MRN_909559_2020 Marine Catalog

Marine Catalog

Marine Catalog

2020

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2

Table of contents

Welcome to Webasto marine

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What´s new?

6

We are here to support you

8

Heating Solutions

Heating products

11

Accessories for heating systems

37

Breeze by Webasto engine powered heating & cooling systems

57

Cooling Solutions

Cooling products

61

FCF Classic & Platinum

66

FCF spare parts

96

BlueCool self-contained units

108

BlueCool chiller systems

114

Accessories for cooling systems

141

Integrated Solutions

169

Roof & Shading Solutions

177

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Welcome to Webasto Marine

Dear Valued Customers -

Our Webasto marine team would like to thank you again for your periodical feedback on our products and for sharing your future needs. This unique customer-supplier cooperation brings an immense value to us and is one of the main inputs for our future product roadmaps. Your ideas to improve comfort on board, your needs to simplify your systems, your suggestions to facilitate installations and ease diagnosis, even from a remote location are indeed systematically studied with high attention. Our engineering teams have the duty to develop innovative technological solutions to match or to surpass your expectations. Our long-term innovation-based growth strategy is based on this partnership approach. Our commitment to innovation has been making up our great success over the last years and hopefully for many more years to come. We do hope that the numerous new products which are once again being launched in this catalog will match your initial expectations and enhance our complete on board climate solutions with many additional benefits valued by your own customers. In this new marine catalog 2020, we keep on with our innovation pace not only by introducing several new products in our climate control range but also by launching a complete new range of shading solutions, complementary to our leading roof systems. You will discover in the following pages our BlueCool V64T, V77T which expands our range of variable speed chillers and opens multiple combination opportunities with our award-winning bestseller BlueCool V50 unit. As with any unit in our standardized BlueCool Air-conditioning solution range, the BlueCool V64T, V77T units benefit from the BlueCool MyTouch customizable display, the CAN bus connectivity and the BlueCool Expert installation/diagnosis tool. The Folding Shade 2500 is our answer to your repetitive requests to get high quality shading solutions from Webasto. Potential is high in combination with our marine roof wide product offering . More will come after we collect your first field experiences next year. Call us!

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The purpose of this catalog is not only to give you a complete, practical insight into our large marine product portfolio but also to enable you to build complete climate solutions adapted to the demands of your customers for heating, cooling, light and fresh air on board. Should you require a custom-made solution for a special project, our engineering teams also have the capability to develop customized products to support you. Just get in touch with us! International service and consistent quality of support are an essential part of our customer excellence programs. The marine catalog is only one element of the complete set of tools and services with which we systematically provide to every Webasto marine partner. Please don’t hesitate to register for our technical training sessions, to request access to our dealer portal, to download our diagnosis and calculation tools, our product information and marketing materials. We are here to support your business so that your customers can enjoy the same high quality service with our products worldwide. Our financial strength, our unique product portfolio, our international dealer network and our understanding of your key strategic challenges for the future have positioned us as your supplier of choice when it comes to complete comfort solutions.

We would like to thank you again for your continuous feedback and your trust in our products. Your success is our success!

Your Webasto Marine Team

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What’s new?

The new marine catalog provides you with detailed information on our core products as well as on our added-value accessories. You can then build safe applications and deliver fast, professional assistance to your own customers. As every year, Webasto brings you great new products:

New BlueCool A-Series „ Three possible shapes to cope with any installation demand: Compact, Slimline and Low profile „ Innovative Instant Drain Condensate Management System „ Complete drainage of condensate tray at all times „ High performance with high cooling capacity and high air flow „ Tested under extreme tropical conditions „ With the new MyTouch display as standard user interface

New BlueCool V-Series „ Two new capacities of 64 and 77 kBTU / h extend the successful V-Series range „ Unique hybrid concept with two independent refrigerant circuits inside „ Innovative hybrid control logic is able to reduce cooling capacity output by 89% down to 8,5 kBTU / h to ensure stable cooling operation. „ Super silent operation with little noise variations and sound cover housing „ Condensate free operation „ 3 ECO modes with adjustable amperage draw allowing the unit to adapt to varying situations, e.g. high amp. consumers active or limited shore power supply „ 230 V / 50 Hz or 240 V / 60 Hz compatible for worldwide application „ MyTouch Control optional

New BlueCool MyTouch „ New Touch display control unit as standard for all BlueCool A/C series

„ Intuitive operation thanks to simple symbols and a clearly organized control menu in ten languages „ Three digital designs allow to customize the user menu „ Upload of own logo or photograph as standby image „ New functions such as a timer, error messages with descriptions, display of operating values and a configuration of the standby display „ Compatible with Vimar Eikon, Eikon Evo and other cover plates

