Trex Signature horizontal mesh railing installation instructions with 28 pages of comprehensive guidelines for professional installation and assembly.
TREX SIGNATURE ® HORIZONTAL MESH RAILING Installation Instructions
NOTES: » TREX SIGNATURE ® MESH RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A MAXIMUM CLEAR SPAN OF 6' (1.83M) OR 8' (2.44M). » MUST USE TREX DECK MOUNT POST HARDWARE AND METAL PLATE WHEN ATTACHING SIGNATURE ® POSTS IN GUARDRAIL APPLICATIONS. » FOR FULL SPAN INSTALLATIONS, MESH WILL NOT NEED TO BE CUT WITH THE EXCEPTION OF 6' X 42". IF INSTALLING AT THIS SIZE, PURCHASE 8' X 42" MESH AND CUT TO THE PROPER LENGTH.
SCAN QR CODE IF INSTALLING COCKTAIL RAIL APPLICATIONS WITH TREX METAL RAILING SYSTEMS.
» ALWAYS REFER TO YOUR LOCAL BUILDING CODE OFFICIAL PRIOR TO INSTALLING ANY RAILING SYSTEM TO ENSURE ALL CODE AND SAFETY REQUIREMENTS ARE MET. TREX CANNOT BE HELD RESPONSIBLE FOR IMPROPER OR NON-RECOMMENDED INSTALLATIONS. » A FOOTBLOCK IS REQUIRED FOR ALL SPANS OF TREX SIGNATURE ® MESH RAIL. THUS THESE RAILING SPANS MUST BE INSTALLED OVER THE DECKING FRAME OR ON INSIDE OF RIM JOIST. » ENSURE THAT EACH MESH PANEL IS ORIENTED IN SAME DIRECTION FOR EACH SECTION PRIOR TO BEING INSTALLED. Trex Signature ® Posts (black only) can also be purchased with brackets installed, eliminating steps 1-4 in instructions. Sku numbers are as follows: SKU NUMBER DESCRIPTION SKU NUMBER DESCRIPTION BKAL252537RCAPCNR2G Signature Post 37" Corner Post BKAL252543RCAPCNR2G Signature Post 43" Corner Post BKAL252537RCAPEND2G Signature Post 37" End Post BKAL252543RCAPEND2G Signature Post 43" End Post BKAL252537RCAPLINE2G Signature Post 37" Inline Post BKAL252543RCAPLINE2G Signature Post 43" Inline Post
PARTS
A
O
J
G
A
O
#8 x 5/8" L-Bracket to Rail Screw
C
H
C
B
#10 x 1 " Top Rail to Bracket Screw
N
N
D
I
F
E
K
C
M
MESH DIMENSIONS CHART A B C 6' x 36" HZ 64" 32 3/8" 4" 8' x 36" HZ 88" 32 3/8" 4" 8' x 42" HZ 88" 38 3/8" 4" 8' x 42" ST 108 3/16" 36 3/16" 4"
B
M
#10 x 5/8" Bracket to Signature Post Screw
L
P
#8–10 x 2" Bracket to Wood/Post Sleeve Screw
R
Q
S
Note: Mesh panel sizes listed in above table are stainless steel. Mesh is also available in compatible black carbon steel in the following sizes: 36" x 72", 36" x 96", 72" x 60".
