reliability and throughput. PARA Srl Machinery and Material Handling for Corru- gated Board is a globally integrated Italian material han- dling company and partner to SUN since 2021.
PARA boasts a variety of material handling solutions for the corrugated industry, with more than 15,000 products installed world-wide.
PARA’s product range includes pre-feed- ers, palletizers, RDC stackers, bundle breakers, pallet inserters, vertical storage solutions, paper mill roll transports, and unit conveyor systems. AL-GAR, SUN’s newest partner, is a global provider of corrugated engineering solutions. Based in Barcelona, Spain, the company provides expertise and resources to optimize manufacturing processes with customizable solutions for design, control systems, retrofits, and maintenance. Al-GAR bolsters its services with its prod- uct offerings engineered to enhance corru- gated, paper, and converting operations. SUN’s strategic partnership with ePro- ductivity Software Packaging (ePS) works to provide software solutions for the corrugat- ed and packaging industries. Headquartered in Pittsburgh, Pennsylva- nia, ePS offers a portfolio of flexible, modu- lar packaging software solutions built to en- able revenue growth, improve operational efficiency, and reduce manufacturing costs. ePS software is integrated with SUN’s Helios platform, empowering customers to unlock intricate insights into machine set- tings and patterns to help transform their operations into a more proactive, efficient, and evolved system. SUN and Highcon have been cultivating a growing relationship since 2021. Highcon represents the digital arm of corrugated converting solutions, bringing a patented digital cutting and creasing process for post print processes in the folding carton and corrugated carton industries. For more information, visit correxpo.org and Booth 101 at CorrExpo.
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Feeder
Robot Prefeeder Designed for Die Cutters & FFGs
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Fosber, HP Form Partnership To Enhance Solutions For Digital Print Palo Alto, California based HP announced a strategic re- lationship with Green Bay, Wisconsin based Fosber, a machinery manufacturer for the corrugated packaging in-
rugators. Jeff Pallini, CEO of Fosber America said, “We are very excited about collaborating with HP to run digital preprint on the Quantum Corrugator. This will provide the custom- ers a flexible, high-quality solution of producing digitally printed sheets on the corrugator.” Fosber and HP, alongside long-standing SmartStream Partner Program member Erhardt+Leimer (E+L), seek to offer a superior solution for the litho-lam market – Digi- Corr – by combining the power of HP PageWide T700i and T1195i Presses with the capabilities of Fosber’s Quan- tum Corrugator, equipped with E+L Smartline controls. This combination provides manufacturers with a streamlined and efficient approach to producing high-quality, high-graphic boxes. The HP PageWide press technology boasts advan- tages over traditional litho printing, including superior economics, high productivity, operational efficiency, and great agility to accelerate turnaround times while reduc- ing minimum order quantities. With consistent quality and vibrant color reproduc- tion across a wide range of papers, the T700i and T1195i Presses help ensure stunning results for various packag- ing applications. Complementing HP’s 67-inch and 110-inch presses, the Fosber Quantum Corrugator helps deliver exceptional performance and versatility.
dustry, as part of the PWI SmartStream Solutions Partner Program. This collaboration aims to combine the strengths of both companies and deliver cutting-edge solutions that enhance the capabilities of digital print and advanced cor-
CONTINUED ON PAGE 14
Puhl custom designs systems to meet your needs. • Moving to a new facility? Puhl has experience moving entire plant systems all while minimizing down time in BOTH plants during the transition. • Below roof AND above roof systems custom designed to meet your needs. • New and Remanufactured Equipment (balers, blowers, separators, filters and more). Our Remanufactured equipment includes a warranty and offers significant savings. • NFPA and OSHA compliant systems designed by our NFPA trained engineering team. • Dust Briquetters, Certified Explosion Isolation Valves, Flame Front Diverters and more to control dust and meet NFPA requirements. • PLC Touch Screen Controls with Real Time Pressure Balancing and Real Time Remote Monitoring available on your smart phone or computer.
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Over 175 Apstars Installed
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HP & Fosber (CONT’D FROM PAGE 12)
“We are thrilled and honored that Fosber has chosen to join HP’s SmartStream Partner Program. Their expertise in the corrugated packaging industry is unmatched, and together, we have the potential to transform the market,” said Stephen Shannon, WW Go-to-Market Manager, HP PageWide Industrial Packaging.
