AC8000P Brochure 2024
CAT.AC8000PBROCHURE.8/24
Coated Grades for Steel Turning
AC8115P/AC8020P/AC8025P/AC8035P
C OMPLETELY S TABLE C UTTING
Introducing High-speed Machining Grade AC8115P
Coated grades for Steel Turning
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█ Application Range
AC8115P
CVD
Amazing Wear Resistance
Crater wear resistance 1.5 x against conventional tools
AC8115P For high-speed continuous machining
AC8020P
CVD
AC8020P For high-efficiency machining
Standout Chipping Resistance
Chipping resistance in high-efficiency machining 2.5 x against conventional tools
AC8025P For general-purpose machining
AC8025P
CVD
Absolute Reliability
Adhesion resistance/chipping resistance 2 x against conventional tools
AC8035P For interrupted machining
AC8035P
CVD
AC8015P (Predecessor of AC8115P)
Exceptional Stability
Fracture resistance in interrupted machining 2 x against conventional tools
Finishing Roughing Continuous Light Interrupted Interrupted
█ Features of AC8020P / AC8025P / AC8035P
High Adhesion Technology Significantly improves adhesion strength through a smooth interface between the coating and carbide substrate High Hardness Fine grained TiCN Layer Significantly improves the coating hardness by using a fine and uniform crystal structure High Strength Alumina Layer Significantly improves the coating strength by controlling crystal growth direction Special Surface Treatment Chipping resistance and adhesion resistance are significantly improved by special surface treatments applied to suit the application
AC8020P
AC8025P
AC8035P
Prestressed Gold-colored Surface
Smoothing
Prestressed
Carbide Substrate
Chipping Suppressed / Visibility Improved
Adhesion / Chipping Suppressed
Fracture Suppressed
2
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ Features of AC8115P
AC8115P
CVD
Thanks to a high-hardness layer, evolving fine crystal orientation control technology, and a new carbide substrate with excellent plastic deformation resistance, superb wear resistance is realized over a wide range of machining, including high-efficiency machining and dry machining
Hard Surface Layer
Initial wear is reduced while also providing both high compression stress and gold color provides easy wear identification for used corners
Machining for 8 minutes
Machining for 8 minutes
0.006”
0.008”
AC8115P
Competitor's Product A
Workpiece Material: 4137 Steel Cutting Conditions: v c =885 SFM f =.0118 IPR a p =.059” Wet
Improved coating strength suppresses wear due to crystal fallout, achieving wear resistance of at least 1.5x against conventional tools Crystal Orientation Control Ultra-fine Alumina Layer
Image of Crystal Orientation
Image of Crystal Orientation
Crystal Orientation Control Ultra-fine Alumina Layer
Conventional Orientation Al 2 O 3
Carbide Substrate
Significantly improves the coating hardness by using a fine and uniform crystal structure High Hardness Fine Grained TiCN Layer
Plastic deformation resistance 2x or more through improved high-temperature properties New carbide substrate with excellent plastic deformation resistance
Machining for 4 minutes
Machining for 2 minutes
Machining for 2 minutes
Able to continue
Flank wear progresses due to plastic deformation
Coating peels off due to plastic deformation
AC8115P
Conventional Tool
Competitor's Product B
Workpiece Material: W1-8 Tool Steel Cutting Conditions: v c =557 SFM f =.0236 IPR a p =.059” Dry
3
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8115P Cutting Performance High-speed Machining AC8115P
Amazing Wear Resistance Crystal Orientation Control Ultra-fine Alumina Layer
Crater damage is suppressed and tool life extended through improved alumina layer coating strength and higher carbide substrate plastic deformation resistance
█ AC8115P Cutting Performance (Conditions Same as Conventional) Wear resistance 1.5x through improved plastic deformation resistance
AC8115P
.016
Machining for 20 minutes
Machining for 40 minutes
Machining for 60 minutes
Conventional Tool
.012
AC8115P
.008
Minor wear
Able to continue
End of tool life
Conventional Tool
.004
Machining for 20 minutes
Machining for 40 minutes
0 102030405060
Machining Time (min)
Exposed substrate Tool life reached due to plastic deformation
Workpiece Material: 4137 Steel Round Bar (External Turning) Insert: CNMG432EGE (AC8115P) Cutting Conditions: v c =885 SFM f =.0118 IPR a p =.059” Wet
█ AC8115P Cutting Performance (High-speed Machining) Wear resistance 2x or more through improved alumina layer wear resistance
AC8115P
.016
Machining for 8 minutes
Machining for 12 minutes
Machining for 28 minutes
AC8115P
.012
Conventional Tool
.008
Minor wear
Alumina layer worn
End of tool life
Conventional Tool
.004
Machining for 8 minutes
Machining for 12 minutes
0 5 1015202530
Machining Time (min)
Exposed substrate End of tool life
Workpiece Material: 4137 Steel Round Bar (External Turning) Insert: CNMG432EGE (AC8115P) Cutting Conditions: v c = 1148 SFM f =.0118 IPR a p =.059” Wet
4
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8115P Cutting Performance (Dry Machining) Wear resistance 1.5x through improved alumina layer wear resistance and plastic deformation resistance
AC8115P
.016
Machining for 15 minutes
Machining for 24 minutes
Machining for 35 minutes
.012
.008
AC8115P
Minor wear
Able to continue
End of tool life
Conventional Tool
.004
Machining for 15 minutes
Machining for 24 minutes
Conventional Tool
0 5 101520253035
Machining Time (min)
Exposed substrate End of tool life
Workpiece Material: 4137 Steel Round Bar (External Turning) Insert: CNMG432EGE (AC8115P) Cutting Conditions: v c =885 SFM f =.0118 IPR a p =.059” Dry
█ AC8115P Recommended Cutting Conditions
Min. - Max.
High Carbon Steel (1040, etc.) High-alloy Steel (4140, etc.) 180HB or more
Mild Steel (A283, etc.) Low Carbon Steel (1018, etc.) Low-alloy Steel (8620, etc.) 180HB or less
Insert Shape / Cutting Edge Length
Chipbreaker
Depth of Cut a p (inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
Depth of Cut a p (inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354
623 558 558 558 459 459 459 459 459 459 394 459 459 394
1476 1476 1476 1476 1247 1247 1247 1247
- - - - - - - - - - - - - -
459 427 427 427 361 361 361 361 361 361 295 361 361 295
EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118
1640 1640 1640 1640 1444 1444 1444 1312 1181 1181 1083 1181 1181 1083
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014
.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031
- - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014
.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031
CNM 43 TNM 33 DNM 43 TNM 43 SNM 43 WNM 43
984 984 886 984 984 886
EMU EME EHG EMU EME EHG
CNM 54 SNM 54
CNM 64 SNM 64 CNM 86 SNM 86 DNM 54 TNM 54
5
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8020P Cutting Performance
Balance of high wear resistance and stability. Chipping resistance 2.5x or more
AC8020P
High Efciency
Standout Chipping Resistance
High Strength Alumina Layer
Alumina layer with even higher strength suppresses chipping
AC8020P
400 impacts
1,600 impacts
4,000 impacts
SEM image
Cracks suppressed through higher strength
Al 2 O 3
Minor damage Minor damage Minimal chipping
Conventional Tool
400 impacts
1,600 impacts
SEM image
Cracks occur due to insufficient impact resistance
Chipping
Al 2 O 3
Minimal chipping End of tool life
Workpiece Material: 4137 Steel (Forged Part With Interrupted Sections) Insert: CNMG432EGU (AC8020P) Cutting Conditions: v c = 820 SFM f = .0118 IPR a p = .059” Wet
█ AC8020P Recommended Cutting Conditions
Min. - Max.
