Commercial Marine Catalog Engineered for Commercial Vessels
2021
Webasto global | Company overview
A global innovative partner offering a complete line of quality climate solutions
Webasto is a global innovative systems partner to almost all automobile manufacturers and is among the top 100 suppliers in this sector worldwide.
In our core business areas of sunroofs and panorama roofs, convertible roofs and parking heaters we have consistently set trends in technology and design. With electric heating systems, charging solutions and battery systems we are also addressing the growth market of electromobility.
We are present where our customers need us. The Webasto Group, headquartered in Stockdorf near Munich, has over 50 locations around the world – with over 30 of these being manufacturing plants.
Sustainability is a key aspect of future mobility. Among others, this includes reducing fuel consumption and the use of alternative drive systems. To this end, we offer automobile manufacturers and end customers innovative technologies and products.
2
Table of contents & marine segment capabilities
Chillers
5
FCF Self-Contained Units
40
When it comes to creating the ideal climate on board, Webasto is the only systems supplier to offer you a complete product range for heating, cooling, light and fresh air. We ensure that everybody enjoys the ideal on-board atmosphere.
Breeze by Webasto
46
Heating Solutions
48
Marine Technical Services 58
3
4
Webasto BlueCool chiller systems Cooling systems overview
NEW Ti22 ProX™ Chiller Series 36,000 - 72,000 BTU/h
BlueCool C-Series 16,000 - 108,000 BTU/h 1.3 - 9 Tons
BlueCool P-Series 30,000 - 572,000 BTU/h 2.5 - 48 Tons
BlueCool V-Series 8,500 - 77,000 BTU/h
BlueCool Q-Series 500 - 1,500 kBTU/h 42 - 126 Tons
BlueCool A-Series Compact
BlueCool MyTouch
Slimline
Low Profile
5
High-capacity professional chiller units BlueCool Q-Series
A large chiller system always needs to be customized to each boat in order to meet the demands of shipyards, owners, classification societies and national legislation. To cover cooling performances from 500,000 up to 1,500,000 BTU / h Webasto offers the BlueCool Q-Series. The BlueCool Q-Series is designed on customer request for super yachts and commercial boats. Its modular concept, the sea water resistant design, it’s robust steel frame, easy serviceability and various more options like tropical versions or MCA electrical boxes make the Q-Series the product fitting to your needs. Ask Webasto to have your chiller system individually developed.
The dimensions of the unit can be adapted to customer requirement. This ensures that the available space on board is optimally used Solid metal frame allows handling by forklifts and cranes Silent blocks below frame effectively reduce vibrations if required Entire cooling system can be configured with redundancy to ensure full cooling system availability Up to 6 compressors can be controlled by one central control system Different compressor voltages available Webasto also offers commissioning service to ensure proper system installation and functioning
6
High-capacity professional chiller units BlueCool Q-Series
Technical data
BlueCool Q-Series
Cooling capacity (BTU/ h) range
500 – 1,500 kBTU / h
Cooling capacity (kW) range
147 – 440
Voltage (V)
360 – 690
Frequency (Hz)
50 / 60
Refrigerant types
R134a, R407c,F1234yf
Min. sea water temp. Heating (°C)
6
Max. sea water temp. Cooling (°C)*
35 * Higher temperature on request
Examples of a 2-stage Q-Series high capacity chiller unit
High capacity chillers as project based development Modular concept allows to combine multiple units into one integrated system Easy maintainable semi-hermetic compressor Heat exchanger tubes with highly efficient tube geometry and anti-fouling profile on the coolant side Detachable end cover of tube condenser to permit mechanical cleaning of the pipes Several customer specific options available such as gauges, redundancy controls, CAN bus interfaces etc. Optional 100% pump-down capacity for making circuit repairs without recovering the refrigerant
Project based development
7
Professional chiller series BlueCool P-Series
Enlarged condensers available for tropical conditions
Sea water manifold can be flexibly positioned
High-efficiency heat exchangers
Polished stainless steel encasing
All water connections on one side
Long-lasting epoxy paint
Scroll compressors 50/60 Hz compatible
Pre-mounted chiller systems on a single tray
Optional silent blocks effectively reduce vibrations
Optional:
n Professional chiller system for medium to large boats and super yachts n Highly customizable chiller series with large range of 30,000 – 572,000 BTU / h to adapt to cooling demand n Successor of our BlueCool Premium scroll compressor range for high reliability n Multiple compressor units with independent cooling circuits for high availability n Range extension with 8 new models n Improved electronics – new electronic box with easier access to components – new PCB with increased circuit protection, now also fulfilling highest EMC standards EN 60945 – the electronic box has been slightly enlarged so that softstarts can be easily integrated into this box
Now compatible with the new MyTouch display
BlueCool MyTouch
8
Configuration options BlueCool P-Series
Configure your chiller system in 6 main steps:
Product options for BlueCool P-Series The BlueCool P-Series is highly customizable to the demands of shipyards and national legislation. In addition to a wide range of cooling capacities, many options can be selected to customize the chiller to your needs. For further options, please contact the sales support team at Webasto.
Option 1: Voltage All P-Series chillers are available as 400 V / 3-phase version. On most models 208 V / 3-phase or 230 V / single phase is available as well.
Option 2: Cool only version For regions where heating is not required some units are available as cool only version.
Option 3: Tropical version For high sea water temperatures > 32 °C, a tropical chiller version with enlarged condensers shall be selected to avoid high pressure cut-outs. Option is highly recommended whenever the boat may travel in regions where sea water temperatures may be above 32 °C.