It also helps guarantee consistent quality for micro- flute production, catering to lightweight papers down to 50gsm/10lb mfs, and is available in 70-inch and 98-inch width. Faster and wider than a laminator, the Quantum Corrugator offers higher productivity and production flexi- bility. It supports standard plain board as well as varnished and special coated options. Additionally, the Quantum Corrugator enables the pro- duction of larger printed sheet sizes, further expanding creative possibilities for packaging manufacturers. With an OEM interface integrating the E+L Smartline camera system, the Quantum Corrugator enables effort- less coordination of job changes within a roll. This means that the T700i and T1195i Presses can ef- ficiently print rolls containing multiple jobs, adapting or- der sizes to match downstream converting processes and customer demand. Through this collaboration, Fosber and HP aim to trans- form the corrugated packaging landscape, empowering manufacturers to achieve new levels of productivity, cre- ativity, and customer satisfaction. By joining forces with E+L, a German engineering com- pany specializing in systems for web guiding, web tension control, and web inspection, they help ensure that their expertise and solutions converge to deliver value to their customers.
“By combining Fosber’s cutting-edge corrugator tech- nology with HP’s advanced digital printing capabilities, we can revolutionize the way boxes are produced. This stra- tegic relationship opens up new possibilities for efficiency and cost-effectiveness in the corrugated packaging indus- try, and we look forward to the positive impact it will have on manufacturers and their customers.” Jeff Pallini, CEO of Fosber America, left, and Steve Shannon, WW Go-to-Market Manager at HP, celebrate their partnership.
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Modular Machine Concept for the complex demands of corrugated board processing
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From E-flute up to AAC-flute Set-up time < 60 seconds Over 50 FEFCO box styles Digital print available Automatic loading and stacking Inline glue strip application Multi-out production Grow to meet your market needs with the versatility of the BX Motion.
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Amtech Software Announces Launch Of Advanced Shipment Planning Module Fort Washington, Pennsylvania based Amtech, a provider of software solutions for the corrugated packaging industry, announced the launch of Advanced Shipment Planning (ASP), a new module for their EnCore ERP. This extension leverages machine learning technology to help auto- mate logistics planning, enabling corrugated manufacturers to cut costs, optimize operational efficiency, and increase prof- itability.
ASP was specifically designed to modernize the truck route planning process for the packag- ing industry. It uses complex algorithms to auton- omously schedule routes based on production readiness and a variety of other parameters, re- ducing the time and effort dedicated to logistics planning.
Chuck Schneider
Chuck Schneider, CEO of Amtech, said, “We are committed to provid- ing our clients with tools that are both efficient and transformative. “ASP allows businesses to maximize truck capacity, enhance delivery planning, and swiftly adapt to changing customer needs.” ASP’s features include: • Optimized Scheduling Algorithms: For precise and efficient route planning • Simultaneous Multi-Truck and Multi-Day Planning: Allowing business- es to plan for several trucks and days concurrently • Customized Deliveries: Deliveries can be tailored based on various criteria, offering flexible, custom solutions • Real-Time Operational Insight: Immediate visibility into the production status of planned orders • Simplified Exception Management: Integrating critical data for fast and efficient exception resolution
ASP employs machine learning to intelligently assign orders to trucks, aligning trailer loading with effective route planning. It provides real-time visibility into the production status of planned or- ders, facilitating efficient truck capacity management. “The launch of Advanced Shipment Planning is a significant milestone for both Amtech and the packaging industry,” Schneider said. “We believe ASP will become an essential tool for businesses looking to enhance their shipping operations and achieve maximum operational efficiency.” For more information, visit AmtechSoftware.com .
