Terms of use
All information is correct at the time of going to press. However, we reserve the right to alter, amend or update any product, system and services described in this brochure. We accept no responsibility for the wrong interpretation of statements made. © Copyright Corys Building Materials LLC This document contains confidential and proprietary information. Reproduction or disclosure of any part is only allowed with written authorization by Corys Building Materials. All rights are vested at Corys Building Materials LLC
2.
Table of Contents:
Section Introduction
4 5 6
Manufacturing Standards
uPVC Pipe Physical Properties
Hepworth Soil & Waste Pipe Data
7
Hepworth Technocore Pipe System
8-13
Soil & Waste Fittings Data
14-19 20-21 22-25 26-28 29-33
Floor Traps
Wavin uPVC Soil & Waste Fittings
Polypropylene (PP) Push–Fit Waste System
Hepworth Solweld Acrylonitrile Butadiene Styrene (ABS)
Typical Installation W.C. Pan Connectors
34 35
Typical Soil & Waste Installation
Installation Instructions
36-39 40-41
Storage & Handling
3.
Introduction
Hepworth PME LLC manufactures and markets integrated piping systems to the civil and building construction sectors. This business was established over 40 years ago in Dubai and now manufactures pipes and fittings on three locations in the UAE and one location in Qatar. In addition, it trades through operating companies in Oman, Bahrain and Saudi Arabia, and exports throughout the MENA region. Hepworth PME LLC is part of Corys Building Materials , a holding company based in Dubai, UAE. It manages two other leading regional construction and building materials businesses: Corys Build Centre and Corys Geosynthetics. Corys Building Materials is in turn a subsidiary of Green Coast Enterprises , a Dubai-based private industrial and investment group.
Hepworth Soil and Waste Systems provide an efficient means of drainage of wastewater and foul discharge in both single and multistorey buildings. The push-fit joints allow for pipe expansion and incorporate a patented purpose-designed sealing method. The systems are manufactured in sizes from 32mm to 400mm in light grey uPVC/PP/ABS. The range includes traps, push-fit waste systems, solvent weld systems, soil and vent systems and a full range of floor gullies.
Non Pressure Above Ground Soil and Waste Systems
4.
Hepworth uPVC Soil & Ventilation Systems
: : :
Un-Plasticized Poly Vinyl Chloride (uPVC)
Material Colour
Grey
Kitemarked 82mm (BS EN 4514)
Sizes
Standard Lengths :
Kitemarked 110mm, and 160mm (As per BS EN 1329) Non Kitemarked 200mm, 250mm, 315mm, 400mm (As per EN 1329) 4m and 6m (Special lengths are available as per customer requirement)
: Push-Fit System (The push-fit joint allows for the expansion of pipes and incorporated with a unique and patented purpose designed sealing method.) Rubber ring seals are made from specially molded EPDM material to BS EN 681)
Joint type
Soil Socket Detail
Patented clip Captive ring seal
Expansion allowance 10mm (3/8”) for lengths up to 4m(13’)
Prefabricated Items For installations that require special products, a prefabrication service is available. Information on these items can be had from our Technical Services Department. Effect of Chemicals uPVC is resistant to most acids, alkalis and oil but liable to attack by concentrated sulphuric, nitric and chromic acids and organic solvents. For specialized applications, consult the Technical Services Department for advice. Thermal Movement Coefficient of linear expansion 0.5 x 10 -4 / o C temperature rise, i.e. 1mm per 2m length for a temperature rise of 10 o C. An allowance is made for expansion of pipes and pipe fittings in each socket. Effect of Solar Radiation Prolonged exposure to sunlight will cause the colour to fade. It may also result in slight loss of impact strength. We would not expect this to seriously affect the performance of the system. Effect of Frost Frost does not affect the performance of the system. However, impact strength is
Applications • Hotels • Hospitals • Commercial Buildings • Villas • Schools & Universities
reduced during sub-zero temperatures. Operating temperature : Up to 60 o C
6.