NOTE: IMAGE SHOWN HERE IS POST TO POST CONFIGURATION
A. Trex Signature Mesh top rail - 6' (actual length 73.5" [186.7 cm]) - 8’ (actual length 97.3” [247.7 cm]) B. Trex Signature Mesh bottom rail
N. Trex Signaturepost* - 36" (actual length 37" [94.0 cm]) - 42" (actual length 43" [109.2 cm]) or Trex post sleeve**
- 6' (actual length 71.5" [181.6 cm]) - 8' (actual length 95.5” [242.6cm]) C. Trex Signature upper rail bracket and cover D. Trex Signature lower rail tabless bracket and cover E. Mesh Panel – see chart above for dimensions
-4 x 4 post sleeve -6 x 6 post sleeve -Trex Aluminum Post Sleeve O. Trex Signature post cap or post sleeve cap* P. Trex decking Q. Trex Fascia R. C ode-approved wood joist 2" x 8"(5.1 cm x 20.3 cm) or larger S. C ode-approved wood rim joist 2" x 8" (5.1 cm x 20.3 cm) or larger * Item not included in Trex Signature Railing kits. ** B oth 4 x 4 (10.2cm x 10.2cm) and 6 x 6 (15.2cm x 15.2 cm) post sleeves are designed to fit over a 4 x 4 pressure treated post. NOTE: If installing 42" (106.7 cm) railing, and using pressure-treated posts with Trex post sleeves, ensure that a longer pressure-treated post is used along with longer post sleeve, both cut to a height of 46" (116.8 cm) from decking surface.
F. Horizontal PVC Gasket G. Horizontal PVC Gasket H. Vertical PVC Gaskets I. Vertical Supports J. L-Brackets K. Snap-in Channel Filler L. T rex Signature foot block (REQUIRED FOR ALL SPANS – MESH INSTALLATIONS) M. Trex Signature post skirt or post sleeve skirt*
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TR-SIGNATUREMP-0426
TREX SIGNATURE ® HORIZONTAL MESH RAILING Installation Instructions
HOW TO INSTALL RAILING BRACKETS
NOTES: » FOR EASE OF INSTALLATION, IT IS RECOMMENDED TO USE THE TREX SIGNATURE RAIL TEMPLATES TO ATTACH BRACKETS TO SIGNATURE POSTS OR 4X4 POST SLEEVES (SOLD SEPARATELY). » DO NOT USE IMPACT DRIVER WHEN INSTALLING SIGNATURE RAILING, ONLY USE STANDARD DRILL FOR SCREW ATTACHMENT OF BRACKET TO POSTS AND RAILS. » SEE OTHER NOTES BELOW DEPENDING ON THE POST/POST SLEEVE THAT IS BEING INSTALLED BEFORE INSTALLATION OF BRACKETS. IMAGES BELOW DO NOT REFLECT SPECIFIC POST/POST SLEEVE APPLICATION. » U SE A CLAMP TO HELP HOLD BRACKETS IN PLACE WHILE FASTENING WITH SCREWS.
HOW TO INSTALL HORIZONTAL FIXED BRACKETS
1. Measure 1-7/8" (4.8 cm) up from deck surface. Mark with light line.
4A. If installing Signature post, center upper
1
4
bracket on post above marked line and attach using three self-tapping screws (provided) .
1-7/8" (4.8 cm)
4B. If installing 4 x 4 post sleeve or Aluminum post sleeve, center upper bracket on post above marked line and attach using three 2" (5.1 cm) wood screws (provided) . 4C. If installing 6 x 6 post sleeve, center upper bracket on post above marked line and attach using three 2-1/2" (6.4 cm) wood screws (not provided). NOTES: • IMPORTANT – If installing a post sleeve with a one-piece skirt, ensure the skirt is installed BEFORE installing lower bracket.
2
2. M easure 34 1/2" (87.6 cm) for 36" (92 cm) rail height or 40 1/2" (102.8 cm) for 42" (107 cm) rail height up from decking surface.* Mark with light line.
34-1/2" (87.6 cm) or 40-1/2" (107 cm)
3
3A. If installing Signature post, center lower bracket on post above the marked line and attach using two self-tapping screws (provided) .
• Upper bracket is not required in Signature crossover post configuration.
3B. If installing 4 x 4 post sleeve or Aluminum post sleeve, center lower bracket on post above the marked line and attach using two 2" (5.1 cm) wood screws (provided) . 3C. If installing 6 x 6 post sleeve, center lower bracket on post above the marked line and attach using two 2-1/2" (6.4 cm) wood screws (not provided) .
