In the Northern depths, a wondrous sight, A fish so vast, a true delight, Named Kun, it spans a thousand miles, A creature of immense style. Transformed to Peng, a bird so rare, Its wingspan vast, beyond compare, Thousands of miles, it takes to flight, A soaring wonder, a true delight. When Peng takes flight, its rage is seen, Its wings a sight, like clouds serene, A sight that leaves us all in awe, A vision of beauty, without a flaw.
CUTTING TOOL CATALOGUE
ISO Turning Inserts ISO Turning Insert Denomination System Overview of Turning Grades Overview of Turning Insert Geometries Turning Grade Description Cutting Parameter Recommended Table Negative 80° C Shape Insert Negative 55° D Shape Insert Negative 90° S Shape Insert Negative 60° T Shape Insert Negative 35° V Shape Insert Negative 80° W Shape Insert Negative 90° L Shape Insert Train Wheel Re-turning Insert Positive 80° C Shape Insert Positive 55° D Shape Insert Positive 90° S Shape Insert Positive 60° T Shape Insert Positive 35° V Shape Insert Positive 80° W Shape Insert Positive Round Insert PCBN Inserts PPCBN Insert Denomination System Overview of Grades Negative 80° C Shape Insert Negative 55° D Shape Insert Negative 90° S Shape Insert Negative 60° T Shape Insert Negative 35° V Shape Insert Negative 80° W Shape Insert Positive 80° C Shape Insert Positive 55° D Shape Insert Positive 60° T Shape Insert Positive 35° V Shape Insert PCD Inserts PCD Insert Denomination System Overview of Grades Negative 80° C Shape Insert Negative 55° D Shape Insert Negative 60° T Shape Insert Negative 35° V Shape Insert Positive 80° C Shape Insert Positive 55° D Shape Insert Positive 90° S Shape Insert Positive 60° T Shape Insert Positive 35° V Shape Insert Miniature Machining Turning Shank Denomination System
22 24 27 28 44 46 50 54 57 60 63 65 68 69 70 74 78 79 84 89 90 91
For VP..Insert External Sleeve Holder Denomination System
123 124 126 127 128 129 130 131 133 133 134 135 139 144 145 148
For CC..Insert For DC..Insert For VB/VP..Insert ABF Backturning Tool Hoder
ASW Multifunctional Tool Hoder ASWP Parting off Series Inserts ASWB Backturning Series Inserts ASWT Threading Series Inserts Solid Sarbide Boring Tool Hoder ASIB Solid Boring Tool ASIG Solid Internal Grooving Tool ASIF Solid Face Grooving Tool ASIT Solid Threading Tool Grooving Overview of Grooving Holders ASGHR/L External shallow Grooving Holder for Swiss Lathe S..ASGHL External Shallow Grooving Sleeve Holder for Swiss Lathe ATGHR/L External Shallow Grooving Holder Holder Denomination System ATSER/L External Turning and Grooving Holder ATSER/L-D Reonforced External Turning and Grooving Holder ATSER/L-SW External Turning and Grooving Holder for Swiss Lathe AGUER/L External Undercutting Holder ATSFR/L Face Turning and Grooving Holder ATSFR/L-OB Face Grooving and Turning Holder (Outside Bluge Type) AGSFR/L External & Face Grooving and Turning Holder AGPFR/L Face Grooving and Turning Holder ATPFR/L Face Grooving and Turning Holder ATPIR/L Internal Turning, Grooving and Profiling Holder ATGIR/L Internal Grooving Holder ATSIR/L Internal & Face Grooving and Turning Holder AGSIR/L Internal & Face Grooving and Turning Holder AGUIR/L Internal Undercutting holder Grooving Grade Description Insert Geometry Introduction Grade Application Guide Triangular Shallow Grooving Insert Denomination System
148 151 152 153 154 155 157 158 159 160 161 163 164 165 166 167 168 169 170 171 173 174 175 176 177 179 179 180 181 182 183 183 184 184 185 186 188 189
92 93 94 95 96 97 98 99
100 101 102 103 104 104 105 106 106 107 107 108 109 109 110 111 113
Swiss Grooving-ASG Series Profiling Grooving-ATG Series Insert Denomination System (Pressing Insert) Parting off-Grooving CS Geometry Series Parting off-Grooving CM Geometry Series Parting off-Grooving CH Geometry Series Grooving-Turning GS Geometry Series Grooving-Turning TS Geometry Series Grooving-Turning TM Geometry Series Grooving-Profiling RM Geometry Series Grooving-Profiling RA Geometry Series Insert Denomination System (Ground Insert) Grooving-Turning Ground Geometry Series Blank Insert of ATBD Cutting Parameter Recommended Table
114 116 117 119 120 122
For CC..Insert For DC..Insert For TC..Insert For VB..Insert For VC..Insert
Turning
ISO Turning Insert Denomination System
C 1
N 2
M 3
G 4
1-Shape/Code
2-Clearance Angle
