Trex Signature horizontal railing installation instructions with 36 pages of comprehensive guidelines for professional installation and assembly.
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
NOTES: » TREX SIGNATURE RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING CROSSOVER POST CONFIGURATION (SPANS FROM ONE CROSSOVER POST TO ANOTHER CROSSOVER POST), BOTH THE BOTTOM RAIL AND TOP RAIL WILL NOT NEED TO BE CUT. » IN ADDITION, AT ALL FINAL END POST CONFIGURATIONS, TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » A LL TREX SIGNATURE SPANS OVER 6' WILL REQUIRE THE USE OF A FOOT BLOCK. THUS THESE RAILING SPANS MUST BE INSTALLED OVER THE DECKING FRAME OR ON INSIDE OF RIM JOIST. Trex Signature Posts (black only) can also be purchased with brackets installed, eliminating steps 1-4 in instructions. Sku numbers are as follows:
SKU NUMBER DESCRIPTION BKAL252537RCAPCNR2G Signature Post 37" Corner Post BKAL252537RCAPEND2G Signature Post 37" End Post BKAL252537RCAPLINE2G Signature Post 37" Inline Post
SKU NUMBER
DESCRIPTION
BKAL252543RCAPCNR2G BKAL252543RCAPEND2G
SIGNATURE POST 43" CORNER POST
Signature Post 43" End Post BKAL252543RCAPLINE2G Signature Post 43" Inline Post
BALUSTER OPTIONS
PARTS
K
K
C
A
P
I
I
D
F
E
J
Square Round
B
H
G
DETERMINING BALUSTERS NEEDED
H
L
Baluster Type Per 6' Section Per 8' Section Square 15 20 Round 15 20
N
M
O
NOTE: THIS IS AN OVERVIEW OF ALL RAILING COMPONENTS FOR TREX SIGNATURE HORIZONTAL APPLICATIONS – REFER TO DETAILED INSTRUCTIONS FOR SPECIFIC RAILING CONFIGURATIONS.
A. Trex Signature top rail and crowned cover - 6 ' (actual length 73.5 " [186.7 cm]) - 8 ' (actual length 97.5 " [247.7 cm]) B. Trex Signature bottom rail and flat cover
J. Trex Signature crossover post* - 36" (actual length 34.5" [87.6 cm]) - 42" (actual length 40.5" [102.9 cm]) K. Trex Signature post cap or post sleeve cap* L. Trex decking M. Trex fascia N. Code-approved wood joist 2 x 8 (5.1 cm x 20.3 cm) or larger O. Code-approved wood rim joist 2 x 8 (5.1 cm x 20.3 cm) or larger P. Crossover bracket cover (supplied with crossover post) * Item not included in Trex Signature Railing kits. ** Required ONLY for All Clear Span Applications over 6' (1.83 m) when smaller fixed baluster is fully centered, or unsupported spans greater than 5' (1.52 m) (example: 8' (2.44 m) span cut into one 5' (1.52 m) span and one 3' (0.91 m) span would require foot block under 5' (1.52 m) span since smaller fixed baluster is no longer centered). Included with 8' (2.44 m) railing kits. *** Both 4 x 4 (10.2cm x 10.2cm) and 6 x 6 (15.2cm x 15.2 cm) post sleeves are designed to fit over a 4 x 4 pressure treated post. NOTE: If installing 42" (106.7 cm) railing, and using pressure-treated posts with Trex post sleeves, ensure that a longer pressure-treated post is used along with longer post sleeve, both cut to a height of 46" (116.8 cm) from decking surface.
- 6 ' (actual length 71.5 " [181.6 cm]) - 8 ' (actual length 95.5 " [242.6 cm])
C. Trex Signature upper rail bracket and cover D. Trex Signature lower rail bracket and cover E. Trex Signature balusters (square or round) F. Trex Signature center baluster (square or round) G. Trex Signature foot block** H. Trex Signature post skirt or post sleeve skirt* I. Trex Signature post*
- 36 " (actual length 37 " [94.0 cm]) - 42 " (actual length 43 " [109.2 cm]) or Trex -4x4 post sleeve *** -6x6 post sleeve
-Trex 4x4 Aluminum Post Sleeve
NOTE: MUST USE TREX DECK MOUNT POST HARDWARE AND METAL PLATE WHEN ATTACHING Signature POSTS.