Mild Steel ( A283 , etc.) Low Carbon Steel ( 1018 , etc.) Low-alloy Steel ( 8620 , etc.) 180HB or less
High Carbon Steel ( 1040 , etc.) High-alloy Steel ( 4140 , etc.) 180HB or more
Insert Shape / Cutting Edge Length
Chipbreaker
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354
EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX
- - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014
.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031
- - - - - - - - - - - - - -
591 525 525 525 459 459 394 361 394 394 361 394 394 361
1476 1378 1378 1378 1148 1148 1083 1148
- - - - - - - - - - - - - -
427 394 394 394 328 328 328 328 328 328 262 328 328 262
1312 1214 1214 1214
- - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014
.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031
- - - - - - - - - - - - - -
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354
- - - - - - - - - - - - - -
CNM 43 TNM 33 DNM 43 TNM 43 SNM 43 WNM 43
984 984 984 984 820 820 722 820 820 722
EMU EME EHG EMU EME EHG
984 984 886 984 984 886
CNM 54 SNM 54
CNM 64 SNM 64 CNM 86 SNM 86 DNM 54 TNM 54
6
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8025P Cutting Performance
Suppresses adhesion with ultra-smooth surface. Adhesion fracture resistance 2x or more
General Machining AC8025P
Absolute Reliability Surface Smoothing Treatment
Surface smoothing treatment signicantly suppresses adhesion and chipping
AC8025P
2min
70min
120min
SEM image
Ra0.04µm
Normal wear Minor damage only, able to continue
Conventional Tool
2min
70min
SEM image
Unable to continue
Ra0.4µm
Adhesion
Fracture
Workpiece Material: 8620 (Facing) Insert: CNMG432EGU (AC8025P) Cutting Conditions: v c = 328 to 984 SFM f = .0118 IPR a p = .059” Wet
█ AC8025P Recommended Cutting Conditions
Min. - Max.
Mild Steel ( A283 , etc.) Low Carbon Steel ( 1018 , etc.) Low-alloy Steel ( 8620 , etc.) 180HB or less
High Carbon Steel ( 1040 , etc.) High-alloy Steel ( 4140 , etc.) 180HB or more
Insert Shape / Cutting Edge Length
Chipbreaker
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531
- - - - - - - - - - - - - - -
492 492 492 492 427 427 328 427 328 328 262 328 328 262 443
1148 1148 1148
- - - - - - - - - - - - - - -
394 394 394 328 262 262 197 328 262 262 230 262 262 230 344
984 984 984 886 755 755 656 755 689 689 591 689 689 591 623
- - - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018
.018 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .043
- - - - - - - - - - - - - - -
.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018
.018 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .043
- - - - - - - - - - - - - - -
.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177
.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531
- - - - - - - - - - - - - - -
CNM 43 TNM 33 DNM 43 TNM 43 SNM 43 WNM 43
984 919 919 853 919 853 853 787 853 853 787 722
EMU EME EHG EMU EME EHG EHF
CNM 54 SNM 54
CNM 64 SNM 64 CNM 86 SNM 86 DNM 54 TNM 54
7
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8035P Cutting Performance
Suppresses crack growth and fractures by reducing tensile residual stress. Fracture resistance 2x or more
AC8035P
Interrupted Machining
Stress Control Within Coating
Exceptional Stability
Special surface treatment reduces tensile stress in the coating layer, signicantly suppressing fractures
AC8035P
SEM image
Tensile Stress 90% Reduced
.012
.010
.008
Tensile residual stress in coating (GPa) 0 0.1 0.2 0.3
0
250
500
No. of Impacts
All corners able to continue
Conventional Tool
SEM image
.012
.010
.008
0
250
500
Tensile residual stress in coating (GPa) 0 0.1 0.2 0.3
No. of Impacts
Unable to continue
Workpiece Material: 4140 (External Interrupted) Insert: CNMG432EGU (AC8035P) Cutting Conditions: v c = 525 SFM f = .0079 to .0118 IPR a p = .079 ” Dry
█ AC8035P Recommended Cutting Conditions
Min. - Max.
Mild Steel ( A283 , etc.) Low Carbon Steel ( 1018 , etc.) Low-alloy Steel ( 8620 , etc.) 180HB or less
High Carbon Steel ( 1040 , etc.) High-alloy Steel ( 4140 , etc.) 180HB or more
Insert Shape / Cutting Edge Length
Chipbreaker
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
Depth of Cut a p (Inch)
Feed Rate f (IPR)
Cutting Speed v c (SFM)
.004 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177 .197
.047 .079 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531 1.063
- - - - - - - - - - - - - - -
.004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018 .031
.018 .016 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .045 .063
- - - - - - - - - - - - - - -
EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX
.004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018 .031
.018 .016 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .045 .063
394 394 394 328 328 328 328 328 328 262 328 328 262 394 230
- - - - - - - - - - - - - - -
984 984 984 820 820 656 820 656 656 591 656 656 591 623 492
.004 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177 .197
- - - - - - - - - - - - - - -
.047 .079 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531 1.063
394 394 328 262 262 230 295 230 230 197 230 230 197 295 164
- - - - - - - - - - - - - - -
820 820 656 591 591 525 558 492 492 459 492 492 459 525 394
- - - - - - - - - - - - - - -
CNM 43 TNM 33 DNM 43 TNM 43 SNM 43 WNM 43
EMU EME EHG EMU EME EHG EHF
CNM 54 SNM 54
CNM 64 SNM 64 CNM 86 SNM 86 DNM 54 TNM 54
8
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
■ Chipbreaker Selection Guide
EGU Chipbreaker 2.05
1st Recommendation General Purpose Grade
AC8025P
0.25
25°
7°
1st Recommendation
Units (mm)
General Purpose
Better Toughness
Better Wear Resistance
EFE
ESE
ESU
ESX
1.3
1.40
1.35
1.5
Finish to Small Depth
0.2
0.1
13°
0.70
15°
17°
20°
5°
3°
EUX
EGU
EGE
2.0
2.05
2.0
General Purpose
0.25
0.25
0.25
15°
25°
23°
7°
3°
EMX
EMU
EME
2.3 0.2 0.4 -15 °
2.5
Rough to Larger Cutting Depth
2.4
0.3
0.3 4°
20 °
20 °
4 °
AC8035P Interrupted Machining with Emphasis on Stability
AC8115P High-Speed Continuous Machining of Mild Steel
EFE
EGU