A
B
C
D
E
A
B
C
D
H
K
L
M
O
E
F
G
N
P
R
S
T
V
P
O
W
Z
Others clearance angle
Others
3-Tolerance
Shape: C, E, H, M, O, P, S, T, R, W
d
m
IC
J,K,L,M,N
U
M, N
U
4.76
± 0,05
± 0,08
± 0,08
± 0,13
In.Circle dimension d
Nose height m ± 0,005
5.56
± 0,05
± 0,08
± 0,08
± 0,13
Thickness s
Class Unit
6
± 0,05
± 0,08
± 0,08
± 0,13
6.35
± 0,05
± 0,08
± 0,08
± 0,13
A
mm ± 0,025
± 0,025
7.94
± 0,05
± 0,08
± 0,08
± 0,13
C
mm ± 0,025
± 0,013
± 0,025
8
± 0,05
± 0,08
± 0,08
± 0,13
E
mm ± 0,025
± 0,025
± 0,025
9.525
± 0,05
± 0,08
± 0,08
± 0,13
F
mm ± 0,013
± 0,005
± 0,025
10
± 0,05
± 0,08
± 0,08
± 0,13
G
mm ± 0,025
± 0,025
± 0,130
12
± 0,08
± 0,13
± 0,13
± 0,2
H
mm ± 0,013
± 0,013
± 0,025
12.7
± 0,08
± 0,13
± 0,13
± 0,2
J
mm
*
± 0,005
± 0,025
15.875
± 0,1
± 0,18
± 0,15
± 0,27
K
mm
*
± 0,013
± 0,025
16
± 0,1
± 0,18
± 0,15
± 0,27
L
mm
*
± 0,025
± 0,025
19.05
± 0,1
± 0,18
± 0,15
± 0,27
20
± 0,1
± 0,18
± 0,15
± 0,27
M
mm
*
*
± 0,127
25
± 0,13
± 0,25
± 0,18
± 0,38
U
mm
*
*
± 0,127
25.4
± 0,13
± 0,25
± 0,18
± 0,38
N
mm
*
*
± 0,025
31.75
± 0,15
± 0,25
± 0,2
± 0,38
* For details refer to right and below tables
32
± 0,15
± 0,25
± 0,2
± 0,38
M&N class
D shape
V shape
4-Type of Insert
IC
d
m
d
m
A
B
C
F
G
5.56
± 0,05
± 0,11
6.35
± 0,05
± 0,11
± 0,05
± 0,16
H
J
M
N
Q
7.94
± 0,05
± 0,11
± 0,05
± 0,16
9.525
± 0,05
± 0,11
± 0,05
± 0,16
12.7
± 0,08
± 0,15
± 0,08
± 0,2
R
T
U
W
Z
15.875 ± 0,10
± 0,18
± 0,10
± 0,27
Special
19.05
± 0,10
± 0,18
± 0,10
± 0,27
24
Turning
12 5
04 6
08 7
E 8
- -
KC4 9
5-Cutting Edge Length
7-Nose Radius
Insert shape
Corner radius
In.Circle Dimension (mm)
C
D
R
S
T
V
W
K
Example
MO = Round insert (metric) OO = Sharp 003 = 0.03 005 = 0.05
20 = 2.0 24 = 2.4 28 = 2.8 32 = 3.2 40 = 4.0 48 = 4.8 56 = 5.6 64 = 6.4
3.97
06
02
5.0
05
5.56
09
01 = 0.1 02 = 0.2 04 = 0.4 08 = 0.8 12 = 1.2 16 = 1.6
6.0
06
6.35
06 07
11 11 04
8.0 08 9.525 09 11 09 09 16 16 06 16 10.0 10 12.0 12 12.7 12 15 12 12 22 22 08 15.875 16 15 15 27 16.0 16 19.05 19 19 19 33 20.0 20 25.0 25 25.4 25 25 25 31.75 31 32 32
X = Others
Wiper
Approaching angle (kr) A = 45 D = 60 E = 75 F = 85 G = 87 P = 90 Z = Others
Wiper clearance angle (an) A = 3 ° B = 5 ° C = 7 °
D = 15 ° E = 20 ° F = 25 ° G = 30 ° N = 0 ° P = 11 ° Z = Others
8-Edge Preparation
Code
Edge shape
Description
F
Sharp cutting edge
6-Thickness
E
Honed cutting edge
Round down plus zero or T
T
T-land
Example:
S
T-land+Honed cutting edge
A, B, C, N, O, W
01 = 1.59 T1 = 1.98 02 = 2.38
9-Chip Breaker Description
03 = 3.18 T3 = 3.97 04 = 4.76 05 = 5.56 06 = 6.35 07 = 7.94 09 = 9.525 11 = 11.11 12 = 12.70 14 = 14.29 15 = 15.88
Refer to page: P28-43
H, M, R, T
Ground Positive Insert Example
CCET 09 T3 01 F
P
R
-
F
F, G, J, U
L: Left R: Right
P: Insert polishing treatment
E: Honing edge F: Sharp edge
Geometry
25
Turning Inserts
Turning
Turning and Grooving Grade Application Guide
Grooving/ Parting off
Turning
Coated
Coated
Material Group
ISO
ISO
PCBN PCD
CVD
PVD
CVD PVD
P01
P01
P10
P10
P20
P20
Non-alloy steels/ Alloyed steels
P
P30
P30
P40
P40
P50
P50
M01
M01
M10
M10
M
Stainless steels
M20
M20
M30
M30
M40
M40
K01
K01
K10
K10
K20
K20
K
Cast iron
K30
K30
K40
K40
K50
K50
N01
N01
N10
N10
Aluminum/Aluminum alloys
N
N20
N20
N30
N30
S01
S01
S10
S10
Heat resistant alloys
S
S20
S20
S30
S30
S40
S40
H01
H01
H10
H10
Hardened steels/ Chilled cast iron
H
H20
H20
H30
H30
27
Turning
Overview of Turning Insert Geometries
Negative Inserts
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
#4
BS
Finishing and semi-finishing profile turning Suitable for turning with changing depth of cut. Smooth chip evacuation
A
B
G NNSFW
1#
1st choice for stainless steel finish turning Light cutting chip breaker, low cutting force, suitable for machining slender shaft, thin wall and unstably clamped parts, good cutting performance
0.10
PB1
A
0.10
B
G NNSFW
4$
SC1
A
1st choice for heat resistant alloy finish turning Excellent performance at low depth of cut.
B
G NNSFW
.#
1st choice for stainless steel finish turning High positive rake angle reduced cutting force and built-up edge, can obtain much better surface quality. Very good chip breaking at low feed and cutting depth.
15°
MB2
A
0.20
B
G NNSFW
4-
Recommended for heat resistant alloy light turning. Suitable for heat resistant alloy, Ti- alloy. Sharp and wavy cutting edge can get good surface finish and good chip breaking results.