1
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL RAILING BRACKETS
NOTES: » FOR EASE OF INSTALLATION, IT IS RECOMMENDED TO USE THE TREX SIGNATURE RAIL TEMPLATES TO ATTACH BRACKETS TO SIGNATURE POSTS OR 4X4 POST SLEEVES (SOLD SEPARATELY). » DO NOT USE IMPACT DRIVER WHEN INSTALLING SIGNATURE RAILING, ONLY USE STANDARD DRILL FOR SCREW ATTACHMENT OF BRACKET TO POSTS AND RAILS. » SEE OTHER NOTES BELOW DEPENDING ON THE POST/POST SLEEVE THAT IS BEING INSTALLED BEFORE INSTALLATION OF BRACKETS. IMAGES BELOW DO NOT REFLECT SPECIFIC POST/POST SLEEVE APPLICATION. » U SE A CLAMP TO HELP HOLD BRACKETS IN PLACE WHILE FASTENING WITH SCREWS.
HOW TO INSTALL HORIZONTAL FIXED BRACKETS
1
4
1. M easure 1-7/8" (4.8 cm) up from deck surface.* Mark with light line.
4A. If installing Signature Post, center upper
bracket on post above marked line and attach using three self-tapping screws (provided) .
1-7/8" (4.8 cm)
4B. If installing 4x4 post sleeve or Aluminum post sleeve, center upper bracket on post above marked line and attach using three 2" (5.1 cm) wood screws (provided) . 4C. If installing 6x6 post sleeve, center upper bracket on post above marked line and attach using three 2-1/2" (6.4 cm) wood screws (not provided) . NOTES: • IMPORTANT – If installing a post sleeve with a one-piece skirt, ensure the skirt is installed BEFORE installing lower bracket. • *Optional measurement if installing Signature Post: Measure from top of base plate 1-3/8" (3.5 cm) as well as 34" (86.4 cm) for 36" (92 cm) rail height or 40" (101.6 cm) for 42" (107 cm) rail height. • Upper bracket is not required in Signature crossover post configuration.
2
2. M easure 34 1/2" (87.6
cm) for 36" (92 cm) rail height or 40 1/2" (102.8 cm) for 42" (107 cm) rail height up from decking surface.* Mark with light line.
34-1/2" (87.6 cm) or 40-1/2" (107 cm)
3
3A. If installing Signature Post, center lower bracket on post above the marked line and attach using two self-tapping screws (provided) .
3B. If installing 4x4 post
sleeve or Aluminum post sleeve, center lower
bracket on post above the marked line and attach using two 2" (5.1 cm) wood screws (provided) .
3C. If installing 6x6 post sleeve, center lower bracket on post above the marked line and attach using two 2-1/2" (6.4 cm) wood screws (not provided) .
2
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HOW TO INSTALL RAILING BRACKETS
HOW TO INSTALL HORIZONTAL SWIVEL BRACKETS
1
1. M easure 1-7/8" (4.8 cm) up from deck surface.* Mark with light line.
4a. If installing Signature Post, center lower bracket on post below the marked line and attach using four self-tapping screws (provided).
4
1-7/8" (4.8 cm)
4b. If installing 4x4 post sleeve or Aluminum post sleeve, center lower bracket on post below the marked line and attach using four 2" (5.1 cm) wood screws (provided). 4c. If installing 6x6 post sleeve, center lower bracket on post below the marked line and attach using four 2-1/2" (6.4 cm) wood screws (not provided). NOTES: • IMPORTANT - If installing a post sleeve with a one- piece skirt, ensure the skirt is installed BEFORE installing lower bracket. • *Optional measurement if installing Signature Post: Measure from top of base plate 1-3/8" (3.5 cm).
2
2a. If installing Signature Post, center lower bracket on post above the marked line and attach using four self-tapping screws (provided).
2b. If installing 4x4 post
sleeve or Aluminum post sleeve, center lower
bracket on post above the marked line and attach using four 2" (5.1 cm) wood screws (provided).
2c. If installing 6x6 post sleeve, center lower bracket on post above the marked line and attach using four 2-1/2" (6.4 cm) wood screws (not provided).
3
3. Measure up from top
of lower rail bracket 32-5/16"(82.0 cm) for 36" (91.4cm) tall railing or 38-5/16" (97.3 cm) for 42" (106.7 cm) tall railing from top of lower rail bracket. Mark with a light line.
32-5/16" (82.0 cm) or 38-5/16" (97.3 cm)
3
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING POST TO POST TREX SIGNATURE
NOTES: » TREX SIGNATURE RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS
Cutting Bottom Rail and Bottom Rail Cover
INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8'
KEY Mark Cut
KEY
2
(2.44 M), AND USING POST-TO-POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED.
Bottom rail
1/4" (0.6 cm)
1/4" (0.6 cm)
2. C ut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets.
3
Bottom rail
How to Measure and Cut Bottom and Top Railings (When Required)
3/4" (1.9 cm)
3/4" (1.9 cm)
1
3. S lide rail insert out and cut 3/4" (19 mm) FROM EACH SIDE of insert, then slide back inside rail and center.
Bottom rail
4
4. M ark and cut bottom rail cover the same length as bottom rail.
Center slot for fixed baluster
Bottom rail
Top rail
1. P osition bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed, review this BEFORE cutting any railings to ensure all balusters are equally spaced.
