Mountz articulated torque arms absorb the torque reaction emitted from power tools, enhancing operator comfort and reducing fatigue. The torque arms provide exceptional agility, making them perfect for complex and dynamic tasks. These arms enhance ergonomic support by allowing operators to maneuver tools precisely and efficiently, significantly reducing physical strain and preventing repetitive motion injuries. With the ability to bend like an elbow, articulated torque arms can be used in various positions, making them suitable for various applications. Whether working in tight spaces or needing to adjust the angle frequently, these arms provide the required flexibility.
EZ-TORQ III TORQUE ANAL OPERATING INSTRUCTIO Rev 2.0 (1/1/2024) OPERATING INSTRUCTIONS
TORQ III TORQUE ANALYZER
SILICON VALLEY HEADQUARTERS 1080 North 11th Street, San Jose, CA 95112 | Phone: (408) 292
Phone: (408) 292-2214 | Fax: (408) 292-2733 | mountztorque.com
EZ-TorQ III Manual
EZ-TorQ
orQ III Manual Version 2 (1/1/2024) Manual
Table of Contents 1. PRODUCT ................................................................ 1.1. M ODELS ................................................................ 1.2.
................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ HYPERTERMINAL ................................................................................................ EXCEL DATA STREAMER................................................................................................ ................................................................................................................................ ................................................................................................................................ ................................................................................................ ................................................................................................................................ III FIRMWARE ................................................................................................ ................................................................................................................................
......................................................... 2 .......................................................... 2 ............................................... 2 .............................................................. 3 ........................................................... 3 .................................................... 3 ..................................................................... 4 ............................................................. 6
S PECIFICATIONS ................................................................
1.3.
C ARE ................................................................
1.4.
L AYOUT ................................................................
1.5.
D IMENSIONS ................................................................
1.6.
R UN D OWN A DAPTERS ................................
2.
QUICK MENU STRUCTURE ................................
3. OPERATION ................................................................ 3.1. B ASIC V IEW ................................................................ 3.2. A DVANCED V IEW ................................................................ 4. GRAPH ................................................................ 5. HISTORY ................................................................ 6. SET UP ................................................................ 6.1. S ETTING ................................................................ 6.2. S YSTEM ................................................................ 7. ABOUT ................................................................ 8. CALIBRATION MODE ................................ 9. DATA DOWNLOAD: REAL TIME - HYPERTERMINAL 10. DATA DOWNLOAD: USING EXCEL DATA STREAMER 11. SD MEMORY CARD USAGE ................................ 11.1. F ORMATTING SD CARD ON YOUR PC ................................ 11.2. F ORMATTING SD CARD ON EZ TOR Q-III ................................ 11.3. R EADING SD M EMORY C ARD D ATA ................................ 12. HOW TO UPDATE EZTORQ-III FIRMWARE 13. CALIBRATION AND REPAIRS ................................
...................................................... 8 ..................................................... 8 .............................................. 9
............................................................ 10 ........................................................... 1 ............................................................ 12 ........................................................ 12 ........................................................ 13 ............................................................ 14 ..................................................................... 15 .................................................. 16 .............................................. 18 ........................................................ 20 ............................................. 21 ......................................................................... 23 ............................................... 24 ................................................................ 26 ..................................................... 27
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EZ-TorQ III Manual
1. Product 1.1. Torque Analyzer Models
Torque Ranges
Torque Ranges
Models
lbf.in
S.I.
Models
lbf.in
S.I. 56.5 - 565 cN.m 113 - 1130 cN.m 169.5 - 1695 cN.m 339 - 3390 cN.m
EZ-TorQ III 1i
0.1 - 1 lbf.in
1.1 -11.3 cN.m 11.3 cN.m
EZ-TorQ III 50i
5 - 50 lbf.in
EZ-TorQ III 3i
0.3 - 3 lbf.in
3.4- 33.9 cN.m 33.9 cN.m
EZ-TorQ III 100i
10 - 100 lbf.in
EZ-TorQ III 5i
0.5 - 5 lbf.in
5.6 - 56.5 cN.m 56.5 cN.m
EZ-TorQ III 150i
15 - 150 lbf.in 169.5
EZ-TorQ III 10i
1 - 10 lbf.in
11.3 - 113 cN.m 113 cN.m
EZ-TorQ III 300i
30 - 300 lbf.in
1.2. Specifications
No.