1.40
2.05
0.25
Low Depth of Cut for Extended Tool Life
0.70
25°
Extend Tool Life
20°
7°
ESE
EUX
1.5
2.0
0.1 5 °
High-Efficiency Finishing
0.25
Stable Cutting
15°
17 °
AC8020P High-Efficiency Machining of High-Hardness Materials and Forged Materials
EGE
EGU
2.0
2.05
Increased Cutting Speeds
Increased Feed Rates
0.25
0.25
25°
23°
7°
3°
■ Chipbreaker Application Range
Continuous ~ Light Interrupted cut
Light Interrupted ~ Heavy Interrupted cut
Rough ~ Heavy cut *Single sided chipbreaker
Good chip control
EEM
.24
.16
.24
.60
EEG
EMU / EEM
EHU
EMX
EME
EME
EHW
.12
EGU
EUX
EHP EHG
.16
.16
.40
ELU
.08
EEF
ESX
EGE
EGE
.08
.08
.20
.04
EHF
ESU
EFE
ESE
ESE ESEW Wiper
EFL
0
0
0
.004
.008
.012
.016
.020
0
.008
.016
.024
.032
( IPR ) Feed rate .008 .024 .016
.032
.016
.032
.047
.063
9
( IPR ) Feed rate
( IPR ) Feed rate
( IPR ) Feed rate
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
█ AC8115P Application Examples
1.3x longer tool life even in high-load machining P110 Pipe
4140 Rotor Shaft Suppresses crater wear for 1.3x longer tool life
AC8115P + EMU (5 pcs/C)
AC8115P + EEM (14 pcs/C)
Comp's A (4 pcs/C)
Comp's B (11 pcs/C)
Insert: CNMG544EEM-AC8115P Cutting Conditions: v c =607 SFM f =.0236 IPR a p =.157 ” Wet
Insert: TNMG433EMU-AC8115P Roughing Cutting Conditions: v c =721 SFM f =.0157 IPR a p =.098 ” Wet
Suppresses crater wear for 1.3x longer tool life Suppresses wear for 2x longer tool life 4140 Rotor Shaft 4140 Rotor Shaft
RE=0.8mm
RE=1.2mm
AC8115P + EGE (150 pcs/C)
AC8115P + EMU (8 pcs/C)
Comp's C(P05) (120 pcs/C)
Comp's D (4 pcs/C)
Insert: DNMG443EGE-AC8115P Roughing Cutting Conditions: v c =1017-1115 SFM f =.0157 IPR a p =.039 ” -.098 ” Wet
Insert: CNMG432EMU-AC8115P Cutting Conditions: v c =787 SFM f =.0118 IPR a p =.118 ” Wet
Transmission Part
1038 Motor Shaft
Suppresses flank wear for 1.3x longer tool life
Suppresses chipping and rake face wear
AC8115P + ESU (100 pcs/C)
AC8115P + EME (250 pcs/C)
Comp's E (80 pcs/C)
Comp's F (250 pcs/C)
Insert: CNMG432EME-AC8115P Roughing Cutting Conditions: v c =919 SFM f =.0197 IPR a p =.079 ” Wet Suppresses wear over the same machining time H13 Die
4140 Rotor Shaft Suppresses cutting edge fractures for 1.2x longer tool life Insert: DNMG432ESU-AC8115P Finishing Cutting Conditions: v c =984 SFM f =.0157 IPR a p =.031 ” -.039 ” Wet
AC8115P + ESE (180 pcs/C)
AC8115P + EGE (25 pcs/C)
Conventional Tool (150 pcs/C)
Comp's G (25 pcs/C)
Insert: TNMG332ESE-AC8115P Finishing Cutting Conditions: v c =984 SFM f =.0177 IPR a p =.008 ” -.012 ” Wet
Insert: CNMG432EGE-AC8115P Cutting Conditions: v c =394 SFM f =.0079 IPR a p =.059 ” Wet
10
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
■ AC8020P Application Examples
Carbon Steel CVJ Parts Chip reduction, Tool life increased 1.7 times
1035 Steel
Machine Tool Parts
Suppresses both crater wear and flank wear Doubled tool life
AC8020P ESE 1,600 pcs/c
Conventional Insert 800 pcs/c
AC8020P ESE 100 pcs/c
Conventional Insert 60 pcs/c
Insert : WNMG432ESE-AC8020P Cutting Conditions : v c = 790 SFM f = .009 IPR a p = .0394” Wet
Insert : DNMG433ESE-AC8020P Cutting Conditions : v c = 720 SFM f = .0138 IPR a p = .0394” Wet
Cr–Mo steel
Transmission Parts 1045 Bearing Steel
Crater wear reduced, Tool life increased 1.5 times
Crater wear reduced, Tool life increase 1.4 times
AC8020P EGU 40 pcs/c
AC8020P ESU 230 pcs/c
Conventional Insert 26 pcs/c
Conventional Insert 160 pcs/c
Insert : WNMG432ESU-AC8020P Cutting Conditions : v c = 750 SFM f = .0102 IPR a p = .0394” Wet
Insert : CNMG432EGU-AC8020P Cutting Conditions : v c = 820 SFM f = .0118 IPR a p = .059” Wet
Alloy Bearing Steel
Medium Carbon Steel
CVJ Parts
Stable processing with reduced flank wear 1.2 times longer life
Stable processing with a life of 1.3 times
100
50
AC8020P EGE Competitor H 0
AC8020P EGE 600 pcs/c
Competitor G 500 pcs/c
Reduced crater wear and chipping Lifespan tripled Boron Steel Shaft Insert : WNMG433EGE-AC8020P Cutting Conditions : v c = 990 SFM f = .0177 IRP a p = .059” Wet
4140 Steel Auto Parts Stable processing with reduced wear Doubled life Insert : DNMG433EGE-AC8020P Cutting Conditions : v c = 985 SFM f = .0118 IPR a p = .0118” Wet
50
25
0
AC8020P EGE
Comp. I
Comp. J
AC8020P EUX 220 pcs/c
Conventional Insert 70 pcs/c
Insert : DNMG433EUX-AC8020P Cutting Conditions : v c = 750 SFM f = .0217 IPR a p = .039” Wet
Insert : CNMG432EGE-AC8020P Cutting Conditions : v c = 620 SFM f = .0118 IPR a p = .118” Wet
11
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
■ AC8025P Application Examples
1045 Steel
Axle End
5115 Steel
Ring Gear
AC8025P AC8025P ensures minimal crater wear.
AC8025P AC8025P ensures an 1.5x extension of tool life
V B max:0.15mm V B max:0.83mm
Competitor Insert
AC8025P ENP
Competitor Insert
AC8025P EME
150 pcs/c
150 pcs/c
150 pcs/c
100 pcs/c
Insert: CNMM434ENP-AC8025P Cutting Conditions: v c =590 - 655 SFM f =.017 - 0.022 IPR a p =0.04 - 0.12" Wet
Insert: WNMG434EME-AC8025P Cutting Conditions: v c = 820 SFM f = .012 - .018 IPR a p =.04 - .1" Wet
4120 Steel
Toolholder
1045 Steel
Ring
AC8025P AC8025P ensures a 3x extension of tool life.
AC8025P AC8025P’s excellent chipping resistance ensures minimal damage
Competitor Insert 100 pcs/c
AC8025P EEM 100 pcs/c
Competitor Insert 150 pcs/c
AC8025P EGE 450 pcs/c
Insert: CNMG432EGE-AC8025P Cutting Conditions: vc=650 - 820 SFM f = .01 IPR ap= .039" Wet
Insert: DNMG442EEM-AC8025P Cutting Conditions: vc=500 SFM f = .016 IPR ap= .16" Wet
4320 Steel
Bushing
Soft Steel
Cylinder
AC8025P AC8025P’s excellent chipping resistance ensures minimal damage after attaining a 2x life
AC8025P
V B max:0.14mm V B max:0.21mm
Competitor Insert 200 pcs/c
AC8025P EME 200 pcs/c
V B max:0.11mm V B max:0.11mm
Competitor Insert 100 pcs/c
AC8025P ESU
200 pcs/c
Insert: CNMG434EME-AC8025P Cutting Conditions: v c =850 SFM f = .019 - .039 IPR a p = .06 - .08" Wet
Insert: DCMT32.52ESU-AC8025P Cutting Conditions: vc=690 sfm f=.006 IPR ap=.040" Wet
Soft Steel AC8025P
Front Cover
E
ensures an 1.2× extension of tool life.
