Eclipse Magnetics UK Fitration Brochure

Sub-micron filtration for industrial fluids in precision machining & wash system applications Magnetic Filtration System

Our Story So Far...

We believe that, together, we can secure a better future for our world Our Promise

100 Years of Magnetic Innovation

We are firmly established as a leading manufacturer and supplier of magnets and magnetic equipment.

Our Net Zero Journey

We provide magnetic solutions to all major industry sectors, delivering profit, productivity, protection, and compliance. Supplying diverse ranges of magnetic products through various channels, including international industrial catalogues, wholesalers, merchants, representatives and agents. Benefiting from five differently skilled and dedicated sales teams, each with their own specialism enables us to manage and deliver multimillion pound projects and supply contracts, often to tight deadlines. Supplying some of the world’s most prestigious brands within the Automotive, Aerospace, Manufacturing, Processing, Oil & Gas and Heating & Ventilation sectors across more than one hundred countries, all supported by our global employees and offices. Holding various ISO accreditations, and in conjunction with benefiting from our own design engineering capabilities, we are ideally placed to offer standard and bespoke solutions into the most demanding of applications and industry sectors. We’re committed to the environment and have a road map to reach Net Zero by 2040. We value all employees and are accredited to the Living Wage Foundation.

We want to transform our business into a sustainable organisation, that works to protect our planet. That's why we are working towards achieving net zero for scope 1 and 2 emissions by 2030, and for scope 3 emissions by 2040. It's an ambitious target, but we are committed to having a net zero business by 2040. We believe that, together, we can secure a better future for our world. We began our net zero journey by calculating our total emissions for scopes 1, 2 and 3. Scope 3 makes up the majority of our emissions. These are the most difficult emissions to reduce, as they are produced by our suppliers and through the usage of our products. By understanding where our emissions come from, we can begin to take steps to reduce these, so that we can become a net zero business. By 2040, we want to be achieve net zero status for all scopes, making Eclipse Magnetics a net zero business. This is an ambitious target, but we are confident that we can achieve it. On our path to net zero, we are aiming to reach net zero status for scope 1 and 2 emissions by 2030, as well as reducing our scope 3 emissions by 43%. This will set us on the right path for achieving net zero status for all scopes by 2040.

Installation of solar panels and EV charge points

The net zero journey begins

Scope 3 emissions reduced by 43%

Scope 1 & 2 emissions reduced by 67%

Buy only zero carbon products and services

2030

2021

2022

2024

2028

2025

2023

2040

Packaging reduction project commenced

All company vehicles to be electric

All suppliers to have net zero target

Net zero for all scopes

Baseline emissions calculated

Digitalise printed documentation

Low carbon flights and hotels must be selected for business travel

Eclipse Magnetics Work Smart with Magnets

Our Services

The Eclipse Magnetics Difference

More than just a manufacturer

Standard or made to order products (application specific).

We can help you set up, be trained and maintain your products.

Group buying power for raw materials.

Annual Testing & Validation Service At Eclipse Magnetics, we recognise the critical role foreign body removal equipment plays in maintaining the highest standards of safety and quality in your processes. To support your commit- ment to compliance with BRC and HACCP regulations, we offer a specialised and comprehensive testing and validation service for

Site Survey

Flexible approach for requirements from one off to multiple quantities.

foreign body removal equipment. Why Annual Testing Is Essential

This annual check ensures that your equipment continues to function optimally, providing reliable protection against contam- inants and upholding the integrity of your production processes.

Large stock holding / warehousing capability.

Why Annual Servicing Matters At Eclipse Magnetics, we bring our extensive knowledge and technical expertise to the forefront, offering dedicated servicing for magnetic lifters and chucks. Our servicing capabilities encom- pass a comprehensive range of tasks designed to enhance the efficiency and safety of your equipment. Our Service Offering Includes

Servicing

• Detailed Inspection • Functional Testing • Component Replacement • Documentation and Certification • Calibration and Adjustment

Full in-house manufacturing facilities.

Scheduling orders for call-off (JIT).