Feature
Specification
1
Power
DC3.7V 5,000mAh Li-ion rechargeable battery
2
Battery charger
DC5V 2A with USB B - Mini USB pin cable
LCD brightness and power consumption 100% = 600mA ( 6 hours )
Power Consumption & Battery Run Time
3
75% = 500mA ( 8 hours ) 50% = 450mA ( 9 hours ) 25% = 330mA ( 11 hours )
4
LCD display
5” Color LCD Touch Screen (800x480px)
5
Battery Charging Time
6 hours for full charging
Accuracy ± 0.5% of reading from 20% to 100% Accuracy ± 1% of reading from 10% to 20%
6
Accuracy
7
Low Pass Filter Selections
180 / 500 / 1000 Hz
8
Operation Modes
Track, Peak, First Peak
9
Torque Units
ozf.in. / lbf.in / lbf.ft / vN.m / N.m / kgf.m / kgf.cm
10
Data Memory
Memory SD Card, 8GB
11
Multi Language
English, Spanish, French, German, Chinese & Portuguese
12
Test Data Statistics:
SPC data and CMK
13
Torque Reading History
10 last readings
14
Display Reset
Manual or Auto clear
Illuminate when high or low setting is achieved within tolerance setting from target torque setting tolerance
15
Go / No Go LEDs
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EZ-TorQ III Manual
1.3. Care
- Make sure you always use the original US - Turn OFF Tester before connecting or disconnecting USB Cable. - For safety purposes, please make sure tester is mounted on surface before using it. Make sure you always use the original USB 2A charging cable that came with Tester. Turn OFF Tester before connecting or disconnecting USB Cable. For safety purposes, please make sure tester is mounted on surface before using it. B 2A charging cable that came with Tester.
1.4. Layout
- 8Mb SD card for test data saving with auto fol - Mini USB port is used for battery charging and data download - Mounting bolts (two built in 8Mb SD card for test data saving with auto folder creating of Year, Month Mini USB port is used for battery charging and data download built in M8 bolts)
1.5. Dimensions
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EZ-TorQ III Manual
1.6. Run Down Adapters Supplied with EZ
Run Down Adapters Supplied with EZ-TorQ III
EZ-TorQ III
1i
3i
5i
10i
50i
100i
150i
300i
M2 M3
M3 M4
M4 M6
M4 M8
M8 M12
Screw RDA
M2Q
M2Q
M3Q
S-Series RDA
-
RDA-S0
RDA-S1.5
-
-
-
-
-
M2Q
M3Q
M2
M6
M3
M4
M8
M12
Screw run adapters Designed to provide run down simulation for a "hard joint"
for a "hard joint" application.
Input Drive
Output Drive
Models
Item #
American
S.I.
Screw RDA–M2Q
070837
0.3 - 3 lbf.in 3 lbf.in
3.4- 33.9 cN.m
1.5mm Hex
1/4" M/Sq 1/4" M/Sq
Screw RDA–M3Q
070838
0.5 - 5 lbf.in 5 lbf.in
5.6 - 56.5 cN.m
2.5mm Hex
Screw RDA–M2
070820
1 - 4 lbf.in 4 lbf.in
11.3 - 45.2 cN.m
1.5mm Hex
17mm M/Hex 17mm M/Hex 17mm M/Hex 17mm M/Hex 17mm M/Hex 17mm M/Hex
Screw RDA–M3
070821
4 - 10 lbf.in 10 lbf.in
45.2 - 113 cN.m
2.5mm Hex
Screw RDA–M4
070822
10 - 50 lbf.in 50 lbf.in
113 - 565 cN.m
3mm Hex
Screw RDA–M6
070823
10 - 100 lbf.in 100 lbf.in
113 - 1130 cN.m
5mm Hex
Screw RDA–M8
070824
15 - 150 lbf.in 150 lbf.in
169.5 - 1695 cN.m
6mm Hex
Screw RDA–M12
070825
30 - 300 lbf.in 300 lbf.in
339 - 3390 cN.m
10mm Hex
S-Series run down adapters It is designed to provide run down simulation for a It is designed to provide run down simulation for a "soft joint" application.
