Amphenol Socapex │ POWERSAFE
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
1
OUR COMPANY
Proven excellence in interconnect solutions - Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. - Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex serve customers in over 100 countries around the world. - Amphenol Socapex is part of the leading supplier of interconnect systems Amphenol. € 1400+ employees 142 M€ Net Sales 2023 70% Export - 30% France Thyez , France Pune, India
Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design and manufacturing centers in France and India - State-of-the-art manufacturing technology
Our markets
Industry
Space
Defense
Commercial Aerospace
TECHNOLOGIES & INNOVATION
High-Speed Expertise
Engineering Laboratory
Materials Expertise
Eco-responsibility
Product testing and qualification expertise in many fields: - Environmental, mechanical, electrical, chemical, climatic skills - RF and fiber optics expertise
Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - Advanced technology research and development: polymers, metals, platings, resins ... - Cutting edge characterizations of interconnects: Radio Frequency, partial discharges ... - 3D CAD mechanical software, simulation & analysis
Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals...) - New materials development, plating, and suitable processes - Recycling and rational resources consumption
Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain
Our workshops
Our workshops located in France & India provide consistent quality adapted to your volume requirements. Automation & Tooling : Tools for our different activities : molding, machining, assembly
Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells and rectangular shells Screw Machining : Manufacturing of electrical contacts Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)
Our certifications
Our memberships
Member of CMG (Connecting Manufacturing Group) Consortium
Product certifications : MIL-DTL38999, EN3645, EN3155, VG (VG95328, VG95319, VG96944, VG95218, VG96949)
Certified Management System
Certified Management System
Certified Management System
Certified Management System
CUSTOMER EXPERIENCE
We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.
A partner you can trust
On Time Delivery Performance
Compliance management
Customer Proximity
Design Expertise
Quality Commitment
Buy our solutions
You can access our solutions through our global network of sales offices or through our distributors.
Field Sales Team : 10 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world
Technical Advisement & Multilingual Customer Service : 20 people
Worldwide Distribution Network : Our range of circular connectors, contacts, fiber optic connectors, PCB connectors and accessories are available thru our extensive distribution network. It includes qualified distributors (QPL approved) for assembling MIL-DTL-38999 & derivatives and PT/451 (VG95328) connectors.
Check our product inventory
Product Selectors & 3D Files
OUR HISTORY
1947
Early 1960’s
1973
1975
1956-57
Séries 127/HE8
Séries PT/451
New factory in Thyez (74) France with 250 people, 13 000m 2
Production of 38999 connectors
- Socapex creation in Suresnes, France - 1 st radio connector
- 1 st board level connectors: HE8 - 1 st “licence Bendix” manufactured connectors - SL Series
- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder
1986
2004
2005
2010’s
1995-96
Amphenol Socapex
LuxBeam TM
HDAS
New factory in Pune, India
LuxBeam TM
and
HDAS
- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez
Amphenol becomes primary shareholder
RJ Field launch, “Award Electronica”
launch
2014-2017
2022
Today & tomorrow
2019
New technologies : - Investment in automation & technical expertise
High Speed Contacts
Cable Assembly
Amphenol SOCAPEX joins the “ Convention des Entreprises pour le Climat ” . - Our goal: to accelerate our transition to a more sustainable operation.
Harness in the box solution launch
Increased manufacturing capacity with 2 nd building in Pune, India
New workshops : - Cable Assembly & Contact Manufacturing workshop
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - GENERAL CHARACTERISTICS
Power connector qualified VG96944 and designed for user safety
Description PowerSafe connectors are derived from MIL-DTL-38999 Series III connectors and dedicated to high power supply in harsh environments. These connectors provide the user with, the highest user safety, shielding effectiveness & environmental performances. PowerSafe connectors follow the European standard for power equipment DIN EN 61984 (former VDE 0627).
Applications
LRU application Example on a Shelter
Power connectors deployed on the field (drums) Electrical power generator Power Supply requiring User safety Power Distribution Units requiring User safety Power supply close to electronic devices Heavy duty Power supply for any use Uninteruptible Power Supply requiring User safety VG qualified achitecture Line Replaceable Unit (LRU)
Military Aerospace
Ground Vehicle
C5ISR
Navy
Industrial
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
6
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - GENERAL CHARACTERISTICS
Power connector qualified VG96944* and designed for user safety
Main features
TWO INSERTS TYPES WITH DIFFERENT CHARACTERISTICS
HIGH ROBUSTNESS AND EXCELLENT ENVIRONMENTAL PERFORMANCES . SEVERAL MATERIALS & PLATING - Aluminum (Olive drab Cadmium, Nickel, Black Zinc Nickel,
● “E” inserts – up to 200°C & CTI (Comparative Tracking Index) ≤100V Available in Amphenol Proprietary designations only ● “V” inserts – VG96944 compliant – up to 150°C & CTI ≤400V (Material Group II) Available in VG designations & Amphenol Proprietary ones FIRST MATE/LAST BREAK : one earth contact directly linked to the shell, stays in place even in case of burning. LAST MATE/FIRST BREAK: one pilot contact with a breaking capacity (brings the information to a relay to turn on/off the power). These features protect the user even if the connectors are mated or unmated. Amphenol recommends to connect / disconnect connector when unloaded. IP2X WHEN UNMATED (SOCKET), IP68 WHEN MATED
Tin Zinc platings) - Marine Bronze - Stainless steel (Passivated, Nickel plated)
EMI/RFI PROTECTION : Shell to shell bottoming and grounding fingers on the plug shell ACCESSORIES: - Caps: compatible with MIL-DTL-38999 Series III caps. - Backshells: compatible with AS85049 backshells for MIL- DTL-38999 Series III connectors, VG95319-1011G, as well as TV35 & TVNSA backshells. Same panel drilling as standard MIL-DTL-38999 Series III receptacles.