Permanent Magnetic Lifter Training Magnetic lifters are an effective method to lift and handle fer- rous materials such as steel beams and sheets. However, the safe- ty of magnetic lifters relies on their correct usage and operation. Our permanent magnetic lifter training course will empower your team with the skills and knowledge they need to use mag- netic lifters safely. What Our Lifter Training Covers • Maintenance Procedures • Safety Protocols • Troubleshooting And Problem Resolution

Experienced staff with in-depth knowledge of material compositions.

Multiple in-house testing facilities from factory to warehouse.

Bespoke UK centric Technical and Engineering teams.

Training

• Equipment Familiarisation • Load Handling Techniques

Sector-wide application and industry experience.

Eclipse Magnetics Work Smart with Magnets

Driving Competitive Edge

Increase Productivity

Into precision processes

While still looking after our environmental impact

Our patented magnetic filtration systems are the ultimate in filtration technology, providing cost, quality and environmental benefits. Magnetic Filtration Operating Principle

Magnetic filtration can be used as a replacement for, or in conjunction with other forms of filtration to optimise filtration efficiency.

Maintain flow rates - High flow rates can be maintained without affecting filtration efficiency. Fluid does not flow through filter media, so flow is uninterrupted. Flow rates are determined by your process requirements, not by your filter. Reduced wear / increased precision finish - Particles that pass through traditional filters act as an abrasive, wearing parts, machinery and product. Magnetic filters remove these damaging particles. Fine filtration - Conventional filtration media, at 5 microns and below, can strip oils of anti-foaming, anti-bacteria and other additives. Magnetic filtration enables sub-micron filtration without affecting the oil’s properties, and can actually aid the effective control of bacteria. Complies with health and safety guidelines - Magnetic Filters make a major contribution to promoting safe handling of metalworking fluids. Cleaner fluids reduce the risk of human contact with metal fines thereby reducing the risk of cuts, abrasions and dermatitis. Reduced microbial development - Magnetic filters do not strip anti-bacterial properties from fluids thereby reducing the risk of bacterial development. Ferrous contamination in fluids can also act as a breeding ground for bacteria. Maintaining clean, polished fluids considerably reduces the risk of bacterial build up. Automated operation & cleaning - Our automated filtration systems remove the need for operators to come into contact with contaminated fluids.

Magnetic filtration is the most effective means of removing problem ferrous particles from industrial fluids such as coolants, lubricants and wash solutions. All the benefits of Eclipse Magnetic filters are based on their ability to remove virtually all ferrous particles, including sub-micron par- ticles from the process. Traditional filtration systems typically leave particles smaller than 5 - 10 microns circulating in fluid causing dam- age to process equipment and finished products.

Magnetic filtration systems are ideal for either new build projects or they can be fitted to enhance existing filtration systems.

Significantly Lower Operating Costs Cleaner, longer lasting fluids - Removes almost 100% of ferrous contamination, including sub-micron particles. This can extend the life of fluids and reduce growth of bacteria, minimising maintenance costs and enhancing safety. Reduced usage of consumables - With efficient filtration capability, magnetic filters significantly reduce the burden on disposable items such as paper or cartridges. Thereby reducing expenditure on replacements and expensive disposal costs. In some cases it can remove the need for alternative filtration altogether. Minimal fluid loss - Contamination is removed from the filter as a semi-dry ‘cake’. Fluid loss is considerably less than that of traditional filter media.

No disposal costs - The cake itself can be recycled, eliminating expensive specialist disposal costs.

Minimal running costs - Auto and manually cleaned magnetic filters require no additional power. Magnetic self-cleaning filters only require a small amount of power for the cleaning process. Magnetic filters don’t require any consumable or replacement parts. Continuous 24/7 operation - Fully automated magnetic filtration systems are ideal for continuous manufacturing lines. Rapid return on investment - Magnetic filtration is perfect for cost reduction and continuous improvement programmes providing a rapid return on investment.

Reduced Environmental Impact A major consideration for any business is its responsibility to the environment. Magnetic filtration is a positive contribution to companies’ environmental policies and ISO14001 accreditation. Reduced Waste Magnetic filtration requires no consumable or disposable products. It extracts a large proportion of ferrous contamination, drastically reducing the use of disposable filter media. Less fluid is used as its effectiveness is maintained for longer. Recycled Waste Extracts captured, ferrous contamination ready for recycling processes.

