MATERIALS AND MANUFACTURING
guidelines, including the required personal protective equipment (PPE) and ventilation for that material. Though many AM safety protocols will be familiar to anyone who has worked in a manufacturing environment, there are also hazards unique to AM. Knowing these hazards and safety precautions will help ensure that an AM operation runs smoothly, efficiently, and safely. After taking this course, users will be able to identify AM hazards, understand common safety standards, and safely operate AM equipment.
The Basic Additive Manufacturing Process This course provides an overview of the build process used in additive manufacturing. Upon completing “The Basic AM Process,” users should know the eight basic steps involved in creating an AM product.
Topical Outline • Objectives • The Basic Additive Manufacturing Process • Step 1: Designing in CAD • Step 2: Converting CAD to STL • Step 3: Machine Setup • Step 4: Transferring and Manipulating the Design • Step 5: Building the Product • Step 6: Removal • Step 7: Post-Processing • Step 8: Application • Different Versions of the Basic Process • Summary Learning Objectives
Topical Outline • The Importance of Additive Manufacturing Safety • Common AM Methods • Personal Protective Equipment
• AM Basics Review • Mechanical Hazards
• Electrical Hazards • Thermal Hazards • Radiation Hazards • Airborne Hazards • Hazards Review • Post-Processing Safety • Material Handling • Cleanup and Disposal • Additional AM Safety Procedures Review
• List the basic steps of the additive manufacturing process • Explain how designs are created for additive manufacturing • Describe what occurs when a CAD file is converted to an STL file • Describe machine setup activities • Describe the process of transferring and manipulating an STL file • Describe what an operator needs to do while the AM machine is building a piece • Describe what occurs in the removal step of the additive manufacturing process • Describe the processes that may take place in the post- processing step of the additive manufacturing process • Describe what can be done with a finished additive manufacturing product • Describe how individual additive manufacturing processes may differ from the basic steps of the process Additive Manufacturing Methods and Materials This course provides users with an overview of the different processes used in additive manufacturing. It also details the materials used in each process and any additional considerations specific to those materials.
• Hazard Communication Standard • Understanding Safety Data Sheets • Maintenance and Lockout/Tag-Out • Final Review Learning Objectives • Describe additive manufacturing and the importance of AM safety • Describe common AM methods • Describe different types of personal protective equipment • Describe AM mechanical hazards and how to protect against them • Describe AM electrical hazards and how to protect against them • Describe AM thermal hazards and how to protect against them • Describe AM radiation hazards and how to protect against them • Describe AM airborne hazards and how to protect against them • Describe proper cleanup and disposal for AM methods • Describe the information on a Hazard Communication Standard label • Describe safety data sheets • Describe maintenance and lockout/tag-out procedures • Describe general post-processing safety • Describe AM material-handling safety
Topical Outline • Objectives • Additive Manufacturing Methods • Material Extrusion
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at Corplearn@sae.org
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