SL3
A
B
G NNSFW
28
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
DNMG-BS
VNMG-BS
P54
P63
CNMG-PB1
DNMG-PB1
SNMG-PB1
TNMG-PB1
VNMG-PB1
WNMG-PB1
P50
P54
P57
P60
P63
P65
CNMG-SC1
DNMG-SC1
TNMG-SC1
VNMG-SC1
WNMG-SC1
P50
P54
P60
P63
P65
CNMG-MB2
DNMG-MB2
SNMG-MB2
TNMG-MB2
VNMG-MB2
WNMG-MB2
P50
P54
P57
P60
P63
P65
CNMG-SL3
DNMG-SL3
SNMG-SL3
TNMG-SL3
VNMG-SL3
WNMG-SL3
P50
P54
P57
P60
P63
P65
29
Turning
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
1st choice for steel semi finish turning The positive rake angle combined with small land guaranteed edge strength and sharpness, reduced the cutting force. The wavy side edge design has a good chip breaking result in out-copying turning on the shoulder, and in profile turning at different cutting depths. Alternative chipbreaker for steel semi-finish turning Unique geometry design offers wider chip breaking range. Double rake angle makes the cutting smoothly. Enhanced insert tip reduced crater wear. 1st choice for steel medium turning It has a strong chip control ability at low feed and cutting depth, and reduces crater wear. The chip breaking is also very good at high feed and cutting depth due to the geometry design. Double rake angle design makes sharp cutting edge and reduces cutting force. 1st choice for cast iron medium turning Alternative chipbreaker for carbon steel and alloy steel medium turning Flat T-land guarantee the strength of cutting edge. This multi-purpose geometry can be used in universal applications.
1#
0.12
PB3
A
0.12
B
G NNSFW
1$
PC3
0.15
A
0.21
B
G NNSFW
1%
0.20
PD3
A
0.20
B
G NNSFW
1$
0.25
PC4
A
0.25
B
G NNSFW
1-
PL5
1st choice for steel slender bar turning Open chip breaker leads to smooth cutting with low cutting force, which is suitable for slender shaft turning.
0.20
A
G NNSFW
30
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
TNMG-PB3
VNMG PB3
WNMG-PB3
CNMG-PB3
DNMG-PB3
P50
P54
P60
P63
P65
CNMG-PC3
DNMG-PC3
SNMG-PC3
TNMG-PC3
VNMG-PC3
WNMG-PC3
P50
P55
P57
P60
P63
P65
CNMG-PD3
DNMG-PD3
SNMG-PD3
TNMG-PD3
VNMG-PD3
WNMG-PD3
P50
P55
P57
P60
P64
P66
CNMG-PC4
DNMG-PC4
SNMG-PC4
TNMG-PC4
VNMG-PC4
WNMG-PC4
P51
P56
P58
P61
P64
P66
DNMG-PL5
TNMG-PL5
WNMG-PL5
P55
P60
P66
31
Turning
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
1st choice for heat resistant alloy medium turning Used in heat resistant alloy and titanium alloy medium turning. Large rake angle + small land width design, easy cutting, is also suitable for soft steel turning.
4$
SC3
0.15
A
0.15
B
G NNSFW
.$
MC3
1st choice for stainless steel medium turning
0.29
A
12°
Sharp cutting edge, low cutting force, wide chip breaking range and good chip removal ability.
0.30
B
9°
G NNSFW
1%
0.25
Alternative chipbreaker for steel rough turning A strong cutting edge. Double rake angle design effectively reduces the cutting force, can still have good chip breaking at small cutting depth. Alternative chipbreaker for stainless steel and heat resistant alloy rough turning Large chip breaker design, smooth chip evacuation, good chip breaking, with high metal removal rate.
PD5
A
0.32
B
G NNSFW
.$
MC4
0.30
A
8°
0.32
B
6°
G NNSFW
,$
KC4
0.30
1st choice for cast iron turning It has strong cutting edge, reliable and stable performance.
A
0.30
B
G NNSFW
,%
KD5
1st choice for cast iron rough turning High cutting edge strength, suitable for interrupt cutting and unstable cutting.
0°
A
G NNSFW
32
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
VNMG-SC3
WNMG-SC3
CNMG-SC3
DNMG-SC3
SNMG-SC3
TNMG-SC3
P66
P51
P55
P57
P60
P64
DNMG-MC3
SNMG-MC3
TNMG-MC3
VNMG-MC3
WNMG-MC3
CNMG-MC3
P66
P51
P55
P57
P61
P64
WNMG-PD5
DNMG-PD5
SNMG-PD5
TNMG-PD5
CNMG-PD5
P67
P52
P56
P58
P61
WNMG-MC4
DNMG-MC4
SNMG-MC4
TNMG-MC4
CNMG-MC4
P67
P51
P56
P58
P61
TNMG-KC4
VNMG-KC4
WNMG-KC4
CNMG-KC4
DNMG-KC4
SNMG-KC4
P67
P52
P56
P58
P61
P64
CNMA-KD5
DNMA-KD5
SNMA-KD5
TNMA-KD5
WNMA-KD5
P52
P56
P59
P62
P67
33
Turning
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
1$
0.3
PC8
Light cutting geometry for heavy turning Positive rake angle and curved cutting edge design, low cutting force.
A
0.3
B
G NNSFW
PD8
1%
Heavy turning geometry for soft steel and stainless steel The geometry design ensures low cutting force. Suitable for low power machine tools. Applied in steel, stainless steel and cast iron heavy turning.
0.30
A
0.30
B
G NNSFW
1$
0.42
1st choice for steel heavy rough turning Wavy geometry is good for chip breaking. The geometry has a big space for chips, which is suitable for high metal removal rate.
PC9
A
0.42
B
G NNSFW
1%
PD9
0.62
Alternative chipbreaker for steel heavy rough turning High edge strength is suitable for big cutting depth and high feed turning. High machining reliability.