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Kolbus America Announces New Headquarters In Huntersville, NC Kolbus America has announced the relocation of its head- quarters to Huntersville, North Carolina. Effective May 2023, the company transitioned operations to North Car- olina, from its previous location in Cleveland, Ohio. Kolbus America will retain its presence in Kalamazoo, Michigan. In addition, the company announces the hiring of several new positions. The strategic decision to move to Huntersville marks a significant milestone in Kolbus America’s expansion plans, as it positions the company for continued growth and in- creased efficiency. The new location offers a larger and more modern facility that will accommodate the compa- ny’s growing workforce and better support its commitment to outstanding customer service. The Huntersville location offers several advantages, including its close proximity to the airport and Company- Box, a prominent Kolbus customer in the packaging indus- try and home to the Kolbus RD 115s flexo rotary die cutter. This strategic positioning will help streamline operations and facilitate convenient access for customer visits, mak- ing it easier for them to fly into the area and reach Kolbus America’s facility. The hospitable weather of Huntersville provides an added benefit, ensuring smooth travel experiences for
customers visiting the headquarters. With easy accessibil- ity and welcoming surroundings, customers can expect a more comfortable and seamless experience when inter- acting with Kolbus America. With this relocation, Kolbus America also announced the addition of several key members to its team. Recog- nizing the importance of a strong financial foundation, the company has hired a full finance team. Kolbus America also welcomes two service technicians who will further enhance the company’s technical capabil- ities to help ensure swift and effective support for custom- ers throughout North America. In order to maintain operational excellence, the compa- ny has appointed an experienced office manager to over- see day-to-day administrative functions and streamline internal processes. As part of their dedication to delivering unrivaled cus- tomer service, Kolbus America has expanded its customer service team, bringing on board several experienced cus- tomer service representatives who will be readily available to assist customers with parts orders, address service in- quiries, and guarantee overall satisfaction. “We are thrilled about our relocation to Huntersville, North Carolina, and the expansion of our team,” said Jeff Dietz, President of Kolbus America. “This strategic move and the recruitment of top talent will enable us to better serve our customers, achieve greater operational efficien- cy, and drive our business forward.”
We’ve got our customers covered… …with our fiberglass backed, boltless, full double-wide blankets and an extensive inventory of corrugated parts needed by virtually every box plant in the country. The innovator of the original fiberglass-backed knuckle locking anvil cover, Stafford is the industry’s go-to source for everything corrugated. TM
www.go2stafford.com 800-282-5787 IS THE MANUFACTURER OF STAFFORD ANVIL COVERS ®
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Visit us at Booth 323
CCM ® OCT STATE-OF-THE-ART, HIGHLY ADVANCED DUST COLLECTION SYSTEM
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Engineered Recycling Systems takes decades of engineering experience and system integration expertise to provide our partners turnkey solutions. We engineer, design and install world-class scrap collection and dust extraction systems providing our customers with equipment and system designs that deliver unprecedented levels of quality and craftsmanship, our solutions increase production and cut labor costs. SAFEST DUST COLLECTION SYSTEM ON THE MARKET
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• No compressed air, water, explosion vents or high-speed abort gates required • No ladder or lifting equipment needed for servicing • System operates without housing, ensuring it is not considered a confined space • Lower maintenance costs • Less production downtime • Minimal time required for changing out filter media • No makeup air required • CCM® OCT Filters = SAFE to operate and maintain
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AICC Announces Clary Elected Emerging Leaders Delegate
ager for National Corrugated Machinery, Clary represents the JS Corrugating Machinery Co. Before joining National Corrugated Machinery and rep- resenting JS Corrugating Machinery, Co., Clary studied Business Administration as well as Global Logistics and Transportation at the College of Charleston. While attending the College of Charleston, he was President of the Student Port Club. He also held a posi- tion on the Board of Governors of the Propeller Club of Charleston. Clary has been an active member of the ELs for years and served as the Marketing Team Leader on the EL Com- mittee for the past year. “The Emerging Leaders group has been invaluable to me over the past six years,” said Clary. “It is my hope that I can assist an already amazing group of people to continue delivering the same value for newcomers to the industry that I have been lucky enough to experience.” As an AICC EL Delegate, Clary will continue contribut- ing his insights and expertise to benefit the EL Program and the industry. Learn more about the AICC EL Program at www.AIC- Cbox.org/Leader . Questions about the Emerging Leader Program and the value a well-trained workforce brings to a company can be directed to Taryn Pyle, Director of Education & Leadership Development, at tpyle@AICCbox.org or (703) 836-2422.