Added benefits
- Power Safe is compliant with IP2X Electrical Safety standard (socket side) , which guarantees touch-proof protection of live parts. - Qualified according the most stringent standard VG96944* (applicable to Aluminum with Olive Drab Cadmium or Tin Zinc finish and Marine Bronze versions only). - Safety use design following DIN EN-61984 (former VDE 0627) .
Concept
1
Coupling nut Quick coupling thread Anti-decoupling device Plug shell Grounding spring Grommet Receptacle shell Contact retention clips Phase and neutral socket contact
Pilot socket contact Protective socket contact Phase and neutral pin contact Pilot pin contact Protective pin contact Interfacial seal Socket insert Pin insert
1 2 3 4 5 6 7 8
10
7
2
16
15
11
8
4
12
9
8
13 14 15 16 17
12
6
6
17
10
13
11
14
3
9
5
* Contacts arrangement 13-V4 / 17-V6 / 25-V6 are VG96944 Qualified
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
7
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - LAYOUTS & ELECTRICAL CHARACTERISTICS EQUIPPED WITH POWER CONTACTS
Amphenol Power Safe range offers 7 contact arrangements to fit all your power needs, with single-phase & three-phase layouts, and a choice of 2 insert materials for each layout depending on the need : → E inserts : using the same material than Amphenol Socapex 38999 series connectors and able to whistand a temperature up to 200°C, its CTI is ≤ 100V. Dielectric Withstanding Voltage (DWV) limit have been tested on E inserts in accordance with test procedure EIA-364-20F with maximum voltage applied of 4500 V RMS . → V inserts : developped according to VG96944 standard with a material less impacted by the disconnection under load (avoid arching when disconnecting under load). Able to withstand a maximum temperature of 150°C & have a CTI ≤ 400V (Material Group II according to DIN EN60664-1 (VDE 0110-1):2008-01,4.8.1.3). V inserts have been tested according to VG96944 and DWV limit have been set up to 2500 V RMS .
Single-Phase Layouts
13- E4 13-V4
15- E4 15- V4
21- E4 21- V4
23- E4 23- V4
E insert V insert
Pilot contact (P)
1 Size 20 2 Size 16 1 Size 16
1 Size 16 2 Size 12 1 Size 12
1 Size 16 2 Size 6 1 Size 6
1 Size 16 2 Size 4 1 Size 4
Phase & neutral (N & L)
Protective contact
Pilot contact - P
Phase, Neutral and Protective contact - N, L &
DWV ( V RMS ) *
Contact Arrangements
Contact rating (A)
Operating Voltage (V RMS )
Contact rating (A)
Operating Voltage ( V RMS )
13-E4 15-E4 21-E4 23-E4 13-V4 15-V4 21-V4 23-V4
0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
60 60 60 60 60 60 60 60
16 25 63 84 16 25 63 84
1000 1000 1000 1000
3300 3300 3300 3300 1500 1500 2500 2500
250 250 500 500
Three-Phase Layouts
17-E6 17-V6
23- E6 23- V6
25- E6 25- V6
E insert V insert
Pilot contact (P)
1 Size 16 4 Size 12 1 Size 12
1 Size 16 4 Size 8 1 Size 8
1 Size 16 4 Size 6 1 Size 6
Phase & neutral (N & L)
Protective contact
Phase, Neutral and Protective contact - N, L1, L2, L3 &
Pilot contact - P
DWV ( V RMS ) *
Contact Arrangements
Contact rating (A)
Operating Voltage (V RMS )
Contact rating (A)
Operating Voltage (V RMS )
17-E6 23-E6 25-E6 17-V6 23-V6 25-V6
0,5 0,5 0,5 0,5 0,5 0,5
60 60 60 60 60 60
25 47 63 25 47 63
1000 1000
3300 3300 2500 2500 2500 2500
500 500 500 500
* : Test voltage in mated condition for Phase, Protective and Neutral pin & socket contacts, and Pilot pin contacts. Test voltage in unmated condition for Pilot socket contact only.