2
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TR-SIGNATUREMP-1225
HOW TO INSTALL RAILING BRACKETS
HOW TO INSTALL HORIZONTAL SWIVEL BRACKETS
1. M easure 1-7/8" (4.8 cm) up from deck surface. Mark with light line.
4a. If installing
1
4
Signature post, center lower bracket on post below the marked line and attach using four self- tapping screws (provided).
1-7/8" (4.8 cm)
4b. If installing 4 x 4 post sleeve or Aluminum post sleeve, center lower bracket on post below the marked line and attach using four 2" (5.1 cm) wood screws (provided). 4c. If installing 6 x 6 post sleeve, center lower bracket on post below the marked line and attach using four 2-1/2" (6.4 cm) wood screws (not provided). NOTES: • IMPORTANT - If installing a post sleeve with a one- piece skirt, ensure the skirt is installed BEFORE installing lower bracket.
2
2a. If installing Signature post, center lower bracket on post above the marked line and attach using four self-tapping screws (provided).
2b. If installing 4 x 4 post sleeve or Aluminum post sleeve, center lower bracket on post above the marked line and attach using four 2" (5.1 cm) wood screws (provided).
2c. If installing 6 x 6 post sleeve, center lower bracket on post above the marked line and attach using four
• *Optional measurement if installing Signature Post: Measure from top of base plate 1-3/8" (3.5 cm).
2-1/2" (6.4 cm) wood screws (not provided).
3
32-5/16" (82.0 cm) or 38-5/16" (97.3 cm)
3. Measure up from top of lower rail bracket 32-5/16"(82.0 cm) for 36" (91.4cm) tall railing or 38-5/16" (97.3 cm) for 42" (106.7 cm) tall railing from top of lower rail bracket. Mark with a light line.
3
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TR-SIGNATUREMP-1225
TREX SIGNATURE ® HORIZONTAL MESH RAILING Installation Instructions
HOW TO INSTALL MESH RAILING/ CONTINUED
How to Measure and Cut Bottom and Top Rails For Full Span Post to Post Applications – only top rail will need to be cut. For Full Span Crossover to Crossover post Applications – no rails have to be cut.
6b. Cut both curved bottom and top rails to length as determined above. Attachment of Foot Block (One Footblock is Required for Any Length Mesh Railing Span)
5a
7
5a. Measure distance between posts (X), and subtract 1/2" for bracket clearance. If installing crossover post configurations, adjust top rail length: X + 3/4" if using one crossover post, or X + 1 1/2" if using two crossover posts. If using swivel brackets, measure distance between brackets and cut railings to this distance.
2
7. Temporarily place bottom rail into lower bracket. To ensure correct location, place foot block under center of bottom rail. Mark to provide placement location of base.
5b
8
8. R emove bottom rail from lower brackets. Place base (smaller side facing down) on decking surface. Pre-drill using a 3/16" bit. Attach base of foot block using one screw at an angle through base and into decking.
5b. C ut both bottom and top rail to length as determined above.
How to Measure and Cut Bottom and Top CURVED Rails
9
9. A fter attached, use a rubber mallet along with scrap piece of
6a
wood to tap foot block until it locks into place.
6a. With brackets in correct swivel location, measure distance from inside of bracket to inside of bracket. In addition, if tabbed bottom swivel brackets are installed the tab must be removed.
4
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TR-SIGNATUREMP-1225
HOW TO INSTALL MESH RAILING/ CONTINUED
Installing Bottom Rail and Adding Weep Holes to Bottom Rail
Cutting Top and Bottom PVC Gasket & Installing Bottom Gasket
10
13
1
10. P lace adhesive strips (provided) into bottom rail brackets, and then place bottom rail into brackets. Using a 3/8” drill bit, drill weep holes through center of bottom rail channel at 4 evenly spanned locations to allow for water drainage. NOTES: » Make sure surface is clean and dry. » Place a scrap board under rail when drilling weep holes to avoid damage to the deck boards. Cutting Mesh (Required if installing rails at odd span lengths)
13. Cut bottom and top PVC gasket the same length as mesh.
14
11
14. Install bottom PVC gasket onto bottom of mesh panel. Make sure gasket is fully seated onto mesh.
Centering the Mesh and Installing into Bottom Rail
11. If not installing full span, mesh will require cutting from equal distance on each side. Measure distance between posts and subtract 8.