Hepworth Soil & Waste Pipe Data
BS 4514
Plain End Pipe
BSI Certification Nominal OD Item Code Min (DN) Max (DN)
D (mm) Std L (Mtr)
82
3,4,6
82.4
82.8
HVL14SPKM113
Socket (Push Fit) End Pipe
BSI Certification Nominal OD Item Code Min (DN) Max (DN)
D (mm) Std L (Mtr)
82
3,4,6
82.4
82.8
HVL14SPKM113
Socket (Solvent) End Pipe
BSI Certification Nominal OD Item Code Min (DN) Max (DN)
D (mm) Std L (Mtr)
82
3,4,6
82.4
82.8
HVL14SPKM113
EN 1329
Plain End Pipe
BSI Certification Nominal OD Item Code Min (DN) Max (DN)
D (mm) Std L (Mtr)
110
3,4,6
110
110.3
HVL14SPKM114
160 200 250 315 400
160.4 200.5 250.5 315.6 400.7
HVL14SPKM116 HVL16SPNK118 HVL16SPNL120 HVL16SPNK121 HVL16SPNK124
160 200 250 315 400
3,4,6 3,4,6 3,4,6 3,4,6 3,4,6
- - - -
Socket (Push Fit) End Pipe
BSI Certification Nominal OD Item Code Min (DN) Max (DN)
D (mm) Std L (Mtr)
110
3,4,6
110
110.3
HVL14SPKM114
160 200 250 315 400
160.4 200.5 250.5 315.6 400.7
HVL14SPKM116 HVL16SPNK118 HVL16SPNL120 HVL16SPNK121 HVL16SPNK124
160 200 250 315 400
3,4,6 3,4,6 3,4,6 3,4,6 3,4,6
- - - -
7.
8.
Technocore Technology
Solid outer layer
Rigid foam middle layer
Solid inner layer
Technology
Tradionally in the Middle East, soil and drain PVC pipes are extruded as a single solid monolayer during the manufacturing process. Technocore pipes are manufactures by a more complex production process and are composed of three distinct layers. this innovative technique produces pipes with improved performance properties whilst reducing the total material content.
Technology is proven Hepworth’s Technocore technology was developed together with the Wavin Group, based in the Netherlands, one of the world’s leaders in PVC multilayer plastic pipe technology. Although this technology is new to the Middle East region, it has a solid track record and has been specified and used in Europe for over 25 years. Indeed, in Europe, the majority of PVC soil and drainage pipes are now manufactures using this technology. PVC multilayer plastics pipes are also widely accepted in North America, Australia, South Africa and many other countries around the world because of their superior performance and environmental advantages.
Technology is Green
Multilayer pipe technology was originally developed to improve the performance of pipes and to help the construction industry to achieve a lower carbon footprint, leading to a more sustainable world. There is a growing demand fromgovernments, agencies and legislative bodies for greener products, i.e. those that require less energy and use fewer natural resources. Our new technocore technology, which reduces the usage of carbon during manufacturing, helps our customers meet increasingly tough new regulations and their own sustainability commitments.
9.
Advantages of
technology
The main benefits of the multilayer technology are,
Pipes are up to 20% lighter, making handling easier and improving site efficiency. Pipes are stronger and have more impact resistance than conventional solid wall pipes, so they are less prone to damage when being transported and when handled on site. Reduced material usage means that there are environmental advantages with regard to the lower carbon footprint (16% recution in CO 2 emissions over the whole supply chain)
Also, despite their other advantages, multilayer pipes are still equal to conventional solid wall pipes in terms of:
Dimensional accuracy
Chemical resistance
Working life
10.
Specification as per standard
Pipes are normally available and supplied with integral joints and solvent socket in 6m or 4m length.
1,4 g/cm 3
Specific gravity
Inflammability Specific heat
Self-extinguishing
1,00 Kj/kg 60 0 C long term, 100 deg C short term Coefficient of heat conduction = 0, 16 W/m 0 K (or 0 C)
Thermal conductivity
Co-efficient of linear expansion
0, 08mm/m K (or C)
Vicat softening point
79 0 C
Impact strength
2-5 mJ/mm 2
Modulus of elasticity
Emod=3000 N/mm 2
Poisson’s ratio Tensile strength
0,39
45 N/mm 2
Elongation at break
=>80%
Corrosion resistance
The major finding of a recent study is that PVC Pipes have the lowest overall failure rate when compared to cast iron, ductile iron, concrete and steel pipes. PVC pipes won’t rush or corrode over time because it does not react with air and water the way metal does which results in a significantly longer lifetime the pipe.
Chemical resistance
PVC pipes exhibit excellent resistance to a wide range of chemical reagents in temperatures up to 50 0 C. PVC pipes can be used indoors or to transport chemicals or waste products without risk of materials eating through the pipe.
Operating temperature Up to 60 o C
12.
Abrasion Resistance
PVC pipes exhibit outstanding resistance to wear and abrasion. PVC pipe has proven more durable than metal, concrete and clay pipe for the transport of abrasive slurries. PVC is extremely tough and its abrasion resistance has been confirmed by numerous studies and over 50 years of proven service. Flexibility - The flexibility of technocore pipes allow them to cope with soil movements, subsidence and expansive clays Handling/Installation - The ease of handling, installation and transport provide overall project savings. Easily Machined/Cut - It may be cut and machined with simple tools, ready for jointing, anywhere on the pipe barrel.