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
8
Amphenol Socapex │ POWERSAFE
HEAT RISE & DERATING CURVES GENERATED ACCORDING TO EIA-364-70D, METHOD 2
Heat Rise & Derating mated pair Single Phase 13-E4 equipped with Size 16 Power contacts This procedure establishes the test procedures for determining temperature rise versus current. Heat Rise explains how the current passing through generates heat at the contact point, causing the temperature to rise while derating tests explains how the maximum current rating of the contacts decreases as the ambient temperature increases. Overall, this gives a good overview of the connector performance. The mated samples are placed in an enclosure to reduce air disturbance. The connectors are powered with a serial circuit between several contacts, according to the arrangement. The current is applied by step of 5 A, starting from the current prescribed for the contact resistance measurements. During the current application, the heating of the sample is measured with thermocouples connected to an acquisition unit. Heat Rise mated pairs Single Phase 15-E4 & Three phase 17-E6 equipped with Size 12 Power contacts
70
40
60
35
30
50
25
40
20
30
15
20
10
10
5
0
0
0
20
40
60
80
100
120
140
160
0
20
40
60
80
100
120
140
Temperature ( ° C)
Temeperature ( ° C)
Heat Rise 15-E4
Heat Rise 17-E6
Derating 13-E4
Heat Rise 13-E4
Derating mated pairs Single Phase 21-E4 & Three phase 25-E6 equipped with Size 6 Power contacts
Heat Rise & Derating mated pair Single Phase 23-E4 equipped with Size 4 Power contacts
200
100 120 140 160 180 200
180
160
140
120
0 20 40 60 80
100
80
60
40
0
20
40
60
80
100
120
140
160
Temperature ( ° C)
20
0
Derating 23-E4
Heat Rise 23-E4
0
20
40
60
80
100
120
140
160
180
Temperature ( ° C)
Heat Rise 21-E4
Heat Rise 25-E6
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
9
Amphenol Socapex │ POWERSAFE
Layouts able to accomodate Temper Grip contacts & High current Pin * POWERSAFE / VG96944 - LAYOUTS & ELECTRICAL CHARACTERISTICS
Single-Phase Layout
Three-Phase Layout
23-E6T 23-V6T 1 Size 16 4 Size 8 1 Size 8
E insert V insert
23-E4T 23-V4T 1 Size 16 2 Size 4 1 Size 4
E insert V insert
Pilot contact (P)
Pilot contact (P)
Phase & neutral (N & L)
Phase & neutral (N & L)
Protective contact
Protective contact
* Amphenol Socapex Temper-Grip socket contact and high-current pin Size 12 are under development
Pilot contact - P
Phase, Neutral and Protective contact - N, L &
DWV ( V RMS )
Contact Arrangements
Contact rating (A)
Operating Voltage (V RMS )
Contact rating (A)
Operating Voltage (V RMS )
23-E4T 23-E6T 23-V4T 23-V6T
0,5 0,5 0,5 0,5
60 60 60 60
120
1000 1000
3300 3300 2500 2500
70
120
500 500
70
Amphenol Socapex Temper-Grip socket contacts have a high-current technology designed for use in high-temperature applications and is available with most Amphenol connectors. Temper-Grip contacts can increase ampacity by up to 40 %, allowing the increase the value of your system or potentially downsize your cable size and the space you occupy on your panel.
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
10
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - CHARACTERISTICS
Environmental characteristics
Connectors with Proprietary inserts E
Connectors with VG96944 compliant inserts V
-65 to +175°C (Olive drab cadmium, Black zinc nickel plating) -65 to + 200°C (Nickel plating, Marine Bronze, Stainless steel) 48h for Nickel plated Aluminum 500h for Olive drab cadmium, Black zinc nickel, Tin Zinc Marine Bronze and Stainless steel
Temperature
-65 to +150°C (all materials and platings)
Test level 2 : 5% NaCl. 2h salt spray exposure and 22h storage in humid air repeated during 5 cycles
Salt spray exposure
IP2X: Finger test for socket contacts and socket inserts IP68:Pressure water tight (48h, under 2m water)
IP2X: Finger test for socket contacts and socket inserts IP68:Pressure water tight (48h, under 2m water)
Sealing
Mechanical characteristics
Connectors with Proprietary inserts E
Connectors with VG96944 compliant inserts V
Durability
500 mating cycles
500 mating cycles
Shocks
-
Half-sine, 500 m/s 2 , 11 ms
60g from -55 +175°C (ODC, ZnNi, SnZn) / + 200°C (Ni, Bronze, Stainless Steel)
Sine vibrations Random vibra- tions
-
Per EIA-364-28
Per VG95319-2 (Spectrum 5 Hz to 500 Hz)
Thermoplastic insert Silicone rubber grommet and interfacial seal
High CTI Thermoplastic insert Silicone rubber grommet and interfacial seal
Insert material
Insulator material CTI
<100V
<400V
Crimp, removable contacts Gold plating for pilot contact and silver plating for protective, phase and neutral contacts
Crimp, removable contacts Gold plating for pilot contact and silver plating for protective, phase and neutral contacts
Contacts
Protective contact Resistance
≤100 mΩ
≤100 mΩ
Phase & Neutral contact retention force Contact Size 20 16 12
8
6
4
Maximum load (N)
67
111
111
111
111
150
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
11
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - HOW TO ORDER - PROPRIETARY DESIGNATIONS
1.