50
0
AC8025P EFE
Conventional
AC8025P EFE Conventional
Insert: TNMG332EFE-AC8025P Cutting Conditions: Facing: v c =1475-1575 SFM f =.0098 - .0125 IPR ap= .002 - .010” Wet Internal: v c =1310 SFM f =.008 - .012 IPR ap= .008 - .012” Wet
12
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
■ AC8035P Application Examples
1035 Steel
Planetary Pinion
1025 Steel
Automotive Part
AC8035P AC8035P’s excellent breakage resistance ensures minimal damage and a 1.5x extension of tool life
AC8035P AC8035P’s excellent breakage resistance ensures minimal damage and an extended tool life
VBmax:0.23mm
Competitor Insert
AC8035P EUX
Competitor Insert
AC8035P
EUX
300 pcs/c
200 pcs/c
120 pcs/c
120 pcs/c
Insert: CNMG433EUX-AC8035P Interrupted Cutting Conditions: vc=590 SFM f =.012 IPR ap=.080" Wet
Insert: CNMG432EUX-AC8035P Interrupted Cutting Conditions: v c =330 - 425 SFM f =.008 IPR a p =.040 - .125" Wet
Gear
Hot Rolled Steel
Flange
NiCr Steel
AC8035P AC8035P’s excellent chipping resistance ensures minimal damage and a 3x extension of tool life
AC8035P AC8035P’s excellent chipping resistance ensures minimal damage and a 1.7x extension of tool life
150 250 350 450
180
120 60
AC8035P EUX 0 50
0
Competitor Insert
AC8035P EGU Competitor Insert
Insert: TNMG332EGU-AC8035P Roughing / Interrupted Cutting Conditions: vc= 330 SFM f =.012 IPR ap=.060" Wet
Insert: WNMG432EUX-AC8035P Roughing / Interrupted Cutting Conditions: vc= 590 SFM f =.006 - .016 IPR ap=0.040" Wet
5120 Steel
Reverse gear
5140 Steel
Flange
AC8035P AC8035P’s excellent chipping resistance ensures minimal damage and a 1.6x extension of tool life
AC8035P AC8035P’s excellent chipping resistance ensures minimal damage and a 1.5x extension of tool life
250
150
50
AC8035P
EGU
Competitor Insert
0
90 pcs/c
60 pcs/c
Competitor Insert
AC8035P EUX
Insert: WNMG433EGU-AC8035P Roughing / Interrupted Cutting Conditions: v c = 260 - 655 SFM f =.008 IPR a p =.040 - .060" Dry
Insert: WNMG432EUX-AC8035P Roughing / Interrupted Cutting Conditions: v c = 755 SFM f =.006 - .012 IPR a p =.040 - .080" Wet
Axle End AC8035P AC8035P’s excellent chipping resistance ensures minimal damage and a 1.3x extension of tool life Alloy Steel
150
100
50
0
AC8035P EMU
Competitor Insert
Insert: CNMG644EMU-AC8035P Scaled Part/ Continuous to Interrupted Cutting Conditions: vc= 460 - 920 SFM f =.020 IPR ap=.195" Dry
13
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
CNMG 80° Diamond/Negative
CNMG 80° Diamond/Negative
Sumitomo Catalog Number CNMG322EFL CNMG431EFL CNMG432EFL
Sumitomo Catalog Number
Chipbreaker
Chipbreaker
EFL
.3750 .1250 .0313 .1500 .5000 .1875 .0156 .2031 .5000 .1875 .0313 .2031 .3750 .1250 .0156 .1500
CNMG431EGE l l l l .5000 .1875 .0156 .2031 CNMG432EGE l l l l l .5000 .1875 .0313 .2031 CNMG433EGE l l l l l .5000 .1875 .0469 .2031 CNMG434EGE l l .5000 .1875 .0625 .2031 CNMG542EGE l l l .6250 .2500 .0313 .2500 CNMG543EGE l l l l .6250 .2500 .0469 .2500 CNMG544EGE .6250 .2500 .0625 .2500 CNMG643EGE l l l l .7500 .2500 .0469 .3126 CNMG644EGE .7500 .2500 .0625 .3126 CNMG321EUX .3750 .1250 .0156 .1500 CNMG322EUX l .3750 .1250 .0313 .1500 CNMG431EUX l l l l .5000 .1875 .0156 .2031 CNMG432EUX l l l l l .5000 .1875 .0313 .2031 CNMG433EUX l l l l .5000 .1875 .0469 .2031 CNMG434EUX l l l l .5000 .1875 .0625 .2031 CNMG542EUX l l .6250 .2500 .0313 .2500 CNMG543EUX l l l l l .6250 .2500 .0469 .2500 CNMG544EUX l .6250 .2500 .0625 .2500 CNMG642EUX l .7500 .2500 .0313 .3126 CNMG643EUX l l l .7500 .2500 .0469 .3126 CNMG644EUX .7500 .2500 .0625 .3126 CNMG321ENG .3750 .1250 .0156 .1500 CNMG322ENG l .3750 .1250 .0313 .1500 CNMG32.51ENG .3750 .1563 .0156 .1500 CNMG32.52ENG .3750 .1563 .0313 .1500 CNMG331ENG .3750 .1875 .0156 .1500 CNMG332ENG .3750 .1875 .0313 .1500 CNMG431ENG l l l l .5000 .1875 .0156 .2031 CNMG432ENG l l l l .5000 .1875 .0313 .2031 CNMG433ENG .5000 .1875 .0469 .2031 CNMG434ENG .5000 .1875 .0625 .2031 CNMG542ENG l l l .6250 .2500 .0313 .2500 CNMG543ENG l l l .6250 .2500 .0469 .2500 CNMG544ENG .6250 .2500 .0625 .2500 CNMG642ENG l l .7500 .2500 .0313 .3126 CNMG643ENG l l .7500 .2500 .0469 .3126 CNMG644ENG l .7500 .2500 .0625 .3126 CNMG431EEG l l l .5000 .1875 .0156 .2031 CNMG432EEG l l l .5000 .1875 .0313 .2031 CNMG433EEG l l .5000 .1875 .0469 .2031 CNMG542EEG l .6250 .2500 .0313 .2500 CNMG543EEG l l .6250 .2500 .0469 .2500 CNMG544EEG .6250 .2500 .0625 .2500 CNMG643EEG l l .7500 .2500 .0469 .3126 CNMG644EEG .7500 .2500 .0625 .3126 CNMG432EMU l l l l l .5000 .1875 .0313 .2031 CNMG433EMU l l l l .5000 .1875 .0469 .2031 CNMG434EMU l l l .5000 .1875 .0625 .2031 CNMG542EMU l l l l l .6250 .2500 .0313 .2500 CNMG543EMU l l l l l .6250 .2500 .0469 .2500 CNMG544EMU l l l .6250 .2500 .0625 .2500 CNMG642EMU l l .7500 .2500 .0313 .3126 CNMG643EMU l l l l l .7500 .2500 .0469 .3126 CNMG644EMU l l l .7500 .2500 .0625 .3126 CNMG646EMU .7500 .2500 .0938 .3126 CNMG866EMU l 1.000 .3750 .0938 .3622 CNMG432EEM l l .5000 .1875 .0313 .2031 CNMG433EEM l l .5000 .1875 .0469 .2031 CNMG434EEM l .5000 .1875 .0625 .2031 CNMG542EEM l .6250 .2500 .0313 .2500 CNMG543EEM l l l .6250 .2500 .0469 .2500 CNMG544EEM l .6250 .2500 .0625 .2500 CNMG643EEM l l .7500 .2500 .0469 .3126 CNMG644EEM l .7500 .2500 .0625 .3126 CNMG646EEM l .7500 .2500 .0938 .3126 CNMG866EEM 1.000 .3750 .0938 .3622