Option 4: Soft start In order to reduce the amperage draw at compressor start a soft start may be chosen as an option.
n BlueCool Expert tool for service, configuration, application tuning, diagnosis and system setup comes as a standard free of charge n Optional CAN-Bus for integration into boats central monitoring systems n Unique Thermostatic Advance Function for power output continuously adapted to cooling demand n Redesigned trays for easier mounting of silent blocks to reduce vibrations n Electrical systems can be upgraded to customer needs with PRO box or fulfilling MCA requirements
Soft start devices are reducing the amperage peak at compressor start up to 53% Soft start models are available for 400 V 3-phase as well as 230 V single phase The peak reduction allows to better size the power generator and it frees capacities for other electrical consumers Light flickering is reduced Circuit breakers and cables sizes do not have to be oversized The soft starts fit into the standard electri- cal box if no further electrical accessories are chosen
If the soft starts are selected during the chiller configuration process they come already installed and tested as part of the electronic box
9
Configuration options BlueCool P-Series
Option 5: Electrical upgrades In the standard configuration, the chiller comes with a standard electrical box which allows to operate the chiller. Webasto offers a wide variety of electrical options which enhance the operation and service comfort or ease the electrical installation. Some options may be required to comply with national standards or requirements coming from the boat’s classification society. Depending on the amounts of options chosen the larger PRO box or even a box compliant to MCA standards will be used. Each box will be individually configured to your needs.
Standard Box
Pro Box
MCA Box
Housing Material
Galvanized steel, expoxy painted Mild steel, powder coated
Mild steel, powder coated IP66 / NEMA 4, 12, 13 / IK 10
IP21
IP66 / NEMA 4, 12, 13 / IK 10
IP class
Color
White Screws
RAL 7035
RAL 7035
Opening/closing
Locking mechanism
Locks with removable handle
Components included Chiller electronic card
n
n
n
Relays for compressors, chilled water and sea water pump
n
n
n
Terminal block connectors
n
n
n
Compressor Soft starts Motor protective relays and circuit breakers for compressors and pumps Circuit breaker for chiller electronic card Only one power supply needed for entire unit
–
n
n
– – –
n
n
n
n
Halogen free cables
n
Cable harness length: 2 m
n
n
n
Increased cable harness length: 5 m / 10 m / 15 m Chilled water pump: redundancy selector for two pumps Sea water pump: redundancy selector for two pumps
– – – – – – – – –
Power ON lamp
n
Pilot lamps for pumps and/or compressors Digital display integrated at the front door
n
Compressor running counter
Main switch
– – –
n
Emergency stop
n
Pushbutton to test pilot lamps
n
Door locking mechanism in open position
–
n
Ampere gauge
–
–
n Standard
Optional – Not available
Option 6: Silent blocks Silent blocks may be mounted between the chiller unit and the hull of the boat to reduce structural born vibrations being transferred from the chiller unit into the boat. The silent blocks very effectively reduce vibrations into the hull of the boat by up to 50% Silent blocks are mounted below the base plate of the A/C unit High performance damping elements specially designed for the vibration frequency and the weight of each unit Marine grade with corrosion resistant materials Integrated rip-off protection If the silent blocks are selected during the chiller configuration process they come already mounted onto the A/C unit Please ask for the specific height increase of your unit as the silent block type varies with the size of the units
10
Project assistance & support BlueCool P-Series
A chiller system always needs to be customized to each boat in order to meet the demands of shipyards, owners, classification societies and national legislation. We support you in this process with our expertise and the tools we have developed for this.
Specification and quotation tool This tool should be used for all A/C projects to
Precisely calculate the cooling and heating demand for each cabin depending on boat characteristics, performance requirements and usage conditions Determine the fresh air requirements of larger boats Select your bill of material from the entire product portfolio Summarize technical data of the chosen key components
As a result the chiller and air handlers are correctly sized to the individual demand of each boat.
Chiller configurator tool This tool is used by Webasto to Select the available options for a chiller unit, see Options 1, 2, 3, 6 on previous pages Select the available electrical options, see Options 4 and 5 on previous pages
As a result your chiller and electronic box will receive an indi- vidual part number which is uniquely used for your project.
Engineering support Our project engineers support you in various phases of a pro- ject delivering to you A/C system concepts Piping diagrams Electrical wiring schematics On-site support to understand and determine the optimal A/C configuration Installation and commissioning support Our project engineers can support you on demand during the installation and commissioning phase of your project with Technical support to answer your questions
WEBASTO - EASYPIPES
Model
OD
ID
Part number
D15 D22 D28
15 mm 22 mm 28 mm
12 mm WBCL002510 18 mm WBCL002511 23 mm WBCL002512
On-site support and audit Check of your installation Support during system commissioning
11
Professional chiller series BlueCool P-Series
BlueCool P-Series Mono chiller
Type
P30 M P36 M P42 M P48 M P60 M P72 M P84 M P96 M P112 M P126 M P143 M
Cooling capacity* (BTU / h)
30,000 36,000 42,000 48,000 60,000 72,000 84,000 96,000 112,000 126,000 143,000
Cooling capacity* (kW)
8.7
10.5
12.3
14
17.6
21.1
24.6
28.1
32.8
36.9
41.8
Frequency (Hz)*****
50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Current draw running** (A) for 230 V 1-phase
6.8
8
9.4
12
–
–
–
–
–
–
–
Current draw running** (A) for 400 V 3-phase
2.9
3.5
4.1
5.1
5.9
6.5
8.4
10
11
12
13
Current draw running** (A) for 208 V 3-phase
5.0
6.1
6.9
8.5
–
13
24
–
–
–
–
Current draw running FLA**** (A) for 230 V 1-phase Current draw running FLA**** (A) for 400 V 3-phase Current draw running FLA**** (A) for 208 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 230 V 1-phase Locked Rotor Amperage LRA (A) for Single compressor 400 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 208 V 3-phase
15
17
23
24
–
–
–
–
–
–
–
5.1
5.6
7
10
11
12
15
16
17
20
22
10
11
14
19
25
27
25
–
–
–
–
61
76
100
114
–
–
–
–
–
–
–
32
40
46
50
59
74
101
95
111
118
118
70
83
95
98
139
172
179
–
–
–
–
Min. chilled water flow (l /min.)
