Process 2(a) – Wall Assembly (Ovens WITHOUT Internal Support Structure)
Step 1 - Preparing the insulated panels to be erected a) Insulating the panel channels
i) Fill the male side of the panel with the 2” strip insulation as well as the top and bottom channel ii) DO NOT insulate the female channel at this time Step 2 - Erect the first panel located at the corner that is a Female – Female configuration (See Drawing Packet for Item Number) a) Once panel is vertical and in the correct position apply two stitch screws through the cap channel thru- holes to the bottom of the panel to secure it into place i) Ensure that the panel is plumb before fastening Step 3 - Before the next panel can be installed a bead of cement will need to be applied to the inside of the female channel. Reference Figure 3 Step 4 - Erect the panel that is orientated 90° to the side wall panel that was first erected. (See Drawing Packet for Item Number) a) Once panel is vertical and in the correct position apply two stitch screws to the bottom of the panel to secure it into place i) Ensure that the panel is plumb before fastening Step 5 - A piece of the T-7 angle trim will need to be cut to length per the drawing packet. a) Once cut apply a beam of cement to each leg of the angle that will contact the insulated panels per Figure 4 b) Fasten the T-7 trim to the insulated panels using the stitch screws provided starting at the bottom and working to the top alternating from one leg to the other. Step 6 - Once a sturdy corner has been established the erection of the remaining side wall panels can be completed repeating the above steps as necessary. NOTE: Ensure that the panels ar e plumb aft er installing each one and that they are resting completely down inside of the base channel. Step 7 - When side walls are completed the T-7 trim that runs the length of the wall at the top of the panels needs to be installed. See Figure 5 a) The T-7 trim may need to be cut to length or multiple pieces may be required b) It is recommended that the ends of the T-7 trim be mitered on a 45°angle. Reference Figure 5 Step 8 - Fasten the T-7 trim using the stitch screws provided starting on one end and working towards the other.
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