15
12
12. C ut mesh panel to this measurement, again cutting equal distances from each side so mesh is centered. NOTE: An angle grinder (with proper blade) is recommended for cutting wire mesh. (ALWAYS USE PROPER SAFETY GEAR WHEN CUTTING WITH ANGLE GRINDER.) Note that heavy duty bolt cutters can also be used.
15. Center mesh (with bottom PVC gasket installed) so there is equal distance between sides of mesh and posts.
5
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TR-SIGNATUREMP-1225
TREX SIGNATURE ® HORIZONTAL MESH RAILING Installation Instructions
HOW TO INSTALL MESH RAILING/ CONTINUED
Installing Vertical PVC Gaskets onto Vertical Supports (No cutting required these come standard size.)
16
18
16. Starting at one end, push mesh (with bottom PVC gasket installed) firmly into the bottom rail. GENTLE tapping with rubber mallet on mesh CROSS-SECTIONS will help prevent mesh from bending.
18. Align and install vertical PVC gaskets into the vertical supports.
NOTE: Make sure mesh is being secured by hand until final assembly of the top rail.
Installing Vertical Supports
Installing L-Brackets into Vertical Supports
19
17
Stop Tab
Stop Tab
17. Install L-brackets into both top and bottom slots of vertical supports as shown. L-brackets will require light tapping until stop lip of bracket is resting on vertical support.
19. Install vertical supports onto mesh panel, also ensuring that L-bracket is fully seated into bottom rail channel. IMPORTANT NOTE: USE SOAPY WATER ON THE VERTICAL SUPPORTS/PVC GASKETS TO ALLOW THIS TO SLIDE DOWN THE MESH PAN EL
6
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TR-SIGNATUREMP-1225
HOW TO INSTALL MESH RAILING/ CONTINUED Installing Top PVC Gasket onto Mesh Panel
24
20
20.Install cut gasket onto top of mesh panel. Make sure gasket is fully seated onto mesh.
Installing Top Rail onto Mesh Panel
21
24. C ut snap-in channel filler to correct length and install into channels of bottom and top rails. Use of a rubber mallet may assist with this step. DO NOT attempt to cut short snap in pieces with a miter saw. Use an angle grinder or hack saw only.
25
26
21. Starting at one end and working down, press the top rail firmly onto the top of the mesh panel (with top PVC gasket on mesh). Ensure the top rail is centered properly so top rail will seat into brackets when finished.
Trex Signature ™ post ®
Attaching L-Brackets to Top and Bottom Rails
22
25. A ttach corresponding bracket covers over opening in upper and bottom rails. 26. A ttach provided post skirt to bottom of posts when using Trex Signature posts.
27b
27a
Post sleeve
® Trex Signature ™ post
22. .Attach L-Brackets to both top and bottom rails using one #8 x 5/8 flat head screw (provided).
23
Attaching Top Rail to Brackets 23. A ttach top rail to top
27a. .A ttach post caps to Trex Signature posts. (Use of rubber .mallet may be required for secure attachment). 27b. A ttach post caps to post sleeves using external grade PVC construction adhesive (apply adhesive on the inside self-centering/corner tabs) .
bracket using two #10 x 1" self-tapping screws (provided) on each side of bracket.
7
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TR-SIGNATUREMP-1225
TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
DUE TO THE COMPLEXITY OF THIS PRODUCT, INSTALLATION OF TREX SIGNATURE ® MESH STAIR RAIL WILL REQUIRE THE USE OF QUALIFIED AND KNOWLEDGEABLE CONTRACTORS IN MOST CASES.
SCAN QR CODE IF INSTALLING COCKTAIL RAIL APPLICATIONS WITH TREX METAL RAILING SYSTEMS.