2.
3.
4.
5.
6.
7.
Series
S hell type
Crimp contacts
Class
Layout
Contact gender
Keying
Deviation
TV
P00
R
W
13-E4
P
-
1. Shell type
4. Contact arrangement Please refer to Page 8 or 10 P lease note that you can order E or V inserts depending on your requirement. E inserts have a CTI ≤100V and can whistand a temperature up to 200°C. V inserts have a CTI ≤400V (Material Group II) and can withstand a temperature up to 150°C.
A ssociated materials and platings for E inserts
A ssociated materials and platings for V inserts
S hell type
Temperature
W, ZN, ZR, TZ, F, K, S, B
0 6
+ 175°C *
W, ZN, ZR, TZ
S traight plug
S 06
+ 200° C
F, K, S, B
-
W, ZN, ZR, TZ, F, K, S, B
P 00
+ 175°C *
W, ZN, ZR, TZ
S quare flange receptacle
P S00
+ 200° C
F, K, S, B
-
W, ZN, ZR, TZ, F, K, S, B
07
+ 175°C *
W, ZN, ZR, TZ
J am nut receptacle
S 07
+ 200° C
F, K, S, B
-
2. Crimp contacts R
5. Contact gender P
For Class W, F, K and B platings
P in (500 mating cycles) S ocket (500 mating cycles)
Blank For Class ZN and TZ plating
S
3. Class: Material & Finish Shell material
6. Keying (Blank) (for normal)
Shell fi nish
A
B
C
D
W
Olive drab cadmium
F
N ickel
ZN ZR TZ
Aluminum
Black zinc nickel
Black zinc nickel without Cr6+ in the passivation
7. Deviation Deviation
Tin Zinc
Shell type compatibility
B K S
Marine bronze
-
Description
Passivated
F 312
R educed flange receptacle
07/S07
Stainless steel
Nickel
For other deviations availability. please consult us
For more environmental data on material and platings, please consult our MIL-DTL-38999 catalogue
POWERSAFE / VG96944 - HOW TO ORDER - VG96944 DESIGNATIONS
1.
2.
3.
4.
5.
Series
S hell type
C ontact arrangement
Contact gender
Keying
Material and platings
V G96944-04
A
13-V4
P
N
A
1. Shell type A
3. Contact gender P
S quare flange receptacle
P in (500 mating cycles) S ocket (500 mating cycles)
Receptacle
B C
S
J am nut receptacle
Straight plug
4. Keying N (for normal)
A
B
C
D
2. Contact arrangement 1 3-V4
5. Material and platings Shell material
S ize 13 – 4 contacts / N, L, Pr Size 16 S ize 17 – 6 contacts / N, L, Pr Size 12
Shell fi nish
1 7-V6 25-V6
A
Olive drab cadmium
S ize 25 – 6 contacts / N, L, Pr Size 6 P lease note that VG inserts have a CTI ≤400V (Material Group II) and can withstand a temperature up to 150°C.
Aluminum
J
Tin Zinc
B
-
Marine bronze
: RoHS compliant
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
12
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - OVERALL DIMENSIONS - RECEPTACLES
Square flange receptacle
See part how to order page 12 AMPHENOL VG TVP00RW.. VG96944-04A..A
TVP00ZN.. TVP00TZ.. TVPS00RF.. TVPS00RB.. TVPS00RS.. TVPS00RK..
VG96944-04A..J
VG96944-04A..B
B thread Class 2A (inches)
N +0.13 0 (mm) 22.99 25.49 25.49 27.49 27.49 27.49
L Max (mm)
M Max (mm)
S ±0.3 (mm)
T ±0.2 (mm)
TT ±0.2 (mm)
R1 (mm) 23.01 24.61 26.97 31.75 34.93 38.10
R2 (mm) 20.62 23.01 24.61 29.36 31.75 34.93
V thread (metric) M18x1-6g M22x1-6g M25x1-6g M31x1-6g M34x1-6g M37x1-6g
Shell size
13 15 17 21 23 25
.875
15.5 15.5 15.6 17.5 20.7 20.7
20.9 23.3 23.4 24.6 24.6 24.6
28.6 31.0 33.3 39.7 42.9 46.0
3.25 3.25 3.25 3.25 3.91 3.91
4.93 4.39 4.93 4.93 4.93 6.15
1.0000 1.1875 1.3750 1.5000
1.625
Jam nut receptacle
See part how to order page 12 AMPHENOL VG TV07RW.. VG96944-04B..A
TV07ZN.. TV07TZ.. TVS07RF.. TVS07RB.. TVS07RS.. TVS07RK..