EGE
l l l l
10°
ELU
CNMG321ELU l l CNMG322ELU
.3750 .1250 .0313 .1500 CNMG431ELU l l l l .5000 .1875 .0156 .2031 CNMG432ELU l l l l .5000 .1875 .0313 .2031 CNMG433ELU l .5000 .1875 .0469 .2031 CNMG431ELUW l l l l .5000 .1875 .0156 .2031 CNMG432ELUW l l l l .5000 .1875 .0313 .2031 CNMG433ELUW l l l .5000 .1875 .0469 .2031 CNMG431ESE l l l l .5000 .1875 .0156 .2031 CNMG432ESE l l l l l .5000 .1875 .0313 .2031 CNMG433ESE l l l l .5000 .1875 .0469 .2031 CNMG331ESEW .3750 .1875 .0156 .1500 CNMG332ESEW l l .3750 .1875 .0313 .1500 CNMG431ESEW l l l .5000 .1875 .0156 .2031 CNMG432ESEW l l l l .5000 .1875 .0313 .2031 CNMG433ESEW l l l l .5000 .1875 .0469 .2031 CNMG321EFE .3750 .1250 .0156 .1500 CNMG322EFE .3750 .1250 .0313 .1500 CNMG331EFE .3750 .1875 .0156 .1500 CNMG332EFE .3750 .1875 .0313 .1500 CNMG430.5EFE l l l .5000 .1875 .0078 .2031 CNMG431EFE l l .5000 .1875 .0156 .2031 CNMG432EFE l l .5000 .1875 .0313 .2031 CNMG433EFE l l .5000 .1875 .0469 .2031 CNMG321ESU l .3750 .1250 .0156 .1500 CNMG322ESU l .3750 .1250 .0313 .1500 CNMG32.51ESU .3750 .1563 .0156 .1500 CNMG32.52ESU .3750 .1563 .0313 .1500 CNMG331ESU .3750 .1875 .0156 .1500 CNMG332ESU .3750 .1875 .0313 .1500 CNMG333ESU .3750 .1875 .0469 .1500 CNMG431ESU l l l l l .5000 .1875 .0156 .2031 CNMG432ESU l l l l l .5000 .1875 .0313 .2031 CNMG433ESU l l l l .5000 .1875 .0469 .2031 CNMG431EEF l .5000 .1875 .0156 .2031 CNMG432EEF l l .5000 .1875 .0313 .2031 CNMG433EEF l .5000 .1875 .0469 .2031 CNMG431ESX l l l l .5000 .1875 .0156 .2031 CNMG432ESX l l l l l .5000 .1875 .0313 .2031 CNMG433ESX l l .5000 .1875 .0469 .2031 CNMG431EUP l l .5000 .1875 .0156 .2031 CNMG432EUP l l l .5000 .1875 .0313 .2031 CNMG433EUP l .5000 .1875 .0469 .2031 CNMG542EUP l l .6250 .2500 .0313 .2500 CNMG543EUP l .6250 .2500 .0469 .2500 CNMG643EUP l .7500 .2500 .0469 .3126 CNMG321EGU .3750 .1250 .0156 .1500 CNMG322EGU l l .3750 .1250 .0313 .1500 CNMG331EGU .3750 .1875 .0156 .1500 CNMG332EGU .3750 .1875 .0313 .1500 CNMG333EGU .3750 .1875 .0469 .1500 CNMG431EGU l l l l l .5000 .1875 .0156 .2031 CNMG432EGU l l l l l .5000 .1875 .0313 .2031 CNMG433EGU l l l l l .5000 .1875 .0469 .2031 CNMG434EGU .5000 .1875 .0625 .2031 CNMG542EGU l l l l .6250 .2500 .0313 .2500 CNMG543EGU l l l l .6250 .2500 .0469 .2500 CNMG544EGU l .6250 .2500 .0625 .2500 CNMG432EGUW l l l l l .5000 .1875 .0313 .2031 CNMG433EGUW l l l .5000 .1875 .0469 .2031 CNMG543EGUW l l l l .6250 .2500 .0469 .2500
10°
ELUW
3°
EUX
10°
ESE
5°
ESEW
5°
EFE
0 °
ENG
20°
ESU
13°
EEF
4°
EEG
20°
ESX
3°
EUP
0 °
EMU
10°
EGU
4°
EEM
7°
EGUW
0 °
l = USA Stocked item = Worldwide Warehouse item * A ll availbility subject to change . * AC8015P still available , see stock status
0 °
See next page for negative inserts availbility continued
14
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
DNMG 55° Diamond/Negative
CNMG 80° Diamond/Negative
Sumitomo Catalog Number DNMG431EFL
Sumitomo Catalog Number
Chipbreaker
Chipbreaker
EFL
.5000 .1875 .0156 .2031 .5000 .1875 .0313 .2031
EME
CNMG432EME l l l l l .5000 .1875 .0313 .2031 CNMG433EME l l l l .5000 .1875 .0469 .2031 CNMG434EME l l .5000 .1875 .0625 .2031 CNMG542EME l l l l l .6250 .2500 .0313 .2500 CNMG543EME l l l l l .6250 .2500 .0469 .2500 CNMG544EME l l l l .6250 .2500 .0625 .2500 CNMG643EME l l l l .7500 .2500 .0469 .3126 CNMG644EME l l l l .7500 .2500 .0625 .3126 CNMG646EME .7500 .2500 .0938 .3126 CNMG866EME l 1.000 .3750 .0938 .3622 CNMG432EMX l l l .5000 .1875 .0313 .2031 CNMG433EMX l l l .5000 .1875 .0469 .2031 CNMG434EMX l .5000 .1875 .0625 .2031 CNMG542EMX l l .6250 .2500 .0313 .2500 CNMG543EMX l l l .6250 .2500 .0469 .2500 CNMG544EMX l l l .6250 .2500 .0625 .2500 CNMG643EMX l l l l .7500 .2500 .0469 .3126 CNMG644EMX l l l l .7500 .2500 .0625 .3126 CNMG431ENZ .5000 .1875 .0156 .2031 CNMG432ENZ l .5000 .1875 .0313 .2031 CNMG433ENZ .5000 .1875 .0469 .2031 CNMG434ENZ .5000 .1875 .0625 .2031 CNMG542ENZ .6250 .2500 .0313 .2500 CNMG543ENZ l l .6250 .2500 .0469 .2500 CNMG544ENZ .6250 .2500 .0625 .2500 CNMG642ENZ l .7500 .2500 .0313 .3126 CNMG643ENZ .7500 .2500 .0469 .3126 CNMG644ENZ l l .7500 .2500 .0625 .3126
l l
DNMG432EFL l l l