Bottom rail cover
4
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TR-HZSIGNATURE-0825
HOW TO INSTALL HORIZONTAL RAILING POST TO POST/ CONTINUED TREX SIGNATURE
Cutting Top Rail
Attaching Center Baluster to Bottom Rail
KEY Mark Cut
KEY
Center balluster slot
5
8
Top rail
Inverted Bottom view
1/4" (0.6 cm)
1/4" (0.6 cm)
5. Cut each end of top rail 1/4" (0.6 cm) shorter than mark to allow for fit into top rail brackets. Cutting Top Rail Insert and Cover
8. A ttach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided). Attaching Bottom Rail Cover
6
9
Top rail
3/4" (1.9 cm)
3/4" (1.9 cm)
9. A lign flat cover on one side of bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening.
6. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
7
7. M ark and cut top rail cover same length as top rail for all top rail configurations.
Top rail
Top rail cover
5
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING POST TO POST/ CONTINUED TREX SIGNATURE Attaching Foot Block (when required)
13
Installing Lower Rail to Brackets 13. Place adhesive strips
Required ONLY for All Clear Span Applications over 6' (1.83 m) when shorter fixed baluster is centered, or unsupported spans greater than 5' (1.52 m) (example: 8' (2.44 m) span cut into one 5' (1.52 m) span and one 3' (0.91 m) span would require foot block under 5' (1.52 m) span since shorter fixed baluster is no longer centered). Included with 8' (2.44 m) railing kits.
(provided) into bottom rail brackets, and then place bottom rail into brackets.
1
NOTE: Make sure surface is clean and dry.
10
Installing Remaining Balusters into Bottom Rail
14
2
10. Temporarily set bottom rail into bottom brackets, and place foot block under center of bottom rail. Mark to provide placement location of base. Remove bottom rail.
14. P lace remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. Attach Upper Railings
11
15
11. P lace base (smaller side facing down) on decking surface. Pre-drill using a 3/16" bit. Attach base of foot block using one screw at an angle through base and into decking.
12
12. A fter attached, use a rubber mallet along with scrap piece of
wood to tap foot block until it locks into place.
15. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided).
6
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TR-HZSIGNATURE-0825
HOW TO INSTALL HORIZONTAL RAILING POST TO POST/ CONTINUED TREX SIGNATURE 16 20 21
16. A ttach top rail to top bracket using two #10 x 1" self-tapping screws (provided) on each side of bracket.
Post sleeve
® Trex Signature ™ post
20. A ttach post caps to Trex Signature posts. (Use of rubber .mallet may be required for secure attachment.) 21. A ttach post caps to post sleeves using external grade PVC construction adhesive (apply adhesive on the inside self-centering/corner tabs).
17
17. A ttach “crowned” upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. GENTLE tapping with a rubber mallet may facilitate fastening. Attachment of Bracket Covers, Skirts, and Caps
18
19
Trex Signature ™ post ®
18. Attach corresponding bracket covers over opening in upper and bottom rails. 19. A ttach provided post skirt to bottom of posts when using Trex Signature post or composite two piece skirt to post sleeve (not shown).
7
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST TREX SIGNATURE
NOTES: » TREX SIGNATURE RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-CROSSOVER POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » AT ALL FINAL END POST CONFIGURATIONS, TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED.
Cutting Bottom Rail and Bottom Rail Cover ONLY
KEY Mark Cut
KEY
2
Bottom rail
1/4" (0.6 cm)
1/4" (0.6 cm)
2. C ut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets.
3
Bottom rail
How to Measure, Mark and Cut Bottom and Top Railings (When Required)
3/4" (1.9 cm)
3/4" (1.9 cm)
1
Bottom rail
3. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
Center slot for fixed baluster
4
4. M ark and cut bottom rail cover the same length as bottom rail.
Bottom rail
Top rail
Important: DO NOT cut top rail the same length as bottom rail. 1. P osition bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed. Review this BEFORE cutting any railings to ensure all balusters are equally spaced.
Bottom rail cover
8
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TR-HZSIGNATURE-0825
HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/ CONTINUED TREX SIGNATURE
Cutting Top Rail
Attaching Center Baluster to Bottom Rail
KEY Mark Cut
KEY
Center balluster slot
5
8
Top rail
Inverted Bottom view
1/4" (0.6 cm)
3/4" (1.9 cm)
5. Top rail must be cut differently on each side of the rail. Railing side that attaches to standard post should be cut 1/4" (0.6 cm) shorter than the mark to allow for fit into top rail bracket. Railing side that attaches to the crossover post should be cut 3/4" (1.9 cm) LONGER than the mark to allow for fit into the crossover post bracket. Cutting Top Rail Insert and Cover
8. A ttach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided). Attaching Bottom Rail Cover
9
6
Top rail
9. A lign flat cover on one side of bottom rail in slot on side of rail. If using tabbed brackets, the bottom rail cover will also have to be centered on bottom rail to allow for fit into tabbed bracket. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening.