Rubber Ring Joints
The rubber ring joint is integrally moulded on one end of the pipe. The joint incorporates a factory fitted rubber sealing ring which is retained in position by a polypropylene lock ring. The opposite (spigot) end of the pipe is chamfered and has a “depth of entry’’ mark near the end. Each joint is capable of handling some expansion and contraction as well as angular deflection. The seal ring is designed to provide a watertight joint at high and low pressures.
Solvent Weld Joint
Solvent cement jointing is a welding process and not a glueing process. If done correctly, separation will not be possible after the curing period. Jointing of pipe should be an interference fit between the components before solvent cement is applied. There are different solvent cements available for applications. Be sure to use the correct cement and that it has not “dried out’’ prior to use.
13.
Fittings Data
Couplers
Double Socket Coupler
D (mm)
A
Item Code
82
101 118 149
S1
110 160
S1/3 S1/6
Single Socket Coupler
D (mm)
A
Item Code
82
97
S2
110 160
113 139
S2/3 S2/6
Brackets
Pipe Fixing Bracket Quick fix
D (mm)
A
B C D Item Code
82
83
48
-
-
S5/3 S5/4 S5/6
110 160
126 175 200 32
Bends
Bends 87.5°
D (mm)
A
B
Item Code
82
135 170
125 155
S12/3 S12/4
110
Bends 45°
D (mm)
A
B
C
Item Code
82
135 155 130
72 90
160 205 225
S12/3 S15/4 S15/6
110 160
140
14.
Single Branches
Branch Tee
D (mm)
A
B
C
Item Code
82
122 145 220
115 135 140
108 122 240
S24/3 S24/4 S24/6
110 160
Branch Tee (Reducing)
D (mm)
A
B
C
Item Code
160x110 165
155
140
S24/6x4
Y Branch 45°
D (mm)
A
B
C
Item Code
82
120 130 190
175 215 135
220 285 225
S27/3 S27/4 S27/6
110 160
Y Branch 45° (Reducing)
D (mm)
A
B
C
Item Code
160 X 110 165
205
115
S27/6x4
Branch Unequal 87.5° (Bossed Pipe)
D (mm)
A
B
C
Item Code
82 x 56 110 x 56 82 x 43
90 98 95
105 128 122
105 105 107
S30/7 S30/2 S31/6
15.
Unequal Branch (3 way bossed pipe. All bosses molded solid)
D (mm)
A
B
C
Item Code
82
74 83
108 115
107 110
S33/3 S33/4
110
Unequal Branch (6 way bossed pipe. All bosses molded solid)
D (mm)
A B C D Item Code
110
90
171 123 198 S34/4
Double Branches
Cross Tee 87.5°
D (mm)
A
B
C
Item Code
110
177
177
205
S40
Cross Tee 87.5° (Reducing)
D (mm)
A
B
C
Item Code
160 x110
220
220
254
S40/6
Double Branch 45°
D (mm)
A
B
C
Item Code
110
180
203
100
S43
16.
Access Fittings
Access Pipe
D (mm)
A
Item Code
82
233 269 396
S80/3 S80/4 S80/6
110 160
Access Bend 87.5°
D (mm)
A
B
C
Item Code
110
157
98
173
S83/4
Plugs
Socket Plug
D (mm)
A
B
Item Code
82
47 50 75
105 131 171
S81/3
110 160
S81
S81/6
Access Plug (Screwed)
D (mm)
A
B
Item Code
82
53 60
92
S84/3 S84/4
110
119
Soil Manifold
D (mm)
Item Code
Seals for 1.25’’ & 1.5’’
110
S300A
17.
Vent Cowl
D (mm)
A
B
Item Code
82
38 30 25
75 90 60
S86/3 S86/4 S86/6
110 160
Reducers
Level Invert Reducer
D (mm)
A
B
Item Code
82x50
96 50
49 95 80
S94/3
82 x 56 110 x 82
S94
141
S94/5 S94/6
160 x 110 172
118
Bosses
Patch Boss
D (mm)
A
B
Item Code
82 x 50 110 x 50 160 x 50
78 75 50
95 95 70
S95/3 S95/4 S95/6
Solvent Boss Adaptors
D (mm)
A
B
Item Code
82 x 36 82 x 43
45 45 46
30 30 32
S101 S102 S103
50x50
Clip Boss
D (mm)
A
B
Item Code
82
S105 S106
110 x43
50
142
18.
Accessories
W. C. Dry Fixing Gaskets
D (mm)
Item Code
110
S79
Horizontal Outlet W.C. Pan Connector 90° (One plain end)
D (mm)
A
B
Item Code
110
197
145
S140
19.