AICC, The Independent Packaging Association, offers leadership development and networking opportunities to
members through the AICC Emerg- ing Leader Program. Emerging Leader (EL) activities and events are led by their Delegates. Each year a new delegate is elected by their peers in the Program. This year the AICC Emerging Leaders have selected Evan Clary, North American Sales Manager for
Evan Clary
National Corrugated Machinery, to join Senior Delegate John McQueary of CST Systems, and Junior Delegate Jor- dan Dawson of Harris Packaging, on the Emerging Lead- ers leadership team. “Evan has been an active and valued participant in a broad range of AICC programming. I am pleased that he is sharing his talent, passion, and leadership with the Emerg- ing Leaders. He will have an impact,” said AICC President Mike D’Angelo. Clary comes from a family-run business established in 1983, specializing in machinery solutions for the corrugat- ed industry. Currently serving as the North American Sales Man-
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2023 STATE OF CORRUGATED Labor shortages, supply chain disruptions, and volatile material costs are factors our industry had to adapt to in 2023. Learn what other challenges industry lead- ers say are shaping the packaging business now and into the future. INDUSTRY SURVEY RESULTS
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2023 State of Corrugated Industry Survey Results
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Koenig & Bauer Honors Paul Malnove, Founder Of Malnove Inc. The management team from Dallas, Texas based Koenig & Bauer North America announced the recent commemo- ration of its longstanding partnership with Malnove Incor- porated by dedicating a plaque in honor of the firm’s late founder, Paul Malnove, at the unveiling of its new Koenig & Bauer Rapida 145 press at its Omaha, Nebraska facility. Kilian Renschler, CEO and President of Koenig & Bauer North America, expressed his gratitude for the partnership as Malnove is one of the company’s largest customers in the United States. “Koenig & Bauer is very proud that we were able to grow with Malnove,” Renschler said. The decision to invest in Koenig & Bauer’s technolo- gy emphasizes Malnove’s forward-thinking approach and dedication to meeting the ever-evolving demands of the market. By integrating the Koenig & Bauer Rapida 145 press into its production processes, Malnove aims to achieve great- er efficiency, reduce lead times, and deliver high-quality packaging solutions. “At Malnove, we have consistently proven our commit- ment to technologies, ensuring we remain at the leading edge of the paperboard packaging industry,” says Mal- nove President Dale Houck.
“Malnove had the very first Koenig & Bauer large format press in the country. We always strive to stay in the fore- front of technology.
“This strategic move is expected to enhance our com- pany’s capabilities and solidify our reputation as a reliable and innovative partner for businesses seeking top-of-the- line packaging solutions.” The Koenig & Bauer Rapida 145 press boasts speeds CONTINUED ON PAGE 24 At the official ceremony, from left, are Charlotte Malnove, daughter of Eric Malnove; Eric Malnove, Owner; Dale Houck, Malnove President; Tom Williams, Malnove’s VP of Manufac- turing; Doug Whitacre, Koenig & Bauer VP of National Ac- counts; and Kilian Renschler, CEO and President of Koenig & Bauer North America.
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Koenig & Bauer (CONT’D FROM PAGE 22)
lence have shaped the company’s legacy and helped Mal- nove to maintain its independence. This gesture of respect and appreciation symbolizes the deep-rooted partnership and friendship between Koe- nig & Bauer and Malnove while also serving as a reminder of the values and dedication that continue to drive both companies forward. Ralf Sammeck, CEO of Koenig & Bau- er Segment Sheetfed, expressed his desire to dedicate the plaque to “honor Paul and what he has achieved in his life.” Eric Malnove, Malnove’s owner, who brought his 4-year- old daughter, Charlotte, reiterated Malnove’s commitment to its customers and its employees. “Throughout his life, my father instilled in us the values of hard work, integrity, and independence,” he said. “He believed in the power of family, the strength of a team, and the importance of investing in the latest technologies to stay ahead in the
of 18,000 sheets/hour, precision, and versatility. These ad- vancements allow Malnove to continue to cater to a di- verse range of packaging requirements for its clients. In addition, this investment aligns with Malnove’s ongoing commitment to sustainability. The Koenig & Bauer Rapida 145 press utilizes eco-friendly practices to help minimize waste and energy consumption during the printing process. By incorporat- ing environmentally-conscious technologies into its oper- ations, Malnove is taking strides towards its sustainability goals and contributing to a greener future for the packag- ing industry. The plaque, unveiled during a ceremony held at Mal- nove’s Omaha plant, pays tribute to the visionary leader whose entrepreneurial spirit and commitment to excel-
industry. It is with that spirit that we unveil our new Koenig & Bauer printing press, a piece of equipment that supports our next generation and embodies the progress that we have made.” Paul Malnove founded Malnove Inc. in 1948. His legacy continues after his death at the age of 97. Domtar Announces $5K Donation To Local College Domtar’s Kingsport Mill in Kingsport, Ten- nessee, announced its presentation of a $5,000 donation to Northeast State Com- munity College. The funds will be used for scholarships and were given as a token of acknowledg- ment for the invaluable use of the college’s Regional Center for Advanced Manufactur- ing (RCAM) facility during the mill’s recent conversion. “We are very grateful for the hospitality and support shared by Northeast State,” said Troy Wilson, Kingsport Mill Manager. “While our mill was shut down, we were able to train employees at RCAM in prepa- ration for the startup of our new machine.” In 2020, Domtar announced plans to transform the mill’s uncoated freesheet pa- per machine into the second-largest 100 percent recycled containerboard machine in North America. Operations resumed in January 2023, and the machine can produce approximate- ly 600,000 tons of recycled linerboard and corrugated medium annually. The mill is the largest recycled manufacturer in the state of Tennessee.
