Presentation Slides from the meeting March 14, 2018 with Badlands on the FEED and execution of the AO project.
System Completion, Commissioning, Start-up and Operations Readiness of the Badlands AO Facility.
March 14 th 2018
Agenda
1. Introductions 2. Safety Moment 3. Who we are 4. Business Model
5. AO Inputs received 6. AO FEED Estimate 7. AO FEED Deliverables
8. TrackerDB demo 9. The next Steps
Safety moment – Keep it in the pipe! Energy PowerUp FEB 14, 2018 @ 12:33 PM
• The two explosions in Crosby, Texas, weren’t loud or massive – just gentle pops of sound. Even such small pops, however, were sufficient to disperse chemicals involved in the manufacture of organic peroxides into the air. First responders at the scene reported respiratory irritation and fell ill after breathing the smoke undefined seen at the perimeter of the plant site. • The plant lost electricity early in the storm, leading to the shutdown of refrigeration systems. After backup power generators also failed, volatile peroxides – used in the creation of plastics – heated up and became combustible. Result: explosions. Over several days, 500,000 pounds of organic peroxides in nine trailers burned at the plant.
• Technical Integrity and controlled containment, “Keep it in the pipe”.
Who we are
We are a full-service commissioning, start-up and operations consultancy , built for the new era. We partner with clients to drive their business outcomes with our best-in-class commissioning and startup expertise, people, processes and technology which includes the state of the art completions management system , TrackerDB®.
Business model for a safe and successful Startup
Roadmap to successful Start-up
Commissioning Strategy Common understanding Alignment with EPC
Alignment Workshop
Review of process design System boundaries Start-up sequence
IPMT Augmentation
Commissioning execution Plan TrackerDB Integrated Schedule Budget & Manpower plan
Commissioning Planning & Preparation
O.R
Early works for utilities Full mobilization Progress reporting Manage handover to operations
Commissioning Execution
Initial operations Plant stabilization Performance tests Demob.
Start-up
COMPLETIONS: PROJECT STAGES
(Final System) Mechanical Completion
Substantial Completion
Final Completion
Contractor Care, Custody & Control Owner CCC
(Progressive) MC by System
Warranty Period
Construction
Commences
Performance Tests
Pre-Commissioning
Commissioning
*
Start-up
Complete non- energized,
Ready to introduce feedstock
Ready for operation
Start dynamic / energized testing & run-in
Complete dynamic testing
THIS SKETCH IS NOT TO SCALE
Punch List Item:
A
B
C
D
Completion
AO PROJECT INPUTS RECEIVED
• PROCESS FLOW DIAGRAMS (PFDs) • 53 P&IDs FOR BUTENE UNIT
• 24 P&IDs FOR HEXANE • PLOT PLAN AERIAL VIEW • OUR ESTIMATED COUNTS: • MAIN EQUIPMENTS= 200 • IO COUNT=
1200-1400
AO FEED Estimate
BADLAND PROJECT: FEED ESTIMATE FOR COMMISSIONING PLANNING
Home Office
Site 120
Total
Commissioning Man-hours Operations & Training Commissioning scheduler
840 240 240
960 280 240
40
TOTAL HOURS TOTAL Costs
1,320
160
1,480
$182,400
$25,800
$208,200
Commissioning Spares
300
300
Special Tools
40 60
40 60
Vendor Support
Consumables/Materials
8
8
CMS
120
120
First Fill, Catalyst & Chemicals
80 40 40
80 80 40
Subcontracts
40
Training Materials
TOTAL COST
$4,600
$65,200
$4,600
FEED Phase Man-hours ONLY
1,320
200
1,520
FEED Phase Costs ONLY
$278,000
$247,600
$30,400
March 12,2018
MAIN DELIVERABLES AT FEED • MANPOWER PLAN AND MANPOWER LOADING CHARTS • ORGANIZATION CHARTS FOR COMMISSIONING • COMMISSIONING BUDGETS WITH VARIOUS OPTIONS
• OPERATIONS READINESS DELIVERABLES • PRELIMINARY COMMISSIONING SCHEDULE • COMMISSIONING EXECUTION PLAN (This will be revised as necessary
during the EPC stage) • O.R EXECUTION PLAN
• LIST OF COMMISSIONING AND O&M PROCEDURES • PRELIMINARY LISTING OF SYSTEMS AND SUB-SYSTEMS
TrackerDB® Demo
Open discussion on way forward
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