Eclipse Magnetics Work Smart with Magnets

Manual

Automatic

Case Study - Micromag Dielectric Fluid Protection

Case Study - AM6 Automag Skid Ultrasonic Testing

Automated clean filter, flow rates up to 10,000 litres per min.

Compact, high-performance machine tool filter, rapid return on investment.

Application Background The Automag Skid magnetic filtration system is a self-contained filtration and fluid recovery system. The fully automated industrial fluid filtration unit or coolant separator minimises fluid loss during cleaning and is ideal for 24/7 high volume single or multi-cell CNC machining or wash system applications. The combination of high-performance magnetic circuits and a patented dual flow system ensures almost 100% of ferrous waste is filtered leaving clean cutting, grinding fluids or wash solutions to return to process. The Challenge Due to the tight tolerances required by the off shore industry, it is imperative that the quality of the pipes is 100%. Product rejects can cost £1000 per piece and the consequences of a fault in the field can have huge compensation consequences. In order to ensure the highest levels of quality, the pipes are sent through a tempering, de-scaling, rounding, and straightening process. The last stage is an ultrasonic testing procedure to check for any faults such as cracks or wall thickness irregularities. During this process, water is pumped around the ultrasonic test area at 100 litres per minute. Water is an excellent sound wave conductor, therefore it improves the reliability of the readings and makes the process more efficient. However, contamination in the water was affecting the readings, causing slow cycle times due to re-scanning and the possibility of a good product being rejected. The Solution Eclipse provided Vallourec with a Double Automag AM6 magnetic filter. This filter is a fully automated unit ideal for 24/7 machining operations. With high contamination collection capacity and an ability to handle high flow rates, Automag is widely used on high volume production lines. In this case the customer opted for a Double Automag in order to have a fail-safe backup if required. The Automag was fitted during a system refurbishment which enabled the process to recycle water. It is fitted after a settlement tank and before a band filter, and extracts 0.56 kg of waste per day. Most of the particles are concentrated between 6 and 15 microns, and the added advantage is that some particles which previously slipped through (less than 4 microns down to sub-micron size) are now extracted. Since fitting the Automag, Vallourec’s maintenance downtime has dropped to zero. It also means that the company are able to use recycled water, which saves them £1000 a week.

Application Background The patented, compact Micromag magnetic filter can provide major cost, quality and environmental benefits to precision machining processes such as grinding, honing, lapping, drilling and EDM applications. With a high collection capacity relative to size it offers a fine particle collection performance with a low initial investment. The Challenge EDM machining can, and often does, come with significant problems, severely hampering the efficiency of the process. Dirty dielectric fluid is one of the most problematic factors facing manufacturers when using spark erosion as part of their manufacturing processes. Contaminated dielectric fluid can result in secondary sparking (re-spark), generating a high level of energy wastage. The Solution Bowers Group is committed to ensuring its practices offer the highest level of efficiency. Looking for the most effective solution to ensure the EDM process was working as cost-effectively as possible, the company sought the help of Eclipse Magnetics, installing a Micromag MM20 to help improve its filtration of dielectric fluid. Eclipse Magnetics has introduced its innovative magnetic technology to the EDM process to ensure the dielectric fluid is kept as clean and efficient as possible. The Micromag MM20 is a compact filter that allows fluid to pass around its centrally mounted Neodymium core, capturing even the finest ferrous particles.

Overview

Eclipse Product: Micromag MM20 Industry: Metrology Tools` Process Type:

Eclipse Product: AM6 Automag Skid Industry: Offshore Process Type: Ultrasonic Testing Location: Glasgow, UK

Electrical Discharge Machining (EDM)

Location:

Bradford, UK

By using the Micromag in conjunction with its traditional cartridge filters, cost savings have also been achieved in relation to the cost of replacement cartridges, cutting usage by half and leading to an impressive 50% saving of over £2500 per annum. Combined, this amounts to an outstanding £142,500 annual cost savings, with a payback of the initial investment of the magnetic technology returned within just days of installation.

We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs.