Hepworth Floor Trap (ABS)
• The floor gully is manufactured in robust ABS and complies with the relevant sections of BS 4514. • Minimum 70mm deep-water seal providing maximum protection against seal loss due to evaporation and siphonage. Prevents possibility of foul air escape. • Redesigned boss shoulders eliminate the use of adaptors for inlet connections. • Can be used with both imperial and metric sized pipework. • Accepts either plastic or stainless steel tile and grating. • Simply extended by using 110mm plain ended pipe. • The gully will not rust or corrode and is unaffected by domestic detergents. • High temperature resistance. • The unique design allows for the gully to be reduced in height when installed in shallow floor slabs. • U.K. manufactured.
20.
110 mm
136 mm
110 mm
136 mm
82 mm OUTLET TRAPPED FLOOR GULLY 70 mm Seal, 50 mm Seal 70 mm OUTLET TRAPPED FLOOR GULLY 70 mm Seal, 50 mm Seal
ABS TILE, GRID AND LOCKABLE COVER 150mm x 150 mm 200 mm x 200 mm 150 mmx 150 mm
55 mm OUTLET TRAPPED FLOOR GULLY 70 mm Seal, 50 mm Seal 50 mm OUTLET TRAPPED FLOOR GULLY 70 mm Seal, 50 mm Seal
STAINLESS STEEL TILE, GRID AND COVER PLATE
150 mm x 150 mm 200 mm x 200 mm
21.
Wavin uPVCSoil &Waste fittings rubber ring fittings
Material: Poly Vinyl Chloride(PVC) Joint: Rubber-ring Colour: Light grey Standard: In accordance withBS EN 1329
Socket (Push-Fit)
D (mm)
Ds1
L2
Z1
Item Code
200 250 315
200 252 317
108
223 205 230
WOGR3064683821 WOGR1110025000 WOGR1110031000
99
111
Repair Socket (Push-Fit)
D (mm)
Ds1
L
Item Code
200 250 315
201 252 317
193 205 230
WOGR1110120000 WOGR1110125000 WOGR1110131000
Elbow 45° (Socket / Spigot)
D (mm)
Ds1 Dn2 L1 L2
Z1 Z2 Item Code
200
203 200 52 81 89 52 WOGR1111120004 315 315 86 125 145 72 WOGR1111131004
315*
Elbow 45° (Double Socket)
D (mm)
Ds1
A1
A2
Item Code
250 315
250 315
110 125
69 86
WOGR1111225004 WOGR1111231004
Elbow 88° (Socket / Spigot)
D (mm)
Ds1 Dn1 L1 L2
Z1 Z2 Item Code
160 200 250 315
81 84 90 WOGR3062333482
204 200 81 81 151 155 WOGR1111120009 250 250 135 100 132 143 WOGR1111125009 315 315 145 110 166 180 WOGR1111131009
22.
Elbow 88° (Double Socket)
D (mm)
Ds1 Dn1 L1
L2 Z1 Z2 Item Code
250 315
250 250 100 100 143 143 WOGR1111225009 315 315 110 110 180 180 WOGR1111231009
45° Y (Tee) Branch (2 Socket / Spigot )
D (mm)
Z1 Z2 Z3 L1 L2 Item Code
200
46 241 241 470 100 WOGR3064423804
45° Y (Tee) Branch (3 Socket)
D (mm)
Ds1 L
L1
Z1 Z2 Z3 Item Code
250 315
250 720 120 55 350 380 WOGR1112225004 315 860 135 125 430 465 WOGR1112231314
45° Y (Reducing Tee) Branch (3 Socket)
D (mm)
Ds1 Ds2 L
L1 L2 Z1 Z2 Z3 Item Code
200x160 WOGR3064433814 250x160 250 163 590 120 85 40 295 310 WOGR1112225164 250x200 250 204 645 120 100 75 325 330 WOGR1112225204 315x160 315 163 640 135 85 19 340 350 WOGR1112231164 315x200 315 204 680 135 100 34 295 375 WOGR1112231204 315x250 315 250 760 135 120 74 400 415 WOGR1112231254
23.
Tee 88° (3 Socket)
D (mm)
Ds1 L L1 Z1 Z2 Z3 Item Code
200 250 315
201 410 96 112 105 106 WOGR1112220009 250 569 120 165 155 165 WOGR1112225009 315 720 135 225 135 225 WOGR1112231009
Reducing Tee 88° (3 Socket)
D (mm) Ds1 Ds2 L L1 L2 Z1 Z2 Z3 Item Code 200x160 201 163 369 96 87 91 106 86 WOGR1112220169 250x200 250 201 586 120 100 173 155 173 WOGR1112225209
Eccentric Reducer (Sockets / Spigot) Short
D1 (mm)
A
B
Item Code
200x160
219
149
WOGR3064553812
Eccentric Reducer (Sockets / Spigot) Long
D1 (mm)
Ds1 Dn1 L L1 L2 Z1 Item Code
200x250 160x315 200x315 250x315
200 250 310 140 108 62 WOGR1114225200
160 315
WOGR1114231160
200 315 390 155 100 135 WOGR1114231200 250 315 355 150 120 85 WOGR1114231250
End Cap, Solvent Cement Socket
D (mm)
L
Item Code
110 160
34 80
WOGR3105111000 WOGR3105116000
24.