DNMG433EFL .5000 .1875 .0469 .2031 DNMG331EFE .3750 .1875 .0156 .1500 DNMG332EFE l l .3750 .1875 .0313 .1500 DNMG333EFE .3750 .1875 .0469 .1500 DNMG430.5EFE l l .5000 .1875 .0078 .2031 DNMG431EFE l l l .5000 .1875 .0156 .2031 DNMG432EFE l l l .5000 .1875 .0313 .2031 DNMG433EFE l .5000 .1875 .0469 .2031 DNMG440.5EFE .5000 .2500 .0078 .2031 DNMG441EFE .5000 .2500 .0156 .2031 DNMG442EFE .5000 .2500 .0313 .2031 DNMG443EFE .5000 .2500 .0469 .2031 DNMG331ELU l l l .3750 .1875 .0156 .1500 DNMG332ELU l l .3750 .1875 .0313 .1500 DNMG430.5ELU .5000 .1875 .0078 .2031 DNMG431ELU l l l .5000 .1875 .0156 .2031 DNMG432ELU l l l l .5000 .1875 .0313 .2031 DNMG433ELU l l .5000 .1875 .0469 .2031 DNMG331ESU l l .3750 .1875 .0156 .1500 DNMG332ESU l l l l .3750 .1875 .0313 .1500 DNMG333ESU l .3750 .1875 .0469 .1500 DNMG431ESU l l l l l .5000 .1875 .0156 .2031 DNMG432ESU l l l l l .5000 .1875 .0313 .2031 DNMG433ESU l l l l .5000 .1875 .0469 .2031 DNMG441ESU .5000 .2500 .0156 .2031 DNMG442ESU .5000 .2500 .0313 .2031 DNMG443ESU .5000 .2500 .0469 .2031 DNMG332ESE l l l l .3750 .1875 .0313 .1500 DNMG431ESE l l l .5000 .1875 .0156 .2031 DNMG432ESE l l l l l .5000 .1875 .0313 .2031 DNMG433ESE l l l l l .5000 .1875 .0469 .2031 DNMG331EEF .3750 .1875 .0156 .1500 DNMG332EEF l .3750 .1875 .0313 .1500 DNMG333EEF .3750 .1875 .0469 .1500 DNMG431EEF l .5000 .1875 .0156 .2031 DNMG432EEF l .5000 .1875 .0313 .2031 DNMG433EEF .5000 .1875 .0469 .2031 DNMG441EEF .5000 .2500 .0156 .2031 DNMG442EEF .5000 .2500 .0313 .2031 DNMG443EEF .5000 .2500 .0469 .2031 DNMG431ESX l l l l .5000 .1875 .0156 .2031 DNMG432ESX l l l l l .5000 .1875 .0313 .2031 DNMG433ESX l l .5000 .1875 .0469 .2031 DNMG431EUP l l .5000 .1875 .0156 .2031 DNMG432EUP l l .5000 .1875 .0313 .2031 DNMG433EUP .5000 .1875 .0469 .2031 DNMG331EGU l l .3750 .1875 .0156 .1500 DNMG332EGU l l l l .3750 .1875 .0313 .1500 DNMG333EGU .3750 .1875 .0469 .1500 DNMG431EGU l l l l l .5000 .1875 .0156 .2031 DNMG432EGU l l l l l .5000 .1875 .0313 .2031 DNMG433EGU l l l l l .5000 .1875 .0469 .2031 DNMG434EGU .5000 .1875 .0625 .2031 DNMG441EGU .5000 .2500 .0156 .2031 DNMG442EGU .5000 .2500 .0313 .2031 DNMG443EGU .5000 .2500 .0469 .2031 DNMG444EGU .5000 .2500 .0625 .2031 DNMG332EGE l l l .3750 .1875 .0313 .1500 DNMG333EGE l l l .3750 .1875 .0469 .1500 DNMG431EGE l l l .5000 .1875 .0156 .2031 DNMG432EGE l l l l .5000 .1875 .0313 .2031 DNMG433EGE l l l .5000 .1875 .0469 .2031 DNMG434EGE .5000 .1875 .0625 .2031 DNMG441EGE .5000 .2500 .0156 .2031 DNMG442EGE .5000 .2500 .0313 .2031 DNMG443EGE .5000 .2500 .0469 .2031 DNMG444EGE .5000 .2500 .0625 .2031
10°
EFE
4°
EMX
20°
ELU
-15°
ENZ
10°
ESU
4°
CNMM 80° Diamond/Negative
13°
ESE
ENP
CNMM432ENP .5000 .1875 .0313 .2031 CNMM433ENP .5000 .1875 .0469 .2031 CNMM434ENP .5000 .1875 .0625 .2031 CNMM542ENP .6250 .2500 .0313 .2500 CNMM543ENP .6250 .2500 .0469 .2500 CNMM544ENP .6250 .2500 .0625 .2500 CNMM642ENP .7500 .2500 .0313 .3126 CNMM643ENP .7500 .2500 .0469 .3126 CNMM644ENP .7500 .2500 .0625 .3126 CNMM646ENP .7500 .2500 .0938 .3126 CNMM856ENP 1.000 .3125 .0938 .3622 CNMM866ENP 1.000 .3750 .0938 .3622 CNMM432EHG l l .5000 .1875 .0313 .2031 CNMM433EHG l l .5000 .1875 .0469 .2031 CNMM434EHG .5000 .1875 .0625 .2031 CNMM543EHG l l .6250 .2500 .0469 .2500 CNMM544EHG .6250 .2500 .0625 .2500 CNMM643EHG l .7500 .2500 .0469 .3126 CNMM644EHG l .7500 .2500 .0625 .3126 CNMM646EHG .7500 .2500 .0938 .3126 CNMM432EHP .5000 .1875 .0313 .2031 CNMM433EHP .5000 .1875 .0469 .2031 CNMM434EHP .5000 .1875 .0625 .2031 CNMM542EHP .6250 .2500 .0313 .2500 CNMM543EHP .6250 .2500 .0469 .2500 CNMM544EHP .6250 .2500 .0625 .2500 CNMM642EHP .7500 .2500 .0313 .3126 CNMM643EHP .7500 .2500 .0469 .3126 CNMM644EHP .7500 .2500 .0625 .3126 CNMM646EHP .7500 .2500 .0938 .3126 CNMM644EHF .7500 .2500 .0625 .3126 CNMM646EHF .7500 .2500 .0938 .3126 CNMM866EHF 1.000 .3750 .0938 .3622 CNMM868EHF 1.000 .3750 .1250 .3622
5°
EEF
0 °
20°
EHG
ESX
3°
EUP
10°
EGU
0 °
EHP
7°
0 °
EGE
EHF
-15°
l = USA Stocked item = Worldwide Warehouse item
* A ll availbility subject to change . * AC8015P still available , see stock status
3°
15
See next page for negative inserts availbility continued
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
DNMG 55° Diamond/Negative
Cont’d
DNMM 55° Diamond/Negative
Sumitomo Catalog Number
Sumitomo Catalog Number DNMM431ENP
Chipbreaker
Chipbreaker
