Pirtek Product & Services

PIRTEK CENTRES

A Network of over 180 Centres across Europe

Pirtek’s network is expanding with Service and Supply Centres operating in Belgium, Germany, Holland, Ireland and the UK. With trade counters and welcoming technical staff, these Centres carry a comprehensive range of hydraulic and pneumatic products and accessories and can manufacture hose assemblies to pattern.

The Complete on site service from over 600 Mobile Service Units

Pirtek’s European wide fleet of Mobile Service Units provide on site cover 24 hours a day 7 days a week. Operating within each Service and Supply Centre’s designated territory. Pirtek’s service standard is Anytime. Anywhere. ETA One hour.

European contact numbers

Pirtek can support its customers over an increasingly large territory. For more information call:- Belgium 078 051 888 Germany 0800 99 88 800 Netherlands 088 111 8888 Ireland 1800 74 78 35 UK 0800 38 24 38

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UK: 0800 38 24 38 ROI: 1800 74 78 35

PIRTEK SKILLED TECHNICIANS

Pirtek Technicians are trained to City & Guilds Certification standards All Pirtek staff are extensively trained in relevant areas of the business. Courses at our National Training Centre in Birmingham include Health & Safety, Workshop Operating Procedures, Service Training, Customer Service, Administration and Management. Pirtek technicians are trained to City & Guilds 2340 Certification in Hose Assembly Systems and

Components. They also learn how to implement the Pirtek Tagging and Hoseclean Systems. Many of our

technicians also carry Personal Track Safety (PTS) and Safety Pass Alliance (SPA) certificates as well as qualifications to enable them to operate in specific sectors including quarries, refineries and food and pharmaceutical production.

Pirtek is proud to have held the coveted Investors In People award for over 10 years. Pirtek holds ISO 9001, ISO 18001 and ISO 14001 accreditation. Pirtek is a full member of the British Franchise Association.

PIRTEK ‘HOSECLEAN’ SOLUTION Cleaning up in the world of hose and tube maintenance The principle is straightforward. Using compressed air, a soft, absorbent plug is forced through the hose and the friction created leaves the hose free of potentially harmful pollution. Using a system known as Patch Testing we are able to establish specific cleanliness levels and significantly reduce the level of ingressed contamination in a hydraulic system. The Pirtek Hoseclean System can dramatically reduce system down time, running costs as well as increasing oil and filter life.

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PIRTEK FLUID TRANSFER SOLUTIONS

PIRTEK HOSE TAGGING SYSTEM For traceability, controlled maintenance, statistical maintenance and total hose identification We affix to every hose assembly a unique brightly coloured tag label. This label contains the details of the hose and fittings and the date of installation. This makes identification easier for fast replacement. Using this system a hose can often be assessed and scheduled for replacement before failure occurs. Worn hoses often do not show external damage which makes a pre- failure changeout difficult. Hoses that reach the end of their productive lives simply blow-out causing unwanted downtime and environmentally damaging spills. This unique tagging system facilitates pro-active hose maintenance. PIRTEK RAM REPAIR SERVICE Total Protection for your hydraulic components Whether digging, loading, hauling or lifting, your equipment’s performance hinges upon the quality and condition of its hydraulic components. Pirtek’s Ram Repair Service is designed to complement our comprehensive range of products and services. This service covers all repair and maintenance needs from a simple reseal and test to ram straightening and honing. Replacement rods can be made to pattern using a range of stainless and standard steels and new rams can be made from old or damaged patterns. PIRTEK WASTE DISPOSAL SERVICE For the safe disposal of oil and hoses The 2005 HazardousWaste Regulations define waste oil and oil contaminated products as hazardous. Henceforth producers of hazardous waste have to register with the Environment Agency and waste collectors have to follow a Consignment Note procedure. Pirtek Centres are registered as collection points for hazardous waste. We will assist you to comply with the Regulations and ensure oil waste products are dealt with legally. Pirtek has an environmental policy, which strives to minimise the impact on the environment: as a result the majority of the oil collected, is recycled In the event of an oil spill Pirtek has a range of absorbent and containment products as well as Spill Kits to help contain and clean up oil spills and minimise the environmental impact.