BlueCool V-Series

BlueCool A-Series

BlueCool MyTouch

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New Thermo Top Pro 120/150 coolant heater „ New generation of coolant heaters in the high-performance categories of 12 and 15 kW „ Small, light and lean design „ Conventional diesel fuel and 100% paraffinic diesel fuel (incl. renewable fuels, such as HVO „ ECU and all connectionson one side „ Easy to reach plugs for a fast installation „ Low noise emission „ Automatic altitude compensation up to 3,500 m NHN „ More safety and diagnostic functions „ New, powerful coolant pump U4850 „ Greater performance and innovation in terms of customer comfort & safety „ Available in 12 and 24 V versions „ Ideally suited for use in marine environment „ Not available in the US

New Air Top Evo 40/55 Kits with MultiControl „ New kits with MultiControl included „ Very efficient heaters

„ Intelligent Blower Control „ Lower power consumption „ Higher heat output for applications with high back pressure „ Very silent operation due to lower blower speed and silent fuel pump (DP42) „ Automatic cold-start function for quick warm-up „ Newly designed temperature sensor New Air Top 2000 STC marine kits „ New split marine wiring harness with two branches to battery and cabin control and two ports for diagnosis and MultiControl „ Low noise DP42 dosing pump with PWM operation „ New external temperature sensor with new design „ Transparent fuel hose for easy inspection „ Marine kit available with MultiControl included „ Easy to service and maintain, diagnostic capability „ Improved combustion air silencer reduces noise level

New Shading Solutions: Folding Shade 2500 & Rolling Shade 2500 For application above cockpit, rear deck or fly bridge

„ Easy to use, operation of the system by the touch of a button „ Smart & customizable design to perfectly match the style of the boat

„ Based on automotive kinematics and drive systems „ Tension & locking system for tensioning the fabric „ Simple and effective installation results in limited installation time

Shading Solutions

MultiControl user interface

Air Top 2000 STC marine kits

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We are here to support you

Webasto Literature Website „ WebastoLiterature.com „ Easily access PDF to all Webasto Marine literature „ User-friendly ordering to precisely and immediatly place a literature order

TechWebasto „ TechWebasto.com „ Easy access to complete Webasto documentation „ Powerful search and download tools „ Login-protected access to technical data and applications

Marine website „ www.webasto-marine.com „ Quick and appealing product guide „ International dealer locator „ Marine configurator

Marketing documentation and materials „ Marine marketing materials: product brochures, flyers, advertising templates, banners

„ Marine animations „ Product data sheets „ Dealer packages

2018

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Marine Technical Sales & Service „ Dealer development

„ Dealer support „ Dealer training: - installation - service

844-WEBASTO

Marine training program and technical guidelines „ Powerful product training – also web-training „ Regular updates on new features „ Various modules adapted to audience „ Important guidelines for safe application engineering „ CAD model downloads

This catalog has been designed to help you in defining a complete comfort solution for boats and yachts.

Air heaters Air Top 2000 ST

Page header indicates which part and type of information you reached within each product section: Product overview, scopes of delivery, accessories, etc.

Air Top 2000 ST – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.

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Order number 9009780G Air Top 2000 ST Marine 12 V Diesel The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and a noise suppression support for the dosing pump. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

Scopes of delivery

The advantages of the Air Top 2000 ST: ■■ Quiet comfort ■■ Smallest heater on the market ■■ Excellent heat output ■■ Optimal economy ■■ Available as a complete installation kit for quick and simple retrofitting

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25 26

1 19

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For small boats with only one main cabin, one non-closable outlet is fully sufficient.

Colored labels give you direct access to the product range

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Description

Item Qty

heater 12 V

1 1 2 1 3 1 4 1 5 1 6 1 7 1

grille, clips open Ø 60 heater control element

For this boat with two cabins and one head compartment one hot air outlet for each cabin is recommended. The main air duct should go into the salon and be non-closable.

panel with ventilation switch

metering pump

support for metering pump EPDM wiring harness with fuse holder 12 / 24 V wiring harness (metering pump) 7,000 lg

4

8 1

gasket

9 1 10 1 11 1 12 1 13 1 14 5 15 1 16 1 17 1 18 1 19 1

exhaust gas reducing bush 22 / 24 exhaust silencer, leakproof Ø 24; 1,800 lg

5

exhaust through hull fuel hose: 5,000 lg

rubber fuel hose

combustion air silencer Ø 22; 800 lg

protecting cap

Technical specifications

tank extracting device

fuel filter

Air Top 2000 ST

heater bracket stainless steel

EC approval mark

e1*2001/56*0022*_

temperature sensor, external, 2.5 m bag (with mech. mounting hardware) consisting of:

20

Heating power (kW) Heating power (BTU/h)

0.9 – 2.0 3,000 – 7,000

1

hose clamp (stainless) Ø 14

21 10 22 1 23 1 24 1 25 17 26 2

Fuel, Fuel consumption (l/h) Fuel, Fuel consumption (gal/h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

pipe clip Ø 30

hose clamp Ø 26 – 28

Rated voltage (V)

12

hose clamp (stainless) Ø 16 – 27

Rated power consumption (W)

14 – 29

cable tie

Rated current at 12 V (A)

1.2 – 2.4

angle bracket

Air Flow against 0.5 mbar (m 3 /h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

311 x 120 x 121 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

18

19

Page indication for fast access to accessories, etc.

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Heating products

Which heater for your boat? 

12

Air heaters 

14

Product overview 

15

Application concept 

16

Selection tool

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Air Top 2000 STC

18

Air Top Evo 40 

20

Air Top Evo 55 

22

Coolant heaters 

24

Product overview

25

Application concept

28

Selection tool

29

Thermo Pro 50 Eco / Thermo Top Evo

30

Thermo Pro 90 

32

DBW 2010

34

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Which heater for your boat?

Along with specific marine installation kits we deliver innovative high-quality air and coolant heaters, which contribute to the enhancement of comfort on board. These two technologies offer economical, powerful and reliable solutions with heating outputs ranging from 6,824 BTU/h up to 119,424 BTU/h (2 kW up to 35 kW). Thus, there is a Webasto heating solution for every need.

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Air heaters

Coolant heaters

or

„ Heating comfort just like at home „ Even distribution of warmth by means of radiators „ Hot water for the shower and galley „ Silent operation „ Space-saving installation in the engine room „ Excellent possibilities for combining with Webasto BlueCool air-conditioning systems „ Separate temperature control in every cabin „ Low fuel consumption „ Compact design „ Preheating of the engine possible to avoid cold starts „ Meet current requirements and standards relating to boats „ Robust aluminum casing, resistant to high temperature or salt

„ Short heating-up times thanks to effective output „ Available as a complete installation kit for quick and simple retrofitting „ Dehumidification of the cabins „ Silent operation „ Ideal for sailing and motor boats up to 45 feet „ Constant coziness thanks to an electronic thermostat „ Low operating costs „ Practical ventilation function „ Meet current requirements and standards relating to boats „ Simple to install „ Compact, space-saving design

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Air heaters

Continuous heating power output provides exactly the heating energy needed

Fresh-air or recirculated air-intake

Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation

Sealed control electronics and connectors withstand marine environment

Quiet operation

Robust composite casing, resistant to high temperature or salt

High air flow output due to powerful radial blower

Very low electrical power and fuel consumption

Instant-On Button

Smart Indicator LED‘s „ Red for Heat Mode „ Blue for Vent Mode „ Blinking Red for Diagnostic Codes

Ergonomic Comfort Dial

Menu Select Button

Set Temperature Display

Ambient Temperature Display

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Air heaters Product overview

Air Top 2000 STC

SEE PAGE 18

SEE PAGE 20

Air Top Evo 40

SEE PAGE 22

Air Top Evo 55

Technical specifications

Air Top 2000 STC

Air Top Evo 40*

Air Top Evo 55**

ECE R122 (Heater) ECE R10 (EMC) Heat output (kW) Heat output (BTU/ h)

E1 122R-00 0385 E1 10R-05 5529

E1 122R-00 0386 E1 10R-05 5529

E1 122R- 00 0216

0.9 – 2.0 3,000 – 7,000

1.5 – 3.5 (4.0*) 5,100 – 12,000 (13,600*) Diesel, 0.18 – 0.43 (0.49) Diesel, 0.04 – 0.11 (0.12)

1.5 – 5.0 (5.5*) 5,100 – 17,000 (18,800*) Diesel, 0.18 – 0.61 (0.67) Diesel, 0.04 – 0.15 (0.17)

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

Rated voltage (V)

12

12, 24

12, 24

Rated power consumption (W) Rated current (for 12 V) (A) Rated current (for 24 V) (A) Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

14 – 29

15 – 40 (55)

15 – 95 (130)

1.2 – 2.4

1.3 – 3.3 (4.6)

1.3 – 7.9 (10.8)

0.6 – 1.7 (2.3)

0.6 – 4.0 (5.4)

93 55

max. 132 (140) 77.7 (82) 423 x 148 x 162 16.6 x 5.8 x 6.3

max. 200 (220) 117.7 (129.4) 423 x 148 x 162 16.6 x 5.8 x 6.3

311 x 120 x 121 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

5.9 13

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs. ** Boost power level for a maximum duration of 30 min.