A
0.62
B
G NNSFW
34
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
CNMM-PC8
P53
CNMM-PD8
SNMM-PD8
TNMM-PD8
P53
P59
P62
CNMM-PC9
SNMM-PC9
P53
P59
CNMM-PD9
SNMM-PD9
P53
P59
35
Turning
Negative Ground Insert
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
6'
UF
A
Suitable for precision turning Low cutting forces, good chip breaking, suitable for finish turning.
B
G NNSFW
'
F
Finish turning Low cutting force, good chip control. The sharp edge produces a good surface finish.
17°
A
G NNSFW
)
H
16°
Light turning Excellent chip control at low to medium feed rates. Strong edge strength.
0.2
A
G NNSFW
36
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
TNGG-UF
VNGG-UF
P62
P64
TNGG-F
P62
TNGG-H
P62
37
Turning
Overview of Turing Insert Geometry
Positive Pressed Insert
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
#4
BS
A
Finish turning Profile turning or turning with changing depth of cut, smooth chip evacuation.
0.2
B
G NNSFW
1#
1st choice for steel finish turning Positive rake angle reduces cutting force and built-up edge, and obtains better surface finish and longer tool life. Also can be used in stainless steel turning.
PB1
A
6°
B
6°
G NNSFW
1$
PC2
0.13
1st choice for steel and stainless steel semi-finish turning Sharp geometry design ensures low cutting force, less built-up edge and excellent chip control.
A
8°
B
9°
G NNSFW
38
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
VBMT-BS
P85
TCMT-PB1 TPMT-PB1
VBMT-PB1 VCMT-PB1
CCMT-PB1 CPMT-PB1
DCMT-PB1
SCMT-PB1
P71
P75
P78
P80
P86
TCMT-PC2 TPMT-PC2
CCMT-PC2 CPMT-PC2
VBMT-PC2 VCMT-PC2
DCMT-PC2
SCMT-PC2
P71
P75
P78
P80
P86
39
Turning
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
,$
General purpose geometry for steel, stainless steel and cast iron turning Suitable for medium and rough turning. Simple and durable chip breaker design, very good versatility and wide application range.
KC2
0.13
A
0.13
B
G NNSFW
,%
KD5
Geometry for cast iron rough turning Suitable for unstable machining due to its strong cutting edge. Reduced chipping.
A
0°
G NNSFW
0.61
)5
HT
Geometry for steel turning with large cutting depth Open chip breaker is suitable for large cutting depth with smooth chip evacuation. Good cost efficiency.
A
15.4°
0.61
B
15.4°
G NNSFW
1%
PD8
Geometry for carbon steel and alloy steel heavy turning A wide chipbreaker avoid chip jam at big cutting depth. Chip control can be also good at small cutting depth.
0.5
A
G NNSFW
No code
Alternative chipbreaker for cast iron and alloy steel medium turning Negative land and big rake angle design ensure cutting edge strength and sharpness.
0.4
A
G NNSFW
40
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
CCMT-KC2
DCMT-KC2
SCMT-KC2
TCMT-KC2
VBMT-KC2
P72
P75
P78
P81
P86
CCMW-KD5
DCMW-KD5
SCMW-KD5
TCMW-KD5
P72
P76
P78
P81
SCMT-HT
P78
RCMX-PD8
P90
RCMX
P90
41
Turning
Positive Ground Insert
Cross section geometry
Chip breaker
Features
Chip breaking range
A B
24°
-'
LF
Finish turning Sharp cutting edge, low cutting force, suitable for Swiss-type automatic lathe with 2 direction machining.
A
24°
B
G NNSFW
6'
1st choice for heat resistant alloy turning Peripheral ground finish turning inserts. High repeatibility on insert positioning. Sharp cutting edge can achieve good machining tolerance. Choice for aluminium alloy turning Very positive rake angle is designed for non-ferrous metal finish and semi-finish turning. It reduces the cutting force and make smooth chip evacuation. The polished rake surface, with reduced friction and built-up edge.
UF
A
10°
B
10°
G NNSFW
/$
NC2
25°
A
B
20°
G NNSFW
'
F
Choice for finish turning Excellent chip control at low feed rate. Very low cutting force.
A
G NNSFW
.
Suitable for medium turning in automatic lathes
M
Excellent chip control at low to medium feed rate. Reliable machining. Big rake angle avoid work hardening.
A
G NNSFW
:
Choice for semi-finish rough turning in automatic lathe The strong edge can be used in rough turning. Good chip control for low to medium feed rate
Y
1.3
A
G NNSFW
42
Turning
80° Rhombus
55° Rhombus
90° Square
60° Triangle
35° Rhombus
80° Trigon
Round
VBGT-LF VCGT-LF VPGT-LF
CCGT-LF
DCGT-LF
TCGT-LF
P70
P74
P79
P84
VBGT-UF VCGT-UF VPGT-UF
CCGT-UF
DCGT-UF
TCGT-UF
P84 、 85
P70
P74
P79
CCGT-NC2
DCGT-NC2
SCGT-NC2
TCGT-NC2
VCGT-NC2
RCGT-NC2
P71
P75
P78
P79
P85
P90
TBET-F TCET-F TPEH-F
VBET-F VCET-F VPET-F
CCET-F
DCET-F
WBET-F
P81 、 82 、 83
P86 、 87
P73
P76
P89
VBET-M VPET-M
CCET-M
DCET-M
TCET-M
P87 、 88
P73
P77
P83
VBET-Y
P88
43
Turning
Turning Grade Description
Basic Grades for Turning
P
Steel, cast steel, ferrite/martensite stainless steel and malleable cast iron
Basic grade
Supplemental grade
AC052P P05(P01-P15) CVD coated grade, has good crater resistance and chipping resistance, which is recommanded for high productivity medium and rough turning in stable condition, can keep edge reliability in dry or wet machining with high temperature. AC150P P15(P10-P25) CVD coated grade, can be used in finish to rough turning on steel and cast steel, and is recommanded in continuous and light interrupted cutting where it can keep high metal removal rate. AC250P P25(P20-P35) CVD coated grade, 1st choice for steel turning, used in finish to rough turning on steel and cast steel. It's recommanded for ccontinuous and interrupted machining. AC350P P35(P25-P45) CVD coated grade, can be used in rough turning on steel and cast steel under poor conditions. Reliable cutting edge made this grade good for interrupted machining with high metal removal rate.