S0
S1.5
Input Drive
Output Drive
Models
Item #
American
S.I.
RDA-S0
070844
0.3 - 3
3 lbf.in
3.4- 33.9 cN.m
1.5mm Hex
1/4 M/Sq 1/4 M/Sq
RDA-S1.5
070845
0.5 - 5
5 lbf.in
5.6 - 56.5 cN.m
2.5mm Hex
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EZ-TorQ III Manual
A run down adapter is required when testing power tools with the EZ These are joint simulators that provide consistent and reliable torque readings for use with power-driven torque control tools. A run down adapter reduce the impact and irregular peaks that cause poor repeatability. testing power tools with the EZ-TorQ III. driven torque control tools. A run down adapter reduce the impact
Operating Run Down Adapter for E The run down adapter is mounted in-line between the tool drive and the transducer of the EZ-TorQ. EZ-TorQ III (1i - 5i models) line between the tool drive and the
The run-down adapter must be mounted securely before operating, as it is critical to ensure the accuracy of torque measurements during operation. Tighten the three 1.5mm hex screws EZ down adapter. down adapter must be mounted securely before operating, as it is screws EZ-TorQ's 1/4" drive to secure the run
The run down adapter is designed to operate in a clockwise direction only. Before each test, the run down adapter should be completely backed Before each test, the run down adapter should be completely backed-up.
Tighten the t
three 1.5 mm hex screws
Apply torque until RDA is run down entirely. Th with the analyzer. Apply torque until RDA is run down entirely. Then, save the torque reading
Operating Run Down Adapter for E The run down adapter is mounted in-line between the tool drive and the transducer of the EZ-TorQ. EZ-TorQ III (10i - 300i models) line between the tool drive and the
Insert the run-down adapter into the EZ-
-TorQ's 17mm hex drive.
The run down adapter is designed to operate in a clockwise direction only. Before each test, the run down adapter should be completely backed Before each test, the run down adapter should be completely backed-up.
Apply torque until RDA is run down entirely. Th with the analyzer. Apply torque until RDA is run down entirely. Then, save the torque reading
Insert run down
n adapter in 17mm hex drive
Warning: EZ-TorQ III is not for use in testing Impact or Pulse type tools. ot for use in testing Impact or Pulse type tools.
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EZ-TorQ III Manual
2. Quick Menu Structure
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EZ-TorQ III Manual
3. Operation 3.1. Basic View
No Item
Description
1 Parameters
Quick view of test uick view of test parameters
2 Rotation Direction
Counterclockwise (
) Clockwise ( ) Both Directions( )
Final peak(only First- Peak mode)
3
Final torque value Final torque value while in the First-Peak mode.
4 Torque Reading
Peak torque, Track torque or First Peak torque, Track torque or First-peak torque while in each mode
5 Torque units
ozf.in. / lbf.in /
lbf.ft / vN.m / N.m / kgf.m / kgf.cm
6 Manual reset
Clear the display by touching the circle area of no.6 the display by touching the circle area of no.6
Number of times torque was applied After setting the
times torque was applied the target torque it displays the number of OK (green) & NG
7 Count
NG (Red).
8 Switch to Advanced View Display switches
es to advanced view when pressed
9 Reset All
Reset the number of c the number of counts, history and all statistic data(Average, Std. Dev
Dev, CM, CMK)
10 Battery Level Indicator
Battery level pe
percentage
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EZ-TorQ III Manual
3.2. Advanced View
No
Item
Description
1
Parameters
Quick view of test parameters Quick view of test parameters.
2
Rotation Direction
Counterclockwise (
) Clockwise ( ) Both Directions ( )
Final peak (only First- Peak)
3
Final torque value while in the F Final torque value while in the First-Peak mode.