17% IMPROVEMENT MACHINING IN

Kenneth McRae, Principle Engineer Vallourec

50% SAVINGS OVER EACH YEAR

The reduction in machine downtime and consumable costs speak for themselves,

the Micromag has proven its worth; and then some, and we’re delighted with the results we have seen.

SAVING 100 HOURS PRODUCTIVITY IN EACH MONTH

Dean Lovett, Machine Shop Manager Bowers Group

Eclipse Magnetics Work Smart with Magnets

Why Choose Magnetic Filtration

Real life examples

The best way to keep your machinery in excellent condition and product surface finish, is to use cleaner coolant or lubricant fluids.

Magnetic filtration is widely used in the automotive industry within OEMs and tier 1 and 2 suppliers for the manufacture of powertrain and engine components.

Magnetic filtration can improve efficiency in most steel processing operations such as steel production, both hot and cold.

Case Study

Automotive

Steel Processing

Company Bombardier (Austria) Application Cast iron piston bushings Process: Milling and gun drilling

Advantages • High precision finish • Reduced downtime • Achieves optimal performance with cast iron particles • Ideal for 24/7 operation • Flow rates up to 10,000 litres: multi-use to increase flow capacity

Typical Application • Ring & pinion gear lapping • Turbocharger balancing machines • Crank shaft gun drilling

Advantages • Automated cleaning ideal for heavy contamination • Improved surface finish • Reduced downtime • Suitable for arduous environments • 24/7 operation

Typical Application • Steel rolling mills • Sawing machines • Steel pipe cutting

Company Steelscape (USA) Application Steel rolling and picking Process: Surface spray system

• Valve face grinding • Cam shaft grinding • Cylinder liner honing • Engine liner grinding • Gear cutting and finishing

• Tube threading equipment • Surface treatment processes • Spray bars

Filtramag removed sub-micron particles reducing abrasive wear on tools and parts. Tool changes and product reject rates were reduced to virtually zero.

Heavy contamination blocked barrier filters within hours. AutoMag extracts 12000 Kg contamination / month – reject rates have fallen to zero.

• Roller lubrication • Final wash process • Deep hole drilling

Magnetic filtration enhances performance on a variety of machine tools. It offers a competitive edge to machine tool manufacturers particularly when servicing high precision applications.

Magnetic filtration is used by some of the world’s largest bearing manufacturers to ensure sub-micron accuracy in the production of bearing components.

Machine Tool OEMs

Bearings

Case Study

Company Schaudt Mikroas (Germany) Application CNC manufacture Process: Camshaft grinding Reduced downtime by 50% and increased the life of grinding wheels by 30%.

Advantages • Can be retrofitted to enhance existing filtration systems • Reduces machine maintenance / downtime • Flow rates 70 to 10,000 litres per minute • 100% effective with low magnetic materials e.g. cast iron and tungsten carbide • Increases the equipment, value provides a solution for the customer

Typical Application • VMC, HMC, and CNC machines • Multi-axis vertical turning centres • Grinding

Advantages • High precision product finish,consistency and consistency

Typical Application • Hub honing • Ball grinding • Super-finish/polishing • Ring grinding • Raceway grinding • Wash systems

Company Tsubaki-Hoover (Poland) Application Steel ball and rollers Process: Super-finishing

• Reduced downtime • Sub-micron filtration

• Honing • Lapping • Deep hole/gun drilling • EDM machines • Laser cutters

MicroMag improved on 20 micron paper filters by extracting sub-micron ferrous particles. Surface finish was improved and reject rates fell dramatically.

• Ideal for high volume processes • Can be retrofitted to existing lines

• Rapid return on investment • Reduced waste – ISO14001

Magnetic filtration enhances performance on a variety of machine tools. It offers a competitive edge to machine tool manufacturers particularly when servicing high precision applications.

Many wash systems have benefited from installation of magnetic filtration which ensures the finished product is clean and complies with quality inspection.

Tool Cutting

Case Study

Wash Systems

Company Pro-Cut Tooling (UK) Application Carbon cutting tools manufacture / repair Process: Super-finish / grinding Enabled manufacture of “mirror” finish cutting tools, reduced machine cleaning downtime by 75% and extended fluid life by 250%.

