Driving Competitive Edge
Increase Productivity
Into precision processes
While still looking after our environmental impact
Our patented magnetic filtration systems are the ultimate in filtration technology, providing cost, quality and environmental benefits. Magnetic Filtration Operating Principle
Magnetic filtration can be used as a replacement for, or in conjunction with other forms of filtration to optimise filtration efficiency.
Maintain flow rates - High flow rates can be maintained without affecting filtration efficiency. Fluid does not flow through filter media, so flow is uninterrupted. Flow rates are determined by your process requirements, not by your filter. Reduced wear / increased precision finish - Particles that pass through traditional filters act as an abrasive, wearing parts, machinery and product. Magnetic filters remove these damaging particles. Fine filtration - Conventional filtration media, at 5 microns and below, can strip oils of anti-foaming, anti-bacteria and other additives. Magnetic filtration enables sub-micron filtration without affecting the oil’s properties, and can actually aid the effective control of bacteria. Complies with health and safety guidelines - Magnetic Filters make a major contribution to promoting safe handling of metalworking fluids. Cleaner fluids reduce the risk of human contact with metal fines thereby reducing the risk of cuts, abrasions and dermatitis. Reduced microbial development - Magnetic filters do not strip anti-bacterial properties from fluids thereby reducing the risk of bacterial development. Ferrous contamination in fluids can also act as a breeding ground for bacteria. Maintaining clean, polished fluids considerably reduces the risk of bacterial build up. Automated operation & cleaning - Our automated filtration systems remove the need for operators to come into contact with contaminated fluids.
Magnetic filtration is the most effective means of removing problem ferrous particles from industrial fluids such as coolants, lubricants and wash solutions. All the benefits of Eclipse Magnetic filters are based on their ability to remove virtually all ferrous particles, including sub-micron par- ticles from the process. Traditional filtration systems typically leave particles smaller than 5 - 10 microns circulating in fluid causing dam- age to process equipment and finished products.
Magnetic filtration systems are ideal for either new build projects or they can be fitted to enhance existing filtration systems.
Significantly Lower Operating Costs Cleaner, longer lasting fluids - Removes almost 100% of ferrous contamination, including sub-micron particles. This can extend the life of fluids and reduce growth of bacteria, minimising maintenance costs and enhancing safety. Reduced usage of consumables - With efficient filtration capability, magnetic filters significantly reduce the burden on disposable items such as paper or cartridges. Thereby reducing expenditure on replacements and expensive disposal costs. In some cases it can remove the need for alternative filtration altogether. Minimal fluid loss - Contamination is removed from the filter as a semi-dry ‘cake’. Fluid loss is considerably less than that of traditional filter media.
No disposal costs - The cake itself can be recycled, eliminating expensive specialist disposal costs.
Minimal running costs - Auto and manually cleaned magnetic filters require no additional power. Magnetic self-cleaning filters only require a small amount of power for the cleaning process. Magnetic filters don’t require any consumable or replacement parts. Continuous 24/7 operation - Fully automated magnetic filtration systems are ideal for continuous manufacturing lines. Rapid return on investment - Magnetic filtration is perfect for cost reduction and continuous improvement programmes providing a rapid return on investment.
Reduced Environmental Impact A major consideration for any business is its responsibility to the environment. Magnetic filtration is a positive contribution to companies’ environmental policies and ISO14001 accreditation. Reduced Waste Magnetic filtration requires no consumable or disposable products. It extracts a large proportion of ferrous contamination, drastically reducing the use of disposable filter media. Less fluid is used as its effectiveness is maintained for longer. Recycled Waste Extracts captured, ferrous contamination ready for recycling processes.
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Eclipse Magnetics Work Smart with Magnets
Eclipse Magnetics Work Smart with Magnets
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