HOW TO INSTALL TREX SIGNATURE ® STAIR POSTS AND STAIR RAILING
TOOLS NEEDED
9/64 " (2.8 mm) or similar sized metal punch
Angle grinder
Non-ferrous metal cutting blade
Heavy duty bolt cutters
Stair Post Spanning and Angle Placement Charts
A
42" STAIR GUARDRAIL
Max Post Spacing Based on Stair Angle 30˚ 32˚ 34˚ 37˚ 38˚
Use HZ Panel Size
6’ x 36" HZ NA NA 42"
40"
39"
#10 x 1" Rail to Bracket Screw
#8 x 5/8" L-Bracket
8’ x 36" HZ NA NA 62"
59"
58"
C
B
to Rail Screw
8’ x 42" HZ 66"
65"
62"
59"
58"
Max Post Spacing
Use Stair Panel Size 36 3/16" x 108 3/16" ST
30˚ 72"
32˚ 72"
34˚ 72"
37˚ 38˚
72"
72"
C
36" STAIR GUARDRAIL
Max Post Spacing Based on Stair Angle 30˚ 32˚ 34˚ 37˚ 38˚
Use HZ Panel Size
#10 x 5/8" Bracket to Signature ® Post Screw
MESH DIMENSIONS CHART Panel Size A B C 6' x 36" HZ 64" 32 3/8" 4" 8' x 36" HZ 88" 32 3/8" 4" 8' x 42" HZ 88" 38 3/8" 4" 8' x 42" ST 108 3/16" 36 3/16" 4" Note: Mesh panel sizes listed in above table are stainless steel. Mesh is also available in compatible black carbon steel in the following sizes: 36” x 72”, 36” x 96”, 72” x 60”
6’ x 36" HZ 46"
45"
42"
40"
39"
8’ x 36" HZ 67"
65"
62"
59"
58"
8’ x 42" HZ 67"
65"
62"
59"
58"
#8–10 x 2" Bracket to Wood/Post Sleeve Screw
Max Post Spacing
Use Stair Panel Size 36 3/16" x 108 3/16" ST
30˚ 72"
32˚ 72"
34˚ 72"
37˚ 72"
38˚ 72"
1
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TSMSR-0426
TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
HOW TO INSTALL MESH STAIR POSTS
Installing Pressure-Treated Posts » P LEASE REFER TO LOCAL BUILDING CODE REQUIREMENTS PRIOR TO ATTACHING PRESSURE TREATED POSTS. » P RESSURE TREATED POSTS MUST BE INSTALLED ON INSIDE OF STAIR STRINGER AND AT NOSE OF STAIR TREAD. » P OST TO POST SPAN WILL BE LESS THAN 6' OR 8'. PRIOR TO INSTALLING POSTS CALCULATE POST TO POST SPAN USING A MAXIMUM RAIL LENGTH REQUIRED AND THE ANGLE (32°-37°) AT WHICH THE RAILS WILL BE INSTALLED. DO NOT INSTALL STAIR POSTS AT 6' OR 8' SPAN, AS STAIR RAILINGS WILL THEN BE TOO SHORT. » In most cases, a post and post sleeve longer than 39" will be needed on the lower section of stair rail to accommodate stair angle.
IMPORTANT NOTES: » FOR A 6' OR 8' STAIR RAIL, POST TO POST SPAN WILL BE LESS THAN 6' OR 8'. PRIOR TO INSTALLING STAIR POSTS CALCULATE POST TO POST SPAN USING A MAXIMUM STAIR RAIL LENGTH REQUIRED AND THE ANGLE (32°-37°) AT WHICH THE STAIR RAILS WILL BE INSTALLED. DO NOT INSTALL STAIR POSTS AT 6' OR 8' SPAN, AS STAIR RAILINGS WILL THEN BE TOO SHORT. » All stair installations require the use of 53" (134.6 CM) stair post, measured and cut to appropriate length if required. » All Trex Signature fixed stair brackets ONLY work with stair slopes of 32°-37°. » Foot Blocks are sold separately and recommended for all spans over 6’ for Signature Mesh Cocktail stair applications. Installing Standard Trex Signature Stair Posts, or Pressure-treated Post, Post Sleeves and Skirts 1. Make sure 53 " (135.6 cm) posts are used for all stair posts.
