The Ultimate Machining Vise Modular and Interchangeable
STEEL PULL DOWN ACCURATE within 0.0008” HRc 60
800-992-0236 +1-913-365-1045 sales@vektek.com www.vektek.com
VEKTEK VISE by GERARDI
Standard Vise Precision Modular Vises Series
FEATURES 1 VERSATILITY
The optional jaws (ordered separately) have a 5mm X 5mm step which allows the use of the reversible rear jaw step. Combines with the magnetic parallel plates, intermediate movable jaw and step in the prismatic movable jaw which allows you to clamp plates. The prismatic jaw “V” slot jaws hold round workpieces either vertically or horizontally. 2 HIGHEST ACCURACIES 0.0008” Solid vise base. Every sliding and coupling surface is precisely ground. Tight tolerances are guaranteed by checking with automated CMMs. Perfect alignment with the machine axis is ensured by longitudinal and cross keyways for easy installation and setup. 3 RIGIDITY AND SAFETY Both jaw bodies are built in one solid piece to guarantee higher rigidity and no bending. The jaw plates are designed with a pull down angle. During the clamping operation, a downward force is created holding the workpiece against the vise base for precise and safe clamping. Pull down action can be limited by fixing the jaws in the down position with the retention screws. 4 JAW HOLES FOR SPECIAL APPLICATIONS
The most popular!
• All steel construction hardened and ground HRc 60 • Accuracy within 0.0008" • Geometrically toleranced surfaces and locators make initial setup and gang operation easy. • Pull down jaws help hold the part against the vise base while clamping and can be locked in the down position if pull down action is not needed. • Space saving shorter vise base frees several inches of “Z” travel for parts and spindle. • No wear (5 year warranty) • Long bases are available to hold larger parts, up to 20” or more. The jaw carrier is normally within the base length dimension and never extends beyond the vise base when used to hold smaller parts.
Four extra tapped holes over the jaws for stacking soft jaws over the existing jaw set.
VEKTEK VISE by GERARDI
Pull-down & Concentric Forces The screw is on the top portion of the vise to avoid any contortion or jaw bending.
SE by GERARDI
1
Other vises have screws on the bottom of the vise creating uneven torque in the jaws.
4
3
2
2
H (B minus desired Step Height = H )
A
5 X 5 (10 X 5 for Type 5)
B
H
C
VEKTEK VISE by GERARDI
D
For Specifications: Download CAD drawing or Tech Info from www.vektek.com
G
W
Dimensions are shown in millimeters, inch dimension conversions (X”) are for reference and comparison purposes.
2 25 kN (5620 lbs)
3 30 kN (6744 lbs)
4 30 kN (6744 lbs)
5 40 kN (8992 lbs)
Vise Type Clamp Force
Jaw Width
125mm (4.92”) 150 (5.91”)
150mm (5.91”)
175mm (6.89”)
200mm (7.87”) 400 (15.75”)
W
200 (7.87”)
300 (11.81”)
200 (7.87”)
300 (11.81”)
400 (15.75”)
500 (19.69”)
200 (7.87”)
300 (11.81”)
500 (19.69”)
600 (23.62”)
Max Opening A
Jaw
B
40
50 50
60 58
65 70
C 40
345 (13.58”)
420 (16.54”)
520 (20.47”)
455 (17.91”)
555 (21.85”)
655 (25.79”)
755 (29.72”)
495 (19.49”)
595 (23.43”)
695 (27.36”)
795 (31.30”)
895 (35.24”)
Base D
G 95 H 33
125
145
170
43
53
53
59mm (2.32 in)
59mm (2.32 in)
63mm (2.48 in)
88mm (3.46 in)
Screw Travel
12.8 kg (28.2 lbs)
25.5 kg (56 lbs)
29 kg (64 lbs)
37 kg (82 lbs)
42 kg (93 lbs)
47 kg (104 lbs)
64 kg (141 lbs)
69 kg (152 lbs)
74 kg (163 lbs)
79 kg (174 lbs)
84 kg (185 lbs)
52 kg (115 lbs)
Weight
Model No.
V30210000 V30320000 V30330000 V30420000 V30430000 V30440000 V30450000 V30520000 V30530000 V30540000 V30550000 V30560000
For Vise Type
2
3
4
5
H
Magnetic Parallel Plates - FOR CUSTOM Specify Step Height H (mm)
H
H
H
H
H
H = (mm)
V43132000 V43132000 V43132000
-25 -30 -33
V43133000 V43133000 V43133000
-25 -35 -43
V43134000 V43134000 V43134000
-25 -40 -53
V43135000 V43135000 V43135000
-25 -40 -53
Model No.