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UK: 0800 38 24 38 ROI: 1800 74 78 35

PIRTEK FLUID TRANSFER SOLUTIONS

Pirtek Total Hose Management Innovative companies have long recognised the benefits of concentrating on their main business whilst using specialists to take over non-core services. However, many manufacturers are now considering a wider range of activities which can be handled by outside companies. The main advantages are :- • Reduction in stockholding and improved cashflow • Pro-active maintenance • Better use of human resources Pirtek’s Total Hose Management programme provides the opportunity for industry to benefit from savings within this product sector. The standard hydraulic or industrial hose, often replaced without a second thought, can now be a source of formalised maintenance practice that impacts dramatically at the manufacturing level on plant availability, plant efficiency and down-time cost. With over 400 Mobile Service Units equipped and stocked to cater for emergency breakdowns, pro-active maintenance, the Pirtek Tagging System, the Pirtek Hoseclean System and expert City &Guilds trained technicians Pirtek are positioned to support industry with Total Hose Management by providing: • High quality products and superior services designed to help lower costs • Reduced inventory • Just-in-time supply of materials • Access to the latest hose development technology Pirtek Engineering Services With extensive hydraulics and pneumatics expertise throughout its network, Pirtek Centres are able to provide a comprehensive range of system design and installation services. Our experienced engineers will work with you to develop the most efficient and cost-effective hydraulic or pneumatic system for your needs, and our highly-trained technicians will carry out the required installation work utilising state-of-the-art products and the latest tooling to meet your exacting standards.

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PIRTEK SERVICE MANAGEMENT SYSTEM

Service Management System Developed and implemented by Pirtek at a cost of approximately £6.0 million, the service management system uses a combined mobile telephone /personal digital assistant (PDA) to deliver customer and job information to the mobile technicians. Emergency calls to Pirtek Centres are logged on the Pirtek service management computer system complete with details of the customer’s name and address, type of hose failure, precise location, order numbers etc. This information is communicated wirelessly to the nearest or next available Pirtek mobile service technician, ensuring faster response times; and that engineers arrive equipped with the correct hoses, assemblies and tooling for the specific task. Additional Customer Benefits Speed and accuracy of response are key advantages of the new system. Nevertheless, the customer benefits don’t end there. “Whether they’re a small plant hirer or a large civil engineering company, all our customers demand accurate and meaningful information.” By implementing the service management system, we can trace every job and provide detailed information to the customer including who raised the call, what parts were used, and what service was provided. We can even take a signature on-site electronically as proof that the work has been carried out to the satisfaction of the person responsible. The system delivers invoices in real time, which gives detailed costs to the customer within hours of the job being completed.

OUR MAIN AREAS OF ACTIVITY Pirtek provides a wide range of products and services in many different market sectors including:-

CONSTRUCTION AND PLANT HIRE

ENvIRONMENTAL SERvICES

AGRICULTURE

DEFENCE

MANUFACTURING

MINING AND QUARRYING

MATERIALS HANDLING

TRANSPORT AND LOGISTICS

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Hydraulics

HOSE

Pirtek is the market leader for quality and performance in the supply of fluid transfer solutions. Pirtek's comprehensive range of hydraulic hose is suitable for industrial and mobile plant applications and has been developed to withstand the most aggressive environments, in high or low temperature and arduous conditions, where product longevity is put to the test.

FITTINGS

The comprehensive range of Hydraulic Hose Fittings supplied by Pirtek includes products which are suitable in skive and non-skive applications for use on low, medium, and high pressure hose assemblies. The range also includes multi-spiral fittings for high and extremely high pressure applications and reusable skive and non-skive couplings for use on low and medium pressure hoses.

ADAPTORS

The market for hydraulic adaptors is truly a diverse one. Hydraulics are used in almost every facet of industry, including Agriculture, Transport, Waste, Defence, Marine, Construction, Mining and Engineering. Hydraulic adaptors play a crucial role in these markets, ensuring valves, ports and hose assemblies are routed and connecting in the most efficient way.

MINING AND QUARRYING

MATERIALS HANDLING

TRANSPORT AND LOGISTICS

CONSTRUCTION AND PLANT HIRE

ENvIRONMENTAL SERvICES

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Hydraulics

QUICK RELEASE COUPLINGS

Pirtek’s range of quick release couplings is designed to make life easier for operators who need to connect and disconnect equipment quickly and easily. Many major O.E.M.’s already specify flat face quick release couplings.

BALL AND GATE VALVES

A comprehensive range of ball valves is available to suit most fluid control applications. Each Pirtek Ball Valve is designed to meet industry demands for high operational reliability. Durable components used in the manufacture ensure long life.

Ball Seals are made from polyamide for temperatures between -10°C to +100°C.

CONTROL VALVES

For hydraulic engineering solutions Pirtek offers a wide selection of control valves in a variety of materials. These range from check valves, through needle valves and gauge isolator valves to sophisticated six way solenoid diverter valves.

MINING AND QUARRYING

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CONSTRUCTION AND PLANT HIRE

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Hydraulics

FLUIDMONITORING

Hydraulic monitoring and testing equipment ensure fluid diagnostics are quick and easy to achieve. A wide range of Minimess and HSP test points, SNA adaptors, gauges and microbore hose assemblies provide in-line pressure rating for hydraulic circuits.