Access Fitting Double Socket with Slide
D (mm)
Ds1 Dn1 L L1 Z1 Item Code
200
200 157 445 100 245 WOGR111242000
Access Plug (Screwed)
D (mm)
A
B
Item Code
160 200
89
183
WOPVS3003270 WOGR0455004
25.
Hepworth Polypropylene (PP) push–fit waste systems
Material: Polypropylene (PP) Colour: Grey Sizes: Nominal OD 1.25’’ (34mm), 1.50’’ (41mm), 2’’ (54mm)
Waste Socket Detail
P/P Pipe
P/P Retaining Clip ‘O’ Ring Seal P/P Pipe Socket
Standard The Hepworth Push-fit Waste Systems, where applicable, confirm to the standards laid down by BS EN 1451 and are entitled to carry the Kitemark. Ring seals comply with BS 2494 EN 681-1. Application To provide an efficient means of drainage of wastewater, to either a gully or soil stack, from appliances in single or multi-storey buildings. Composition and Manufacturing Waste pipe is extruded in polypropylene, and pipe fittings are injection moulded in polypropylene. ‘O’ ring seals are molded from specially formulated synthetic rubber. Effect of Chemicals PP has a high chemical resistance and is unaffected by boiling water. It is resistant to most organic acids, alkalis and aqueous solutions though subject to attack by oxidizing acids and concentrations. Consult our Technical Services Department for advice. Reaction with Other Materials Designers should provide adequate access for periodic cleaning. It is advisable to paint pipes fixed externally for protection against effects of strong sunlight. Thermal Movement Coefficient of linear expansion 1.2 x10 -4 /°C rise i.e. 1.2mm per meter per 10°C rise in temperature. An allowance for thermal movement of pipework is incorporated in each socket. For details, refer to Fixing Instructions. Effect of Solar Radiation PP is affected by ultra-violet light, so painting of external pipework is recommended. (Internal pipework is not affected.) Effect of Frost Frost does not affect the operation of the systems. Sub-zero temperatures, however, reduce the impact strength. Flammability Flammability = 1 inch per minute. Test method: BS 2782 Method 508A. Model Specification All waste systems to be Push-Fit ring seal type to BS EN 1451, manufactured in accordance with their instructions. Operating temperature 60 - 75 0 C
Applications • Inside the building
26.
Plain End Pipe
Nominal Outside Diameter (dn)
Approx. Wt/ mtr(kg)
D (mm) Std L (mtr)
Item Code
Min Max 34.4 34.8 40.8 41.2 53.9 54.3
36 43 55
3 3 3
0.185 0.232 0.326
HEPPPS20GDL3N109 HEPPPS20GDL3N111 HEPPPS20GDL3N112
Straight Connectors
D (mm)
A
B
Item Code
34 54
79 80
3 3
BW1 DW1
Socket Reducers
D (mm)
A
Item Code
41x34 54 x41 50x40
41 84 83
CBW2 DBW2 DCW2
Waste Coupling (Spigot Tail)
D (mm)
A (mm)
Item Code
41
92
CW6
Bend 45°
D (mm)
A
Item Code
41 54
54 65
CW10 DW10
27.
Bend 30° (Waste to Soil Connector)
D (mm)
A
B
Item Code
32
50
87
BW51
Knuckle Bend 90°
D (mm)
A
Item Code
32 41 54
60 67 80
BW11 CW11 DW11
Swept Bend 87.5°
D (mm)
A
Item Code
32 41 54
87 90
BW12 CW12 DW12
112
Swept Tee 87.5°
D (mm)
A
B
C
Item Code
34 40 54
80 65 90
62 62 65
62 66 88
BW15 CW15 DW15
Access Plug (With Screw Cap)
D (mm)
A
B
Item Code
34 36 41
38
12
BW16
45
12
CW16
Pipe Clip
D (mm)
A
B
C
Item Code
34 41 54
28 25
50 55
65 70
BW17 CW17 DW17
28.
Hepworth Solweld Acrylonitrile Butadiene Styrene (ABS)
: Acrylonitrile Butadiene Styrene (ABS)
Material Colour
: Grey
Sizes : Nominal OD 1.25’’ (32mm), 1.50’’ (40mm), 2’’ (50mm) Standards : The Hepworth Solvent Weld Waste Systems conform where applicable to the standards laid down by BS EN 1455-1 and are entitled to carry the Kitemark. (See note on Quality Assurance).