Intermediate Movable Jaw - FOR CUSTOM Specify Step Height H (mm) To be used with magnetic parallel plates
H
H H V12122000-33 V12123000-43 V12124000-53 V12125000-53 H H
Model No. H = (mm)
H
Order Step Offset to Size
H1 When ordering the above accessories, select the standard H desired and specify after Model No. To receive other than standard offset, specify your desired H dimension after Model No. Dimensions B minus desired Step Offset = H to order Example: H (mm) V43132000- XX 3 H1 3
Prismatic Movable Jaw
Model No.
V22172000 V22173000
V22174000
V22175000
Jaw Plate with Standard Hardness Gripper Inserts
H
Model No.
V1242G200-G01 V1242G300-G01 V1242G400-G01 V1242G500-G01
H
ADDITIONAL GRIPPERS
Standard Hardness
Soft Material
Hardened Matetrial
Model No.
V42201000-G01
V42201000-G11
V42201000-G02
3
Flex Vise Innovative quick change jaw guide system for pull-down jaws TM
FEATURES • NO WEAR • QUICK CLAMPING
• MODULARITY & VERSATILITY • CHANGE JAWS IN SECONDS • HIGHEST ACCURACIES 0.0008” • RIGIDITY & SAFETY • SPACE SAVING DESIGN 1 HIGHEST REPOSITIONING ACCURACY CUTS SETUP TIME Geometrically toleranced bases assure the jaw position relative to the locating keys and vise base surfaces, cutting setup times dramatically. 2 GREAT SAVINGS IN JAW CHANGING TIMES Thanks to the manual interchangeable quick jaw plate, guiding comb and quick change mechanism. 3 PULL DOWN ACTION Guided pull down action thanks to the matching comb guided jaws and carriers. Serrations also help prevent entry of chips which can cause mis-alignment.
Same as Standard, PLUS... • Vertical operation as a 2 sided tower on horizontal machines. • Quick change jaws with comb guiding feature for easy changes. • Great savings in vise resetting times and jaw changes. • More effective protection from chips. • Increased and more precise guided pull down action. • Highest repositioning accuracy.
2 PRECISION LOCATING HOLES Allows for minimum of set up time with perfect alignment each time!
2
1
3
Positioning and clamping with vise clamps
4
PRECISION LOCATING HOLES 2
H (B minus desired Step Height = H )
A
B
C
VEKTEK VISE by GERARDI
D
For Specifications: Download CAD drawing or Tech Info from www.vektek.com
G
W
Dimensions are shown in millimeters, inch dimension conversions (X”) are for reference and comparison purposes.
2 25 kN (5620 lbs)
3 30 kN (6744 lbs)
4 30 kN (6744 lbs)
5 40 kN (8992 lbs)
Vise Type Clamp Force
Jaw Width
W 121mm (4.76”)
146mm (5.75”)
171mm (6.73”)
196mm (7.72”)
Max Opening A
150 (5.91”)
200 (7.87”)
300 (11.81”)
200 (7.87”)
300 (11.81”)
400 (15.75”)
500 (19.69”)
200 (7.87”)
300 (11.81”)
400 (15.75”)
500 (19.69”)
600 (23.62”)
Jaw B 38
48
58
63
C 40
50
58
70
420 (16.54”)
520 (20.47”)
455 (17.91”)
555 (21.85”)
655 (25.79”)
755 (29.72”)
495 (19.49”)
595 (23.43”)
695 (27.36”)
795 (31.30”)
895 (35.24”)
Base D 345 (13.58”)
G 95
125
145
170
59mm (2.32 in)
65mm (2.56 in)
63mm (2.48 in)
88mm (3.46 in)
Screw Travel
H
12.9 kg (28.5 lbs)
25.5 kg (56.2 lbs)
29 kg (64.0 lbs)
37 kg (81.6 lbs)
42 kg (92.6 lbs)
47 kg (103.6 lbs)
52 kg (114.6 lbs)
64 kg (141.1 lbs)
69 kg (152.1 lbs)
74 kg (163.1 lbs)
79 kg (174.2 lbs)
84 kg (185.2 lbs)
Weight
H
Model No.
