Information on the Tempered Block Breaker from Fusion Tech.
T EMP ERED B LOCK BREAKER
Bee f Tr im B l ock Sepa ra t i ng So l u t i on
Tempered Beef Trim Blocks. Separated Quickly. Break tempered and semi-frozen beef trim blocks into original pieces! Our innovative and unique Tempered Block Breaker is designed to take tempered and semi-frozen beef trim blocks and separate them back into their natural pieces to avoid USDA relabeling regulations. This allows for spraying of citric acid (or other agents) onto each side of product muscle to reduce or eliminate bacteria growth. Solid 4” solid shafts with 7” blades are strong enough to handle meat trim blocks semi-frozen at 19®, but operates ideally when blocks are tempered to 26°. Gentle processing captures 99% of product purge, retaining product weight and saving you money. Safety is key in the meat processing industry. The Tempered Block Breaker boasts a safety switch and actuator on the auger discharge trough that prevents the machine from running if guarding is not in place. Safety guarding runs the length of the top of the machine, preventing operators from falling into the breaker. 8 7 A-08444 BLOCK GRINDER TOTAL ASSEMBLY
Tempered Block Breaker Features: • Stainless Steel 304 Construction • Solid 4” Shaft Auger & Breaker Bars • Hopper Constructed from 3/8” Side Plates and 5/8” End Plates
•
Dual 160 Corrosion Resistant Roller Chains
• •
30 HP Baldor Motor
Low Output RPM Sumitomo Gearbox
•
Solid Poly Lube Filled Bearings for a Maintenance Free Application Touch Screen Control Panel Motor Amp Overload Protection
• • • • •
CIP Mode
Safety Interlinks
4
3
6
5
Combo Sensor and Lid Safety Switch Auger Output Door Closes Au- tomatically When No Product is Present 9 9
F
•
11
Separate tempered trim blocks, save purge, reduce expenses, and treat product to eliminate bacteria with the Tempered Block Breaker!
13
3
8
5
E
6
4
4
7
6
5
8
9
A-08444 BLOCK GRINDER TOTAL ASSEMBLY 52.50 20.00 23.71 50.75
DETAIL2 SCALE1 : 2
12
14
10
DETAIL 1 SCALE1 : 2
SEE PICTURES & VIDEO AT FTIINC.ORG/BLOCKBREAKER
TECHNICAL SPECIFICATIONS F
11.00
D
106.97 O.A.L.
41.04
53.12
9
FEATURE
SPECIFICATION
9
39.75
10.63
Machine Dimensions Height
REF
126.75”
CMI007
CMI007
.75 TYP.
Width
53.12”
C
Length
106.97”
E
6
4
CMI007
Motor
BP 0.7 SP_ 0.375_1 SP_ 0.250_1 CS- 10x2. CS- 6x4. FW_
126.75 O.A.H
9
50.75
Drive Shaft
30 HP
52.50
12
3.90
23.71
86.00
14
20.00
10
DETAIL 1 SCALE 1 : 2
B
40.10
55.38
FW_
11.00
LW_
C
D
106.97 O.A.L.
T confi infor Integr used, inwho th per
41.04
53.12
CABINET SIDE REMOVED TO SHOW IN-LINE SPROCKETS
A
NOTES:
39.75
T OT
10.63
.X .XX .XXX
UNLESSOTHERWISE SPECIFIEDDEBUR AND BREAK ALL SHARP CORNERS. 1. UNLESSOTHERWISE SPECIFIED ETCH ALLUP BENDS. 2.
AVOID LABELING AS PROCESSED The USDA requires any product broken down into 1” or smaller pieces to be labeled as processed. The Tem- pered Block Breaker breaks up semi-frozen block back into the natural pieces —meaning you don’t have to label your product as processed.
TREAT PRODUCT TO ELIMINATE BACTERIA Bacteria grows on the outside of a muscle. Once ground, the bacteria is spread throughout the entire product batch, causing significant contaminated and wasted product. The Tempered Block Breaker allows you to spray all sides of the product muscle with citric acid (or other agents) to reduce or eliminate bacteria.
REDUCE WORKFORCE The Tempered Block Breaker system only requires 7 employees to operate from the time product leaves your microwave to the time it exits the block breaker. Some customers have reported a reduction in work force from 22 down to 7 employees and ability to prep product in advance.
SAVE PURGE Using the Tempered Block Breaker system captures 99% of product purge (blood, water, etc), saving you product weight which saves you money.
Tempered Block Breaker Prep System Prep product for the tempered block breaker with the fully loaded prep system: • Transfer Conveyor from Microwave • Box Prep Conveyor • Manual Box Tipper • Prep Table • Prep Platform • Ergonomic Stand • Trash Chute and Conveyor • Wheeled Vats
Fusion Tech worked with us to take our current operation of processing frozen beef trim blocks that took 2 shifts and 22 employees to reach our product goals and reduced it to a 1 shift operation manned by 7 people. They designed a new piece of equipment for us that took our semi-frozen trim blocks and gently broke them up so we could treat each piece to eliminate any bacteria. We are able to process the same amount of product in 1 shift that we did in two. “
Charlie Tamburelli Director of Operations / Birchwood Foods
ILLINOIS Main Facility 218 20th Ave Roseville, IL 61473 Phone: 309.588.4803
SOUTH DAKOTA Drafting Office 600 Stevens Port Dr., Ste 112 Dakota Dunes, SD 57049
CUSTOM SOLUTIONS FOR THE FOOD PROCESSING INDUSTRY FTIINC.ORG
© 2018 Fusion Tech Integrated, Inc.
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