25
30
33
38
50
60
66
76
88
104
117
Min. seawater flow (l /min.)
19
22
27
30
38
46
56
64
68
82
93
Recommended seawater pump+
WB1000 WB1000 WB1000 WB1500
WB1000 WB1500 425 x 506 x 547 16.7 x 19.9 x 21.5 425 x 506 x 547 16.7 x 19.9 x 21.5
WB1500 WB2500G WB3000G
WB2500G WB3000G 560 x 610 x 727
WB2500G WB3000G 560 x 615 x 727 22 x 24.2 x 28,6 560 x 615 x 727 22 x 24.2 x 28.6
WB3000G WB3500 560 x 811 x 727 22 x 31.9 x 28,6 560 x 811 x 727 22 x 31.9 x 28.6
WB3000G WB3500 560 x 811 x 827 22 x 31.9 x 32.6 560 x 811 x 827 22 x 31.9 x 32.6
WB3000G WB3500 560 x 845 x 827 22 x 33.3 x 32.6 560 x 845 x 827 22 x 33.3 x 32.6
Dimensions (L x W x H) (mm)
425 x 506 x 547 16.7 x 19.9 x 21.5 425 x 506 x 547 16.7 x 19.9 x 21.5
425 x 506 x 547 16.7 x 19.9 x 21.5 425 x 506 x 547 16.7 x 19.9 x 21.5
425 x 506 x 547 16.7 x 19.9 x 21.5 425 x 506 x 547 16.7 x 19.9 x 21.5
560 x 610 x 602
560 x 610 x 727
Dimensions (L x W x H) (inch)
22 x 24 x 23.7
22 x 24 x 28.6
22 x 24 x 28.6
Dimensions (L x W x H) (mm) tropical
560 x 610 x 602
560 x 610 x 727
560 x 610 x 727
Dimensions (L x W x H) (inch) tropical
22 x 24 x 23.7
22 x 24 x 28.6
22 x 24 x 28.6
Weight (kg)
55
66
68
70
75
80
85
90
100
110
125
Available options 230 V / 1-phase
–
–
–
–
–
–
–
208 V / 3-phase
–
–
–
–
Reverse Cycle Heating
n
n
n
n
n
n
n
n
n
n
n
Cool Only version
–
–
–
–
–
–
–
–
–
–
–
Tropicalized version
n
n
n
n
Soft Start 400 V / 230 V / 208 V
/ / – / / – / / – / – / – / – / – / – / – / – / – / – / – / – / – / – / – / – / –
Upgrade box /MCA Box Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request. * BTU / h are based on 7 °C evaporating temperature and 38 °C condensing temperature. ** Amperage values for core unit at nominal conditions at 50 Hz. **** FLA (Full Load Amperage) is the current draw at maximum conditions. + Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow. ++ BlueCool P-Series systems are tested and approved by Webasto for 50 / 60 Hz operation. n Standard Option – Not available
12
Professional chiller series BlueCool P-Series
BlueCool P-Series Twin chiller
Type
P60 T
P72 T
P84 T
P96 T
P120 T
Cooling capacity* (BTU/ h)
60,000
72,000
84,000
96,000
120,000
Cooling capacity* (kW)
17.6
21.1
24.6
28.1
35.2
Frequency (Hz)
50/60
50/60
50/60
50/60
50/60
Current draw running** (A) for 230 V 1-phase
14
16
19
25
–
Current draw running** (A) for 400 V 3-phase
5.8
7.1
8.1
10
12
Current draw running** (A) for 208 V 3-phase
10
12
14
17
33
Current draw running FLA**** (A) for 230 V 1-phase Current draw running FLA**** (A) for 400 V 3-phase Current draw running FLA**** (A) for 208 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 230 V 1-phase Locked Rotor Amperage LRA (A) for Single compressor 400 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 208 V 3-phase
30
35
46
47
–
10
11
14
20
22
20
22
27
37
50
61
76
100
114
–
32
40
46
50
59
70
83
95
98
139
Min. chilled water flow (l /min.)
50
60
66
76
100
Min. seawater flow (l /min.)