Solvent Waste Socket Detail
Quality Assurance All products manufactured by Hepworth have to pass our stringent quality control procedures. A substantial majority also satisfy continuous assessment schemes operated by the British Standards Institution and are entitled to carry the Kitemark Products which bear a British Standard number have been made in accordance with the appropriate specification. Where no relevant British Standards exist products are manufactured to our own high standards. Application To provide an efficient means of drainage of waste water, to either a gully or soil stack, from single or multi-story buildings. Thermal Movement Coefficient of linear expansion 0.5 x 10 -4 /°C temperature rise. (See fixing instructions for further details). Effect of Solar Radiation The performance of ABS waste systems is unaffected by solar radiation. The painting of external pipework, however, is recommended to give protection against the discolouring effects of strong sunlight. Effect of Frost Frost does not have any long term detrimental effect on the pipe. However the impact strength can be reduced at sub-zero temperatures. Flammability Flammability = 1.3 inches per minute. Test method BS 2782 508A Effect of Chemicals ABS is resistant to most organic acids, alkalis and aqueous solutions although subject to attack by some inorganic acids and concentrates. Reaction with other Materials ABS has not been found to react adversely with any traditional building materials. Maintenance Designers should provide adequate access for periodic cleaning. It is advisable to paint pipes fixed externally for protection against the effect of strong sunlight. Prefabricated Items For installations that require special products, a prefabrication service is available. Information on these items is available through the Technical Services Department. Operating temperature 60 - 75 0 C
Applications • Inside the building
29.
Plain End Pipe
Outside Diameter
Approx. Wt/ mtr(kg)
D (mm) StdL (mtr)
Item Code
Min Max
36 43 55
4 4 4
36.1 42.7 55.7
36.5 43.1 56.1
0.225 0.280 0.390
HEAABS25GDL3K109 HEAABS25GDL3K111 HEAABS25GDL3K112
Plain End Pipe(Non Kite Mark)
Outside Diameter
Approx. Wt/ mtr(kg)
D (mm) StdL (mtr)
Item Code
Min Max
36 43 55
4 4 4
36.1 42.7 55.7
36.5 43.1 56.1
0.225 0.280 0.390
HEAABS25GDL3N109 HEAABS25GDL3N111 HEAABS25GDL3N112
Straight Connector
D (mm)
A
B
Item Code
36 43 55
52 59 63
4 4 4
SBW1 SCW1 SDW1
Socket Reducers
D1 (mm)
A
Item Code
43 x36 55 x 36 55 x 43
28 34 33
SCBW2 SDBW2 SDCW2
Waste Coupling (Solvent Socket)
D1 (mm)
A
Item Code
36 43
SBW5 SCW5
66
30.
Coupling (to Female Iron)
D (mm)
A
Item Code
36 43 55
51 54 60
SBW6 SCW6 SDW6
Expansion Coupling (Straight/Socket)
D (mm)
A
B
Item Code
36 43 55
SBW8 SCW8 SDW8
78 83
3 4
Bend 45° SW
D (mm)
A
Item Code
36 43 55
33 45 57
SBW10 SCW10 SDW10
Knuckle Bend 90° (Short Length, with Double Socket)
D (mm)
A
Item Code
43 55
57 70
SCW11 SDW11
Knuckle Bend 90° (Longer Length, with Socket/Spigot)
D (mm)
A
B
Item Code
36 40 55
SBW9 SCW9 SDW9
74 88
90
110
Tee 45° (Three Sockets)
D (mm)
A
B
Item Code
36 43 55
65 70 78
110 126 150
SBW13 SCW13 SDW13
31.
Cross Tee 87.5°
D (mm)
A
B
C
Item Code
43 55
61 96
41 53
65 96
SCW31 SDW31
Swept Bend 87.5° (Double Socket)
D (mm)
A
Item Code
43 55
SCW12 SDW12
100
Swept Tee 92.50° (Triple Socket)
D (mm)
A
B
C
Item Code
36 43 55
48 64 73
27 33 32
70 82
SBW15 SCW15 SDW15
133
Access Plug (With Screw Cap)
D (mm)
A
B
Item Code
36 43 55
40 41 41
20 27 30
SBW16 SCW16 SDW16
Adaptor (Push-Fit to Solvent Weld/Straight)
D (mm)
A
Item Code
43
69
SCW19
32.