VG96944-04B..J
VG96944-04B..B
A +0.1 -0.15 (mm) 23.82 26.97 30.15 36.50 39.67 42.85
H Hex 0 -0.1 (mm)
B thread Class 2A (inches)
C Max (mm)
K Max (mm)
P Max (mm)
S +/-0.4 (mm)
Hex nut max torque (N.m)
T (mm)
V thread (metric)
Shell size
13 15 17 21 23 25
.875
38.4 41.6 44.8 25.7 55.9 59.0
22.5 25.0 25.0 27.0 27.0 27.0
13.7 14.1 14.1 18.5 18.5 18.5
30 34 36 46 46 50
34.9 38.1 41.3 49.2 52.4 55.6
25.20 - 25.50 M18x1-6g
20
1.0000 1.1875 1.3750 1.5000
28.30 - 28.60 31.80 - 31.95 37.97 - 37.80 41.00 - 41.30 44.20 - 44.5
M22x1-6g M25x1-6g M31x1-6g M34x1-6g M37x1-6g
30
40
1.625
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
13
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - OVERALL DIMENSIONS - PLUG
Straight plug
See part how to order page 12 AMPHENOL MILITARY TV06RW.. VG96944-04C..A
TV06ZN.. TV06TZ.. TVS06RF.. TVS06RB.. TVS06RS.. TVS06RK..
VG96944-04C..J
VG96944-04C..B
B thread Class 2B (inches)
Q Max (mm)
F Max (mm)
D (mm)
V thread (metric)
Shell size
13 15 17 21 23 25
.875
29.4 32.5 35.7 38.5 44.9 48.0
35.5 38.0 38.0 44.4 46.0 46.0
15.01 17.51 17.51 19.51 19.51 19.51
M18x1-6g M22x1-6g M25x1-6g M31x1-6g M34x1-6g M37x1-6g
1.0000 1.1875 1.3750 1.5000
1.625
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
14
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - JAM NUT REDUCED FLANGE RECEPTACLE
Reduced flange receptacles are derived from 38999 series III Jam nut receptacles and dedicated for applications where size & weight are critical, offering un smaller footprint and higher contact density
Main features
With Castle nut *
- For Jam nut receptacle (TV07/TVS07). - Higher density on panel: 41% average footprint surface less. - Lighter: 20% average lighter than standard 38999 - Mates with standard Power Safe plug and caps. - Matches the Power Safe performances. - Improved design of the o’ring groove allowing the o’ring to stay in place.
* Please consult us if you need a safety catle nut with lock (wiring possibility)
MATED PAIR
RECEPTACLE FRONT FACE
Jam nut Receptacle TV*07***
Reduced flange Receptacle TV*07***F312
Footprint savings Average 41% footprint reduction:
Reduced flange Receptacle F312
PowerSafe Reduced flange (F312) ØB MAX (mm)
Jam nut Receptacle
Standard PowerSafe ØA MAX (mm)
Size
Ø Reduction
13 15 17 21 23 25
38.4 41.6 44.8 52.7 55.9
28.1 32.1 36.1 41.1 44.1 48.1
46% 40% 35% 39% 38% 34%
59
All others dimensions remain the same in jam nut or reduced flange receptacles (lengths, threads, etc.). See page 13 for all other receptacle dimensions Panel hole dimensions
ØG +0.1 0
H +0.1 0 22.3 25.5 30.3 35.1 38.3 41.5
E recommended
Size
13 15 17 21 23 25
31.4 34.5 37.7 43.7 46.9 51.0
23 27 31 36 39 43
Tooling
Specific tightening tool for castle nut
Size
Tool reference
13 15 17 21 23 25
809683 809684 809685 809687 809688 809689
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
15
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - KEYWAY & PANEL HOLE DIMENSIONS
A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Minor keys stay fixed, master key rotates. Keyway identification letter is (Blank) for Normal, A, B, C or D . Keyway polarization
RECEPTACLE (front face shown)
PLUG (front face shown)
Position of the major key
Size
NORMAL BLANK
A
B
C
D
13 15 17 21 23 25
100
80
68
132
120
100
79
66
134
121
100
82
70
130
118
100
82
70
130
118
100
85
74
126
115
100
85
74
126
115
Panel hole dimensions
Square flange receptacle rear panel mounting
Square flange receptacle front panel mounting
Jam nut receptacle rear panel mounting Ø C
R 1
R 1 R 2
4 Ø W
4 Ø W
B
G
V
V
* Maximum panel thickness for back panel mounting: 5.8mm for size 13 to 17, 5mm for size 21 to 25.