2
2. If Trex Signature stair posts are used, install at nose of stair tread directly under required blocking. See Trex Signature horizontal post instructions.
BRACKET HARDWARE – STAIR APPLICATIONS
DD
AA
AA. B ottom Stair Bracket and Cover – Lower Rail BB. Top Stair Bracket and Cover – Lower Rail CC. Fastener Pack DD. B ottom Stair Bracket and Cover – Upper Rail EE. Top Stair Bracket and Cover – Upper Rail
CC
EE
BB
2
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TSMSR-0426
HOW TO INSTALL STANDARD MESH STAIR RAILING TREX SIGNATURE ®
Measuring and Cutting Rails
3
1
1" (2.5 cm)
1" (2.5 cm)
3. W ith deck board still on nose of stair tread, place brackets on ends of bottom stair rail (but do not attach) and mark posts for bracket locations. Installing Lower Stair Brackets
4 Bottom stair bracket – bottom rail
Top stair bracket – bottom rail
1. Place a 1" deck board along the nose of the stair tread, then lay the bottom stair rail on top of the deck board. Use the lower and upper stair post to determine the length of the bottom stair rail. At LOWER STAIR POST , mark on topside of rail and cut PERPENDICULAR to the rail. At UPPER STAIR POST, mark on INTERSECTION/ SIDE OF RAIL AND CUT RAIL TO THIS ANGLE.
4. C enter lower stair bracket on post below the marked line and attach using two #10 x 5/8” self-tapping screws (provided) . In some cases it may be difficult to attach the stair bracket on the lower stair post. Recommend using a 90° drill adapter or loosen the post to get access to the lower bracket screw holes. Installing Upper Stair Brackets
KEY Mark Cut
KEY
2
5
33-1/4" (84.5 cm)
33-1/8" (84.1 cm)
Upper post
Lower post
5. On Lower Post: From top of lower bracket, measure up and mark with light line (33-1/4” for 36” rail; 39-1/4” for 42” rail). On Upper Post: From top of lower (upper) bracket, measure up and mark with light line (33-1/8” for 36” rail; 39-1/8” for 42” rail).
2. Cut both bottom and top rails to same length. ENSURE POSTS ARE PLUMB before cutting.
3
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TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED
9. A fter attached, use a
6
9
rubber mallet along with scrap piece of wood to tap foot block until it locks into place.
Upper stair bracket – top rail
Lower stair bracket – top rail
6. C enter upper stair brackets on posts below the marked lines and attach using two #10 x 5/8" self-tapping screws (provided) . Attachment of Foot Block (where recommended)
10
11
7
10. S et bottom stair rail into bottom stair rail brackets. 11. S et top stair rail into top stair rail brackets.
2
4
12
7. Temporarily set bottom stair rail into brackets. To en- sure proper location place foot block towards the nose of the stair tread along the side of the bottom rail. Mark location of angle on foot block and cut on mark. Then place foot block under the center of the bottom rail. Mark placement location of the base.
8
12. Temporarily attach both bottom and top rail (in one location only to ensure rails do not move) using one #10 x 1” self-tapping screw (provided) on side of bracket. YOU MUST PREDRILL THIS LOCATION FIRST USING 9/64” BIT THAT WAS PROVIDED IN HORIZONTAL MOUNTING KITS.
8. P lace base (smaller side facing down) on decking surface. Pre-drill using a 3/16” bit. Attach base of foot block using one screw at an angle through base and into decking.
4
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HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED TREX SIGNATURE ®
Measuring Verticals
13
16
17
XX"
XX"
13. U sing the long edge of the stair template, mark the lo- cation of the end verticals on the upper and lower rails. NOTE: Mark should only be 1” max length or it will be visi- ble after installation of vertical. Measuring and Cutting Rail Gaskets
16. D etermine the angle of the railing (angle should be between 32-37 degrees). NOTE: This can easily be done with using an angle measurement app on cellular phone or using a speed square. 17. M easure distance between marks from bottom to top rail.