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Air heaters Application concept

B

D

F

A

C

E

G

C

C

C

C

A Space-saving and inconspicuous installation

B Intake for fresh air from outside

C Outlets for even distribution of warm air

D Safe and clean: the fuel system

E Combustion-air intake

F Stainless steel exhaust ­

G Controls – simple and logical to use

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Air heaters Selection tool

What’s the best air heating system for my boat?

1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: You find the line corresponding to your type of boat in the upper section and then trace a line vertically downwards – that´s the recommended system.

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Air heaters Air Top 2000 STC

Air Top 2000 STC – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output ​and optimal economy.

The new advantages of the Air Top 2000 STC marine kits „ New split marine wiring harness with two branches to battery and cabin control „ Low noise dosing pump with PWM operation

For small boats with only one main cabin, one non-closable outlet is fully ​sufficient.

For this boat with two cabins and one head compartment one hot air ​outlet for each cabin is recommended. The main air duct should go into ​the salon and be non-closable.

Technical specifications

Air Top 2000 STC

EC approval mark

E1 122R- 00 0216

Heating power (kW) Heating power (BTU / h)

0.9 – 2.0 3,000 – 7,000

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

Rated voltage (V)

12

Rated power consumption (W)

14 – 29

Rated current at 12 V (A)

1.2 – 2.4

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

311 x 120 x 121 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

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Air heaters Air Top 2000 STC

1

Order number 9034524

Scopes of delivery

NEW

Air Top 2000 STC Marine 12 V Diesel, heater only

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5012554

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Air Top 2000 STC Marine 12 V Diesel Kit with SmarTemp Control 2.0

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The Marine heater kits include high quality stainless steel parts and accessories, external temperature sensor and effective combustion and exhaust air silencers. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

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Item Description

1 heater 12 V

3

2 heater control element

3 metering pump only

4 wiring harness with fuse holder 12 V

5 wiring harness (metering pump), 7m

6 gasket

7 exhaust hose clamp

4

8 exhaust tube

9 thru hull

10 fuel line coupler

11 fuel hose

12 intake hose

5

13 standpipe

14 fuel filter

15 mounting bracket

16 temperature sensor, external, 5 m (Optional)

17 hose clamp (fuel system)

SmarTemp Control 2.0

18 pipe clamp (air intake)

19 pipe clamp (exhaust)

20 hose clamp (air intake)

21 cable tie

22 angle bracket

23 fuel pump enclosure box

various washers, nuts, screws

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Air heaters Air Top Evo 40

Air Top Evo 40 – the smart multi mode heater High-output, compact and quiet, the heater is ideally suited for the most rigorous ​ requirements. It can be upgraded with the new multi mode control panel to offer ​ additional operation modes depending on individual heating requirements.

The advantages of the Air Top Evo ​40:

„ 4.0 kW power for fast ​heating „ New flame detection through exhaust gas temperature sensor „ Automatic cold start function for quick warm-up „ Quiet operation

Each cabin and head compartment has its own air outlet. One outlet ​should be non-closable. The temperature sensor as well as the main air outlet is in the salon. The ​fresh air is taken in via the rear locker from outside.

In motor boats, the heater is usually placed in the engine compartment. ​The fresh air has to be taken in from outside the engine room. Special ​attention needs to be paid to a fire-resistant fuel supply system. One of ​the outlets should be non-closable.

Technical specifications

Air Top Evo 40*

EC approval mark ECE R122 (Heating)

E1 000385

EC approval mark ECE R10 (EMC)

E1 035529

Heating power (kW) Heating power (BTU / h)

1.5 – 3.5 (4.0*) 5,100 – 12,000 (13,600*) Diesel 0.18 – 0.43 (0.49) Diesel 0.04 – 0.11 (0.12)

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 40 (55)

Rated current at 12 V (A)

1.3 – 3.3 (4.6)

Rated current at 24 V (A)

0.6 – 1.7 (2.3)

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

140 82.4

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs.

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Air heaters Air Top Evo 40

1

Scopes of delivery

Order number 5013406 Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting 5013407 Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting 9027980 Air Top Evo 40, 12 V, Diesel, Base Heater Only 5013408 Air Top Evo 40 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order) 9027981 Air Top Evo 40, 24 V, Diesel, Base Heater, Gasket & Fuel Pump The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and effective combustion and exhaust air silencers. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distri- bution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

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Item Description

1 heater 12 V

2 heater control element

3 metering pump only

4 wiring harness with fuse holder 12 V

2

5 wiring harness (metering pump), 7m

6 gasket

7 exhaust hose clamp

8 exhaust tube

9 thru hull

3

10 fuel line coupler

11 fuel hose

12 intake hose

13 standpipe

14 fuel filter

15 mounting bracket

4

16 temperature sensor, external, 5 m (Optional)

17 hose clamp (fuel system)

18 pipe clamp (air intake)

19 pipe clamp (exhaust)

20 hose clamp (air intake)

5

21 cable tie

22 angle bracket

23 fuel pump enclosure box

various washers, nuts, screws

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Air heaters Air Top Evo 55

Air Top Evo 55 – for extreme conditions Extremely powerful, compact and quiet, this heater ensures a comfortable climate for ​larger yachts even under the harshest conditions, and satisfies the most deman- ding ​requirements. It can be upgraded with the new multi mode user interface to offer ​additional operation modes depending on individual heating requirements.