ØC +0.25 0 (mm)
B 0
ØW ± 0.13 (mm)
V Mini (mm)
ØA Min (mm)
ØAA Min (mm)
G Mini (mm)
R 1 (mm)
R 2 (mm)
Shell size
-0.25 (mm)
13 15 17 21 23 25
23.01
20.62
30.20
23.42
19.05
3.25
36.00
25.65
24.26
24.61
23.01
33.30
26.59
23.01
3.25
39.60
28.83
27.56
26.97
24.61
36.50
30.96
25.81
3.25
43.30
32.01
30.73
31.75
29.36
42.50
36.12
32.16
3.25
50.60
38.35
37.08
34.93
31.75
45.70
39.29
34.93
3.81
54.20
41.53
40.26
38.10
34.93
48.80
42.47
37.69
3.81
59.70
44.70
43.43
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
16
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - BACKSHELLS
TV NSA Backhells
These backshells ensure the shielding by clamping the braid with a screwing system. The free inner ring avoids twisting of the braid during screwing (double conus style). See part how to order page 19
Shell size
A Thread Metric
B max
Ø C max
Ø D max
Ø E max
Ø G max
13
M18 x 1.0-6H 26
12.7
28.1 21.2 22.6
15
M22 x 1.0-6H 29
14.8
31.1 25.1 25.8
17
M25 x 1.0-6H 32
17.9
34.1 28.1 29.0
21
M31 x 1.0-6H 39
23.1
41.1 34.1 35.2
23
M34 x 1.0-6H 42
26.2
44.1 36.9 38.4
25
M37 x 1.0-6H
45
28.8
49.1 39.9 41.5
Use Straight Shrink Boots 202K121-12 (size 13), 202K132-12 (size 15 and 17), 202K153-12 (size 21, 23 and 25) and S1255 Adhe - sive TV NSA Installation instructions
Figure 1
Figure 2
2
Figure 3
Figure 4
Figure 5
VG95319 Backshells These backshells are suitable for Power Safe connectors and ensure the shielding by clamping the braid with a screwing system (single conus style). 4. Install the braid as shown on figures 3 and 4: Release the braid and cover the backshell (a) and the connector’s shell. Slide the first ring (b) over the braid. Fold back the braid on the ring (b) and slide the second ring (c) over the braid and the first ring (b). Screw the last ring (d) at the rear of the backshell. If necessary, fix the extra braid on the outer jacket of the cable. If this installation (double folding of the braid) is not possible, refer to figure 5: Slide the first ring (b). Release the braid and cover the backshell (a) and the connector’s shell. Cut the braid as shown. Slide the second ring (c) over the braid and the first ring (b). Screw the last ring at the rear of the backshell. 5. Then, Install the heat-shrink moulded piece. 1. Prepare the cable for termination process and slide the items onto the cable in the order shown on figure 1. 2. Screw the backshell at the rear of the connector. The best performance in time of the system « connector + rear accessory » consists in applying the torque value to screw then unscrew, to apply the torque value & screw a second time, then to unscrew and finally screw the torque value a third time. 3. Fold back the braid on the outer jacket and fix it (figure 2)
Backshell VG Standard
Micro Clamping Band
Standard Clamping Band
Tool for Micro Band
Tool for Standard Band
Shrink boot
Adhesive
or
Shell size
13 15 17 21 23 25
VG95319-1011G012A
VG95343T06B001A
VG95319-1011G004A
895693
VG95343T06B003A
VG95319-1011G005A
VG95343T15A001
072952
809985
809952
VG95319-1011G008A
VG95343T06B004A
VG95319-1011G009A
VG95343T06B005A
895700
VG95319-1011G010A VG95343T06C010A Use Straight Shrink Boots 202K121-12 (size 13), 202K132-12 (size 15 and 17), 202K153-12 (size 21, 23 and 25) and S1255 Adhesive
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
17
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - BACKSHELLS
TV35 and TVB35 band backshells provide a full 360° shield termination with a quick, easy and cost effective cabling process. They are available with different cabling chamber lengths and exit diameters. The use of replaceable bands facilitates future maintenance or reparability. Sealing is ensured by straight or right angled heat shrink moulded piece at the rear of backshell. TV35 Backshells
See part how to order page 19
Shell size
B Thread Metric
Ø A max
Ø C
Ø D
13
M18 x 1.0-6H
31.80
25.00
13.80
15
M22 x 1.0-6H
35.00
28.00
16.30
17
M25 x 1.0-6H
38.10
30.80
20.10
21
M31 x 1.0-6H
44.30
36.90
26.00
23
M34 x 1.0-6H
47.20
39.80
29.28
25
M37 x 1.0-6H
50.00
43.00
32.45
Cabling chamber length F +/-0.1 mm
Z rear side diameter coding
Shell size
E max mm
08
10
12
14
16
20
24
28
32
36
.
.
. . . .
.
.
.
.
36 46 56 36 46 56 36 46 51 56 36 46 56 36 46 56 36 46 56
10 20 30 10 20 30 10 20 25 30 10 20 30 10 20 30 10 20 30
13
. .
.
. . . . .
.
.
15
. .
. . .
. .
.
17
. .
.
. . .
.
.
21
.
. . .
.
23
.
. . .
.
25
.
Z Coding
08
10
12
14 11
16
20
24 19
28
32
36
ØZ
6.30
7.90
9.40
12.60
15.80
22.10
25.30
28.80
ØS MIN MAX
9.40 9.50
11.10 11.2 17.10 14.50
14.10 14.30 0
14.10 14.30 18.70 16.10
15.70 15.90 20.30 17.70
18.90 19.10 23.50 20.90
22 22.20 26.70 23.10
25.20 25.40 29.80 26.20
28.40 28.60
31.50 31.80 36.20 32.60
ØD1 ±0,1 ØD2 ±0,1
14.00 11.40
17.10 14.50
33
29.40
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
18
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - HOW TO ORDER - TV35 BACKSHELLS
1.
2.
3.
4.
5.