14
18
X˚ (angle) Side View
Upper vertical channel
Lower vertical
X˚ (angle)
14. M easure distance between marked lines on bottom rail and subtract 1/2” from this measurement.
XX"
15
XX"
Lower vertical channel
Upper vertical
X˚ (angle)
18. E nsure the verticals are oriented in the correct location, with the channels facing toward each other. Cut verticals to the dimension and at the angle provided above.
15. C ut both bottom and top rail gaskets to length from previous step.
5
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TSMSR-0426
TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED
L-BRACKET ORIENTATION
20
2
D
C
20. G ently tap gasket into channel of bottom rail. Make sure that upper vertical is properly aligned with mark on bottom rail to ensure this is seated in correct location BEFORE attaching L-bracket. Attach L-bracket to bottom rail with two #8 x 5/8” flat head screws (provided). B–Bottom Rail
B
A
Above is an overall image showing bracket orientation. The next steps will show in detail how to attach them. Refer to corresponding letters in the following steps. A–Bottom Rail TOP POST LOCATION Installing Gaskets and L-Brackets
BOTTOM POST LOCATION Measuring for L-Brackets
A
19
21
B
3
21. AT BOTTOM POST LOCATION , place L-bracket into vertical and into channel of bottom rail (L-bracket should be oriented in same direction as previous L-bracket.) Ensure that vertical is seated fully flush with bottom rail, bracket is in the channel, and vertical is aligned with mark on rail.
19. At TOP POST LOCATION, slide L-bracket into end of gasket. Place gasket so it’s resting on the top of the channel (do not insert gasket fully into channel). Slide vertical onto L-bracket.
6
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TSMSR-0426
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED TREX SIGNATURE ®
22
22. M ark location for screw attachments in channel of bottom rail. Make sure to mark the placement of the screw holes. DO NOT attach L-bracket at this point.
24
2
C-TOP Rail BOTTOM POST LOCATION Installing Gaskets and L-Brackets
C
23
24. G ently tap gasket into channel of top rail. Make sure that vertical is properly aligned with mark on top rail to ensure this is seated in correct location BEFORE attaching L-bracket.
25
23. At BOTTOM POST LOCATION , slide L-bracket into end of gasket. Slide L-bracket (with gasket attached) into top of vertical.
25. A ttach L-bracket to top rail using two #8 x 5/8” flat head screws (provided) .
7
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TSMSR-0426
TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED
D-Top Rail TOP POST LOCATION Measuring for L-Brackets
Completing L-Bracket Attachments
28
D
26
3
28. Remove the two screws from the brackets that were previously installed in step 9. Remove the railing assembly from the post brackets.
26. Insert L-bracket into vertical and place bracket into channel of top rail. Ensure that vertical is seated fully
29
Top View
flush with top rail, bracket is in the channel, and vertical is aligned with mark on rail.
B
27. M ark location for screw attachments in channel of top rail. Make sure to mark the placement of the screw holes. DO NOT attach L-bracket at this point.
27
D
29. Lay railing assembly on large, flat, clean surface. Install remaining L-brackets for section B and section D into rails where marked using remaining #8 x 5/8” flat head screws (provided) . Before attachment, verify that verticals align properly with marks.
8
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TSMSR-0426
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED TREX SIGNATURE ®
Measuring and Cutting Mesh
32
Top View
30
Top View
Same distance
5/8"
Same distance
32. At inside of top rail measure UP 5/8” and mark mesh at this location. Do this at opposite end of mesh panel/ top rail. Using straight edge, mark MESH ONLY at all intersection points.
30. L ay mesh panel on top of stair rail assembly and measure so there is equal spacing between mesh panels at both top and bottom rails. Use clamp to hold mesh in place securely once dimensions are set.