Advantages • Enables tolerances of < 1 micron

Typical Application • Multi axes CNC machines • Tungsten carbide drills and endmills • Radius grinding • Wood working tool superfinish • “Mirror” finish plastic cutters

Advantages • Flow rates up to 10,000 litres per minute • Filters do not degrade in wash solutions • Removes ferrous deposits from finished product • Reduces reject rates

Typical Application • Rotary wash systems • Transfer wash stations • Degreasing equipment • Multi-stage washers • Spray wash stations

Company Permoid (UK) Application

• Enables manufacture of “mirror” finish tools • Can increase the value of tools by 300% • 100% effective with low magnetic materials e.g. tungsten carbide materials • Reduces wear on grinding wheels • Ensures clear grinding contact • Ideal for 24/7 or unmanned operations • Significantly extends fluid life

Automotive fuel tanks Process: Flushing rig

Reduced product reject rates to zero, reduced disposal and purchase of barrier filters by 95%.

Eclipse Magnetics Work Smart with Magnets

Low-cost, rapid payback magnetic filter. Micromag

MM - 12 bar version

Patented Design

MM20

MM10

MM5

The patented, compact Micromag will provide protection on most industrial fluids” Styrene Acrylo Nitrite & Aluminium Construction.

MM - 50 bar version

MM5/HP/80 MM20/HP/50 MM10/HP/50

For through-spindle coolant and pressure surge applications. Aluminium construction.

Filter Housing

Tapered radial flow channels

Rare Earth High-intensity magnetic core with stainless steel cover

MM - 80 bar version

Technical Data B

MM5/HP/80 MM20/HP/80 MM10/HP/80

The Lid

For through-spindle coolant applications. Suitable for HICM Acidic / Alkaline Alumnius. Stainless steel construction.

Compact magnetic filter, easy to clean and install, high collection capacity relative to size.

Key

How Micromag Works Contaminated fluid enters the inlet port where flow is equally split via tapered radial flow channels which lowers the flow velocity ready for the fluid to be filtered. It then passes up the outside of the centrally mounted ‘Rare Earth’ magnetic core where contamination particles are attracted and retained. The magnetic flux circuit geometry ensures a controlled build up of contamination so the filter can never block. Filtered fluid then flows through slots at the top of the core then down and through the centre of the core, exiting through the outlet port.

Contaminated Fluid

Filtered Fluid

Magnetic Flux Lines

Dimensions mm

Temperature Range °C

Max. Operating Pressure Bar

Connection ″ BSP

Product Number

Flow Rate ltrs/min.

Construction

MM5

5 – 50

190

103

SAN housing, Aluminium lid

MM10

100

5 – 50

315

100

124

MM20

150

5 – 50

605

100

137

MM5/HP/50

-20 – 150

247

116

125

Full aluminium construction

MM10/HP/50

100

-20 – 150

365

116

125

Fluid continues to flow when filter is fully loaded with contamination Contamination

MM20/HP/50

150

-20 – 150

625

116

125

MM5/HP/80

-20 – 150

247

116

125

Full stainless steel construction

MM10/HP/80

100

-20 – 150

365

116

125

MM20/HP/80

150

-20 – 150

625

116

125

Eclipse Magnetics Work Smart with Magnets

Filtramag+

Patented Design

How Filtration+ Works

Secondary filtration takes place

Secondary filtration chamber

High performance magnetic filter for demanding cutting fluid applications.

Primary filtration takes place

Quick release swing clamps

Outlet

Easy access for gloved hand

(Fig 1)

(Fig 2)

(Fig 3)

Patented high intensity magnetic rods & flow circuit

With a unique “Dual Flow TechnologyTM” design (Fig 1) Filtramag+ is the most efficient filter of its type available. The dual flow design ensures that fluid is exposed to the high intensity magnets for the maximum time. Fluid enters through the inlet and flows up through the primary filtration chamber, (Fig 2) it then flows down through the secondary filtration chamber (Fig 3).

Fluid then passes through an optional mesh screen which removes non-magnetic debris. The patented magnetic circuit design ensures that the filter can never block even in high contamination applications. The magnetic cores can be removed easily by hand and cleaned with the tool supplied. As an option a spare magnetic cartridge can be supplied to ensure production continuity. - Spares cores available for quicker cleaning option. - 0.5mm or 1.0mm holes in mesh strainer.