C abling chamber length
Series
Backshell style
Backshell size
R ear side diameter
Material and platings
TV
35
11
10
11
014
4. Rear side diameter
1. Backshell style 35
A luminum straight band backshell accepting heatshrink moulded piece M arine bronze straight band backshell accepting heatshrink moulded piece
P lease refer to Page 18 0 6 08 1 0
1 2
14 16
20 2 4
28 32 3 6
B35
5. Material and platings Shell material
Shell fi nish
2. Backshell size (same as connector size) 13 15 17 21
014 023
Olive drab cadmium
23
25
Aluminum
N ickel
033K Blank
Black zinc nickel
3. Cabling chamber length P lease refer to Page 18
Marine Bronze
-
For stainless steel backshells, please refer to AS85049
POWERSAFE / VG96944 - HOW TO ORDER - TV BACKSHELLS
1.
2.
3.
Series
Backshell style
Backshell size
Material and platings
TV
NSA
13
014
1. Backshell style NSA
3. Material and platings Shell material
S creened clamping braid backshell accepting heatshrink moulded piece
Shell fi nish
014 023
Olive drab cadmium
Aluminum
N ickel
033K
Black zinc nickel
2. Backshell size (same as connector size)
13
15
17
21
23
25
For other platings and materials, please consult us
: RoHS compliant
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
19
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - PROTECTIVE CAPS
Main features - Available for Plugs, Jam nut and Square receptacles - IP 68 (permanent sealing) - Protection against dust, water and moisture - EMI function - Nylon cord, stainless steel rope or metallic chain
Overall dimensions See part how to order page 22
FOR SQUARE FANGE RECEPTACLE
FOR JAM NUT RECEPTACLE
FOR PLUGS
BF
BEC
BER
BFRO
A thread .1P-.3L-TS Class 2A (External) Class 2B (Internal) (inches)
Shell size
ØB Max (After Knurling)
ØC Min
ØN Max
13 15 17 21 23 25
.875
25.75 28.90 33.80 38.60 41.70 44.90
25.15 29.92 32.00 38.25 42.62 44.45
24.30 27.40 30.60 36.40 39.70 42.80
1.0000 1.1875 1.3750 1.5000
1.625
Nylon cord, Chain and Stainless Steel Rope length
Cap type
Attachement length
BEC/BER for receptacle
127 (+13 / -7)
BF/BFRO for plug
160±5
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
20
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - DUMMY RECEPTACLES
- Dedicated to Power Safe - Universal coding : Compatible with all Keyway polarizations - Can be used to tight the backshell on the plug - Same dimensions and Panel holes than a standard Square Flange Receptacle (see page 13).
See part how to order page 22
CRIMPING TOOLS
HYDRAULIC PLIERS TO BE USED WITH CRIMPING TOOL PAGE 23 809947
PNEUMATIC PLIERS TO BE USED WITH CRIMPING TOOL PAGE 23 M22520/23-01
MANUAL CRIMPING PLIERS TO BE USED WITH POSITIONERS PAGE 23 M22520/1-01
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
21
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - HOW TO ORDER - PROTECTIVE CAPS
1.
2.
3.
4.
5.
6.
Material and platings
C ap type
C ap style
W ire type
Series
Cap size
Deviation
B
EC
N
TV
W
15
-
1. Cap style EC
4. Material and platings Shell material
For Square flange receptacle
Shell fi nish
ER
For Jam nut receptacle
W
Olive drab cadmium
F
For Plug
F
N ickel
Aluminum
ZN
Black zinc nickel Black Anodized
A B
Marine Bronze
-
2. Wire type -
Metal chain Nylon cord
N R
5. Cap size (same as connector size) 13 15 17 21
J acketed stainless steel rope
23
25
RO
Ja cketed stainless steel rope with washer end (for plugs)
6. Deviation F579
3. Series TV
For Reduced flange receptacle
F or Power Safe
For other material and platings, please refer to D38999/32 & 33
POWERSAFE / VG96944 - HOW TO ORDER - DUMMY RECEPTACLES
1.
2.
3.
4.