3/4" (1.9 cm)
3/4" (1.9 cm)
6. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
10. Attaching Foot Block (when required) See instructions on page 6.
7
7. M ark and cut top rail cover same length as top rail for all top rail configurations.
Top rail
Top rail cover
9
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/ CONTINUED TREX SIGNATURE
16
Installing Lower Rail to Brackets
14. A ttach top rail
to top bracket using two #10 x 1" self-tapping screws (provided) on each side of bracket.
11
11. P lace adhesive strips (provided) into bottom rail brackets, and then place bottom rail into brackets (proceed to step 12). NOTE: Make sure surface is clean and dry.
1
15. A t crossover post
15
location, using a 7/64" (0.28 cm) drill bit, pre- drill at marked location for attachment of
Installing Remaining Balusters into Bottom Rail
2
12
railing to crossover post bracket. Attach fasten upper rail to crossover post bracket by installing screws diagonally through upper rail into post using two self-tapping screws each side (provided) . NOTE: Pre-drilling is required. Its best practice to pre-drill a single hole, then attach screw, and continue in this order. 1 7/64" (.28 cm)
12. Place remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. Attach Upper Railings
16
13
16. A ttach “crowned” upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening.
13. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided).
10
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TR-HZSIGNATURE-0825
HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/ CONTINUED TREX SIGNATURE
Attachment of Bracket Covers, Skirts, and Caps
21
21. F or crossover post
17
18 Trex
configuration, attach crossover post cap to crossover post.
Signature post
17. Attach corresponding bracket covers over opening in upper and bottom rails. 18. A ttach provided post skirt to bottom of posts when using Trex Signature post or composite two piece skirt to post sleeve (not shown).
20
19
Post sleeve
Trex Signature post
19. Attach post caps to Trex Signature posts. (Use of rubber mallet may be required for secure attachment). 20. Attach post caps to post sleeves using external grade PVC construction adhesive (apply adhesive on the inside self-centering corner tabs).
HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST– TREX SIGNATURE STANDARD NOTES: » TREX SIGNATURE RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS
INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8'
(2.44 M), AND USING POST-TO-CROSSOVER POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED.
11
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/ CONTINUED – TREX SIGNATURE STANDARD
How to Measure, Mark and Cut Bottom and Top Railings (When Required) Important: DO NOT cut top rail the same length as bottom rail.
3
1
Bottom rail
3/4" (1.9 cm)
3/4" (1.9 cm)
Bottom rail
Center slot for fixed baluster
3. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
Top rail
4
4. M ark and cut bottom rail cover the same length as bottom rail.
1. Position bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed. Review this BEFORE cutting any railings to ensure all balusters are equally spaced. Cutting Bottom Rail and Bottom Rail Cover ONLY
Bottom rail
Bottom rail cover
Cutting Top Rail
KEY Mark Cut
KEY
5
KEY Mark Cut
KEY
2
Top rail
3/4" (1.9 cm)
3/4" (1.9 cm)
Bottom rail
1/4" (0.6 cm)
1/4" (0.6 cm)
5. Cut each end of top rail 3/4" (1.9 cm) LONGER than the mark to allow for fit into the crossover post bracket on each side.
2. C ut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets.
12
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TR-HZSIGNATURE-0825
HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/ POST/ CONTINUED – TREX SIGNATURE STANDARD
Cutting Top Rail Insert and Cover
Attaching Bottom Rail Cover
6
9
Top rail
3/4" (1.9 cm)
3/4" (1.9 cm)
9. A lign flat cover on one side of bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 10. Attaching Foot Block (when required) See instructions on page 6. Installing Lower Rail to Brackets 11. P lace adhesive strips 11
6. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
7
7. M ark and cut top rail cover same length as top rail for all top rail configurations.
Top rail
(provided) into bottom rail brackets, and then place bottom rail into brackets (proceed to step 12).
Top rail cover
1
Attaching Center Baluster to Bottom Rail
Center balluster slot
8
NOTE: Make sure surface is clean and dry. Installing Remaining Balusters into Bottom Rail
12
Inverted Bottom view
8. A ttach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided).
12. Place remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening.
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/ CONTINUED – TREX SIGNATURE STANDARD Attach Upper Railings Attachment of Bracket Covers, Skirts, and Caps
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13
17
Trex Signature post
16. A ttach corresponding bracket covers over opening in bottom rails. 17. A ttach provided post skirt to bottom of posts when using Trex Signature post or composite two piece skirt to post sleeve (not shown).
13. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided).
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18. A ttach crossover post cap to crossover post.
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14. A t crossover post
locations using a 7/64" (0.28 cm) drill bit, predrill for attachment of railing to crossover post
2
bracket. Attach fasten upper rail to crossover post by installing screws diagonally through upper rail into post using two self-tapping screws each side (provided) . 1 7/64" (.28 cm)
NOTE: Pre-drilling is required. Its best practice to pre-drill a single hole, then attach screw, and continue in this order.
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15. A ttach “crowned” upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. GENTLE tapping with a rubber mallet may facilitate fastening.
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TR-HZSIGNATURE-0825
HOW TO INSTALL COCKTAIL RAILING TREX SIGNATURE
NOTES: » Do not use Enhance deck board for Cocktail rail applications. » Trex Signature Cocktail Rail brackets (sold separately) are for use with either Trex Signature Cocktail or Trex Signature Traditional designs. For a 6' section, use 4 brackets and screws provided, for 8' section, use 5 brackets and screws provided. » Top Bracket Covers should be installed prior to the attachment of the deck board.
Cocktail Railing When Using Trex Signature Posts
7
7. S ecure boards to top
rail using Trex Signature Cocktail Bracket (sold separately). Ensure that there is a bracket at each end of the railing section, then space brackets approximately every 24" and attach with 4 screws provided.
NOTE: Predrilling before attachment is recommended. 8. Attachment of Bottom Rail Bracket Covers, Skirts, and Caps See previous instructions.
1. Install Signature Posts per instructions provided.
2. Follow instruction steps 1-17 on pages 4-7 for post to post railing installation. NOTE: IF USING SWIVEL BRACKETS REFER TO LAST PAGES FOR PROPER MEASUREMENT TECHNIQUES. Attaching Deck Board to Top Rail
Cocktail Railing When Using Trex Post Sleeves
3
4
Important: ONLY for use with pressure treated 4x4 post (3.5" nominal square) and 4x4 composite or 4x4 aluminum post sleeve. Cutting post and post sleeve ONLY apply to the Cocktail style railing. 1. Install Pressure treated Posts, Post Sleeves,and Skirts to Use with Trex Signature Railing. NOTE: PLEASE REFER TO LOCAL BUILDING CODE REQUIREMENTS PRIOR TO ATTACHING PRESSURE- TREATED POSTS.
3. Measure between posts and cut deck board to length.
4. Place deck board onto top rail.
5. On underside of deck board, mark outline of bracket cover location.
6. Remove deck board from rail. Using router bit, forstner bit, or something similar, rout out this area to allow deck board to fully seat onto top rail.
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL COCKTAIL RAILING/ CONTINUED TREX SIGNATURE 2. S lide post sleeve over post and down to rest on decking surface. 2
9. S ecure boards to top
9
rail using Trex Signature Cocktail Bracket (sold separately). Ensure that there is a bracket at each end of the railing section, then space brackets approximately every 24" and attach with 4 screws provided.
NOTE: Shims can be used to plumb post sleeves.
Cutting Post and Post Sleeve 3. M ark and cut post and post sleeve measuring from deck surface: » 36-1/32" (915 mm)for 36" (914 mm height. » 42-1/32" (1068 mm) for 42" (1067 mm) height.
3
NOTE: Predrilling before attachment is recommended.
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10. Use scarf cut for posts where two deck boards meet.
36-1/32" (915 mm) or 42-1/32" (1068 mm)
NOTES: » Leave 1/8" (3 mm) gap between deck boards. » Deck boards can overhang end of last post maximum 1/2" (13 mm). 11. Attachment of Bottom Rail Bracket Covers See instructions on previous pages.
NOTE: IF USING SWIVEL BRACKETS REFER TO LAST PAGES FOR PROPER MEASUREMENT TECHNIQUES. 4. F ollow instruction steps 1-17 on pages 4-7 for post to post railing installation.
5. Place deck board onto top rail.
5
6. O n underside of deck board, mark outline of bracket cover location.
7. R emove deck board from rail. Using router bit, forstner bit, or something similar, rout out this area to allow deck board to fully seat onto top rail. 8. A ttach boards on each post with Trex-approved composite screws (quantity of 2 per each board end).
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TR-HZSIGNATURE-0825
HOW TO INSTALL TRADITIONAL RAILING TREX SIGNATURE NOTES: » Do not use Enhance deck board for Cocktail rail applications. » Trex Signature Cocktail Rail brackets (sold separately) are for use with either Trex Signature Cocktail or Trex Signature Traditional designs. For a 6' section, use 4 brackets and screws provided, for 8' section, use 5 brackets and screws provided. » Top Bracket Covers should be installed prior to the attachment of the 2 x 4.
