MATERIALS AND MANUFACTURING
• Describe sheet metal characteristics and forming • Describe the wide variety of processes used to shape and deform metals, including forging, rolling and extrusion; sheet metal forming, shearing and stamping; powder metallurgy processes and assorted other processes Who Should Attend This course is designed for engineers who are involved in metal forming and other related manufacturing processes. Prerequisites Participants should have an undergraduate engineering degree. Topical Outline DAY ONE • Overview of Solid Mechanics and Materials Science Topics of Importance to Metal Forming • Tribology of Metal Forming: Friction, Lubrication and Wear • Bulk Deformation Processes −− Forging: open die and closed-die (impression) forging; machinery description and capabilities; forging process layout and die design; heading, coining, piercing and upsetting operations; swaging −− Rolling: flat rolling process, including Orowan model; control of product quality including surface finish and gage control; rolling equipment and capabilities; shape rolling; ring rolling −− Extrusion and drawing: direct, indirect and hydrostatic extrusion; cold and hot extrusion; die design; defects in extrusion; drawing equipment and mechanics; limiting drawing ratio DAY TWO • Sheet Metal Forming Processes −− Sheet metal shearing: mechanics of shearing, burr formation, blanking operations, fine blanking −− Sheet metal bending: types of bending operations and equipment; springback calculation and control; tube bending −− Sheet forming operations: deep drawing and ironing; stretch forming; bulging, rubber forming and hydroforming; roll forming of sheet; spinning; incremental forming; explosive, peen and other specialty forming processes; stamping operations and die design • Sheet metal formability: limiting drawing ratio for deep drawing; sheet metal formability; forming-limit diagrams Powder Metallurgy Processes −− Compaction through pressing, cold and hot isostatic pressing and metal injection molding; sintering mechanics and processes; coining and finishing
−− Combination and Articulated Parts −− Topological Optimization
−− Special Geometry Considerations (biomimetic and organic, lattice structures, cellular structures, auxetic structures) −− Day 2 Demonstration via Solid Works • Group Design, Validate, Print Activity • Group Discussion, Lessons learned on Day 1 and Day 2 Group Activities • Discussion on Barriers to Adoption of Additive Manufacturing • Emerging Research (hybrid, multi-process, inspection, in- site monitoring) • America Makes Road-mapping Overview • Business Overview −− Economic Perspectives −− Future Models −− Cost Factors −− Product Lifecycle Impact • Discussion and Wrap-up • Tooling via Additive Manufacturing • Application Overview and Use Case
Instructor: Fee: $1950
David Pierson
1.3 CEUs
URL:
sae.org/learn/content/c1861/
Metal Forming 2 Day | Classroom Seminar I.D.# 85012
This seminar covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet- metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process. A large number of real-world case studies are presented to the attendees to emphasize course content. Attendees will receive a copy of the book “Manufacturing Engineering Technology,” co-written by instructor Steven R. Schmid.
Learning Objectives By attending this seminar, you will be able to:
Instructor: Fee: $1650
Steven R. Schmid
• Identify the unique characteristics of metals that lead to plastic deformation as a processing strategy Explain the processes involved in metal forming mechanics, materials, and tribology • Analyze the interrelationships between various factors that influence the quality of manufactured products
1.3 CEUs
URL:
sae.org/learn/content/85012/
160
3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at corplearn@sae.org
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