Caulking Bush
D (mm)
A
Item Code
55
84
SDW30
Pipe Clip
D (mm)
A
B
C
Item Code
34 41 54
28 25
50 55
65 70
SBW17 SCW17 SDW17
Traps and fittings
Tubular ‘P’ Trap Outlet
D (mm)
A
B
C
Item Code
40
150
92
165
CT24
Tubular ‘Running’
D (mm)
A B C D Item Code
40
165 50
165 208 CT27
Tubular ‘S’ Trap
D (mm)
A
B
C
Item Code
40
155
95
80
CT25
Tubular Running Trap
D (mm)
A B C D Item Code
40
165 50
165 208 CT67
33.
Typical Installation W.C. Pan Connectors
It has push-fit socket outlet for use with Plain ended pipe or direct connection to soil or drain pipes.
S140 WC Connector 90° Bend 170mm (6 5/8 ) Projection. Spigot Tail. Normally used to convert P to S trap (Ground Floor installations are usually direct to underground drainage). Can also be used as a turned trap connector for a close- coupled WC suite.
S150 WC Connector 90° Swept Turned trap with ring seal socket outlet. Ideal where the stack is to the left or right of the WC and when fixing new pans to existing soil systems. Can also be used in concealed fix situations. Designed to take the pipework back along the wall atcorrect bracket distance.
34.
Typical Soil & Waste Installation
Roof Weathering Slate
Clip Boss
Unequal Branch 3 Way Bossed
Bends 92½°
Double Branch Pan Connector
Branch 92½°
Solvent Boss Adaptor
Barvac Trap
Patch Boss
Bend 90°
Barvac Trap
Swept Tee 92½°
Access Plug
Single Unequal Branch Bottle Trap Drain Connector
W.C. Pan Connector
Access Plug
35.
Soil and Waste Installation Instructions
Jointing (Push-Fit System)
Step 1. Ensure that the pipe is cut square and chamfered prior to assembly, with fittings. Step 2. Lubricate the pipe and fittings with Silicone Lubricant and push-fit to full socket depth. Step 3. Withdraw the pipe by 5mm on system and 10mm on soil system to allow for expansion. Step 4. Soil fittings with spigot ends should be inserted into sockets to depth marks engraved on spigot. This procedure automatically allows for expansion. Step 5. Anchor fittings with a socket bracket to maintain expansion allowance.
Solvent Weld System
Step 1. The pipe spigot to be cut square and clean. Remove all swarf. A chamber to the depth of half the wall thickness at 15° inclination will be applied to each spigot. Step 2. All joints will be made with an approved solvent / cleaner, such as Parabond P14 Solvent and Parabond C-70 Cleaner. This removes all dirt and machine release agents, and softens the surface ready for the chemical solvent weld. Failure to do this can result in joint failure. Step 3. The spigot and socket to be jointed should be carefully examined for any damage, which would impair the jointing procedure. Step 4. The spigot insertion depth should be measured as the depth from the mouth to the shoulder of the socket. The insertion depth should then be marked on the spigot using an indelible crayon. Step 5. The mating areas of the spigot and socket should be thoroughly cleaned using the cleaning fluid provided, using a clean rag or absorbent paper. N.B. Manmade fibers must not be used to clean the joints that are to be solvent welded. Step 6. Using a brush, apply an even layer of solvent cement to the mating surface of the spigot and socket. The cement should be applied in a lengthwise direction and NOT in a circular motion. For joints of nominal diameter of 3 and above, the cement should be applied simultaneously to the spigot and socket by two people. Step 7. Immediately following the cement application, ensure that the parent pipe is suitably anchored, and push the spigot fully home in the socket without turning the pipe. Step 8. The spigot should be inserted with a steady, continuous motion and held in place for 20 seconds. Step 9. Remove the surplus cement from around the mouth of the socket.
36.
Pipe Cutting Procedure
1. Cut the pipe cleanly at right angles to its axis (see figure). 2. De-burr the cut end with a scraper, if the cut end is to be inserted into a Ring-Seal or Push-Fit joint. 3. Chamfer the spigot end: This is essential to ensure that the sealing ring is not displaced during insertion.
Figure: Pipe preparation
Chamfer and deburr spigot end
Pipe cut square
Recommended Cement / Premier / Cleaner Information
P-14 PVC Solvent Cement Heavy Bodied - Gray A specially formulated heavy bodied, medium setting, high strength PVC solvent cement designed for joining larger pipe sizes. For use on Schedule 40 and Schedule 80 pressure pipe and fittings through 12” diameter. Applications include potable water, conduit, sewer, and drain, waste and vent (DWV) systems. When used for pressure applications, pipe and fittings 5” diameter or larger and Schedule 80 systems, use of Parabond ® C-60 primer prior to cementing is recommended. Temperature application range is 40° - 110°F. 3 Year Shelf Life
Size
Old Stock Number
New Stock Number
Cans per case
¼ pint w/dauber (.118 ml) ½ pint w/dauber (.237 ml) 1 pint w/dauber (.473 ml)
P1401 P1411 P1421
01012 02012 04012 07016 08016
24 24 12 12
1 quart w/dauber (.946 ml) P1431 1 gallon “F” style (3.785 L) P1441
6
37.