DESIGNS THAT INCREASE PRODUCTION
ASDI offers: • 40 years of experience with separators, cyclones, conveyors and more • Sequential, Zero-Defect and various types of Scrap Systems • Each system is guaranteed to meet customer specifications • T urnkey Systems-handling all grades of paper and paperboard • In ground and overhead return conveyor systems direct to balers • Replace your undersized or aging cyclone over a two or three-day weekend • Representing a complete line of shredders, wet scrubbers and filters • NF PA compliant systems, ISN Network
Air Systems Design Inc .
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Ph: 985-875-7777 Fx: 985-875-7778
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email: sales@airsystemsdesign.com • www.airsystemsdesign.com
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August 28, 2023
South Korean Made Diecutters. Globally Acclaimed Performance.
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• Reduces costs and overhead : Only one operator necessary for operation • Continuous operation : Works 24 hours a day without meals or breaks • Cost efficient : Employee benefits, vacation and sick pay included • Consistent Performance : Reliable, dependable and always on-time • Automated make-ready and triple-action stripping • Full format size: 82.5" x 59.05" • Semi-automatic and fully-automatic prefeeders available • Swiss die compatibility • U.S.-based service and parts ZENITH 210 PLUS DIECUTTER
sales@youngshinusa.com youngshinusa.com 1320 Tower Road, Suite 111 Schaumburg, IL 60173
NORTH AMERICAN SALES & SERVICE (847) 598-3611
TAPPI Membership Offers Many Networking Opportunities A TAPPI membership offers many opportunities to build relationships and establish new contacts. It connects you with other industry professionals who can help you prob- lem solve, inspire you, or just help you do your job better. Staying connected on a regular basis has never been so important, or easy. As a TAPPI Member, you’re part of a network of 6,000+ experts, solution finders and problem solvers reachable in a variety of ways. Make the most of your investment in membership and build or expand on your professional net- work. Use Mentor Match, TAPPI’s popular networking plat- form, to connect with industry professionals at different stages of their careers. Be a protégé to a seasoned pro- fessional - or a mentor to a student or young professional. TAPPI’s Member Directory helps you find contact infor- mation for both individuals and companies that are among TAPPI members. Searchable by key word, company name, first or last name, email or city, state and country, the di- rectory can help you pin-point your search for the right contact. Surround yourself with colleagues who share the same interests in one of TAPPI’s Divisions, Committees or Tech- nical Groups. And meet colleagues that live and work in
your area through a TAPPI Local Section meeting. Not a TAPPI Member? See all that TAPPI has to offer members. Join online and get $50 in TAPPI Bucks when you use code JOINMBA Membership Questions? Call (800) 332-8686 or (770) 446-1400, or contact us at memberconnection@tappi.org. For more information, visit tappi.org. HP/LPC Names Hays Director Of Quality, Technical Sales Decatur, Illinois based Huston Patterson Printers, a large format offset packaging printer, and their partner Lewisburg
Printing Company, announced that Shawn Hays, Director of Quality and Technical Sales, was appoint- ed to direct Quality at all company offset printing operations including Tennessee and Illinois. Hays brings more than 35 years of experience in printing and plays a key role in technical communi-
cations while helping the company deepen its relation- ships with key suppliers. He is skilled in corrugated, press checks, laminating, and print management. He graduated from a four-year Apprenticeship in Printing and previously was Director of Pressroom Operations, and a Pressman. Shawn Hays
Do you need printed sheets? We have your answer.. Introducing Heartland’s ColorCorr. This is “flexo-printing in the round”. On our corrugator we can print up to 109” wide. The advantage is that we can print the equivalent of ½ roll at a time and not be required to keep several rolls of very expensive preprinted paper on the floor. Much less waste and risk. In continual print mode, we use either laser-engraved rubber rolls or solid rubber rolls to print a “flood coat” or a repeating pattern. If we are printing a repeating pattern, we can run a two-color design on the paper. Customers have found that running sheets we print can allow them to run a lighter-grade due to reduced caliper loss, and in some cases eliminate one or more machine passes.