33
Top View
31
Top View
Outside
Inside
5/8"
31. At inside of bottom rail, measure DOWN 5/8”and mark mesh at this location. Do this at opposite end of mesh panel/bottom rail. Using straight edge, mark MESH ONLY at all intersection points.
33. For the vertical measurements, align straight edge with OUTSIDE of one vertical and mark mesh at all intersection points. Align straight edge with INSIDE of opposite vertical and mark mesh at all intersection points.
9
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NOTE: Construction methods are always improving. Please ensure you have the most up-to-date installation instructions by visiting: trex.com
TSMSR-0426
TREX SIGNATURE ® MESH STAIR RAIL Installation Instructions
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED
36. Using cutting pliers, cut both vertical gaskets to length determined above.
34
36
Top View
34. C ut mesh at all marks using heavy-duty bolt cutters or angle grinder.
NOTE: Use proper safety gear if cutting with angle grinder.
37
Measuring, Cutting, and Installing Gaskets on Sides of Mesh Panel
35
37. A ttach vertical gaskets to each side of mesh panel. Make sure gaskets are fully seated onto mesh.
35. Measure distance within the channel of vertical and subtract 1/2”.
10
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NOTE: Construction methods are always improving. Please ensure you have the most up-to-date installation instructions by visiting: trex.com
TSMSR-0426
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED TREX SIGNATURE ®
38
40
40. Holding verticals, align with L-brackets and press mesh panel into bottom rail gasket in channel. Seat verticals fully onto bottom rail.
38. Disassemble stair rail panel.
41
NOTE: No screws have to be removed; verticals will pull off of L-brackets. Installing Mesh into Verticals and Rails
2
39
41. Align top rail with L-brackets, and press top rail down so that mesh panel is seated into gasket in channel and top rail is fully seated onto verticals. Use a rubber mallet to gently tap railing into place.
39. Snap verticals onto each side of mesh panel (with vertical gaskets installed). Ensure that verticals are still oriented in correct direction and centered appropriately.
11
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NOTE: Construction methods are always improving. Please ensure you have the most up-to-date installation instructions by visiting: trex.com
TSMSR-0426
TREX SIGNATURE ® MESH STAIR RAILING Installation Instructions
HOW TO INSTALL STANDARD MESH STAIR RAILING/ CONTINUED
44
45
42
44. A ttach bottom stair rail to bottom stair brackets using two #10 x 1” self-tapping screws (provided) on each side of bracket. YOU MUST PREDRILL ALL EXISTING LOCATIONS FIRST USING 9/64” BIT THAT WAS PROVIDED IN HORIZONTAL MOUNTING KITS. 45. Attach top stair rail to top stair brackets using two #10 x 1” self-tapping screws (provided) on each side of bracket. YOU MUST PREDRILL ALL EXISTING LOCATIONS FIRST USING 9/64” BIT THAT WAS PROVIDED IN HORIZONTAL MOUNTING KITS. Attachment of Bracket Covers, Skirts, and Caps
42. .Drop assembled stair mesh rail panel into brackets. E nsure that rails are fully seated into brackets and verticals are completely seated on rails. Installing Snap-in Channel Filler
47
46
Signature Post
43
46. Attach corresponding bracket covers over opening in upper and bottom rails. 47. Attach provided post skirt to bottom of posts when using Trex Signature ® posts.
48
49
Post Sleeve
Signature Post
43. Cut snap-in channel filler to correct length and install into channels of bottom and top stair rails. Use of a rubber mallet may assist with this step. DO NOT attempt to cut short snap-in pieces with a miter saw. Use an angle grinder or hack saw only.
48. Attach post caps to Trex Signature ® posts. (Use of rubber mallet may be required for secure attachment.) 49. Attach post caps to post sleeves using external- grade PVC construction adhesive (apply adhesive on the inside self-centering/ corner tabs).
12
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NOTE: Construction methods are always improving. Please ensure you have the most up-to-date installation instructions by visiting: trex.com
TSMSR-0426
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