The advantages of the Air Top Evo ​55:

„ 5.5 kW power for fast ​heating „ New flame detection through exhaust gas temperature sensor „ Automatic cold start function for quick warm-up „ Quiet operation

Two Air Top heaters can be combined into one system for increased heating demand ​ (up to 11 kW). The whole system can be operated via one central user interface.

Each of this five cabin yacht has an individual air outlet. The air duct to the ​salon as well as the front should have at least 80 mm Ø to ensure a good ​air flow and one of the outlets should be non-closable. The fresh air is ​taken in via the rear locker from outside.

With the heater in the engine compartment, the fuel supply system must ​be designed to be fire-resistant. The air outlet to the salon has to be non-​closable. Air outlets for the other cabins or the head compartment may be ​closable to enable individual heat regulation.

Technical specifications

Air Top Evo 55*

EC approval mark ECE R122 (Heating)

E1 000385

EC approval mark ECE R10 (EMC)

E1 035529

Heating power (kW) Heating power (BTU / h)

1.5 – 5.0 (5.5*) 5,100 – 17,000 (18,800*) Diesel 0.18 – 0.61 (0.67) Diesel 0.04 – 0.15 (0.17)

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 95 (130)

Rated current at 12 V (A)

1.3 – 7.9 (10.8)

Rated current at 24 V (A)

0.6 – 4.0 (5.4)

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

220 129

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 30 min.

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Air heaters Air Top Evo 55

1

Scopes of delivery

Order number

The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and effective combustion and exhaust air silencers. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section. 5013409 Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting 5013410 Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting 9027985 Air Top Evo 55, 12 V, Diesel, Base Heater Only 5013411 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order) 5013412 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, no Ducting 9027986 Air Top Evo 55, 24 V, Diesel, Base Heater Only, Gasket & Fuel Pump

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Item Description

1 heater 12 V

2 heater control element

3 metering pump only

4 wiring harness with fuse holder 12 / 24 V

5 wiring harness (metering pump), 7m

6 gasket

2

7 exhaust hose clamp

8 exhaust tube

9 thru hull

10 fuel line coupler

11 fuel hose

3

12 intake hose

13 standpipe

14 fuel filter

15 mounting bracket

16 temperature sensor, external, 5 m (Optional)

17 hose clamp (fuel system)

4

18 pipe clamp (air intake)

19 pipe clamp (exhaust)

20 hose clamp (air intake)

21 cable tie

5

22 angle bracket

23 fuel pump enclosure box

various washers, nuts, screws

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Coolant heaters

Thermo Pro 90: The renowned

Automatic overheat protection

Can be used to heat your hot sanitary water

Space-saving installation in the engine room

Even distribution of warmth by means of radiators or blowers

Heating comfort just like at home

Compact design

Excellent possibilities for combining with Webasto BlueCool air-conditioning systems

Meets current Marine requirements and standards

Low fuel consumption

24

Coolant heaters Product overview

SEE PAGE 30

Thermo Pro 50 Eco

NEW

Thermo Pro 90

SEE PAGE 32

SEE PAGE 34

DBW 2010

25

Coolant heaters Product overview

Part no.

EC approval mark

Heat output

Fuel, Fuel consumption

Rated Voltage

12 V Diesel

24 V Diesel

part load

full load

Thermo Pro 50 E Marine

– 5010666

E1 00 0334 (ECE R122) E1 03 6271 (ECE R10)

2.5 kW 8,500 BTU / h

5 kW 17,100 BTU / h

Diesel, 0.30 – 0.60 l / h Diesel, 0.08 – 0.16 gal / h

24 V

Thermo Pro 90 Marine

5011094 5011095

E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)

1.8 – 7.6 kW 6,100 – 26,000 BTU / h

9.1 kW 31,000 BTU / h

Diesel 0.18 – 1.08/1.3 l / h Diesel 0.05 – 0.24/0.34 gal / h

12 V, 24 V

DBW 2010

5000874 5001163

_

13.0 kW 45,000 BTU / h

Diesel, Arctic, Biodiesel, B5 & B20 1.5 l / h 0.4 gal / h

12 V, 24 V

NEW

Thermo Pro 50 Eco

Thermo Pro 90 Marine

DBW 2010

26

Coolant heaters Product overview

Rated power consumption

Flow rate of circulating pumps

Dimensions heater (L x W x H)

Dimensions control unit with mounting (L x W x H)

Weight heater incl. fuel pump

part load

full load

28 W 1.2 amps

46 W 1.9 amps

500 l / h against 0.14 bar 2.2 gal /min.