AP200U P25(P15-P35) PVD coated grade, recommanded for finish turning on low carbon steel with low cutting speed or low feed. AC200M P35(P25-P40) CVD coated grade. Supplemental grade for steel turning with high toughness requests. AT202 P15(P10-P20) Uncoated cermet grade. It has excellent built-up edge resistance and chipping resistance which can be used in finish turning with good surface quality or low cutting force requests.
Austenitic stainless steel, cast steel, manganese steel, alloyed cast iron, malleable cast iron and free cutting iron.
M
Basic grade
Supplemental grade
AC100M M15(M05-M20) CVD coated grade. It's recommanded for finish machining and light rough machining. It's suitable for machining at medium to high cutting speed due to its heat resistance feature of wear resistant coating. AC200M M25(M15-M30) CVD coated grade, optimised for semi-finish to rough turning, can be used in interrupted machining in which it can keep edge reliability due to good thermal shock stability and mechanical shock resistance. AP200U M25(M15-M35) PVD coated grade, used in finish turning at low to medium speed and also in interrupted turning due to excellent thermal stability, outstanding performance in machining when sharp edge and edge toughness or good surface quality are requested. AP301M M25(M15-M35) PVD coated grade. Mainly used in machining steel and stainless steel small parts. It has excellent built-up edge resistance, good machining stability, can obtain good surface quality, and achieve longer tool life.
AP100S M15(M05-M25) PVD coated grade, recommanded for finish turning due to its high hardness and resistance to plastic deformation.
44
Turning
K
Cast iron, chilled cast iron and short chip malleable cast iron
Basic grade
Supplemental grade
AC100K K05(K01-K15) CVD coated grade, has thick and smooth wear resistant coating and hard substrate, recommanded for grey cast iron high speed turning. AC102K K05(K01-K15) CVD coated grade, has thick and smooth wear resistant coating and hard substrate, recommanded for nodular cast iron high speed turning. AC202K K15(K10-K30) 1st choice for cast iron turning. It can deal with interrupted cutting due to its high wear-resitant CVD coating, used in finish to rough turning on cast iron at low to medium cutting speed.
PB60 K15(K10-K30) CBN grade. 1st choice for grey cast iron continuous and interrupted finish turning at high speed due to its good edge strength and wear resistance. PB90 K10(K01-K20) CBN grade. Suitable for grey cast iron and chilled cast iron interrupted finish turning due to its good edge strength and wear resistance. AT202 K15(K10-K20) Uncoated cermet grade. It has excellent built-up edge resistance and good plastic deformation resistance. It can be used in nodular cast iron finish turning when surface quality, small tolerance or low cutting force are requested..
N
Non-ferrous metals
Basic grade
AW100K N15 (N05-N15) Uncoated grade. It has both excellent wear resistance and sharp edge. Used in Al alloy rough to finish machining. PD20 N10 (N01-N20) PCD grade, used in non-ferrous material and non-metal material machining which can have longer tool life, completely clean cutting and good surface quality.
S
Heat resistant alloys
Basic grade
Supplemental grade
AP100S S15(S05-S25) 1st choice for heat resistant alloy. PVD coated grade has high hardness and plastic deformation resistance, can keep high performance and good wear resistance. AP200U S25(S15-S35) PVD coated grade. Used in low cutting speed or light interrupted cutting. Suitable for semi-roughing or continuous machining for a short time due to its good notch wear resistance and anti-heat shock capability.
AC100M S15(S05-S20) CVD coated grade, suitable for heat resistant alloy continuous high speed machining . AC200M S25(S15-S35) CVD coated grade, suitable for heat resistant alloy general machining.
H
Hardened materials
Basic grade
PB30 H10(H05-H15) CBN grade with low CBN content, is used in hardened steel continuous machining at high speed and light interrupted machining. PB60 H15(H10-H25) 1st choice of CBN grade medium CBN content for hardened steel interrupted machining and continuous machining at medium speed. PB90 H25 (H20-H30) Extra-hard CBN grade. Supplemental choice for hardened steel interrupted machining due to its good edge toughness.