For more information contact: Charlie Freeman | 816-500-8889 | cfreeman@heartlandsheets.com Tim Kramer | 816-841-8317 | color@heartlandsheets.com
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Celebrating a quarter century of innovation
Since 1998 JB Machinery has been developing innovative solutions to maximize productivity, quality and PROFITABILITY.
... And friendships that have spanned decades.
Productivity — Quality — Pro tability
JB Machinery Inc., | +1-203-544-0101 | jbmachinery.com
Visit us at FEFCO booth 101 , October 25-27, 2023
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ARC International Continues To Invest In Laser Anilox Technology Micheal Foran, the President, CEO, and Founder of ARC In- ternational, based on Donora, Pennsylvania, possesses a deep understanding of the corrugated industry’s growing
The Perfect Combo Get Peak Performance From Your Equipment with Matched Component Sets
interest in digital printing technol- ogy. However, he is equally aware of the significant advancements made by the flexographic industry. As ARC International celebrates its 40th year of operation, Foran takes immense pride in being a major supplier of anilox, wiper, feed, glue, meter, and knife rollers
Micheal Foran
to both the corrugated and preprint industries. The company also stands out for producing the highest quality 100 percent carbon fiber doctor blade chambers. Originally established as Anilox Roll Company, Inc., the company initially provided mechanically engraved and chrome-plated anilox rollers. However, in 1987, Foran made a pivotal investment in the company’s future by acquiring its first laser engraved ceramic equipment for anilox rollers. While this technology was initially designed for contin- uous design rubber printing rollers, Foran recognized its potential for creating more durable and consistent anilox rollers. Despite some initial challenges with the roughness of the engraved cells, Foran remained determined to find a better solution. To overcome these challenges and meet the grow- ing demand for laser engraving, Foran collaborated with a knowledgeable engineer from the Georgia Institute of Technology. Together, they developed a specialized laser engraving system exclusively for ceramic rollers to help re- duce gas usage and energy requirements while achieving more consistent and affordable laser anilox rollers. In the present day, ARC International continues to in- vest in state-of-the-art laser engraving equipment, incor- porating innovative technologies such as Fibertronics and Twin Track. These advancements result in anilox cells with flatter bottoms, promoting efficient ink release and easy cleaning. This is particularly crucial for sheet-fed process print- ing on micro-fluted board and preprint flexo equipment, where high-quality graphics are in demand, even on jum- bo flexo machines with large anilox rollers. Foran emphasizes that ARC’s commitment to its cus- tomers goes beyond manufacturing and supplying prod- ucts. The company takes pride in its technical support team, comprising individuals with diverse backgrounds, including former flexo press supervisors, corrugated plant managers, preprint production managers, laser operators, ink, and printing plate tech reps. Their combined expertise helps ARC provide top-tier
Nothing’s more rewarding
than a couple made for each other. That’s why the engineers at ARC International have focused their skills and talents on crafting perfect
matches between the components that must work in tandem on your exo folder gluers and die-cutters: • Anilox Rollers and Ink Chambers • Anilox and Wiper Rollers • Feed and Pull Rollers • Glue and Meter Rollers You can achieve the press speeds and print quality you need to ll your most demanding orders by pairing your team with The ARChitects of Flexo. Contact ARC today to learn how these engineered matches of exo folder gluer and die-cutter components (new or
reconditioned) can help you achieve a more perfect union of production and pro ts.
The ARChitects of exo
ARCInternational.com 800-526-4569
CONTINUED ON PAGE 30
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ARC.5pBCN_AnlxChmbr.indd 1
3/31/21 6:09 PM
Real-time process monitoring and archiving
visit us at
BOOTH 212
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QQ Enhance productivity & safety, reduce waste & downtime
QQ Remote access and viewing capabilities
QQ Record and archive video for trouble shooting and issue resolution
QQ New or retrofit to Martin RDC Stacker, standalone system for any Stacker, FFG, Flat Bed Die Cutter, Corrugator, etc.