Restricted hinged lid - prevents over travel

Optional mesh strainer - removes non-magnetic debris (FM 2.0+ only)

Flanged connections (Hose tail adapters available)

Parallel inlet and outlet

Technical Data

Integral base can be bolted to floor

Robust high performance magnetic filter with Dual Flow Technology to maximise collection capability. Easy installation with operation up to 20 bar.

Special Applications Contaminated fluid enters the inlet port where flow is equally split via tapered radial flow channels which lowers the flow velocity ready for the fluid to be filtered. It then passes up the outside of the centrally mounted ‘Rare Earth’ magnetic core where contamination particles are attracted and retained. The magnetic flux circuit geometry ensures a controlled build up of contamination so the filter can never block. Filtered fluid then flows through slots at the top of the core then down and through the centre of the core, exiting through the outlet port.

Dimensions mm

Temperature Range* °C

Magnetic Strength Gauss

Max. Flow Rate litres/min

Max. Operating Pressure Bar

Connection PN16 flange

Product Number

FM1.5 +

250

1 1 /2 "

-5 – 80

395

255

100

180

80.5

4,000

FM2.0 +

500

-5 – 80

442

330

100

250

80.5

4,000

Ideal for use in a harsh chemical environments Effective with carbide and cast iron applications.

FM1.5+/11K

250

1 1 /2 “

-5 – 80

395

255

100

180

80.5

11,000

FM2.0+/11K

500

2”

-5 – 80

442

330

100

250

80.5

11,000

* Higher temperature upgrade may be possible

Eclipse Magnetics Work Smart with Magnets

Autofiltrex

Patented Design

How Autofiltrex Works

Automated machine tool filtration system with waste reclaim unit.

AutoFiltrex works in-line and oufline (with pump available), taking dirty fluid from the holding tank and delivering clean polished fluid to the tool / work piece contact point. As fluid flows through the AutoFiltrex cylinder, high intensity magnetic circuits extract ferrous contamination particles. When the magnets reach saturation point, a timed automated purging process lifts the magnetic cores from the housing thereby releasing contamination. This is simultaneously diverted via a 3-way valve to the reclaim unit (or when using AF1 to a purge or holding tank). The unit can be set to purge at timed intervals or be manually executed. The air pressure supply required is 6 bar minimum, 10 bar maximum. * AF1 unit is not supplied with a reclaim unit. For optimal cleaning, the flow rate should be higher than 1/3 of the maximum flow rate. Pumps units are available for each model.

Inlet

Reclaim discharge

3 way valve

Waste reclaim unit

Purge fluid outlet

High performance magnetic rods

All stainless construction

Outlet

AF1

Pneumatic cylinder

AF12

Waste reclaim unit

Technical Data

The latest generation in cost-effective fluid filtration. Fully automated operating & cleaning. Provides huge cost savings in fluids & filter consumables.

AF13

Typical Applications Autofiltrex is ideal for most ferrous machining applications such as grinding, honing, lapping, forming and quenching processes. It can be also utilised in wash station applications.

Benefits

Fully automated cleaning, ideal for 24/7 operation.

Minimises waste disposal of consumables.

A B

Machine

Increase fluid life, cleaner fluids last longer.

Reduced expenditure on media filters.

Max. Operating Pressure Bar

Dimensions mm A B C D E F

Number of Magnetic Rods

Magnetic Strength Gauss

Connections Inlet mm

Temperature Range* °C

Contamination Capacity kgs

Product Number

Flow rate ltrs/min.

Weight kg

Cleaner fluid delivery to CNC or metal machinery.

AF1

9,000

-5 – 60

30 N/A N/A 1504 250 N/A 210

Tank

Improved surface finish and accuracy.

AF3-RC

150

9,000

-5 – 60

122 872 852 1701 717 698 300

AF5-RC

Purge

200

9,000

-5 – 60

145 872 852 1701 747 747 300

* Higher temperature upgrade may be possible

Eclipse Magnetics Work Smart with Magnets

Automag Skid

Patented Design

How Automag Works

An AutoMag magnetic filter removes magnetic and para-magnetic contamination and holds it until it is re- leased during the automated ‘purge’ process. Then, the filter’s output is briefly diverted so that fluid carries the contamination to the purge tank.