45
Turning
Cutting Data Recommandation--Negative Insert
Materials
AT202 AC250P f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） 0.1 0.4 0.6 0.1 0.4 0.6 0.1 0.4 0.6 0.1 0.4 0.6 AC052P AC150P
ISO
Workpiece Materials
C ≤ 0.25% 0.25 ＜ C ≤ 0.55% 0.25 ＜ C ≤ 0.55% C ＞ 0.55% C ＞ 0.55%
Annealed 125 428 200 100 70 620 450 330 485 360 270 380 260 210 Annealed 190 639 200 100 70 560 405 295 370 270 210 280 200 150 Heat-treated 210 708 200 80 50 400 280 200 260 220 170 200 160 135 Annealed 190 639 200 80 50 530 385 275 270 220 160 240 160 125 Heat-treated 300 1013 200 80 50 380 245 180 210 180 150 160 120 110 Annealed 220 745 200 80 50 600 420 300 440 310 250 340 220 175 175 591 180 80 50 610 410 285 350 260 220 240 175 135 300 1013 180 80 50 530 350 250 220 170 150 140 100 85
Unalloyed steel
Free cutting steel(short chip)
Annealed
Heat-treated Heat-treated Heat-treated
P
Low-alloyed steel
380 1282 180 80 50 330 230 175 160 120 100 100 70 55
430 1477 180 80 50 265 185 140 90 70
Annealed
200 675 160 80 50 445 295 215 330 230 150 210 145 85 300 1013 160 80 50 300 200 160 230 140 110 130 85 65
High-alloyed steel and high- alloyed tool steel
Hardened and tempered Hardened and tempered Ferritic/Martensite,Annealed
400 1361 150 80 50 220 140 105 80 70
200 675 330 1114 200 675
180 150 120 140 100 70
Stainless steel
Martensite,Heat-treated
Austenitic,hardened
M
Austenitic,precipitation hardened stainless steel(PH stainless steel)
Stainless steel
300 1013
Austenitic,ferritic,duplex
230 778 200 400 260 700 180 200 245 350 155 400 265 700 230 400
Ferritic
Malleable cast iron
Pearlitic
Low tensile strength
K
Grey cast iron
High tensile strength/Austenitic
Ferritic
Nodular cast iron
Pearlitic
GGV(CGI)
Non-aging alloy
30
-
Wrought aluminum alloy
Aged alloy
100 340 75 260 90 310 130 450 70 250 100 340 90 310 110 380 300 1010
≤ 12% Si, non-aging alloy ≤ 12% Si, aged alloy ＞ 12% Si, non-aging alloy
Cast aluminum alloy
N
Magnesium alloy
Unalloyed,electrolytic copper
Copper and copper alloy(bronze/ brass)
Brass,bronze,red brass
Cu alloy,short chip
High tensile,Ampco alloy
Annealed 200 680 Aged 280 940 Annealed 250 840 Aged 350 1180 Cast 320 1080
Fe-based
Heat-resistant alloy
Ni or Co based
S
Pure Titanium
200 680 375 1260 410 1400 300 1010
Titanium alloy
α and β alloy,aged
β alloy
Tungsten alloy Molybdenum alloy
300 1010
Hardened and tempered Hardened and tempered Hardened and tempered
50HRC 55HRC 60HRC
H
Hardened steel
Chilled cast iron
Hardened and tempered
50HRC
*The recommended cutting data always refer to general cutting conditions. The actual selection should be adjusted according to the factors such as machine rigidity, tool body, workpiece conditions and coolant （ f should be adjust according to insert radius ）
46
Turning
Achteck turning grade Initial value of cutting speed Vc(m/min) AC350P
AC100M AC200M AP200U AC100K AC102K AC202K AW100K AP100S
f （ mm/rev ）
f （ mm/rev ） f （ mm/rev ） 0.1 0.2 0.4 0.1 0.3 0.5
0.1 0.4 0.6 0.1 0.4 0.6 0.1 0.4 0.6 0.1 0.4 0.6
250 170 140 200 135 110 150 125 90 170 110 90 125 75 65 220 145 115 200 165 150 135 90 70 90 65 45
220 210 170 150 140 120 130 120
190 170 130 110
180 150 85 110 85 65
120 80
150 120 95 220 180 150 190 160 130 145 130 90 110 80 60 170 140 130 140 110 100 105 80 70 250 190 150 200 160 110 180 120 80
240 190 150
180 160
150 120
110 90
150 85
190 170 130 160 130 100 120 100 70
170 145 100
280 200 170 270 190 160 240 160 130 250 170 130 245 160 125 200 120 95 490 260 200 490 250 190 400 210 150 250 180 140 240 170 130 200 150 100 270 200 150 260 190 250 230 170 120 210 160 140 200 150 130 170 120 100
80 60 40 70 50 30 40 25 70 50 30 60 40 20 30 20 70 50 35 60 40 25 30 25 70 50 30 60 40 20 30 20 70 50 30 60 40 20 30 20
100 65 80 55 80 55 70 45
60 30 200 180 140 90 55 45 55 35 30
47
Turning
Cutting Data Recommandation--Positive Insert Materials
AT202 AC250P f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 AC052P AC150P
ISO
Workpiece Materials
C ≤ 0.25% 0.25 ＜ C ≤ 0.55% 0.25 ＜ C ≤ 0.55% C ＞ 0.55% C ＞ 0.55%
Annealed 125 428 200 100 70 600 430 310 465 400 330 360 310 260 Annealed 190 639 200 100 70 540 385 275 360 330 260 290 250 190 Heat-treated 210 708 200 80 50 380 260 180 270 240 220 200 180 160 Annealed 190 639 200 80 50 520 365 255 330 300 290 250 220 210 Heat-treated 300 1013 200 80 50 360 225 160 210 180 170 160 130 120 Annealed 220 745 200 80 50 580 400 280 440 400 380 320 290 275 175 591 180 80 50 590 390 265 330 310 300 260 240 220 300 1013 180 80 50 510 330 230 180 170 160 135 120 100
Unalloyed steel
