RTT Industrial Paint Booths Installation Manual

Contents

1. Introduction............................................................. 2 1.1 Introduction ...............................................................................2 1.2 Receiving, Unpacking, and Reporting Missing Items...........2 2. Safety .....................................................................4 2.1 Safety Alert Symbol and Signal Words...................................4 2.1.1 Assembly Hazards................................................................... 5 2.1.2 Operational Hazards ..............................................................6 2.1.3 Maintenance Hazards............................................................. 7 2.1.4 Fire Hazard ...............................................................................7 2.2 Safety Decals ............................................................................... 8 2.3 NFPA 33 .......................................................................................9 3. Component Description ...........................................12 3.1 Compliance To Applicable Codes.........................................12 3.2 Material Specifications............................................................ 12 3.3 General Description .................................................................12 3.3.1 Paint Area ...............................................................................12 3.3.2 Exhaust Fan and Chambers ................................................12 3.3.3 Product Doors .......................................................................12 3.3.4 Door Latch .............................................................................. 12 3.3.5 Door Limit Switch .................................................................13 3.3.6 Air Makeup Unit (Optional) .................................................13 3.4 Exhaust Filter Manometer....................................................... 13 3.5 Air Solenoid Valve ....................................................................13 3.6 Control Panel ...........................................................................13 4. Installation .............................................................14 4.1 General .......................................................................................14 4.2 Preliminary ................................................................................14 4.2.1 Recommended Booth Layout Tools .................................14 4.2.2 Booth Layout Steps ..............................................................15 4.2.3 Recommended Booth Installation Tools .........................16 4.3 Planning Ahead ........................................................................16 4.4 Booth Assembly .......................................................................17

4.5 Lights ..........................................................................................19 4.6 Manometer ................................................................................20 4.7 Exhaust Filter Installation .......................................................23 4.8 Intake Filter Installation .........................................................23 4.9 Motor Installation ....................................................................24 4.9.1 Mounting ................................................................................24 4.9.2 Install Sheaves and Fan Belts .............................................24 4.9.3 Electrical .................................................................................25 4.10 Tubeaxial Fan .......................................................................... 26 4.11 Exhaust Duct Installation...................................................... 26 4.12 Product Door ..........................................................................27 4.13 Access Door Limit Switch Installation................................28 4.14 Access Door Latch Installation ............................................29 4.15 Product Door Limit Switch Installation .............................30 4.16 Checklist ..................................................................................31 5. Maintenance ...........................................................32 5.1 Maintenance Interval Cart ......................................................32 5.2 Daily ............................................................................................33 5.2.1 Inspect Filters.........................................................................33 5.2.2 Filter Maintenance ................................................................33 5.2.3 Determine Filter Condition .................................................33 5.3 Every Two Months.................................................................... 33 5.3.1 Lubricate Door Latches........................................................ 33 5.4 Every Six Months ......................................................................34 5.4.1 Check Fan Belts .....................................................................34 5.5 Every Year................................................................................... 34 5.5.1 Inspect Motor ......................................................................... 34 5.5.2 Inspect Fan Wheel................................................................. 34 5.5.3 Inspect and Clean Air Solenoid Valve ...............................35 6. Warranty.................................................................36 6.1 Returning Items for Credit ......................................................36 6.2 Back Charges For Material And Labor ..................................37

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