4
Torque Reading
Peak torque, Track torque or First Peak torque, Track torque or First-peak torque while in each mode
5
Torque units
ozf.in. / lbf.in / ozf.in. / lbf.in / lbf.ft / vN.m / N.m / kgf.m / kgf.cm
6
Manual reset
Reset the display by touching the circle area of no.6
Number of times torque was applied After setting the target torque it displays the number of OK (green) & NG (Red).
7
Count
8
Statistics
Statistic data display (Std. Statistic data display (Std. Dev, CM, CMK…)
9
Switch to basic view
Display switches to basic view when pressed
10
Reset All
Reset the number of count, history and all statistic data(Average, Std. Reset the number of count, history and all statistic data(Average, Std. Dev, CM, CMK)
11
Battery Level Indicator
Battery level percentage
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EZ-TorQ III Manual
4. Graph
No
Item
Description
1
Torque
Peak torque, Track torque or First Peak torque, Track torque or First-peak torque at each mode
Final peak (only First-Peak)
2
Final torque value on the First Final torque value on the First-Peak mode.
3
Parameters
Parameters on the advanced view operation.
OK zone can be created by the ON/OFF switch when there is The target torque The Min/Max tolerance from the target will create the green zone on the graph OK zone can be created by the ON/OFF switch when there is a target torque set. The target torque setting is the red line. target torque set. axis shows the max torque, he max torque applied is refreshed by real-time monitoring. X,Y scale is automatically rescaled llected data. axis shows the time in ms (milli-second). Sampling rate is 1ms.200 total data points can be captured without data compression. 5,000 data points ( 5 seconds) can be compressed and displayed Y-axis shows the max torque, The max torque by the collected X-axis shows the time in ms (milli Sampling rate is 1ms.200 A total of 5,000 data time monitoring. X,Y scale is automatically rescaled without data compression. displayed
4
OK Zone
5
Y-axis max torque
6
X-axis time (ms)
7
Manual reset
Clear the display by touching the circle area the display by touching the circle area
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EZ-TorQ III Manual
5. History
No
Description
1
The last 10 data points are saved and refreshed are saved and refreshed.
2
Test result are displayed in Green for OK
Green for OK and Red for NG.
3
If there is not a target torque set OK/NG
NG, Target, and Tolerance data columns are not used.
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EZ-TorQ III Manual
6. Set Up
6.1. Setting
No
Item
Description
Target torque can be selected by the UP and DOWN arrow. Touch the target target torque to open the numeric key pad. Target torque can be selected by the UP and DOWN arrow. Touch the center of
1
Up/Down &Numeric key pad
2
Target Torque & Tolerance
Check Check on/off to apply the target torque and tolerance settings s.
Select manually clear data
Select amount of time (seconds) to clear the test data display
) to clear the test data displayed. Or disable to
3
Auto clear (sec)
4
Torque Units
ozf.in. / lbf.in / ozf.in. / lbf.in / lbf.ft / vN.m / N.m / kgf.m / kgf.cm
5
Mode
Peak torque, Track torque or First Peak torque, Track torque or First-peak torque
6
LPF (Low Pass Filter) freq
LPF (Low Pass Filter) LPF (Low Pass Filter) frequency setting. ISO standard is 500Hz ISO standard is 500Hz
7
Direction
Rotation direction Rotation direction selection Clockwise, Counterclockwise or Both direction Both directions
You can enter the serial number of the tool you want to measure. This serial number is stored on the SD card along with the This serial number is stored on the SD card along with the test test data
8
Tool SN
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EZ-TorQ III Manual
6.2. System
No
Item
Description
1
Brightness
LCD brightness LCD brightness adjustment
Timer turns off up. (1,3 and 5 mins)
LCD display when not being used. When the LCD screen is touched unit will wake When the LCD screen is touched unit will wake
2
Sleep mode
3
Language
Language selection (English, Spanish, French, Germany, Chinese, Portuguese Language selection (English, Spanish, French, Germany, Chinese, Portuguese)
4
Calibration notice
Calibration expired/reminder notice
expired/reminder notice. Turn off/disable by unchecking circle urn off/disable by unchecking circle
5
System time
System clock adjustment
6
Buzzer
Buzzer On/Off setting setting
SD card information and If the SD card has Formatting need card information and format option card has not been formatted toFAT32, it displays “Unknown file system”. Formatting needs to be performed prior to storing any data on SD card “Unknown file system”.