DNMG332EUX .3750 .1875 .0313 .1500 DNMG431EUX l l l l .5000 .1875 .0156 .2031 DNMG432EUX l l l l .5000 .1875 .0313 .2031 DNMG433EUX l l l .5000 .1875 .0469 .2031 DNMG441EUX .5000 .2500 .0156 .2031 DNMG442EUX .5000 .2500 .0313 .2031 DNMG443EUX .5000 .2500 .0469 .2031 DNMG444EUX .5000 .2500 .0625 .2031 DNMG331ENG l .3750 .1875 .0156 .1500 DNMG332ENG l l .3750 .1875 .0313 .1500 DNMG431ENG l l l .5000 .1875 .0156 .2031 DNMG432ENG l l l l .5000 .1875 .0313 .2031 DNMG433ENG .5000 .1875 .0469 .2031 DNMG441ENG .5000 .2500 .0156 .2031 DNMG442ENG .5000 .2500 .0313 .2031 DNMG443ENG .5000 .2500 .0469 .2031 DNMG444ENG .5000 .2500 .0625 .2031 DNMG542ENG l l l .6250 .2500 .0313 .2500 DNMG543ENG l l l .6250 .2500 .0469 .2500 DNMG332EEG .3750 .1875 .0313 .1500 DNMG333EEG .3750 .1875 .0469 .1500 DNMG431EEG l l .5000 .1875 .0156 .2031 DNMG432EEG l l l .5000 .1875 .0313 .2031 DNMG433EEG .5000 .1875 .0469 .2031 DNMG441EEG .5000 .2500 .0156 .2031 DNMG442EEG .5000 .2500 .0313 .2031 DNMG443EEG .5000 .2500 .0469 .2031 DNMG432EMU l l l l l .5000 .1875 .0313 .2031 DNMG433EMU l l l .5000 .1875 .0469 .2031 DNMG434EMU .5000 .1875 .0625 .2031 DNMG442EMU .5000 .2500 .0313 .2031 DNMG443EMU .5000 .2500 .0469 .2031 DNMG444EMU .5000 .2500 .0625 .2031 DNMG432EEM l l .5000 .1875 .0313 .2031 DNMG433EEM .5000 .1875 .0469 .2031 DNMG434EEM .5000 .1875 .0625 .2031 DNMG442EEM .5000 .2500 .0313 .2031 DNMG443EEM .5000 .2500 .0469 .2031 DNMG432EME l l l l l .5000 .1875 .0313 .2031 DNMG433EME l l .5000 .1875 .0469 .2031 DNMG434EME l .5000 .1875 .0625 .2031 DNMG442EME .5000 .2500 .0313 .2031 DNMG443EME .5000 .2500 .0469 .2031 DNMG444EME .5000 .2500 .0625 .2031 DNMG432EMX l l .5000 .1875 .0313 .2031 DNMG433EMX l l .5000 .1875 .0469 .2031 DNMG434EMX l .5000 .1875 .0625 .2031 DNMG442EMX .5000 .2500 .0313 .2031 DNMG443EMX .5000 .2500 .0469 .2031 DNMG431ENZ l .5000 .1875 .0156 .2031 DNMG432ENZ l l .5000 .1875 .0313 .2031 DNMG433ENZ l .5000 .1875 .0469 .2031 DNMG442ENZ .5000 .2500 .0313 .2031 DNMG443ENZ .5000 .2500 .0469 .2031 DNMG542ENZ l l .6250 .2500 .0313 .2500 DNMG543ENZ l l .6250 .2500 .0469 .2500 DNMG544ENZ l .6250 .2500 .0625 .2500 DNMG431RHM .5000 .1875 .0156 .2031 DNMG432RHM .5000 .1875 .0313 .2031
.5000 .1875 .0156 .2031 DNMM432ENP .5000 .1875 .0313 .2031 DNMM433ENP .5000 .1875 .0469 .2031 DNMM434ENP .5000 .1875 .0625 .2031 DNMM441ENP .5000 .2500 .0156 .2031 DNMM442ENP .5000 .2500 .0313 .2031 DNMM443ENP .5000 .2500 .0469 .2031 DNMM444ENP .5000 .2500 .0625 .2031 DNMM431EHP .5000 .1875 .0156 .2031 DNMM432EHP .5000 .1875 .0313 .2031 DNMM433EHP .5000 .1875 .0469 .2031 DNMM434EHP .5000 .1875 .0625 .2031 DNMM441EHP .5000 .2500 .0156 .2031 DNMM442EHP .5000 .2500 .0313 .2031 DNMM443EHP .5000 .2500 .0469 .2031 DNMM444EHP .5000 .2500 .0625 .2031
EUX
ENP
0 °
0 °
ENG
EHP
0 °
DNMX 55° Diamond/Negative
DNMX331ESEW l .3750 .1875 .0156 .1500 DNMX332ESEW l l l .3750 .1875 .0313 .1500 DNMX333ESEW l .3750 .1875 .0469 .1500 DNMX431ESEW l l l .5000 .1875 .0156 .2031 DNMX432ESEW l l l l .5000 .1875 .0313 .2031 DNMX433ESEW l .5000 .1875 .0469 .2031 DNMX432EGUW l l l .5000 .1875 .0313 .2031 DNMX433EGUW l l l .5000 .1875 .0469 .2031
ESEW
0 °
EEG
5°
EGUW
7° RNMG Round Type/Negative RNMG43ENT
0 °
EMU
l .5000 .1875 l .6250 .2500 l .7500 .2500 l 1.000 .2500 l 1.000 .3750
.2031 .2500 .3126 .3622 .3622
RNMG54ENU RNMG64ENV RNMG84ENY RNMG86ENY
—
4°
EEM
SNMG 90° Square/Negative SNMG432EFL EFL
.5000 .1875 .0313 .2031
l
10°
0 °
EFE
SNMG322EFE l l .3750 .125 .0313 .1500 SNMG431EFE l .5000 .1875 .0156 .2031 SNMG432EFE l .5000 .1875 .0313 .2031 SNMG433EFE .5000 .1875 .0469 .2031 SNMG432ELU .5000 .1875 .0313 .2031 SNMG433ELU l .5000 .1875 .0469 .2031
EME
20°
ELU
4°
10°
EMX
SNMG432ESU l l l .5000 .1875 .0313 .2031
ESU
13°
SNMG432ESE l l l .5000 .1875 .0313 .2031 SNMG433ESE l l l .5000 .1875 .0469 .2031 SNMG431EEF .5000 .1875 .0156 .2031 SNMG432EEF l .5000 .1875 .0313 .2031 SNMG432ESX l l l l .5000 .1875 .0313 .2031 SNMG433ESX .5000 .1875 .0469 .2031
ESE
-15°
ENZ
5°
EEF
20°
ESX
3°
4°
l = USA Stocked item = Worldwide Warehouse item
HM
15°
DNM L/R 55° Diamond/Negative DNML431EHM HM
* A ll availbility subject to change . * AC8015P still available , see stock status
.5000 .1875 .0156 .2031 .5000 .1875 .0313 .2031 .5000 .1875 .0156 .2031 .5000 .1875 .0313 .2031
DNML432EHM DNMR431EHM DNMR431EHM
15°
See next page for negative inserts availbility continued
16
Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P
SNMG 90° Square/Negative
Cont’d
SNMG 90° Square/Negative
Cont’d
Sumitomo Catalog Number
Sumitomo Catalog Number SNMG431EUP SNMG432EUP SNMG433EUP SNMG321EGU
Chipbreaker
Chipbreaker
EUP