218 x 91 x 144 mm 8.6 x 3.6 x 5.7 inch

2.5 kg 5.3 lbs

20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V

90 W 7.5 amps at 12 V 3.8 amps at 24 V

700 l / h against 0.3 bar 3.1 gal /min.

352 x 131 x 232 mm 13.9 x 5.2 x 9.1 inch

134 x 53 x 90 mm

5.3 kg 11.7 lbs

60 W 5.0 amps at 12 V 2.5 amps at 24 V

610 x 254 x 298 mm 24 x 10 x 11.75 inch

29.5 kg 65 lbs (w/ enclosrue)

27

Coolant heaters Application concept

G

A

D

E

B

F

C

C

C

C

A Space-saving and inconspicuous installation in the engine room

B Boiler for heating hot water – for extra comfort

C One radiator for each cabin allows an individual temperature control

D Controls – simple and logical to use

E Circulating pump

F Fresh water tank

G Stainless steel exhaust

28

Coolant heaters Selection tool

Thermo Top Pro 120

Thermo Top Pro 150

Thermo Pro 90

What’s the best water heating system for my boat?

1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: Select the line corresponding to your type of boat in the lower section and then trace a line vertically downwards – that’s the recommended system.

29

Coolant heaters Thermo Top Evo / Thermo Pro 50 Eco

Thermo Top coolant heaters This compact 5 kW unit is ideal for the majority of marine applications. Compact design, ​variable temperature control, service friendly technology and low noise levels.

The advantages of coolant heaters: „ Heating comfort just like at home „ Even distribution of warmth by ​means of radiators „ Hot water for the shower and ​galley „ Silent operation „ Space-saving installation in the ​engine room „ Excellent possibilities for ​ combining with Webasto BlueCool ​air-conditioning systems „ Separate temperature control in ​every cabin „ Low fuel consumption „ Compact design „ Preheating of the engine possible ​to avoid cold starts „ Meet current requirements and ​standards relating to boats „ Robust aluminum casing, resistant ​to high temperature or salt

The Thermo Top C is placed in the locker compartment of the boat. ​ Radiators are used to heat up the boat, because electrical autonomy in ​ this size of boat is often very important and radiators do not consume ​ electricity of the battery.

The Thermo Top in the engine compartment is able to heat the entire ​ boat. Each cabin has individually sized convectors to match the heating ​ requirements.

Order number 5010666 Thermo Pro 50 Eco Marine 24 V Diesel

NEW

Technical specifications

Thermo Top Evo

Thermo Pro 50 Eco

EC approval mark

ECE R122 (Heating) E1 00 0258 ECE R10 (EMV) E1 04 5627

ECE R122 (Heating) E1 00 0334 ECE R10 (EMV) E1 03 6271

Heating power (kW) Heating power (BTU/ h)

5.0 17,100

5.0 17,100

Fuel Fuel consumption (l / h) Fuel Fuel consumption (gal / h)

Diesel, 0.22 – 0.62 Diesel, 0.06 – 0.16

Diesel, 0.3 – 0.6 Diesel, 0.08 – 0.16

Rated voltage (V)

12

24

Rated power consumption (W) Rated power consumption (amps)

10 – 33 2.7 – 3.5

28 – 46 1.2 – 1.9

Flow rate of circulating pump (against 0.14 bar) (l / h) Flow rate of circulating pump (against 0.14 bar) (gal /min.) Flow rate of circulating pump (against 0.10 bar) (l / h) Flow rate of circulating pump (against 0.10 bar) (gal /min.)

500 2.2

500 2.2 900 4

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

218 x 91 x 147 8.6 x 3.6 x 5.8

218 x 91 x 144 8.6 x 3.6 x 5.7

Weight (kg) Weight (lbs)

2.1 4.6

2.5 5.3

30

Coolant heaters Thermo Pro 50 Eco

1

Scopes of delivery

Order number

NEW

5011447 Thermo Pro 50 Eco Marine 24 V Diesel *Thermo Top Evo Marine 12 V Diesel

4

2

15

14

2

Water system For the distribution of heat in your boat you may need extra ​ hoses, valves, expansion tank, convectors, air handlers etc. ​ Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment ​ the fuel supply system has to be fire-resistant according to EN I​SO 7840. Please order the adequate components additionally​ (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the ​ exhaust pipe you may need a condensation water drain and ​ an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control ​ elements as well as other installation and system components ​ in the accessories section.