D ummy receptacle
Style
Series
Material and platings
Shell size
SE
00
TVE
W
13
2. Series TVE 1. Style 00
4. Shell size 13
S quare flange
15
17
21
23
25
F or Power Safe
3. Material and platings Shell material
Shell fi nish
W
Olive drab cadmium
F
N ickel
Aluminum
ZN TZ
Black zinc nickel
Tin Zinc
For other material, please consult us
: RoHS compliant
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
22
POWERSAFE / VG96944 - CONTACTS & TOOLING
Contacts
Crimping tools
Insertion tools
Removal tools
dia over insulator
Proprietary Part Number
Contact type
Section mm²
Size
AWG
Metallic
Metallic
Selector position
Plastic (Color)
Plastic (Color)
Tools
Positioner
Straight type
Angle type
Straight type
Angle type
Pin
Socket
Min Max
20 22 24
0,61 0,38 0,24 1,94 1,23 0,96 0,61 1,23 0,96 0,61
3 2 1 6 6 5 4 6 5 4
M81969/14-10 (red / orange) M81969/14-03 (blue / white)
M81969/14-10 (red / orange) M81969/14-03 (blue / white)
Pilot
20 600665 600892
1,02 2,11
809817 M81969/8-05
809847 M81969/8-06
13-E4 13-V4
Phase Neutral
600666 600676 14 16 18 20 600667 600677
M22520/1-01 M22520/1-04
16
1,65 2,77
809816 M81969/8-07
809846 M81969/8-08
Protective
/
/
16 18 20
M81969/14-03 (blue / white) M81969/14-04 (yellow / white)
M81969/14-03 (blue / white) M81969/14-04 (yellow / white)
Pilot
16 600660 600894
1,65 2,77
809816 M81969/8-07
809846 M81969/8-08
15-E4 15-V4
Phase Neutral
600661 600671
M22520/1-01 M22520/1-04
12 14
2,98 1,94
8 7
12
2,46 3,61
/
M81969/8-09
/
M81969/8-10
Protective
600662 600672
/
/
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white) M81969/14-04 (yellow / white)
M81969/14-03 (blue / white) M81969/14-04 (yellow / white)
Pilot
16 600660 600894
1,65 2,77
809816 M81969/8-07
809846 M81969/8-08
17-E6 17-V6
Phase Neutral
600661 600671
M22520/1-01 M22520/1-04
12 14
2,98 1,94
8 7
12
2,46 3,61
/
M81969/8-09
/
M81969/8-10
Protective
600662 600672
/
/
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 (blue / white)
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-04
/
/
/
/
21-E4 21-V4
Phase Neutral
809947 + 809908 (hex crimp) or
600663 600673
6
6
13,61 7,3 8,1
/
/
/
/
/
/
809696
809697 (pin) 809690 (socket)
M22520/23-01 + M22520/23-03
Protective
600664 600674
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 blue / white)
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-04
/
/
/
/
23-E4 23-V4
Phase Neutra
612514 612516
4
4
21.2
M22520/23-01 M22520/23-04
/
/
/
/
/
809943
/
Protective
612513 612515
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 blue / white
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-0
/
/
/
/
23-E4T 23-V4T
16 18 20
Phase Neutral
612840 612841
4
21.2
D31
809948
/
/
/
/
/
809943
/
Protective
612838 612839
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 blue / white)
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-04
/
/
/
/
23-E6 23-V6
Phase Neutral
612764 612765
M22520/23-01 + M22520/23-02
8.98 10
8
8
4,50 5,20
WA23-447L
/
/
/
/
809961
809845
Protective
612762 612763
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 blue / white)
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-04
/
/
/
/
23-E6T 23-V6T
Phase Neutral
612644 612642
809872 (M300BT)
809873 (SP593)
8.98 10
8
8
4,50 5,20
/
/
/
/
809961
/
809845
Protective
612643 612641
16 18 20
1,23 0,96 0,61
6 5 4
M81969/14-03 (blue / white)
M81969/14-03 (blue / white)
Pilot
16 600660 600894
1,65 2,77 M22520/1-01 M22520/1-04
/
/
/
/
25-E6 25-V6
Phase Neutral
809947 + 809908 (hex crimp) or
600663 600673
6
6
13,61 7,3 8,1
/
/
/
/
/
/
809696
809697 (pin) 809690 (socket)
M22520/23-01 + M22520/23-03
Protective
600664 600674
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
23
Amphenol Socapex │ POWERSAFE
POWERSAFE / VG96944 - WIRE STRIP LENGTH
A
Layout example 17-V6 / 17-E6
1 Conductor L (L1, L2 & L3) 2 Conductor N 3 Pilot conductor P 4 Protective conductor
A
A
A3 (for shielding braid)
Size
Contact type
A1
A2
P rotective contact
13
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
53 - 63
6 - 6.5
P rotective contact
15
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
53 - 63
6 - 6.5
P rotective contact
17
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
53 - 63
6 - 6.5
42 MAX
P rotective contact
55 - 65
14 - 15.5
21
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
60 - 70
6 - 6.5
P rotective contact
55 - 65
14 - 15.5
23
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
60 - 70
6 - 6.5
P rotective contact
55 - 65
14 - 15.5
25
Phase contacts (N, L1, L2 & L3) Pilot contact (P)
60 - 70
6 - 6.5
All dimensions are given for information only and are in mm, except as otherwise specified │ *in mm: 1mm=0.03937 inch
POWERSAFE VG96944 - QUALIFIED AND/OR SUGGESTED CABLES
Size 13 - Insert 13-V4 WIRE AWG16 white WIRE AWG14 white WIRE AWG14 blue
PN
Raw material
VG95218T020A003 M81044/12-14-9 M81044/12-14-6 M81044/12-14-45
Tinned copper, jacket PVF modified
Tinned copper, jacket PVDF Tinned copper, jacket PVDF Tinned copper, jacket PVDF
WIRE AWG14 green yellow
Fillers Braid
-
PTFE
TB13-T-63
Tinned copper
Heatshrink
DR25 3/8-0M (VG95343 Part 5 Type D)
Elastomer
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
24
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