7
SD format
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EZ-TorQ III Manual
7. About
No
Item
Description
1
Model
Torque tester model information
2
Serial number
Product serial no. Product serial no. YY,MM,0000 (2 digits for year, 2 digits for month, 4 digits for se 0000 (2 digits for year, 2 digits for month, 4 digits for sequence)
3
SW version
Software version oftware version
4
SD status& usage
SD card information card information (total, used and available memory).
Tap 5 times on the EZ Calibration password is Tap 5 times on the EZ-TORQ III area to enter into the calibration mode. assword is “5809”.
5
Calibration mode
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EZ-TorQ III Manual
8. Calibration Mode
No
Item
Description
1
Max torque
Max torque of the range
2
Serial number
Serial no. YY,MM,
YY,MM,0000 (2 digits for year, 2 digits for month, 4 digits for se
0000 (2 digits for year, 2 digits for month, 4 digits for sequence)
3
Unit
Unit of measure
of measure for calibration mode.
4
Type
Select the amount
amount calibration data points (3 points or 5 points).
5
ADC Value
In order to save
save the AD/calibration value, press and hold the test point field
field for 2 seconds.
6
Save
When pressed all input calibration data will be saved, unit will automatically exit calibration mode
7
Quit
Finish the Calibrati
Calibration mode without saving data.
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EZ-TorQ III Manual
9. Data Download: Real Time Data Download: Real Time - HyperTerminal
A. Connect the PC and EZ-TorQ III with a USB cable. B. Make sure “USB Serial Port” is recognized in *The COM port number may differ depending on the
with a USB cable. is recognized in windows device manager. may differ depending on the user environment.
C. Run a terminal emulator program on your PC. There are various terminal programs. (e.g. Windows HyperTerminal, Putty, TeraTerm …) Run a terminal emulator program on your PC.
Here is the manual for TeraTerm. - Download link : https://osdn.net/projects/ttssh2/releases/ .net/projects/ttssh2/releases/
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EZ-TorQ III Manual
D. In menu, select [File] → [New connection]. When the following screen appears, [New connection]. When the following screen appears, select Serial and COM port.
E. The test result is displayed as shown below
is displayed as shown below right after torque testing.
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EZ-TorQ III Manual
10. Data Download: using Excel data st Data Download: using Excel data streamer
Note: Data Streamer add-in is available A. Click on “File” menu and select Options. Click on “File” menu and select Options.
is available only for Microsoft Office 365 users.
B. Select the “Add-ins”, then Select the “COM Add
n Select the “COM Add-ins”, then Press the “Go” button.
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EZ-TorQ III Manual
C. Check “Microsoft Data Streamer for Excel” item and click OK. osoft Data Streamer for Excel” item and click OK.
D. On your Excel application, a new column called “Data Stre E. On the left side of the screen, click on “connect to device”. Than click on “Start Data” On your Excel application, a new column called “Data Streamer” will show up. Click on “Data St On the left side of the screen, click on “connect to device”. Than click on “Start Data”
mer” will show up. Click on “Data Streamer” Menu
F. Go down on the screen and click on “settings” tab. Change to the following settings: Go down on the screen and click on “settings” tab. Change to the following settings:
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EZ-TorQ III Manual
G. Go down on the screen and click on “data in” tab to see torque data readings been loaded on the page. It should look like this: Go down on the screen and click on “data in” tab to see torque data readings been loaded on the page. It should
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EZ-TorQ III Manual
11. SD Memory Card Usage SD Memory Card can be formatted two ways: From PC or from EZ SD Memory Card can be formatted two ways: From PC or from EZ-TorQ-III Tester.
