NO START TIP - ‘94-‘98 12- VALVE ENGINES
Should the fuel START/RUN solenoid fail to energize (come up) and/or hold in the “UP” position, do not let its malfunction leave you stranded. Have an assistant attempt to start your truck while you move the solenoid’s plunger up to the “RUN” position. If it starts and the solenoid holds in the “RUN” position, drive it to your destination for further troubleshooting as time permits. If the solenoid fails to hold in the “RUN” position, tie-wrap it in the “RUN” position, and drive it to your destination. Cut the wrap, and the engine will stop. So, we presented a tip to get you to a desired location. Does the problem lie with the solenoid, the relay to the solenoid, the fuseable link that feeds the solenoid or a fuse? Do a voltage check at the solenoid’s three-wire connector. Negative goes to the Black/Red trace
No voltage for “START”? Chances are that the solenoid is okay. Check the relay, fuseable link or fuse #9 as the source of the electrical malfunction.
wire. On “START”, positive 12-volts will be at the Red/Black trace wire. If voltage is present for “START” the solenoid is likely the problem.
Also check the fuseable link that feeds the solenoid (Item 2) or fuse #9 in the fuse panel.
No voltage for “START” tells you to check the relay to the solenoid (Item 1).
ENGINE ACCESSORY REBUILD KITS
AFTERMARKET Fuel Solenoid Saver Diode (‘94-‘98, 5.9L 12V) Save the fuel solenoid from burning up if the starter sticks on.
SS99: $27.50
AFTERMARKET 65 amp Fusible Link (‘94-‘98, 5.9L 12V) Protection for the power supply to the fuel shutoff solenoid.
FL90: $18.95
Fuel Shutoff Solenoid, Bracket & Relay (‘94-‘98, 5.9L 12V) The P7100 pump on the ‘94-‘98 Dodge/Cummins 12-valve engine utilizes a 12-volt electric solenoid that, over time, may stop functioning. Get a replacement solenoid to keep on hand in case your truck runs into trouble. SPECIAL: Mounting Bracket and Fuel Shutoff Relay included with this solenoid kit.
H TDR78, p92-93
SA-4981-12: $99.95
Fuel Solenoid Replacement Boot (‘94-‘98, 5.9L 12V) Replace a torn boot on the fuel shutoff solenoid and help prevent damage to it.
SA-4153: $11.95
AFTERMARKET Fuel Shutoff Relay (‘94-‘98, 5.9L 12V) This 70 amp relay activates the fuel solenoid.
SS70A: $13.95
Starter Solenoid Rebuild Kit (‘89-‘06, 5.9L) Designed to carry twice the amperage load for easier starting and longer life. The SuperSize Contacts fit perfectly and are a replacement for the common problem of sticking and clicking stock starter contacts in ‘89-‘06 starters.
PLUNGER & CONTACTS GD-G11S: $22.95
Battery Side
Starter Stud Repair Kit (‘89-‘02, 5.9L) Occasionally a loose battery cable at the starter can cause arcing/corrosion and the starter stud may be damaged causing difficult removal. Replace the starter stud with this kit if it is damaged. Kits include copper stud with knurl for battery cable connection, washer, nut, O-ring and all insulators.
BATTERY SIDE STUD KIT GD-2791: $22. 95 MOTOR SIDE STUD KIT GD-3160: $22. 95
Motor Side
Vacuum Pump Reseal Kit (‘91.5-‘02, 5.9L) This kit repairs the engine oil leak where the power steering pump joins the vacuum pump. This is a common leak since the seal inside the vacuum pump ages with time. Why buy a new vacuum pump when you can rebuild it? Rebuild kits come with DVD instructions, written instructions, a modified seal, extra O-rings, and a Cummins gasket to reinstall the pump to the engine.
REBUILD KIT (‘96-‘02) GD-VPRK-9602: $59.99 REBUILD KIT (‘91.5-‘95) GD-VPRK-9195: $59.99
Vacuum Pump Seal Kit (‘91.5-‘02, 5.9L) This kit includes only the vacuum pump seals and is designed for those experienced in vacuum pump repair. Extra O-rings and a dual lip seal are included in the kit.
GD-GG03XP-VPSK: $31.99
Vacuum Pump to Engine Nitrile Coated Gasket (‘89-‘02, 5.9L)
GD-GG2025: $10.00
Vacuum Pump/Power Steering Pump Couple Gear & Disc (‘91.5-‘02, 5.9L) This rebuild kit will fit Wabco vacuum pumps only. It will not work on aftermarket vacuum pumps. Installation DVD included.
GD-GG915-2002: $61.00
Replacement Vacuum Pump Fiber Vane Set (‘91.5-‘02, 5.9L)
GD-10FV: $29.00
60 Ram Turbo Diesel Parts & Accessories #134
Get Ram Cummins technical information at our website: https://www.genosgarage.com/tech_info
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