38
46
56
64
80
Recommended seawater pump+
WB1500 WB2000
WB2500G WB3000G
WB2500G WB3000G
WB2500G WB3000G
WB3000G WB3500
Dimensions (L x W x H) (mm)
560 x 660 x 600
560 x 694 x 625
560 x 694 x 625
560 x 683 x 675
560 x 790 x 675
Dimensions (L x W x H) (inch)
22 x 26 x 23.6
22 x 27.3 x 24.6
22 x 27.3 x 24.6
22 x 26.9 x 26.6
22 x 31.1 x 26.6
Dimensions (L x W x H) (mm) tropical
560 x 660 x 625
560 x 694 x 625
560 x 694 x 625
560 x 683 x 675
560 x 790 x 725
Dimensions (L x W x H) (inch) tropical
22 x 26 x 24.6
22 x 27.3 x 24.6
22 x 27.3 x 24.6
22 x 26.9 x 26.6
22 x 31.1 x 28.5
Weight (kg)
90
95
100
130
160
Available options 230 V / 1-phase
–
208 V / 3-phase Reverse Cycle Heating
n
n
n
n
n
Cool Only version
–
–
–
–
–
Tropicalized version
n
n
Soft Start 400 V / 230 V / 208 V
/ / –
/ / –
/ / –
/ – / –
/ – / –
Upgrade box /MCA Box Silent Block
The BlueCool P-Series: Wide product range for medium and large size boats Scroll compressors for heavy duty applications Low starting surge through staged compressor starts 208 V, 230 V and 400 V systems available Many customization options with different electronics, tropical versions, vibration damping and many other features Fully independent refrigerant circuits in multiple compressor units provide high system availability Power output continuously adapted to cooling demand Very robust stainless steel design for heavy duty use
General note: Values in this table given for 50 Hz only. 60 Hz data available on request. * BTU / h are based on 7 °C evaporating temperature and 38 °C condensing temperature. ** Amperage values for core unit at nominal conditions at 50 Hz. **** FLA (Full Load Amperage) is the current draw at maximum conditions. + Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow. ++ BlueCool P-Series systems are tested and approved by Webasto for 50 / 60 Hz operation. n Standard Option – Not available
13
Professional chiller series BlueCool P-Series
BlueCool P-Series Triple chiller
Type
P126 R
P144 R
P180 R
P216 R
P252 R
Cooling capacity* (BTU/h)
126,000
144,000
180,000
216,000
252,000
Cooling capacity* (kW)
37
42.2
52.8
63.3
73.8
Frequency (Hz)
50/60
50/60
50/60
50/60
50/60
Current draw running** (A) for 230 V 1-phase
28
37
–
–
–
Current draw running** (A) for 400 V 3-phase
12
15
18
20
25
Current draw running** (A) for 208 V 3-phase
21
26
50
38
72
Current draw running FLA **** (A) for 230 V 1-phase Current draw running FLA **** (A) for 400 V 3-phase Current draw running FLA **** (A) for 208 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 230 V 1-phase Locked Rotor Amperage LRA (A) for Single compressor 400 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 208 V 3-phase
69
71
–
–
–
21
30
33
36.3
45
40
56
75
81
76
100
114
–
–
–
46
50
59
74
101
95
98
139
172
179
Min. chilled water flow (l /min.)
104
115
138
158
180
Min. seawater flow (l /min.)
82
92
106
125
145
Recommended seawater pump+
WB3000G WB3500
WB3000G WB3500
WB5500
WB5500
WB5500
Dimensions (L x W x H) (mm)
640 x 1,250 x 765
640 x 1,250 x 765
640 x 1,250 x 765
640 x 1,250 x 840
640 x 1,250 x 840
Dimensions (L x W x H) (inch)
25.2 x 49.2 x 30.1
25.2 x 49.2 x 30.1
25.2 x 49.2 x 30.1
25.2 x 49.2 x 33.1
25.2 x 49.2 x 33.1
Dimensions (L x W x H) (mm) tropical
640 x 1,250 x 765
640 x 1,250 x 765
640 x 1,250 x 840
640 x 1,250 x 840
640 x 1,250 x 840
Dimensions (L x W x H) (inch) tropical
25.2 x 49.2 x 30.1
25.2 x 49.2 x 30.1
25.2 x 49.2 x 33.1
25.2 x 49.2 x 33.1
25.2 x 49.2 x 33.1
Weight (kg)
180
190
210
250
260
Available options 230 V / 1-phase
–
–
–
208 V / 3-phase Reverse Cycle Heating Cool Only version Tropicalized version
n
n
n
n
n
n
n
/ / –
/ – / –
/ – / –
/ – / –
/ – / –
Soft Start 400 V / 230 V / 208 V
Upgrade box /MCA Box Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request. * BTU / h are based on 7 °C evaporating temperature and 38 °C condensing temperature ** Amperage values for core unit at nominal conditions at 50 Hz **** FLA (Full Load Amperage) is the current draw at maximum conditions + Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow. ++ BlueCool P-Series systems are tested and approved by Webasto for 50 / 60 Hz operation. n Standard Option – Not available
14
Professional chiller series BlueCool P-Series
BlueCool P-Series Quattro chiller
Type
P120 Q P144 Q P168 Q P192 Q P240 Q P288 Q P336 Q P384 Q P448 Q P504 Q P572 Q 120,000 144,000 168,000 192,000 240,000 288,000 336,000 384,000 448,000 504,000 572,000
Cooling capacity* (BTU/h)
Cooling capacity* (kW)
35
42.2
49.2
56.2
70
85
99
112
132
148
168
Frequency (Hz)
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
Current draw running** (A) for 230 V 1-phase Current draw running** (A) for 400 V 3-phase Current draw running** (A) for 208 V 3-phase
27
32
38
49
–
–
–
–
–
–
–
12
14
16
21
23
26
34
40
43
49
53
20
24
28
34
66
51
95
–
–
–
–
Current draw running FLA**** (A) for 230 V 1-phase Current draw running FLA **** (A) for 400 V 3-phase Current draw running FLA **** (A) for 208 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 230 V 1-phase Locked Rotor Amperage LRA (A) for Single compressor 400 V 3-phase Locked Rotor Amperage LRA (A) for Single compressor 208 V 3-phase
59
69
92
94
–
–
–
–
–
–
–
20
22
28
40
44
48
60
64
67
78
89
41
44
54
74
100
108
100
–
–
–
–
61
76
100
114
–
–
–
–
–
–
–
32
40
46
50
59
74
101
95
111
118
118
70
83
95
98
139
172
179
–
–
–
–
Min. chilled water flow (l /min.)