Traditional Railing When Using Trex Signature Posts
7. S ecure 2 x 4 to top rail
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using Trex Signature Cocktail Bracket (sold separately). Ensure that there is a bracket at each end of the railing section, then space brackets approximately every 24" and attach with 4 screws provided.
NOTE: Predrilling before attachment is recommended.
8. Attachment of Bottom Rail Covers, Skirts, and Caps See instructions on previous page.
1. Install Signature Posts per instructions provided.
2. F ollow instruction steps 1-17 on pages 4-7 for post to post railing installation. NOTE: IF USING SWIVEL BRACKETS REFER TO LAST PAGES FOR PROPER MEASUREMENT TECHNIQUES
Traditional Railing When Using Trex Post Sleeves
3
4
Important: ONLY use with Pressure-treated post, Trex Post Mounts or Trex Joist Mount Post WITH Trex post sleeves. 1. Installing Pressure treated Posts, Post Sleeves,and Skirts to Use with Trex Signature Railing (Posts and Post Sleeves do not need to be cut) NOTE: PLEASE REFER TO LOCAL BUILDING CODE REQUIREMENTS PRIOR TO ATTACHING PRESSURE TREATED POSTS.
3. Measure between posts and cut 2 x 4 to length.
4. P lace 2 x 4 on Signature top rail.
5. O n underside of 2 x 4, mark outline of bracket cover location. 6. R emove 2 x 4 from rail. Using a router bit, forstner bit, or something similar, rout out this area to allow 2 x 4 to fully seat onto top rail.
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions
HOW TO INSTALL TRADITIONAL RAILING/ CONTINUED TREX SIGNATURE
7
2. F ollow instruction steps 1-17 on pages 4-7 for Post to post railing installation. NOTE: IF USING SWIVEL BRACKETS REFER TO LAST PAGES FOR PROPER MEASUREMENT TECHNIQUES. Attaching 2 x 4 to Top Rail
7. Secure 2 x 4 to top rail
using Trex Signature Cocktail Bracket (sold separately). Ensure that there is a bracket at each end of the railing section, then space brackets approximately every 24" and attach with 4 screws provided.
3
4
NOTE: Predrilling before attachment is recommended.
8. Pre-drill a pilot hole and toenail 2-1/2" (6.4 cm) screw at each end of 2 x 4 into post on back side of rail (side not facing decking). If using a Trex
8
3. Measure between posts and cut 2 x 4 to length.
Post Mount or Joist Mount Post with Trex post sleeves, It is not a
4. Place 2 x 4 on Signature top rail.
requirement to toenail the 2x4 into the post, however if this is done predrill a hole and use a 304SS screw (not provided), 9. Attachment of Bottom Rail Bracket Covers, Caps and Skirts See instructions on previous pages.
5. On underside of 2 x 4, mark outline of bracket cover location. 6. Remove 2 x 4 from rail. Using a router bit, forstner bit, or something similar, rout out this area to allow 2 x 4 to fully seat onto top rail.
INSTALLATION OF HORIZONTAL SWIVEL RAILING T REX SIGNATURE STANDARD
» WHEN USING TREX SIGNATURE HORIZONTAL SWIVEL BRACKETS, BOTH BOTTOM AND TOP RAILS WILL NEED TO BE MEASURED AND CUT TO APPROPRIATE LENGTHS. » HORIZONTAL SWIVEL BRACKETS CAN BE USED UP TO A 50° ANGLE FOR TREX SIGNATURE RAILINGS. » WHEN USING HORIZONTAL SWIVEL BRACKETS VERY IMPORTANT TO LAY OUT LOCATION AND ORIENTATION OF POSTS AND SWIVEL BRACKETS BEFORE INSTALLING SWIVEL BRACKETS. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED.
How to Measure and Cut Bottom and Top Railings 1. With brackets in correct swivel location, measure distance from inside of bracket to inside of bracket. ENSURE THAT BEFORE CUTTING, BALUSTERS HOLES ON BOTH BOTTOM AND TOP RAIL LINE UP. ALSO MAKE SURE CENTER BALUSTER SLOT IS AS CLOSE TO THE MIDDLE OF THE SPAN AS POSSIBLE. In some cases, due to odd railing spans, the center baluster may need to be offset in one or the other direction to ensure there is enough room at both post locations for balusters to be placed.