11.1. Formatting SD card on your PC ormatting SD card on your PC
A. Insert the SD card into your computer. B. Open windows explorer. C. Find the drive letter for your SD card D. Right-click, and when the menu appears click Format. Insert the SD card into your computer. Find the drive letter for your SD card. click, and when the menu appears click Format.
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EZ-TorQ III Manual
E. In the Format window, file system should be set to FAT32. F. Check “Quick Format”. G. Click Start. In the Format window, file system should be set to FAT32.
H. When the warning appears, select OK. When the warning appears, select OK.
I. Once the formatting is complete, you can close the window. Now you can use the SD card in EZ Once the formatting is complete, you can close the window. EZ-TorQ-III.
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EZ-TorQ III Manual
11.2. Formatting SD card on EZ
ormatting SD card on EZ-TorQ III
A. Insert the SD Card into EZ-TorQ-III. B. Go to [Set Up] → [System.2] screen. C. Select the “Format” button. III. [System.2] screen.
D. When the warning appears, select OK. When the warning appears, select OK.
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EZ-TorQ III Manual
E. Please wait for the format to complete. ait for the format to complete.
F. Now you can use the SD card in EZ
EZ-TorQ-III.
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EZ-TorQ III Manual
11.3.
Reading SD Memory Card Data Memory Card Data
A. Insert the SD Card into Your Computer. B. Open Windows Explorer. C. Enter the SD card drive. D. Folders are created in order of year E. The file is generated in yyyymmdd.csv format. Your Computer. Folders are created in order of year→month. The file is generated in yyyymmdd.csv format. (y: year, m: month, d: day)
F. You can view the data using excel or a text editor. xcel or a text editor.
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EZ-TorQ III Manual
12. How to update EZ-TorQ
orQ III Firmware
A. Insert the SD Card into your computer. B. Open windows explorer. C. Enter the SD card drive. D. Create an “update” folder at the top. E. Copy the firmware file to the update folder. NOTE: Firmware Update will be provided by Mountz omputer. he top. Copy the firmware file to the update folder. NOTE: Firmware Update will be provided by Mountz Inc
F. Insert the SD Card into EZ-TorQ-III. G. When you turn on the power, the firmware upgrade will proceed automatically. H. When the update is complete, it will boot automatically. III. When you turn on the power, the firmware upgrade will proceed automatically. When the update is complete, it will boot automatically.
Note: - There should be only one firmware file in the update folder. - When the update is complete, delete the update folder from the SD card. complete, delete the update folder from the SD card.
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EZ-TorQ III Manual
13. Mountz Calibration and Repairs Mountz Inc. features an experienced calibration an technicians can calibrate and repair most any tool. Mountz provides rapid service Calibration and Repairs Mountz Inc. features an experienced calibration and repair staff. Our trained with quality that you can trust as we offer two state-of-the-art calibration lab and with quality that you can trust as we offer two state repair facilities that can calibrate up to 20,000 lbf.ft. About Mountz Mountz, The Torque Tool Specialists ® , has been a leader in the torque tool industry for more than 59 years. Engineered in the Silicon Valley and serving the globe, Mountz focuses on delivering high-quality torque products, services, and solutions to ensure customers can always proceed with confidence. We are committed to forging a safer world through pre innovating every day. years. Engineered in the Silicon Valley and serving the quality torque products, services, and to ensure customers can always proceed with confidence. We are committed to forging a safer world through precision and accuracy and by
Mountz Service Locations
Eastern Service Center 19051 Underwood Rd. Service Center Foley, AL 36535 Phone: (251) 943 Fax: (251) 943 Phone: (251) 943-4125 Fax: (251) 943-4979 Western Service Center 1080 N.11th Street San Jose, CA 95112 Phone: (408 Fax: (408) 292 UK Service Center Pier Copse Courtyard, Milland Lane, Liphook, Hampshire, GU30 7JN, UK Phone: 00 44 1428 741756 Phone: (408) 292-2214 Fax: (408) 292-2733
www.mountztorque.com
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