100
115
132
161
175
220
245
275
310
360
420
Min. seawater flow (l /min.)
80
92
100
115
140
162
180
200
240
270
325
Recommended seawater pump+
WB3000G WB3500 1,390 x 560 x 640 54.7 x 22 x 25.2 1,390 x 560 x 665 54.7 x 22 x 26.2
WB5500 WB55500 WB5500 WB5500 WB5500 WB7400
WB5500 WB7400 1,715 x 560 x 850 67.5 x 22 x 33.5 1,715 x 560 x 850 67.5 x 22 x 33.5
WB7400 WB7400 WB9800
WB7400 WB9800
WB7400 WB9800
Dimensions (L x W x H) (mm)
2,030 x 635 x 1,068
1,390 x 560 x 665 54.7 x 22 x 26.2 1,390 x 560 x 665 54.7 x 22 x 26.2
1,390 x 560 x 665 54.7 x 22 x 26.2 1,390 x 560 x 665 54.7 x 22 x 26.2
1,390 x 560 x 715 54.7 x 22 x 28.1 1,390 x 560 x 715 54.7 x 22 x 28.1
1,390 x 560 x 715 54.7 x 22 x 28.1 1,390 x 560 x 765 54.7 x 22 x 30.1
1,715 x 560 x 850 67.5 x 22 x 33.5 1,715 x 560 x 850 67.5 x 22 x 33.5
2,030 x 635 x 843 79.9 x 25 x 33.2 2,030 x 635 x 843 79.9 x 25 x 33.2
2,030 x 635 x 918 79.9 x 25 x 36.1 2,030 x 635 x 1,068
2,030 x 635 x 1,067
Dimensions (L x W x H) (inch)
79.9 x 25 x 42
79.9 x 25 x 42
Dimensions (L x W x H) (mm) tropical Dimensions (L x W x H) (inch) tropical
2,030 x 635 x 1,068
2,030 x 635 x 1,068
79.9 x 25 x 42
79.9 x 25 x 42
79.9 x 25 x 42
Weight (kg)
190
210
230
255
270
350
350
450
670
670
725
Available options 230 V / 1-phase
–
–
–
– –
– –
– –
– –
208 V / 3-phase
Reverse Cycle Heating
n
n
n
n
n
n
n
n
n
n
n
–
Cool Only version
Tropicalized version
n
n
n
n
/ / –
/ / –
/ / –
/ – / –
/ – / – / – / – / – / – / – / – / – / – / – / – / – / –
Soft Start 400 V / 230 V / 208 V
Upgrade box /MCA Box
n
n
n
n
Silent Block
General note: Values in this table given for 50 Hz only. 60 Hz data available on request. * BTU / h are based on 7 °C evaporating temperature and 38 °C condensing temperature ** Amperage values for core unit at nominal conditions at 50 Hz **** FLA (Full Load Amperage) is the current draw at maximum conditions
+ Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow. ++ BlueCool P-Series systems are tested and approved by Webasto for 50 / 60 Hz operation. n Standard Option – Not available
H
D
L
15
W
Ultra compact chiller BlueCool C-Series
Long-lasting epoxy paint
Condensers sized for tropical conditions
Extremely compact dimensions
Pre-mounted chiller systems on a single tray
Staged compressor set up
All water connections on one side
High-efficiency heat exchanger
Polished stainless steel encasing
Lifting points
Optional:
Improved performance and up to 15% higher efficiency Continuous cooling capacity even in tropical conditions Even more compact design New improved electronics for easy installation and diagnosis via USB cable Optional CAN-Bus for optimized adaptation to boat systems Compressor noise is reduced by up to 25% Easy sea water and chilled water connections at one side Strong stainless steel tray and condensate drain High quality Epoxy paint protection Vibration absorber and Silent block available as an option Soft start devices available as an option
Now compatible with the new MyTouch display
BlueCool MyTouch
16
Ultra compact chiller BlueCool C-Series
Technical data
BlueCool C-Series
Type
C16 M C20 M C27 M C32 T
C40 T
C55 T
C81 R
C108 Q
Order numbers
WBCL1205001D WBCL1205002D WBCL1205003D WBCL1207001D WBCL1207002D WBCL1207003D WBCL1207004D WBCL1207005D
Cooling capacity* (BTU / h)
16,000
20,000
27,000
32,000
40,000
55,000
81,000
108,000
Cooling capacity* (kW)
4.7
5.9
7.9
9.4
11.7
16.1
23.7
31.7
yes
yes
yes
yes
yes
yes
yes
yes
Heating via reverse cycle integrated
Voltage (V)
230
230
230
230
230
230
230
230
Frequency ++ (Hz)
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
Current draw running** (A)
4.4 – 6.0
6.9 – 8.0
8.6 – 9.2
8.8 – 12.0 13.8 – 16.0 17.2 – 18.4 25.8 – 27.6 34.4 – 36.8
Current draw Start max. peak (A) 50 Hz Current draw RMS40**** (A) 50 Hz Current draw RMS300*** (A) 50 Hz Current draw Start max. peak with Soft Start (A) 50 Hz Current draw RMS40**** with Soft Start (A) 50 Hz Current draw RMS300 with Soft Start (A) 50 Hz Locked Rotor Amperage LRA (A) (comp. only)
54
60
77
60
68
87
97
107
35
39
49
41
47
59
69
79
19
20
32
25
28
42
52
62
22
22
34
28
30
44
54
64
12
14
18
18
22
28
38
48
9
10
17
15
18
27
37
47
37
43
54
37
43
54
54
54
Max. circuit breaker (A)
16
16
20
2 x 16
2 x 16
2 x 20
3 x 20
4 x 20
25 1
25 1
25 1
25 1
25 1
25 1
32 1 1/4
– 1 1/4 F BST
Chilled water connection (mm) Chilled water connection (inch)
Minimal chilled water flow (l /min.)