1
Center slot for fixed baluster
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TR-HZSIGNATURE-0825
INSTALLATION OF HORIZONTAL SWIVEL RAILING/ CONTINUED T REX SIGNATURE STANDARD
Cutting Bottom Rail and Bottom Rail Cover
Cutting Top Rail Option 2: For Post-to-Crossover Post Configuration
2
5b
Standard post
Bottom rail
Crossover post
2. Cut bottom rail to the measurement between the bottom swivel brackets.
5b. W hen going from standard-post to crossover post, measurement must be taken from inside of top horizontal swivel bracket to inside lip of crossover bracket (which is attached to top of crossover post). Cutting Top Rail Insert and Cover
3
6
3/4" (1.9 cm)
3/4" (1.9 cm)
Bottom rail
Top rail
3/4" (1.9 cm)
3/4" (1.9 cm)
3. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 4. M ark and cut bottom rail cover the same size as bottom rail. Cutting Top Rail Option 1: For Post-to Post Configuration
6. S lide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center.
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7. M ark and cut top rail cover same length as top rail for all top rail configurations. 8. Attaching Center Baluster to Bottom Rail See instructions on page
Top rail
KEY Mark Cut
KEY
5a
1/4" (0.6 cm)
1/4" (0.6 cm)
Top rail
Top rail cover
5—Post-to-Post or 8— Post-to- Crossover Post. 9. Attaching Foot Block (when required) See instructions on page 6. 10. Attaching Bottom Rail Cover and Bottom Rail to Brackets See instructions on page 4 Post-to-Post or page 8 Post-to-Crossover Post.
5a. C ut top rail to the measurement between the top swivel brackets. For standard post-to-standard post configurations this would be same dimensions as that of the bottom rail.
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TR-HZSIGNATURE-0825
TREX ® SIGNATURE ® HORIZONTAL RAILING Installation Instructions INSTALLATION OF HORIZONTAL SWIVEL RAILING T REX SIGNATURE STANDARD / CONTINUED 11. Installing Remaining Balusters into Bottom Rail See instructions on page 4 Post-to-Post or page 8 Post-to-Crossover Post. 12. Attach Upper Railings S ee instructions on page 4 Post-to-Post or page 8 Post-to-Crossover Post. 13. Attachment of Bracket Covers, Skirts, and Caps See instructions on page 4 Post-to-Post or page 8 Post-to-Crossover Post.
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TR-HZSIGNATURE-0825
TREX SIGNATURE ® STAIR RAILING Installation Instructions
BRACKET HARDWARE – STAIR APPLICATIONS (INCLUDING STAIR SWIVEL BRACKETS, STAIR CROSSOVER BRACKET, AND COMPOUND SWIVEL BRACKETS) TREX SIGNATURE
FIXED BRACKET – STAIR HARDWARE
AA. B ottom Stair Bracket and Cover – Lower Rail BB. Top Stair Bracket and Cover – Lower Rail CC. Fastener Pack DD. Bottom Stair Bracket and Cover – Upper Rail EE. Top Stair Bracket and Cover – Upper Rail
DD
AA
EE
BB
SWIVEL BRACKET – STAIR HARDWARE
FF. Swivel Top Rail Bracket and Cover – Stair GG. Swivel Bottom Rail Bracket and Cover – Stair HH. Fastener Covers II. Fastener Pack
FF
II
GG
HH
COMPOUND SWIVEL BRACKET – STAIR HARDWARE
JJ. Compound Swivel Top Rail Bracket and Cover – Stair KK. Compound Swivel Bottom Rail Bracket and Cover – Stair LL. Fastener Covers MM. Fastener Pack
LL
JJ
KK
MM
SWIVEL CROSSOVER BRACKET KIT – STAIR HARDWARE
NN. Swivel Crossover Bracket – Stair OO. Post-to-Bracket Fasteners
NN
OO
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TR-SIGN-ST-0422
TREX SIGNATURE ® STAIR RAILING Installation Instructions
HOW TO INSTALL STAIR POSTS AND STAIR RAILING TREX SIGNATURE
Installing Standard Trex Signature Stair Posts, Trex Signature Stair Crossover Posts, or Pressure-treated Post, Post Sleeves and Skirts 1. Make sure 53 " (135.6 cm) posts are used for all stair posts.