1

8

3

7

10

6

3

13

5

9

11

12

Item Description

4

1 heater

2 pump

3 heater bracket

4

5

5 wiring harness

6 exhaust reducer

7 exhaust silencer

8 thru hull

9 combustion air pipe

10 air Intake silencer

*Product available; No U.S. Part Number Contact Marine sales team for more information Allow extra time for shipping

11 fuel pump

12 fuel hose

13 tank extracting device

14 coolant connection piece

15 coolant hose

mounting parts

31

Coolant heaters Thermo Pro 90

Thermo Pro 90 Marine – state-of-the art controller and easy ​service This device is ideal for daily use: infinitely variable power adjustment, high heat output, ​compact dimensions, service-friendly technology and an extremely low noise level.

The advantages of the Thermo Pro 90: „ Ideal for daily use „ Infinitely variable power ​adjustment „ High heat output „ Compact dimensions „ Service friendly technology „ Extremely low noise level

This 44’ sailing yacht uses convectors for all cabins to heat the boat. ​Convectors are noiseless and do not consume any electrical power off the ​battery, therefore resulting in a very high elec- trical autonomy.

In this 40’ motor yacht electrical fan blowers are used to heat up the boat. ​They are very compact and may be easily installed in small spaces, blowing ​hot air through air ducts into each cabin. The windscreen has a separate ​blower to demist and defrost.

Technical specifications

Thermo Pro 90

Heating power (kW) Heating power (BTU / h)

1.8 – 7.6 kW; boost mode 9.1 6,100 – 26,000 BTU / h; boost mode 31,000

Fuel, Fuel consumption, partial/full load/boost (l / h) Fuel, Fuel consumption, partial/full load/boost (gal / h)

Diesel 0.18 – 1.08/1.3 Diesel 0.05 – 0.24/0.34

Rated voltage (V)

12, 24

Rated power consumption (W)

20 – 83 (90 Boost), 3.0 – 6.9 amps (7.5 Boost) at 12 V, 1.5 – 3.5 amps (3.8 Boost) at ​24 V

Flow rate of circulating pump (against 0.3 bar) (l / h) Flow rate of circulating pump (against 0.3 bar) (gal /min.)

700 3.1

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

352 x 131 x 232 13.9 x 5.2 x 9.1

Weight (kg) Weight (lbs)

5.3 11.7

32

Coolant heaters Thermo Pro 90

1

Order number

Scopes of delivery

5011094 Thermo Pro 90 Kit, 12 V, Diesel, Standard Kit 5011095 Thermo Pro 90 Kit, 24 V, Diesel, Standard Kit 9029949 Thermo Pro 90 12 V, Diesel, Base Heater 9029951 Thermo Pro 90 24 V, Diesel, Base Heater

8

Water system For the distribution of heat in your boat you may need extra ​ hoses, valves, expansion tank, convectors, air handlers etc. ​ Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment ​ the fuel supply system has to be fire-resistant according to EN​ ISO 7840. Please order the adequate components additionally​ (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the ​ exhaust pipe you may need a condensation water drain and ​ an exhaust pipe insulation additionally. Control element Please order an adequate control element. For the Thermo Pro 90 Chiller no control element is needed. The heater is ​activated via the air-conditioning control. Accessories (optional) For extension of your heater system you find comfort control ​ elements as well as other installation and system components ​ in the accessories section.

2

7

3

Item Description

1 heater

2 metering pump

4

3 wiring harness power/ switch

4 wiring harness metering pump

5 exhaust hose clamp

6 exhaust tube (5 meters)

7 thru hull

5

8 fuel line coupler

9 fuel hose (25 ft.copper)

10 intake hose (2 meters)

11 standpipe

12 mounting bracket

6

13 hose clamp (fuel system)

14 pipe clamp (exhaust)

15 hose clamps (coolant system)

16 fuel pump enclosure box

water trap

on/off switch

pipe clamp (air intake)

hose clamp (air intake)

fuel filter

33

Coolant heaters DBW 2010

DBW 2010 coolant heater – the robust classic The most robust device on the market has proven itself over its lifetime. The ​water heating system for demanding applications with high heat output ​of up to 11.6 kW. Expert recommendation: DBW 2010 water station Used as a central unit, the Webasto water station is premounted on a tray for easy ​ installation and comes with a soundproofed housing as well as a high performance ​ circulation pump. The domestic water is heated in the Webasto calorifier, as ​needed.