The purge tank then feeds the contaminated fluid to the magnetic reclaim which removes the contamination, putting clean fluid back into circulation. The contamina- tion is extracted in a form ready for disposal or recycling. Units can be supplied with a single filter or double filters for duplex operation.

Automated clean filter, flow rates up to 10,000 litres per min.

Automag magnetic filter 2-stage filter removes contamination down to sub-micron size. Automated cleaning process. Purge tank

Purge value Automatically switched during the ‘purge’ process to send purged fluid and contamination to the purge tank.

AMA12F1Skid

AMA6FS1kid

Holds purged fluid and contamination before it is fed to the magnetic reclaim system.

Double Automag Skid Double AutoMag Skid units are available for large flow rate / heavy contamination applications.

Special Designs - AM32 AM32 is available for wash system applications up to 4,000 litres per minute flow rate (contact us for details).

Magnetic reclaim Separates contamination from the ‘purge fluid’, feeds clean fluid back into the system. Contamination is removed as semi-dry cake which can then be recycled.

Technical Data

Height adjustable legs

Self-contained, free standing magnetic filtration system. Providing uninterrupted 24/7 filtration. Can be used in-line or with optional integral pump, off-line.

Benefits

Why choose the AM12 over the AM6?

Environmentally friendly filter, reduces waste.

Includes integral waste / fluid reclaim unit.

HAS DOUBLE CONTAMINATION CAPACITY &DOUBLE FLOW RATE

Reduces lubricants, oil, and coolant consumption.

D1 O

D2 O

D3 O

Purge / waste

Out

Maximum Flow Rate

Max. Operating Pressure bar

Dimensions mm

Temperature Range*

Num- ber of Cores

Contamination capacity kgs

Model

Reduced expenditure on media filters.

Litres/ min.

°C

m³/hour

A B C

D1 D2 D3 Flanges

AM6 Skid Single

450

-5 – 60 1300 1540 1290/2190 75 (3") 50 (2") 50 (2") PN16/ ANSI

Ideal for high-volume 24/7 operations.

AM6 Skid Double

900

-5 – 60 1300 2272 1290/2190 75 (3") 50 (2") 50 (2") PN16/ ANSI

AM12 Skid Single

900

-5 – 60 1469 1743 1490/2390 75 (3") 75 (3") 75 (3") PN16/ ANSI

Fully automated cleaning and fluid recovery system.

AM12 Skid Double

1800

108

-5 – 60 1469 2475 1490/2390 75 (3") 75 (3") 75 (3") PN16/ ANSI

* Higher temperature upgrade may be possible

Eclipse Magnetics Work Smart with Magnets

Installation Options Technical Data

Application Data Selector

Technical Data

Percentage reduction required from stated maximum flow rate to obtain good filtration results.

Examples to decide what products are best for you.

Fluid Type

Material Type

Material Loading

Flow rates (ltrs/ min.)

Part No.

High speed steel

Coolant/ Wash solution

Pre-Filtration Installation - With Bypass Protect: • High pressure pump • Media filter (bags, cartridges, beds, etc) • Machine tool: through spindle components, tooling, keep sump clean, reduce wearing of part (way covers), extend coolant/oil life with no loss of physical properties.

Pre-Filtration Installation - Duplex Advantages: • Ease of cleaning • Duplex magnetic filter • Constant high efficiency filtration

Tungsten carbide

Thin oil

Medium oil

Thick oil

Mild steel

Hard steel

Stainless steel

Heavy Medium Light Wear

Cast iron

Manual

Micromag

MM5

n/a

✔

MM10

100

n/a

✔ ✔

n/a

High pressure coolant module or existing media filtration

MM20

150

n/a

✔ ✔ ✔

Filtramag+

Magnetic filter

Valves

Bypass: for cleaning

FM1.5 +

250

n/a

✔ ✔ ✔

Machine Tool

Magnetic filter

FM2.0 +

500

✔ ✔ ✔ ✔

Valves

CNC Mill, Lathe, Centre or Grinder

Automated

Machine Tool Transfer Pump

Machine Tool Sump Pump

AutoFiltrex

AF1

n/a

✔ ✔ ✔

Kidney Loop Filtration 24/7 Uninterrupted Cleaning

Post filtration Installation - With Bypass Coolant Polishing Protect: • Machine tool: through spindle components, tooling, extend coolant/oil life with no loss of physical properties, keep sump clean,and reduce wearing of parts (linear bearings).