13
16
19
26
32
38
57
76
Recommended chilled water pump
WB500
WB500
WB1000
WB1000
WB1500
WB1500
WB2000
WB3500
19 3/4
19 3/4
19 3/4
19 3/4
25 1
25 1
32 1 1/4
– 1 1/4 F BST
Seawater connection (mm) Seawater connection (inch) Minimal seawater flow at 50 Hz (l /min.) Minimal seawater flow at 60 Hz (l /min.)
14
17
21
28
34
42
63
84
17
20
25
34
41
50
75
100
WB500 / WB500G
WB500 / WB500G
WB1500/ WB1000G
WB1500/ WB2000
WB2000/ WB2500G
Recommended seawater pump
WB1000
WB1000
WB3000G
390 x 290 x 355 15.4 x 11.4 x 14.0
440 x 330 x 360 17.3 x 13.0 x 14.0
440 x 330 x 395 17.3 x 13.0 x 15.6
590 x 410 x 500 23.2 x 16.1 x 19.7
590 x 410 x 500 23.2 x 16.1 x 19.7 Schematics C16-27M
590 x 410 x 550 23.2 x 16.1 x 21.7
870 x 430 x 575 33.5 x 16.9 x 22.6
860 x 640 x 600 33.9 x 22.4 x 23.6
Dimensions L x W x H (mm) Dimensions L x W x H (inch)
Weight (kg)
34
37
45
65
70
86
119
173
Min. sea water temp. Heating (°C)
6
6
6
6
6
6
6
6
Max. sea water temp. Cooling (°C)
35
35
35
35
35
35
35
35
H
General note: Values in this table given for 50 Hz only. 60 Hz data available on request. * BTU / h are based on 7 °C evaporating temperature and 38 °C condensing temperature ** Amperage values for core unit depend on compressor load. Max values at tropical conditions at 230 V / 50 Hz *** Starting amperage RMS (Root Mean Square) for core unit for first 300 ms **** Starting amperage RMS (Root Mean Square) for core unit for first 40 ms + Recommendation only. Pump size shall be adapted to application constraints in order to always ensure minimal sea water flow. ++ BlueCool C-Series systems are tested and approved by Webasto for 50 / 60 Hz operation
D W
L
Mono C16 M – C27 M
24.10.2012
Schematics S- und C-Series
5
17
Modular, Titanium Chillers Ti22 ProX Chiller™ Series
NEW Designed for the U.S. Market
Fully modular titanium system that can be configured specific to the needs of your project.
ADVANCED ELECTRONIC Quick set up and easy troubleshooting
MyTouch Controller
USB Expert Tool
NEW Ti22 ProX Chiller™ Series
Optional:
Now compatible with the new MyTouch display
n Available in 36, 48, 60, 72 kBTU/h n Available in 230V-1ph 50/60Hz and 230V-3Ph 60Hz n American Titanium condensers n American Scroll compressors n Compatible with the Altivar 320 frequency drives n Standard Reversible heat n Up to 6 chiller modules connected to 1 controller
n Touch screen controller Webasto MyTouch n Quick set up and easy troubleshooting
BlueCool MyTouch
18
Modular, Titanium Chillers Ti22 ProX Chiller™ Series
NEW Designed for the U.S. Market
Technical Specifications
Model
ProX36
ProX48
ProX60
ProX72
Part Number
2112852A
2112853A
2112854A
2112855A
2112856A
2112857A
2112858A
Capacity at nominal conditions (BTU/h)
36,000 at 60 Hz
48,000 at 60 Hz
60,000 at 60 Hz
72,000 at 60 Hz
Input Power
1 phase
3 phases
1 phase
3 phases
1 phase
3 phases
3 phases
Refrigerant Type
R407C
Frequency
50/60 Hz
Nominal Voltage
230 V
Max Continuous Current
15.7 A
10.2 A
22.4 A
13.6 A
23.5 A
18.5 A
19.4 A
Max Height
23 in (584 mm)
24.05 in (611 mm)
26.54 in (674 mm)
Max Width (Drain Pan)
16.46 in (418 mm)
Length (Drain Pan)
18.43 in (468 mm)
Max Length
21.10 in (536 mm)
28.35 in (720 mm)
Seawater connection size
1 inch Outer Diameter (hose barb)
Chileld water connection size
1 inch Female NPT threaded
The Ti22 ProX Series is great in the aftermarket as well. Webasto has designed this series to be an easy replacement of competitor systems: n Similar dimensions to competitor chillers
For modular configuration up to 6 stages: n Chiller modules can be ordered wihtout the 1-stage electrical box n Multiple-stage electrical box (ECU) must be ordered separately
n Identical sea water connections n Identical chilled water connections n Identical wiring n Alvitar 320 frequency drive compatible n Competitive pricing n Competitive configurations
19
Variable speed chillers BlueCool V-Series
Active cooled external inverter heat sink
Super quiet operation
Wide power modulation range from 8,500 to 50,000 BTU/h
Long-lasting epoxy paint
Detachable electronic box
