MATERIALS AND MANUFACTURING
Learning Objectives By attending this seminar, through a hands-on experience, you will be able to: • Identify current additive technologies • Describe the part design approach • Explain how to manage and control undesirable and unintended variability • Describe tooling via 3D printing • Identify barriers to utilizing Additive Manufacturing • Explain new technologies and emerging research in Additive Manufacturing Who Should Attend This is an introductory course designed for engineers and technologists who would like to understand the fundamentals of design for additive manufacturing. Individuals in other professional disciplines who are interested in enhancing their knowledge in this arena will also find this course helpful Prerequisites Prior CAD experience recommended. Some experience viewing CAD files online. A basic understanding of the purpose and uses of CAD programs. Topical Outline DAY ONE • Introductions • History and Purpose • Additive Manufacturing Technologies Overview and Videos (Process Details, Advantages, and Limitations) −− Overview and F-42 Taxonomy −− Stereolithography −− Fused Deposition Modeling −− Material Jetting −− Directed Energy −− Binder Jetting −− Lamination −− Summary and Discussion • General Setup Procedure Refresher and Overview for printing part demonstration • Day 1 Demonstration via Solid Works • Group Design, Validate, Print Activity hands on activities • Discussion and Wrap-up DAY TWO • Design Overview: Part Design Approach – Managing and Controlling Undesirable and Unintended Variability −− Selective Laser Sintering −− Electron Beam Melting
−− Fastening Thin Sheets −− Joining Aluminum −− Joining Dissimilar Materials −− Carbon Fiber Reinforced Plastics
−− Joining Technologies - Baseline/Traditional Technologies; Flow Drill Screwing; Friction Element Welding; Self-Piercing Rivets; Clinch Technologies
DAY TWO • Fastener Failure −− Installation −− Corrosion
−− Hydrogen Embrittlement −− Torque or Tension Overload −− Fatigue • Manufacturing Flaws — Surface discontinuities
• Threaded Fastener Product Basics −− How Fasteners are made - Video −− Fastener Design Basics — Design discussion- what are you designing for? −− Screws and Bolts −− Threads −− Nuts −− Washers −− Fastener Materials −− Heat Treating Fasteners −− Plating and Coatings • Wrap-up
Instructor: Fee: $1415
Laurence Claus
1.3 CEUs
URL:
sae.org/learn/content/c1733/
Introduction to Additive Manufacturing 2 Day | Classroom Seminar I.D.# C1861 Additive Manufacturing (AM) is a growing segment of advanced manufacturing, because it provides innovative solutions to traditional manufacturing suppliers of the aerospace, medical and automotive industries. Traditionally thought of as small volume and prototyping technology, additive manufacturing is an emerging technology that can be utilized to produce millions of parts per year. This course introduces the skills and knowledge necessary to understand the benefits of additive manufacturing, through hands on experiences with software and additive manufacturing machines. Additionally, the course reviews the numerous technologies associated with additive manufacturing, and it examines economic barriers.
−− Material and Process Selection −− Part Orientation, Placement
−− Defect Prevention −− Empirical Design −− Microstructure Modeling
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us atcorplearn@sae.org
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