AF3-RC

150

✔ ✔ ✔ ✔

AF5-RC

200

✔ ✔ ✔ ✔

Protect: • Tooling • Keep sump clean • General system cleanliness • Extend coolant life (with no loss of physical properties).

Automag Skid

AM6S1

450

✔ ✔ ✔ ✔

AM12S1

900

✔ ✔ ✔ ✔

Bypass: for cleaning

Machine Tool

Central Coolant

AM6S2

900

✔ ✔ ✔ ✔

Magnetic filter

CNC Mill, Lathe, Centre or Grinder

Filter Tank, Quench Tank

AM12S2

1800

✔ ✔ ✔ ✔

Valves

AM32S1

2000

n/a

✔ ✔

Bypass

Machine Tool

Machine Tool Pump or Independent Pump i.e.. Skid / Cart

Example: Filter

Magnetic filter

CNC Mill, Lathe, Centre or Grinder

FM2.0+

Centipoise Thin oil 20 – 300 Medium oil 300 – 700 Thick oil 700+

High pressure coolant module or existing media filtration

500 ltrs/min × Medium oil (20%) = 400 ltrs/min. 400 ltrs/min × Cast iron (20%) = 320 ltrs/min. Suggested flow rate = 320 ltrs/min.

Flow

500 ltrs/min.

Material Cast iron Fluid

Medium oil

Machine Tool Transfer Pump

Valves

Eclipse Magnetics Work Smart with Magnets

Other Filtration Products Comprehensive range of Magnetic Filtration options

Choose from our comprehensive range of Magnetic Filtration options.

BoilerMag - Heating System Protection The BoilerMag range of filters removes black iron oxide from heating and cooling systems, improving efficiency, reducing C02 emission and protecting boilers from the damage that black iron oxide can cause. Benefits

Easy installation and maintenance.

Maintains peak performance of system.

Ultrafiltrex - Protecting Oil & Gas Pipelines Ultrafiltrex uses the latest magnetic technology to solve problems created by pipeline rust or black powder, which forms when iron in the pipeline wall reacts with other compounds to form corrosion. It offers time, money and environmental savings in comparison to traditional membrane or barrier filters such as cyclones, cones, baskets and cartridges.

Extends system life.

No running costs, minimal maintenance costs.

10 year warranty.

Ultrafiltrex can deliver significant performance gains in oil and gas applications and offers many advantages over conventional cartridge systems.

Justin Walker, Technical Services Director, Air BP

Eclipse Magnetics Work Smart with Magnets

Our Products We manufacture high quality magnets

In addition to our filtration range, Eclipse Magnetics manufacture a wide range of high performance magnetic products for diverse applications.

Workholding Systems

Lifting & Handling Systems

Magnetic Workshop Applications

Magnetic Materials & Assemblies

Foreign Body Removal & Separation Systems

Heating System Filters

Eclipse Magnetics Worldwide Europe Atlas Way Sheffield

Americas 442 Millen Road, Unit 9, Stoney Creek Ontario, L8E 6H2, Canada T +1 905-664-5585 F +1 905-664-7090 sales@eclipsetoolsinc.com

China No. 168 Chengjian Road Minhang District

S4 7QQ England

Shanghai PR China

T +44 (0)114 225 0600 F +44 (0)114 225 0610 sales@eclipsemagnetics.com

T +86 21 6434 8600 *150 F +86 21 6434 6488 szhou@eclipsemagnetics.com

A Spear & Jackson Company

FM 31278

EMS 616377

While every effort has been made to ensure the accuracy of the information in this publication please note that specifications may change without notice.

Eclipse Magnetics Work Smart with Magnets

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