QQ Monitor entire process in
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GEO. M. MARTIN COMPANY – SINCE 1929 ROTARY DIE CUTTER STACKERS & PERIPHERALS
geomartin.com/smartview | +1.510.652.2200
ARC International (CONT’D FROM PAGE 28)
exit, and knife rollers with various coverings such as mo- lybdenum, tungsten carbide, or carboxylated nitrile. These rollers play a crucial role in achieving accurate slitting and scoring.
support and guidance to customers on their graphics proj- ects. Throughout the years, Foran has actively participated in industry organizations like TAPPI and the AICC, foster- ing relationships with flexographic and corrugator equip- ment manufacturers to better serve mutual customers. Collaboration with ink, printing plate, and doctor blade equipment specialists is also essential, as all these com- ponents must work together harmoniously to achieve the highest quality printing results. To meet graphic requirements, press operators must receive corrugated board with no warp or bonding issues. ARC International has been steadfast in its commitment to supply premium glue and meter rollers that offer consis- tent starch application and extended roller life. The company’s Cladded Stainless Steel glue applicator rollers eliminate the need for chrome plating, and prevent- ing corrosion, rust, or delamination common in sprayed surfaces. These rollers are manufactured to tight TIR and taper OEM specifications and come with a 5-year guaran- tee against corrosion or rust. When used in combination with ARC’s premium meter/ doctor rollers with surfaces like tungsten carbide, diamond ceramic, or stainless steel, efficient and consistent starch application is ensured. On the dry end of the corrugator, ARC provides pull,
Currently, ARC operates manufacturing plants in Char- lotte, North Carolina, and Las Vegas, Nevada, efficiently serving customers in the USA, Canada, Mexico, and Cen- tral America. Foran takes pride in ARC’s one-stop-shop- ping capability, which allows integrated and independent corrugated customers to fulfill most of their roller needs conveniently. For any inquiries, Micheal Foran can be reached at mforan@arcinternational.com.
Dualkote No board crush. Longer roll life.
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Be sure to stop by to see us at CORREXPO!
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August 28, 2023
Mitsubishi To Showcase Prefeeder At TAPPI CorrExpo 2023 Hunt Valley, Maryland based Mitsubishi Heavy Industries America, a supplier of corrugating and box-making ma- chinery, announced it will highlight an array of technology and customer support service investments during CorrEx- po 2023 in Booth 701.
Is Coming to...
Say, ‘Hello’ to Bob & Bender in the Exhibit Hall.
AI Enabled Robotics & Vision Technology for the Corrugating Industry
“The name of the game is continual reinvestment on behalf of our customers in order to meet their demands for productivity-enhancing technology at the front of the line and crucial service and support on the back-end,” said Shoji Isoai, President, MHIA Corrugating Machinery Divi- sion. “With more than 200 EVOLs currently in operation in North America, our customers won’t settle for anything less — and neither will we.” The Mitsubishi Prefeeder and recently opened West Coast-based distribution and support facility headline the latest reinvestments. The Mitsubishi Prefeeder is de- signed for faster throughput and front-of-line reliability. Introduced in North America in 2022, the technology is being adopted by customers looking to keep their premi- um EVOL box-making equipment operating with maximum efficiency. The company’s research shows that 50 percent of equipment downtime is caused by auxiliary equipment, with prefeeders accounting for nearly 38 percent of that total. The Mitsubishi Prefeeder is currently available for the EVOL 84 and EVOL 100 — either 350 BPM or 400 BPM — or for any equipment that is a top printer. It is able to run a continuous shingle of either singlewall or doublewall sheets, with a minimum sheet of 8.7 x 27.2 and a maximum sheet of 37 x 100 and boasts a lifting device that reverses the sheet stack. The company’s new West Coast-based distribution and support facility buttresses its rapid response capabilities. Based in Las Vegas, Nevada and opened in early 2023, the fully staffed 20,000-square-foot outpost helps ensure reduced shipping costs and faster delivery for EVOL cus- tomers west of the Mississippi River. Also featured at Booth 701 will be the MC-100. Intro- duced in 2021, the Flexo Folder Gluer boasts ease of op- eration and enhanced quality-control for plant personnel.
kaska-robotics.com
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