FILTRATION

The cleanliness of hydraulic fluid affects the performance, life and reliability of hydraulic components. Pirtek offers a range of filters for different applications including in line suction and return, high pressure, tank top, spin on as well as filter breathers, sight glasses, replacement indicators and plugs.

PUMPS ANDMOTORS

Pumps and motors and related parts to suit a wide range of applications are available from Pirtek. These include internal and external gear pumps and a variety of motors and powerpacks as well as couplings, dampers and steel tanks.

SEALS AND SEAL KITS

A comprehensive range of sealing products is offered by Pirtek including O ring seals, D ring seals, OKS seals, ORFS seals, bonded seals and copper washers in a wide range of sizes. Boxed kits with a selection of different sizes are also available. They are a convenient way to keep seals tidy and easy to use.

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Rigid Tube and Couplings

RIGID TUBE

High precision seamless tube is used in special applications with high demands. As well as steel tube, Pirtek supplies stainless steel, soft coiled copper and composite tube.

METRIC & IMPERIAL TUBE COUPLINGS

The Pirtek range of high performance hydraulic tube fittings offers excellent security combined with ease of assembly.

STAINLESS STEEL TUBE COUPLINGS

The Stainless Steel range of DIN 2353 Metric Tube Couplings can be used in applications where corrosion resistance is paramount.

BRASS TUBE COUPLINGS

Brass Compression Fittings consistently produce cost-effective, reliable leak tight joints.

TWIN FERRULE TUBE COUPLINGS

Developed to satisfy the stringent needs of a vast range of industries operating in the most exacting environments and conditions.

TUBE AND PIPE SUPPORTS

Comprehensive and diversified range designed to meet the practical mounting needs of single or large networks of tubes and pipes.

MINING AND QUARRYING

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Industrial Hose and Couplings

RUBBER/PVC/DUCTING HOSE

The Pirtek industrial hose range caters for most common mediums. Air, water, fuel and gas as well as steam, chemical and food grade hoses are available as are compressor hose assemblies.

CONDUIT

Manufactured from polyethylene/aluminium composite tube, this unique stay-put tube can be used to replace flexible tubing in pneumatic instrument control lines.

METALLIC/COMPOSITE HOSE ASSEMBLIES

The improved Stainless Steel Annular Hose is manufactured to the European ISO10380 Standard. The Pirtek range of Composite Hose assemblies are manufactured from layers of extruded composite film supported by internal and external wires.

HYGIENIC/FIRE HOSE AND COUPLINGS

The range of flexible hygienic hoses and fittings offered by Pirtek is well proven in all kinds of hygienic fluid applications, offering ease of handling, durability and CIP suitability. Instantaneous fire couplings are commonly used by fire brigades but are often used as industrial water hose couplings.

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Industrial Hose and Couplings

SUCTION AND DELIVERY CAM AND GROOVE TANKER TRUCK COUPLINGS

Pirtek offers a range of couplings to suit various types of suction and delivery hoses. There is a complete range of Cam & Groove Couplings for quick, tight leak proof connections. Tanker Truck Couplings are available with BSP female threads, BSP male threads or serrated hose tails for fitting into rubber hose.

BRASS/STAINLESS STEEL/NYLON COUPLINGS

Pirtek’s comprehensive range of Brass and Stainless Steel threaded fittings, adaptors and hose tails are suitable for metal hose, industrial hose and for general purpose piping use. A range of nylon hose couplings is also available.

HOSE CLIPS AND CLAMPS

A wide variety of hose clips and clamps are available. These include heavy duty hose clamps, jubilee clips, single and double eared clamps, spiral clamps and pipe retaining clips.

MINING AND QUARRYING

MATERIALS HANDLING

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UK: 0800 38 24 38 ROI: 1800 74 78 35

Industrial Equipment Pneumatics

FITTINGS

Manufactured in technopolymer, also available in brass nickel plated, these fittings maintain the same technical characteristics as the existing fittings range. Lightweight and adaptable they allow for easy maintenance of the collet and the internal seal. All materials, with the exception of the internal seals, can easily be recycled.

FLEXIBLE TUBE

Pirtek offers a range of flexible and extra flexible nylon tubing manufactured from high quality nylon granules. These are ideally suited for use with push-in fittings and a wide range of industrial applications. To be used with compressed air, lubrication, refrigeration, air conditioning, coolant lines fuels and oils.

QUICK RELEASE COUPLINGS

Pirtek’s range of quick release couplings is designed to make life easier for operators who need to connect and disconnect equipment quickly and easily.

ACTUATORS

Pirtek offers a large and versatile range of standard and non standard actuators to suit numerous applications and environments. Available with diameters from6 to 250mm and with strokes from5 to 3000mm, together with a full range of mounting options and accessories.