The advantages of the DBW 2010 „ Most robust device on the market „ Especially suitable when high heat ​output is required

In this 64’ sailing yacht the heater is installed in the technical ​compartment. Mainly convectors are used as heat exchangers. Fan ​blowers are only used in cabins with space restrictions or where quick ​heating up or air circulation is required.

The heater in this 50’ motor yacht provides heating for both decks. A ​combination of convectors and fan blowers is used. For heating sanitary ​water a Webasto water station could easily be used to integrate a ​calorifier.

Technical specifications

DBW 2010

45,000 BTU/h (13.0 kW)

Heating Capacity

Diesel #1, Diesel #2, Arctic, Biodiesel B5 & B20

Fuel

0.4 gal/h (1.5 l/h)

Fuel, Fuel consumption gal/h (l/h)

12, 24

Rated voltage (V)

Power consumption Amps (W)

(60) 5 amps at 12 V 2.5 amps at 24 V 24 x 10 x 11.75 (610 x 254 x 298)

Dimensions L x W x H inch (mm)

65 (29.5) w/enclosure

Weight lbs (kg)

34

Coolant heaters DBW 2010

1

Order number 5001291 DBW 2010, 12 V, Diesel, Heater Tray Kit 5000874 DBW 2010, 12 V, Diesel, Heater Only 5001163 DBW 2010, 24 V, Diesel, Heater Only

Scopes of delivery

11

2

1

5

4

7

3

8

9

10

6

Water system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Control element Please order an adequate control element. For the Thermo Pro 90 Chiller no control element is needed. The heater is activated via the air-conditioning control. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

2

Item Description

1 heater

2 electronic control unit

3 coolant circulating pump

3

4 coolant inlet hose

5 ehot coolant outlet hose

6 exhaust outlet

7 combustion air inlet

8 fuel filter

9 fuel line

4

10 fuel standpipe

11 on/off switch

5

6

35

36

Accessories for heating systems

Circulating pumps 

38

Control elements 

40

Exhaust system 

41

Fuel supply 

44

Water system 

44

Hot air ducting system 

45

Mounting parts and accessories 

50

Blower heat exchangers 

52

Electrical accessories 

54

Service and diagnosis 

55

37

Circulating pumps

Technical features These circulating pumps are suitable for hot water circulation. They are not designed for sea water use.

U4850

U4847 Econ

U4840

          

          

0,44 0,40 0,36 0,32 0,28 0,24 0,20 0,16 0,12 0,08 0,04 0,00

2 2,2 1,8 1,6 1,4 1,2

2

0,20 0,18 0,16 0,14 0,12 0,10 0,08 0,06 0,04 0,02 0,00

1,8 1,6 1,4 1,2

24 V

12 V

¨S EDU

∆ p (bar)

I (A)

∆ p (bar)

I (A)

1

1

0,8 0,6 0,4 0,2

0,8 0,6 0,4 0,2

24 V

0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

0

0 100 200 300 400 500 600 700 800 900 1000 1100

OK 

l / h

l / h

Aquavent 5000

Aquavent 5000 S

Aquavent 6000 SC

0,90 0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00 0 1000 2000 3000 4000 5000 6000 7000 8000 ∆ p (bar) l / h

0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00

0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00

∆ p (bar)

∆ p (bar)

0

1000

2000 3000 4000 5000 6000 7000 8000

0

1000

2000 3000 4000 5000 6000 7000 8000

l / h

l / h

Flow resistance when the pump is stationary

Rated power consumption

Volume flow with water/glycol mixture (50:50) 20 °C

Technical data - Specifications These pumps are suitable for hot waterglycol circulation. They are NOT designed for sea water use.

Rated voltage

Rated power consumption 2.4 A at 12 V 1.2 A at 24 V 25 W

Dimensions L x W x H

Diameter Water connection

Weight

Part Number

Model

Flow rate

U 4840 for Thermo Pro 90 MP Pump for DBW 2010 U 4814 for DBW 2020 / 300

1317523 1317522

3.1 gal / min against 0.3 bar 700 l / h against 0.3 bar

5.3 x 2.1 x 3.5 in 134 x 53 x 90 mm

0.75 in 20 mm

0.9 lbs 0.4 kg

12 / 24 V

14 gal / min against 0.3 bar 3000 l / h against 0.3 bar

8.42 x 4.16 x 4.16 in 214 x 106 x 106 mm

1 in 25 mm

5.5 lbs 2.5 kg

906017

12 V 6 A at 12 V

14 gal / min against 0.3 bar 3000 l / h against 0.3 bar

8.7 x 3.9 x 4.1 in 221 x 100 x 105 mm

1.5 in 70 mm

4.6 lbs 2.1 kg

43149

12 V 8.7 A at 12 V

38

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