IMPORTANT NOTES: » FOR A 6' OR 8' STAIR RAIL, POST TO POST SPAN WILL BE LESS THAN 6' OR 8'. PRIOR TO INSTALLING STAIR POSTS CALCULATE POST TO POST SPAN USING A MAXIMUM STAIR RAIL LENGTH REQUIRED AND THE ANGLE (32°-37°) AT WHICH THE STAIR RAILS WILL BE INSTALLED. DO NOT INSTALL STAIR POSTS AT 6' OR 8' SPAN, AS STAIR RAILINGS WILL THEN BE TOO SHORT. » TREX SIGNATURE POSTS CANNOT BE USED WITH TREX SIGNATURE TRADITIONAL OR TREX SIGNATURE COCKTAIL STAIR DESIGNS, ONLY PRESSURE-TREATED POST/POST SLEEVES CAN BE USED. REFER TO DETAILED INSTRUCTIONS FOR MORE INFORMATION. » All Trex Signature stair installations require the use of 53" (134.6 CM) stair post, measured and cut to appropriate length if required. » If crossover stair post is required, use stair post (again cut to appropriate length if required) and use swivel crossover bracket. » Trex Signature Stair fixed brackets are designed to work only with stair slopes of 32°-37°. » For smaller (less than 32°) or larger angles (greater than 37°), use the Trex Signature Stair Swivel brackets. » Trex Signature Compound swivel stair brackets are designed for flared stair designs. » At all final end post configurations, top stair rail will need to be measured (making sure balusters line up vertically) and cut. » For odd span lengths, both bottom and top stair rails will need to be measured (making sure balusters line up vertically) and cut. Also, ensure that balusters are spaced with equal distance on each side of the post. » Rails that do not require cutting must be oriented in the correct direction to ensure balusters are spaced properly when installed in brackets. On both bottom and top stair railings, .baluster hole closest to the end of each stair rail is to be installed at the top of the stair section. Ensure that both bottom and top rails are correct and balusters line up vertically before INSTALLING. » Foot Blocks for stairs are sold separately and recommended for use in Signature Cocktail and Signature Traditional applications.
2. If Trex Signature stair posts are used, install at nose of stair tread directly under required
2
blocking. See Trex Signature horizontal post instructions.
Installing Pressure-Treated Posts » P LEASE REFER TO LOCAL BUILDING CODE REQUIREMENTS PRIOR TO ATTACHING PRESSURE TREATED POSTS. » P RESSURE TREATED POSTS MUST BE INSTALLED ON INSIDE OF STAIR STRINGER AND AT NOSE OF STAIR TREAD. » P OST TO POST SPAN WILL BE LESS THAN 6' OR 8'. PRIOR TO INSTALLING POSTS CALCULATE POST TO POST SPAN USING A MAXIMUM RAIL LENGTH REQUIRED AND THE ANGLE (32°-37°) AT WHICH THE RAILS WILL BE INSTALLED. DO NOT INSTALL STAIR POSTS AT 6' OR 8' SPAN, AS STAIR RAILINGS WILL THEN BE TOO SHORT. » In most cases, a post and post sleeve longer than 39" (991 mm) will be needed on the lower section of stair rail to accommodate stair angle.
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TR-SIGN-ST-0422
ATTACHING FIXED STAIR BRACKETS AND RAILS TO POSTS AND PRESSURE- TREATED POST AND POST SLEEVES TREX SIGNATURE NOTES: » All Trex Signature fixed stair brackets work ONLY with stair slopes of 32°-37°. How to Measure Bottom Stair Railing (WHEN REQUIRED)
» Illustrations shown are representations when using Trex Signature post, but same rules apply if using pressure-treated posts and post sleeves. » Use a clamp to help hold stair brackets in place while fastening with screws. IMPORTANT NOTE: » BEFORE ATTACHING ANY UPPER BRACKETS MAKE SURE PROPER RAILING HEIGHTS ARE ACHIEVED. RAILING HEIGHTS AND UPPER BRACKET HEIGHTS MAY NEED TO BE ADJUSTED, HOWEVER, DO NOT REDUCE HEIGHTS BASED ON YOUR RAILING CODE REQUIREMENTS. MEASURE CAREFULLY AS DIMENSION HEIGHTS MAY NEED TO BE ADJUSTED!
3
Top stair post
Bottom stair post
1
1" (2.5 cm)
3 Position bottom stair rail along the nose of the stair treads. Ensure that before cutting, balusters holes are centered in between the posts and also allow for clearance for attachment to brackets. On top stair post location, mark UNDERSIDE of lower rail. On bottom stair post location mark TOPSIDE of lower rail at angled intersection of the bracket.
1. Lay bottom stair rail on steps beside posts. Position bottom rail at least 1" (2.5 cm) above nose of stair tread . Tip: Use a 1" (2.5 cm) deck board as a spacer board and clamp rails to post. Mark where lower brackets are to be attached to both posts. Mark at underside of railing location . Installing Lower Fixed Stair Brackets
KEY Mark Cut
KEY
4
Bottom stair rail
1/4" (0.6 cm)
2 Bottom stair bracket – bottom rail
1/4" (0.6 cm)
Top stair bracket – bottom rail
4. Cut each end of the bottom stair rail, rail insert, and bottom rail cover 1/4" (0.6 cm) shorter than the mark on each end to allow for fit into bottom stair rail brackets. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut.
2. Center lower stair bracket on post above the marked line and attach using two self-tapping screws (provided) . In some cases it may be difficult to attach the stair bracket on the lower stair post. A 90° cordless drill is recommended to attach screws in this area.
3
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TR-SIGN-ST-0422
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