Free cutting steel(short chip)
Annealed
Heat-treated Heat-treated Heat-treated
P
Low-alloyed steel
380 1282 180 80 50 320 210 155 120 100 90 100 85 65
430 1477 180 80 50 265 165 120 80 70
65 55
Annealed
200 675 160 80 50 425 275 195 320 290 280 270 240 220 300 1013 160 80 50 280 180 140 200 170 150 170 140 120
High-alloyed steel and high- alloyed tool steel
Hardened and tempered Hardened and tempered Ferritic/Martensite,Annealed
400 1361 150 80 50 200 120 105 80 70
65 55
200 675 330 1114 200 675
190 170 150 90 80 60
Stainless steel
Martensite,Heat-treated
Austenitic,hardened
M
Austenitic,precipitation hardened stainless steel(PH stainless steel)
Stainless steel
300 1013
Austenitic,ferritic,duplex
230 778 200 400 260 700 180 200 245 350 155 400 265 700 230 400
Ferritic
Malleable cast iron
Pearlitic
Low tensile strength
K
Grey cast iron
High tensile strength/Austenitic
Ferritic
Nodular cast iron
Pearlitic
GGV(CGI)
Non-aging alloy
30
-
Wrought aluminum alloy
Aged alloy
100 340 75 260 90 310 130 450 70 250 100 340 90 310 110 380 300 1010
≤ 12% Si, non-aging alloy ≤ 12% Si, aged alloy ＞ 12% Si, non-aging alloy
Cast aluminum alloy
N
Magnesium alloy
Unalloyed,electrolytic copper
Copper and copper alloy(bronze/ brass)
Brass,bronze,red brass
Cu alloy,short chip
High tensile,Ampco alloy
Annealed 200 680 Aged 280 940 Annealed 250 840 Aged 350 1180 Cast 320 1080
Fe-based
Heat-resistant alloy
Ni or Co based
S
Pure Titanium
200 680 375 1260 410 1400 300 1010
Titanium alloy
α and β alloy,aged
β alloy
Tungsten alloy Molybdenum alloy
300 1010
Hardened and tempered Hardened and tempered Hardened and tempered
50HRC 55HRC 60HRC
H
Hardened steel
Chilled cast iron
Hardened and tempered
50HRC
*The recommended cutting data always refer to general cutting conditions. The actual selection should be adjusted according to the factors such as machine rigidity, tool body, workpiece conditions and coolant （ f should be adjust according to insert radius ）
48
Turning
Achteck turning grade Initial value of cutting speed Vc(m/min) AC350P
AC100M AC200M AP200U AC100K AC102K AC202K AW100K AP100S f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） f （ mm/rev ） 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4 0.1 0.2 0.4
230 150 120 180 115 100 130 115 85 150 100 85 115 65 55 210 135 105 190 155 130 125 80 65 90 65 45
210 200 160 140 140 120 130 120
190 170 130 110
170 140 75 100 80 60
120 80
120 100 90 200 170 140 180 150 120 135 120 90 70 60 50 160 140 130 130 110 100 105 80 70 230 180 140 190 150 110 170 110 80
220 200 130
170 150
140 110
100 80
160 140
180 160 130 150 120 100 110 90 70
170 150 110
260 190 160 250 180 150 230 150 120 230 160 120 235 150 115 190 110 95 470 250 190 470 240 180 390 200 140 230 170 130 220 160 120 190 140 100 250 190 140 240 180 240 220 160 110 190 150 130 180 140 120 160 110 100
750 600 300 800 450 300 500 300 200
600 400 270 400 300 250 280 200 130
75 55 35 65 45 30 40 25 65 45 30 55 35 20 30 20 65 45 35 55 35 25 30 25 65 45 30 55 35 20 30 20 65 45 30 55 35 20 30 20
100 70 80 60 80 60 70 50 60 40
65 45 35 35 35 30
49
Turning
Negative 80° （ C ）
Dimension (mm) Product code lC S D1 CN_1204_ 12.7 4.76 5.16 CN_1606_ 15.875 6.35 6.35 CN_1906_ 19.05 6.35 7.94
● ● ● ●
Good condition General condition Bad condition
Machining conditions
●
●
●
Recommanded parameters
p
M
K
N S
RE (mm)
Inserts
Product code
f (mm/rev)
ap (mm)
0.4 0.05-0.15 0.26-3.2 ● ▲ ▲ 0.8 0.10-0.30 0.52-3.2 ● ▲ ▲
CNMG 120404E-PB1 CNMG 120408E-PB1 CNMG 120412E-PB1 CNMG 120404E-SC1 CNMG 120408E-SC1 CNMG 120404E-MB2 CNMG 120408E-MB2 CNMG 120404E-SL3 CNMG 120408E-SL3 CNMG 120404E-PB3 CNMG 120408E-PB3 CNMG 120412E-PB3 CNMG 120404E-PC3 CNMG 120408E-PC3 CNMG 120412E-PC3 CNMG 120404E-PD3 CNMG 120408E-PD3 CNMG 120412E-PD3 CNMG 160608E-PD3 CNMG 160612E-PD3 CNMG 190608E-PD3 CNMG 190612E-PD3 CNMG 190616E-PD3
▲ ▲
1.2 0.15-0.45 0.78-3.2 0.4 0.07-0.18 0.20-0.8 0.8 0.10-0.25 0.20-0.8 0.4 0.05-0.15 0.26-3.2 0.8 0.10-0.30 0.52-3.2 0.4 0.12-0.25 0.60-3.0 0.8 0.15-0.30 0.80-3.0
● ●
● ● ● ● ● ●
● ●
● ●
0.4 0.06-0.18 0.30-3.5 ● ▲ ▲ 0.8 0.12-0.36 0.60-3.5 ● ● ▲ ▲ 1.2 0.18-0.54 0.90-3.5 ● ● ▲ ▲ 0.4 0.07-0.20 0.34-3.9 ● ▲ ▲ 0.8 0.14-0.40 0.68-3.9 ● ▲ ▲ 1.2 0.20-0.60 1.02-3.9 ● ▲ ▲ 0.4 0.08-0.22 0.40-4.3 ● ● ▲ ▲ ● 0.8 0.15-0.44 0.80-4.3 ● ● ▲ ▲ ● 1.2 0.23-0.66 1.20-4.3 ● ● ▲ ▲ ●
● ▲ ▲ ● ● ▲ ▲ ● ● ▲ ▲ ● ● ▲ ▲ ● ▲ ▲
0.8 0.15-0.44 0.80-5.3 1.2 0.23-0.66 1.20-5.3 0.8 0.15-0.44 0.80-6.4 1.2 0.23-0.66 1.20-6.4 1.6 0.30-0.66 1.60-6.4
●： Stock available ▲： Stock available now but will be replaced in the future.