SNMG432EME l .5000 .1875 .0313 .2031 SNMG433EME l .5000 .1875 .0469 .2031 SNMG434EME l l .5000 .1875 .0625 .2031 SNMG542EME .6250 .2500 .0313 .2500 SNMG543EME l l l .6250 .2500 .0469 .2500 SNMG544EME l .6250 .2500 .0625 .2500 SNMG643EME l l l .7500 .2500 .0469 .3126 SNMG644EME l l l l l .7500 .2500 .0625 .3126 SNMG646EME .7500 .2500 .0938 .3126 SNMG866EME l 1.000 .3750 .0938 .3622 SNMG432EMX l .5000 .1875 .0313 .2031 SNMG433EMX l l .5000 .1875 .0469 .2031 SNMG434EMX .5000 .1875 .0625 .2031 SNMG543EMX l l l .6250 .2500 .0469 .2500 SNMG544EMX l l .6250 .2500 .0625 .2500 SNMG643EMX l l l .7500 .2500 .0469 .3126 SNMG644EMX l l l .7500 .2500 .0625 .3126 SNMG432ENZ l l .5000 .1875 .0313 .2031 SNMG433ENZ .5000 .1875 .0469 .2031 SNMG434ENZ l .5000 .1875 .0625 .2031 SNMG543ENZ l .6250 .2500 .0469 .2500 SNMG544ENZ l .6250 .2500 .0625 .2500 SNMG642ENZ l .7500 .2500 .0313 .3126 SNMG643ENZ l .7500 .2500 .0469 .3126 SNMG644ENZ .7500 .2500 .0625 .3126 SNMG866ENZ l 1.000 .3750 .0938 .3622
l .5000 .1875 .0156 .2031 l l .5000 .1875 .0313 .2031 .5000 .1875 .0469 .2031
EME
10°
l l .3750 .1250 .0156 .1500 SNMG322EGU .3750 .1250 .0313 .1500 SNMG431EGU l .5000 .1875 .0156 .2031 SNMG432EGU l l l l .5000 .1875 .0313 .2031 SNMG433EGU l l l .5000 .1875 .0469 .2031 SNMG434EGU l .5000 .1875 .0625 .2031 SNMG542EGU l .6250 .2500 .0313 .2500 SNMG543EGU l l .6250 .2500 .0469 .2500 SNMG544EGU l .6250 .2500 .0625 .2500 SNMG432EGE l .5000 .1875 .0313 .2031 SNMG433EGE .5000 .1875 .0469 .2031 SNMG434EGE l .5000 .1875 .0625 .2031 SNMG542EGE l .6250 .2500 .0313 .2500 SNMG543EGE l l .6250 .2500 .0469 .2500 SNMG544EGE l .6250 .2500 .0625 .2500 SNMG322EUX l .3750 .1250 .0313 .1500 SNMG431EUX .5000 .1875 .0156 .2031 SNMG432EUX l .5000 .1875 .0313 .2031 SNMG433EUX l l l .5000 .1875 .0469 .2031 SNMG434EUX l l l .5000 .1875 .0625 .2031 SNMG643EUX l l l .7500 .2500 .0469 .3126 SNMG644EUX l .7500 .2500 .0625 .3126 SNMG322ENG l .3750 .1250 .0313 .1500 SNMG432ENG l l .5000 .1875 .0313 .2031 SNMG433ENG .5000 .1875 .0469 .2031 SNMG434ENG .5000 .1875 .0625 .2031 SNMG543ENG l l .6250 .2500 .0469 .2500 SNMG643ENG l l .7500 .2500 .0469 .3126 SNMG644ENG l l .7500 .2500 .0625 .3126 SNMG866ENG l 1.000 .3750 .0938 .3622 SNMG431EEG l .5000 .1875 .0156 .2031 SNMG432EEG l l .5000 .1875 .0313 .2031 SNMG433EEG l .5000 .1875 .0469 .2031 SNMG542EEG l .6250 .2500 .0313 .2500 SNMG543EEG l l l .6250 .2500 .0469 .2500 SNMG544EEG .6250 .2500 .0625 .2500 SNMG643EEG l .7500 .2500 .0469 .3126 SNMG644EEG l .7500 .2500 .0625 .3126 SNMG432EMU l l l l l .5000 .1875 .0313 .2031 SNMG433EMU l l .5000 .1875 .0469 .2031 SNMG434EMU l l .5000 .1875 .0625 .2031 SNMG542EMU l .6250 .2500 .0313 .2500 SNMG543EMU l l l l .6250 .2500 .0469 .2500 SNMG544EMU l l l .6250 .2500 .0625 .2500 SNMG643EMU l l l .7500 .2500 .0469 .3126 SNMG644EMU l l l l .7500 .2500 .0625 .3126 SNMG646EMU l .7500 .2500 .0938 .3126 SNMG866EMU l l 1.000 .3750 .0938 .3622 SNMG432EEM l l .5000 .1875 .0313 .2031 SNMG433EEM l .5000 .1875 .0469 .2031 SNMG542EEM .6250 .2500 .0313 .2500 SNMG543EEM l .6250 .2500 .0469 .2500 SNMG544EEM l .6250 .2500 .0625 .2500 SNMG643EEM l .7500 .2500 .0469 .3126 SNMG644EEM .7500 .2500 .0625 .3126 SNMG646EEM .7500 .2500 .0938 .3126 SNMG866EEM l 1.000 .3750 .0938 .3622 SNMG432LHM .5000 .1875 .0313 .2031 SNMG432RHM .5000 .1875 .0313 .2031 SNML432EHM .5000 .1875 .0313 .2031 SNMR432EHM .5000 .1875 .0313 .2031
EGU
EMX 4°
7°
EGE
-15°
ENZ
3°
EUX
0 °
ENG
4°
SNMM 90° Square/Negative
SNMM432ENP .5000 .1875 .0313 .2031 SNMM433ENP .5000 .1875 .0469 .2031 SNMM434ENP .5000 .1875 .0625 .2031 SNMM435ENP .5000 .1875 .0781 .2031 SNMM543ENP .6250 .2500 .0469 .2500 SNMM544ENP .6250 .2500 .0625 .2500 SNMM643ENP .7500 .2500 .0469 .3126 SNMM644ENP .7500 .2500 .0625 .3126 SNMM856ENP 1.000 .3125 .0938 .3622 SNMM866ENP 1.000 .3750 .0938 .3622 SNMM1066ENP 1.250 .3750 .0938 .3465 SNMM432EHG l .5000 .1875 .0313 .2031 SNMM433EHG l .5000 .1875 .0469 .2031 SNMM434EHG .5000 .1875 .0625 .2031 SNMM544EHG l .6250 .2500 .0625 .2500 SNMM643EHG .7500 .2500 .0469 .3126 SNMM644EHG l .7500 .2500 .0625 .3126 SNMM646EHG l .7500 .2500 .0938 .3126 SNMM432EHP .5000 .1875 .0313 .2031 SNMM433EHP .5000 .1875 .0469 .2031 SNMM434EHP .5000 .1875 .0625 .2031 SNMM643EHP .7500 .2500 .0469 .3126 SNMM644EHP .7500 .2500 .0625 .3126 SNMM856EHP 1.000 .3125 .0938 .3622 SNMM866EHP 1.000 .3750 .0938 .3622 SNMM1066EHP 1.250 .3750 .0938 .3465 SNMM856EHU 1.000 .3125 .0938 .3622 SNMM866EHU 1.000 .3750 .0938 .3622 SNMM1066EHU 1.250 .3750 .0938 .3465 SNMM856EHW 1.000 .3125 .0938 .3622 SNMM866EHW 1.000 .3750 .0938 .3622 SNMM1066EHW 1.250 .3750 .0938 .3465 SNMM1066ENS 1.250 .3750 .0938 .3465 SNMM644EHF .7500 .2500 .0625 .3126 SNMM646EHF .7500 .2500 .0938 .3126 SNMM856EHF 1.000 .3125 .0938 .3622 SNMM858EHF 1.000 .3125 .1250 .3622 SNMM866EHF 1.000 .3750 .0938 .3622 SNMM868EHF 1.000 .3750 .1250 .3622 SNMM1066EHF 1.250 .3750 .0938 .3465
ENP
4°
EEG
0 °
EHG
0 °
EMU
0 °
EHP
4°
EEM
0 °
EHU
0 °
EHW
0 °
0 °
ENS EHF
HM
15°
l = USA Stocked item = Worldwide Warehouse item
* A ll availbility subject to change . * AC8015P still available , see stock status
-15°
17
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