Fully 50/60 Hz compatible
All water connections on one side
Highly efficient variable speed BLDC compressor
External mounting fixture, allows mounting of optional silent blocks
Condensate free chiller system on a single tray
Optional:
New V64 T and V77 T with innovative hybrid control logic Large power modulation range: 8,500 up to 77,000 BTU Unique hybrid concept reduces output by 89% during part load operation. Variable speed BLDC compressors controlled by inverter technology Zero electrical starting peak Super quiet operation with little noise variations and sound cover housing High system availability via dynamic control of HP / LP boundary conditions Preventive maintenance monitoring system Condensate free operation Easy installation and maintenance Low service and operation costs Light and compact Integrates Webasto s BlueCool Expert diagnosis and set up tool Up to 3 ECO modes with adjustable amperage draw 230 V 50 Hz or 240 V 60 Hz compatible for worldwide application MyTouch as standard user interface with clear text display
Now compatible with the new MyTouch display
BlueCool MyTouch
20
Variable speed chillers BlueCool V-Series
Technical data
BlueCool V-Series
Type
V50 M
V64 T
V77 T
Order No.
WBCL1203001C
WBCL1203003B
WBCL1203002B
Cooling capacity* (BTU/h)
8.500 – 64.000
8.500 – 77.000
8.500 – 50.000
Cooling capacity* (kW)
2.5 – 14.6
2.5 – 18.7
2.5 – 22.6
Heating via reverse cycle integrated
yes
yes
yes
Voltage (V)
230 (-15%/+10%)
230 (-15%/+10%)
230 (-15%/+10%)
Frequency ++ (Hz)
50 / 60 (+-5%)
50 / 60 (+-5%)
50 /60 (+-5%)
Current draw running** (A)
2.5 – 23.8 (max. 25)
2.5 – 24 (max. 26.5)
2.5 – 15* (max. 17)
Current draw Start (A)
2.5
2.5
2.5
Current draw Eco 1 Mode (A)
2.5 – 15* (max. 17)
2.5 – 15* (max. 17)
2.5 – 8* (max. 12)
Current draw Eco 2 Mode (A)
2.5 – 8* (max. 12)
2.5 – 8* (max. 12)
2.5 – 5* (max. 8)
Current draw Eco 3 Mode (A)
–
2.5 – 5* (max. 8)
2.5 – 5* (max. 8)
Chilled water connection (mm), (Inch)
25 1’’
32 1 1/4” F BST
32 1 1/4” F BST
Min. chilled water flow (l/min.)
35
45
52
Seawater connection (mm), (Inch)
25 1’’ M BST
32 1 1/4” F BST
32 1 1/4” F BST
Min. seawater flow (l/min.)
38
50
57
Dimensions unit L x D x H (mm), (Inch)
567 x 340 x 510 22.3 x 13.4 x 20.1 590 x 378 x 548 23.2 x 14.9 x 21.6 560 x 190 x 465 22.0 x 7.5 x 18,3 607 x 530 x 510 23.9 x 20.8 x 20.1 620 x 570 x 548 24.4 x 22.4 x 21.6
760 x 560 x 510 29.9 x 22.0 x 20.1 760 x 560 x 550 29.9 x 22.0 x 21.7 560 x 190 x 465 22.0 x 7.5 x 18,3 760 x 750 x 510 29.9 x 29.5 x 20.1 760 x 750 x 550 29.9 x 29.5 x 21.7
760 x 560 x 510 29.9 x 22.0 x 20.1 760 x 560 x 550 29.9 x 22.0 x 21.7 560 x 190 x 465 22.0 x 7.5 x 18.3 760 x 750 x 510 29.9 x 29.5 x 20.1 760 x 750 x 550 29.9 x 29.5 x 21.7
Dimensions unit incl. silent block L x D x H (mm), (Inch)
Dimension electronic box L x D x H (mm), (Inch)
Dimension chiller L x D x H (mm), (Inch)
Dimensions unit incl. silent block + box L x D x H (mm), (Inch)
Ambient temperature limit (°C)
60
60
60
Sound level unit (dB/A) (measured)
49.2
48.5
48.5
Refrigerant charge R410A (g)
892
892 + 770
892 + 770
Weight core unit (kg)
47
90
90
Weight electronic box (kg)
15
15
15
Min. sea water temp. heating (°C)
6
6
6
Max. sea water temp. cooling (°C)
35
35
35
* Based on 7 °C evaporating temperature and 38 °C condensing temperature ** Amperage values for core unit depend on compressor load. Max values at tropical conditions at 230 V / 50 Hz ++ BlueCool V-Series systems are tested and approved by Webasto for 50 / 60 Hz operation
V50 M without electronic box
V64 T and V77 T
21
Air handlers: BlueCool A-Series Modular system to fit any demand
Webasto offers a new range of air handlers to fit any demand on capacity or space limitations. The new modular concept makes the A-Series adaptable to individual requirements and the exclusive Webasto Instant Drain condensate management system ensures immediate drainage. New accessories like the BlueCool MyTouch display, electric heat modules or flow control valves can fine-tune your applications.