50
Turning
Negative 80° （ C ）
Dimension (mm) Product code lC S D1 CN_1204_ 12.7 4.76 5.16 CN_1606_ 15.875 6.35 6.35 CN_1906_ 19.05 6.35 7.94
● ● ● ●
Good condition General condition Bad condition
Machining conditions
●
●
●
Recommanded parameters
p
M
K
N S
RE (mm)
Inserts
Product code
f (mm/rev)
ap (mm)
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ●
CNMG 120404E-SC3 CNMG 120408E-SC3 CNMG 120412E-SC3 CNMG 160612E-SC3 CNMG 160616E-SC3 CNMG 190612E-SC3 CNMG 190616E-SC3 CNMG 120404E-MC3 CNMG 120408E-MC3 CNMG 120412E-MC3 CNMG 120416E-MC3 CNMG 160608E-MC3 CNMG 160612E-MC3 CNMG 190608E-MC3 CNMG 190612E-MC3 CNMG 120404E-PC4 CNMG 120408E-PC4 CNMG 120412E-PC4 CNMG 160612E-PC4 CNMG 160616E-PC4 CNMG 190612E-PC4 CNMG 120408E-MC4 CNMG 120412E-MC4 CNMG 160612E-MC4 CNMG 160616E-MC4 CNMG 190612E-MC4 CNMG 190616E-MC4
0.4 0.08-0.22 0.40-4.3 0.8 0.15-0.44 0.80-4.3 1.2 0.23-0.66 1.20-4.3 1.2 0.23-0.66 1.20-5.3 1.6 0.30-0.88 1.60-5.3 1.2 0.23-0.66 1.20-6.4 1.6 0.30-0.88 1.60-6.4 0.4 0.08-0.22 0.32-4.3 0.8 0.15-0.44 0.64-4.3 1.2 0.23-0.66 0.96-4.3 1.6 0.30-0.88 1.28-4.3 0.8 0.15-0.44 0.64-5.3 1.2 0.23-0.66 0.96-5.3 0.8 0.15-0.44 0.64-6.4 1.2 0.23-0.66 0.96-6.4 0.4 0.08-0.22 0.40-4.3 0.8 0.15-0.44 0.80-4.3 1.2 0.23-0.66 1.20-4.3 1.2 0.23-0.66 1.20-5.3 1.6 0.30-0.88 1.60-5.3 1.2 0.23-0.66 1.20-6.4 0.8 0.20-0.60 1.20-6.4 1.2 0.30-0.90 1.80-6.4 1.2 0.30-0.90 1.80-8.1 1.6 0.40-1.20 2.40-8.1 1.2 0.30-0.90 1.80-9.7 1.6 0.40-1.20 2.40-9.7
●
▲ ▲
● ● ● ● ● ● ● ● ● ● ● ●
● ▲ ▲ ● ▲ ▲ ● ▲ ▲ ● ▲ ▲ ● ▲ ▲
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ●
●： Stock available ▲： Stock available now but will be replaced in the future.
51
Turning
Negative 80° （ C ）
Dimension (mm) Product code lC S D1 CN_0903_ 9.525 3.18 3.81 CN_1204_ 12.7 4.76 5.16 CN_1606_ 15.875 6.35 6.35 CN_1906_ 19.05 6.35 7.94
● ● ● ●
Good condition General condition Bad condition
Machining conditions
●
●
●
Recommanded parameters
p
M
K
N S
RE (mm)
Inserts
Product code
f (mm/rev)
ap (mm)
● ● ● ●
CNMG 090308E-KC4 CNMG 120404E-KC4 CNMG 120408E-KC4 CNMG 120412E-KC4 CNMG 120416E-KC4 CNMG 160608E-KC4 CNMG 160612E-KC4 CNMG 160616E-KC4 CNMG 190608E-KC4 CNMG 190612E-KC4 CNMG 190616E-KC4 CNMG 190624E-KC4 CNMG 120408E-PD5 CNMG 120412E-PD5 CNMG 160612E-PD5 CNMG 160616E-PD5 CNMG 160624E-PD5 CNMG 190612E-PD5 CNMG 190616E-PD5 CNMA 120404E-KD5 CNMG 120408E-KD5 CNMG 120412E-KD5 CNMG 120416E-KD5 CNMG 160608E-KD5 CNMG 160612E-KD5 CNMG 160616E-KD5 CNMG 160620E-KD5 CNMG 190608E-KD5 CNMG 190612E-KD5 CNMG 190616E-KD5
0.8 0.18-0.48 0.96-3.9 0.4 0.09-0.24 0.48-5.2 0.8 0.18-0.48 0.96-5.2 1.2 0.26-0.72 1.44-5.2 1.6 0.35-0.96 1.92-5.2 0.8 0.18-0.48 0.96-6.4 1.2 0.26-0.72 1.44-6.4 1.6 0.35-0.96 1.92-6.4 0.8 0.18-0.48 0.96-7.7 1.2 0.26-0.72 1.44-7.7 1.6 0.35-0.96 1.92-7.7 2.4 0.53-1.44 2.88-7.7 0.8 0.20-0.60 1.20-6.4 1.2 0.30-0.90 1.80-6.4 1.2 0.30-0.90 1.80-8.1 1.6 0.40-1.20 2.40-8.1 2.4 0.60-1.80 3.60-8.1 1.2 0.30-0.90 1.80-9.7 1.6 0.40-1.20 2.40-9.7 0.4 0.10-0.30 0.60-6.4 0.8 0.20-0.60 1.20-6.4 1.2 0.30-0.90 1.80-6.4 1.6 0.40-1.20 2.40-6.4 0.8 0.20-0.60 1.20-8.1 1.2 0.30-0.90 1.80-8.1 1.6 0.40-1.20 2.40-8.1 2.0 0.50-1.50 3.00-8.1 0.8 0.20-0.60 1.20-9.7 1.2 0.30-0.90 1.80-9.7 1.6 0.40-1.20 2.40-9.7
● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ▲ ▲ ● ● ▲ ▲ ● ● ▲ ▲ ● ● ▲ ▲ ● ● ▲ ▲ ● ▲ ▲ ● ● ▲ ▲ ●
● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
●： Stock available ▲： Stock available now but will be replaced in the future.
52
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