MINING AND QUARRYING

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Pneumatics

SOLENOID AND PNEUMATIC VALVES

Pirtek offers a large range of solenoid and pneumatic valves with varying dimensions for use in different types of equipment. A large number of voltage and coil options are available.

MECHANICAL AND MANUAL VALVES

A wide range of mechanical and manual valves with a variety of operators to suit to general and specific applications. These types of valves are available with port sizes M5 to G1/4 in different versions including 3/2 NC, 3/2 NO and 5/2.

AUTOMATIC VALVES

The full range includes flow regulators, quick release valves, flow control valves, basic logic functions and silencers to meet most requirements where controlling the speed/flow is important.

FILTERS, REGULATORS AND LUBRICATORS

Pirtek offers a full range of modular air preparation units, including filters, regulators, lubricators gauges and mounting accessories. These are available with ports G1/4, G3/8 G1/2 and 1” with a variety of options on request.

AIR RINGMAIN SYSTEMS

The Pirtek range of push-in fittings and pipes provide the ideal connection from compressor receiver to airline service components through to complete ring main and take off points. The fittings are produced in either a tough plastic material or in brass in sizes from 12mm to 28mm.

MINING AND QUARRYING

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Lubrication, Refueling and Spill Control

OILS, GREASESANDSPRAYS

Pirtek offers a comprehensive range of oils, grease and sprays. Hydraulic oil, engine and gear oil and industrial lubricants are available in a variety of grades to suit different applications. In addition the Pirtek range includes grease cartridges, aerosol sprays, antifreeze and brake and clutch fluid.

LUBRICATION AND REFUELING EQUIPMENT

The Pirtek range of refuelling and lubrication equipment covers a wide range of industrial and commercial applications for the automotive, industrial, agricultural and marine markets. As well as lubrication and refuelling equipment Pirtek has developed a particular specialisation in fluid transfer pumps, meters, nozzles and greasing equipment.

OIL SPILL CONTROL

In the event of an oil spill Pirtek offers a comprehensive range of absorbent containment products and spill kits to help contain and clean up oil spills and minimize the environmental impact. With ever tighter legislation this is one area that must not be overlooked. As well as offering products to clear up oil spills Pirtek can supply containment products, drip pans and trays to reduce the risk of a spill.

MINING AND QUARRYING

MATERIALS HANDLING

TRANSPORT AND LOGISTICS

CONSTRUCTION AND PLANT HIRE

ENvIRONMENTAL SERvICES

MANUFACTURING

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Automotive Hose and Fittings

HOSE AND FITTINGS

The Pirtek range of automotive hose and fittings has been used extensively in the motor racing and general automotive industry for many years and our comprehensive product line meets most requirements. From simple low pressure push type applications to the most complex lightweight high pressure systems Pirtek can deliver superior performance in critical applications where quality is essential. Pirtek can also supply hydraulic brake kits to suit your bike or motor sport application.

ADAPTORS

An extensive selection of adaptors with a wide variety of configurations including tees. crosses, bulkheads and banjos are part of the Pirtek automotive range. The adaptors are manufactured to the highest possible specification in a wide range of materials. These include brass, stainless steel, chromium plated, electroless nickel, zinc plated carbon steel and titanium.

AIR CONDITIONING HOSE AND FITTINGS

Pirtek can supply air conditioning hose and fittings to meet most automotive requirements. Our air conditioning hose is available in four bore sizes and has a PA nylon inner tube with two synthetic textile fabric braids and a black abrasion resistant CSM rubber cover. Fittings include SAE, ORFS and O Ring males and females in a number of sizes and configurations.

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Industrial Equipment

HAND TOOLS

Pirtek offers a comprehensive range of hand tools from single spanners to 1001 piece tool kits. Pirtek hand tools meet or exceed ISO and DIN standards and have won international recognition for both quality and design. Whether you are looking for a torque wrench or a socket set check out the Pirtek range

HYDRAULIC TOOLS

The Pirtek range of hydraulic power tools is suitable for lifting, jacking and shearing applications where mechanical force is required. Products include nut crackers and cutters, pumps, wedge, stud tension and pulling jacks as well as pneumatic lifting bags. These high pressure tools are suitable for use in many markets including automotive, industrial and marine.

WASH DOWN AND CLEANING

The Pirtek range of washdown guns and accessories provides a comprehensive selection of high performance water cleaning equipment for mobile and static plant. Products include: • A range of trigger operated water guns including ‘Dinga type’ washdown guns • Pressure washer guns, lances, hoses and accessories. These can be purchased as individual items or as complete assemblies • Pressure washers and accessories • Sewer jetting assemblies with working pressures up to 275 bar • Waterblast assemblies with working pressures up to 1000 bar.

MINING AND QUARRYING

MATERIALS HANDLING

TRANSPORT AND LOGISTICS

CONSTRUCTION AND PLANT HIRE

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