C-70 PVC, CPVC and ABS Cleaner Clear
This cleaner is formulated to be used with Parabond PVC, CPVC and ABS solvent cement products. Cleaning the pipe and fitting prior to cementing always yields better results. The cleaner should be used to remove dirt, oil, grease and other foreign material from the surface of the pipe and fittings to be cemented. This will insure a clean joint enabling the installer to apply a uniform amount of cement for a strong, tight
joint.Temperature application range is 0° - 110°F. Unlimited Shelf Life
Size
Old Stock Number
New Stock Number
Cans per case
1 quart w/dauber (.946 ml) P0750 1 gallon “F” style (3.785 L) P0751
07050 08036
12
4
P-750 Pipe Joint Lubricant White
A non-toxic, water soluble, pipe lubricant designed for assembly of gasketed pipe. Adheres to wet or dry pipe. Temperature application range is 0 o - 110 o F.
Size
Old Stock Number
New Stock Number
Cans per case
¼ pint w/dauber (.118 ml) ½ pint w/dauber (.237 ml) 1 pint w/dauber (.473 ml)
P0700 P0701 P0702
01005 02005 04005 07009 08010
24 24 12 12
1 quart w/dauber (.946 ml) P0703 1 gallon “F” style (3.785 L) P0704
6
*For further information about working safely with Parabond Solvent Cement, ask for the safety data sheet.
Traps Jointing of traps to waste outlets: 1. Use the washer supplied. Do not over tighten the nut (hand tight plus 1/8 turn). No other jointing compound should be used. 2. All traps are provided with a means of access where required.
Supports The below table shows the recommended maximum centers of support of pipework.
Soil
Waste 0.75m 1.50m
Horizontal
1.00m 2.00m
Vertical
Fix all clips and brackets using rustproofed c/sk screws. Use No. 8’s on waste and overflow system and No. 10’s on soil system.
38.
Recommended Hole Cutter Diameter: Cat. No. Cutter Dia S101 60 (2.375’’) S102 60 (2.375’’) S103 60 (2.375’’) S105 38 (1.50’’) S106 45 (1.75’’) S95/3 57 (2.25’’)
WC Connection A range of horizontal outlet pan connectors is available for fixing to metric pans as specified in BS 5503. These are supplied with an integral sealing diaphragm that allows for up to 5° misalignment in any direction. Expansion / Contraction Expansion / Contraction occurring within waste pipes BS EN 1455 will be accommodated within expansion sockets, used when pipe runs are very long. Expansion / Contraction occurring within soil pipes BS EN 1329-1 will be accommodated within the rubber ring joints already within the system. Inspection Visual inspection is to ensure that all installation procedures have been followed and that the pipes and fittings are adequately supported and restrained in the prescribed manner.
39.
Storage & Handling
Handling Care should be taken when handling pipe and fittings. Excessive scratching or scoring harms the appearance and can also affect the joint sealing. Take extra care when handling pipe and fittings in wintry conditions. Cold weather reduces the impact strength of plastics. Use nylon belt slings, or forklifts with smooth forks, for mechanical unloading of block bundles. Metal slings, hooks or chains must not come into contact with pipes (see Figure A). Load and unload loose pipe by hand. Avoid using skids. When loose pipes have been transported one inside the other, always remove the inner pipe first.
Storage Always store pipe on a reasonably flat surface free from sharp projections.
Block Bundles Block bundles can be stored up to 3m high without extra side supports or bearers. Block bundles will remain free-standing when cut. Take care when releasing bundles as the straps are under considerable tension and may flail when cut. Loose Pipes Loose pipe requires side supports at least every 2m. These supports should consist of battens at least 75mm wide. Ideally, support loose gutter or pipe uniformly throughout its entire length. If this is not possible, place timber supports at least 75mm wide at 1m maximum centers beneath the pipe (see Figure B) Stack different size pipe separately, or, if not possible, stack with larger diameters at the bottom. Maximum stack size 7 layers or 2m high (see Figure C). Stack Socketed Pipe with sockets protruding and placed at alternate ends to ensure pipe is evenly supported.
40.
Figure C: Storage of loose pipe on the ground
Fittings Store fittings supplied in plastic bags away from direct sunlight. If this is not possible, open bags to prevent a build-up of temperature. Fittings in cardboard packaging (e.g. Fire Stop Seals and Air Admittance Valves) should be stored under cover until required. Store degreasing cleaners, silicone lubricant, solvent cement and fillers in a cool place away from any heat source and out of direct sunlight.
41.
NOTES
42.
NOTES
43.
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