V11A20000 V11A32000 V11A33000 V11A42000 V11A43000 V11A44000 V11A45000 V11A52000 V11A53000 V11A54000 V11A55000 V11A56000
For Vise Type
2
3
4
5
H
Magnetic Parallel Plates - FOR CUSTOM Specify Step Height H (mm)
H
H
H
H
H
H = (mm)
V43132000 V43132000 V43132000
-25 -30 -33
V43133000 V43133000 V43133000
-25 -35 -43
V43134000 V43134000 V43134000
-25 -40 -53
V43135000 V43135000 V43135000
-25 -40 -53
Model No.
H
Intermediate Movable Jaw - FOR CUSTOM Specify Step Height H (mm) To be used with magnetic parallel plates
H
H = (mm)
H H V12122000-33 V12123000-43 V12124000-53 V12125000-53 H H
3
H1
Model No.
H
Interchangeable Jaw Plate - FOR CUSTOM Specify Step Height H (mm)
3
H1
H = (mm)
H H V4230E201-33 V4230E301-43 V4230E401-53 V4230E501-53 H1 5 H1 5 H1 5 H1 10 H H
H1 When ordering the above accessories, select the standard H desired and specify after Model No. To receive other than standard offset, specify your desired H dimension after Model No. Dimensions B minus desired Step Offset = H to order Example: H (mm) V43132000- XX 3
Model No.
H
Soft Interchangeable Jaw Plate
H
Model No.
V4230B201
V4230B301
V4230B401
V4230B501
Prismatic Interchangeable Jaw Plate
Model No.
V4230F201
V4230F301
V4230F401
V4230F501
5
This detailed illustration shows the gross adjustment locking mechanical support that holds the movable vise jaw security in position. The fine adjustment and clamping is driven by the clamping bolt. Easy Jaw Positioning!
Standard Vise
REPLACEMENT PART KIT FOR:
KIT 1 Model No.
KIT 2 Model No.
KIT 3 Model No.
VISE NUMBER V30210000
V22582000
V21272000
V21202000
V30320000 V30330000
V22583000
V21273000
V21203000
V30420000, V30430000 V30440000, V30450000 V30520000, V30530000 V30540000, V30550000 V30560000
V22584000
V21274000
V21204000
V22585000
V21275000
V21205000
PLVG3020 / PLVG3030 / PLVG3040 / PLVG3050
KIT 1
Actual KITS may vary from illustrations depending upon the model selected.
KIT 2
KIT 3
BASE NON-REPLACEMENT PART
6
Add HYDRAULIC POWER to ANY Vektek Vise It’s easy to add hydraulic power
Multiple vises can be arranged to hold large or multiple parts for machining.
to the Vektek Vise by simply replacing the mechanical clamping support with a hydraulic clamping support. The single acting hydraulic cylinder will require a hydraulic power source, operational control and some plumbing, easily purchased from Vektek. For more information contact Team Vektek: 800-992-0236 sales@vektek.com Vise Type 2 3
KIT 1
4
5
KIT 2
Model Number
V22712000 V22713000 V22714000 V22715000
26mm (1.02 in.) 18.38 cm 3 (1.12 in 3 )
26mm (1.02 in.) 18.38 cm 3 (1.12 in 3 )
26mm (1.02 in.) 18.38 cm 3 (1.12 in 3 )
40mm (1.57 in.) 40.68 cm 3 (2.48 in 3 )
Cylinder stroke
KIT 3
Oil Volume
REPLACEMENT PART KIT FOR: Flex Vise TM
KIT 1 Model No.
KIT 2 Model No.
KIT 3 Model No.
VISE NUMBER V11A20000
BASE NON-REPLACEMENT PART
V22582000
V4127A200
V4120A200
V11A32000 V11A33000
V22583000
V4127A300
V4120A300
V11A42000, V11A43000 V11A44000, V11A45000 V11A52000, V11A53000 V11A54000, V11A55000 V11A56000
V22584000
V4127A400
V4120A400
V22585000
V4127A500
V4120A500
KIT 1
PLVG1a20 / PLVG1a30 / PLVG1a40 / PLVG1a50
Actual KITS may vary from illustrations depending upon the model selected.
KIT 2
KIT 3
BASE NON-REPLACEMENT PART
7
VEKTEK LLC 1334 E 6th Avenue Emporia, KS 66801 www.vektek.com 800-992-0236 913-365-1045 Fax: 816-364-0471 sales@vektek.com customersupport@vektek.com
The Ultimate Machining Vise Modular and Interchangeable
VEKTEK VISE by GERARDI
Revised May 2021
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