BlueCool A-Series
One or more air handler(s) in each cabin are fitted to generate the required cooling capacities individually in each room. Webasto provides a completely new designed air handler portfolio in 3 different layouts with a performance range from 4,000 – 36,000 BTU / h to suit all sizes and space requirements of your boat.
EHM – Electric heat module
The electric heat module EHM ensures cabin heating independent from chiller operation. It is easily installed in-line into the air duct of the A-Series air handlers and provides 600 – 1800 W capacity to enable heating in selective cabins while chiller is in cooling mode.
Flow control valve
The flow control valve allows the chilled water to bypass the heat exchanger of the A-Series when needed. The comfort on boards is increased while directing the chilled water only to those cabins with cooling / heating demand. Continuous blower operation is possible to reduce noise variations in cabins.
22
Air handlers Instant drain system
Exclusive Instant Drain condensate management system Constant multidirectional high angle slope design of condensate pan for immediate drainage Anti splash condensate management “No drip design” with complete capsuled heat exchanger through additional side plates and improved insulation
Smart design: constant multi-directional slope.
Extra high condensate pan walls for Low profile models.
23
Air Handlers BlueCool A-Series
Compact
Completely thermally insulated on the outside
Quick installation system
Polished stainless steel and aluminum encasing
360 degree rotatable blower
“No drip design” with complete capsuled heat exchanger
Constant multidirectional high angle slope design of condensate pan for immediate drainage
Movable fixation brackets for flexible installation
Standard
Now compatible with the new MyTouch display
n Three possible shapes to cope with any installation demand: Compact, Slimline and Low profile n Newmodular systemwith various options n Innovative Webasto Instant Drain Condensate Management n High quality stainless steel design n High performance with high cooling capacity and high air flow n Super Silent with flexible vibration isolation mounts & larger ducts to reduce noise from air speed n Oversized heat exchanger tested under tropical conditions
BlueCool MyTouch
24
Air Handlers BlueCool A-Series
Model
Compact
A4 Compact
A6 Compact
A9 Compact
A12 Compact
A18 Compact
A24 Compact
A36 Compact
Order numbers
WBCL1209009A WBCL1209010A WBCL1209011A WBCL1209012A WBCL1209013A WBCL1209014A WBCL1209015A
Capacity (BTU/h) **
4,000
6,000
9,000
12,000
18,000
24,000
36,000
Capacity (kW) **
1.2
1.9
2.8
3.6
5.6
7.2
10.7
Air flow (m³ / h) *
230
380
420
560
750
1120
1550
Air flow (cfm) *
135
224
247
330
441
659
912
Ø Blower connection (mm)
100 (round)
125 (round)
125 (round)
150 (oval)
150 (oval)
2 x 150 (oval)
2 x 150 (oval)
Ø Blower connection (inch)
4 (round)
5 (round)
5 (round)
6 (oval)
6 (oval)
2 x 6 (oval)
2 x 6 (oval)
Weight (kg)
6
7
9
10
12
16
21
Weight (lbs)
13.2
15.4
18.7
22
26.5
35.3
46.3
Current draw running (A)
0.6
0.5
0.6
0.7
1
1.3
2.1
Ø Chilled water connection
3/4''
3/4''
3/4''
3/4''
3/4''
3/4''
3/4''
Dimensions H x W x L (mm)
287 x 249 x 381 287 x 280 x 411 312 x 291 x 456 312 x 279 x 491 362 x 281 x 581 362 x 301 x 636 487 x 302 x 701
Dimensions H x W x L (inch)
11.3 x 9.8 x 15 11.3 x 11 x 16.2 12.3 x 11.5 x 18 12.3 x 11 x 19.3 14.3 x 11.1 x 22.9 14.3 x 11.9 x 25 19.2 x 11.9 x 27.6
Dimensions with valve H x W x L (mm) Dimensions with valve H x W x L (inch)
287 x 249 x 381 287 x 280 x 411 312 x 291 x 456 312 x 279 x 491 362 x 281 x 581 362 x 301 x 636 487 x 302 x 701
11.3 x 9.8 x 15 11.3 x 11 x 16.2 12.3 x 11.5 x 18 12.3 x 11 x 19.3 14.3 x 11.1 x 22.9 14.3 x 11.9 x 25 19.2 x 11.9 x 27.6
Minimum chilled water flow (l / h)
228
406
626
568
793
1,257
1,883
Number of blowers
1
1
1
1
1
2
2
Max. ambient temperature (°C)
50
50
50
50
50
50
50
Pressure loss chilled water (bar)
0.07
0.12
0.15
0.14
0.16
0.13
0.34
Number of condensate drains
2
2
2
2
2
2
2
Ø Condensate drain (mm) 16 * With 2 m of air duct, one 90° bend, air outlet grille at 230 V, 50 Hz ** Intake air of 32 °C / 47% rh, water inlet temperature of 5 °C and at 230 V, 50 Hz 16 16 16 16 16 16
H
W
L
Compact
25
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