Katalog SMW-Electronics 2020
MAIN CATALOGUE Stationary Workholding Zero point clamping systems I 5-axis vises I Stationary chucks I Twin vises I Tombstones
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0
Zero point clamping systems APS | WPS | Z-Flex | ZeroAct
Page
7
1
5-axis vises ST5-2G | IMG
Page
129
2
Stationary chucks GTX
Page
165
3
Twin vises SLX-Digit | PTP | PTH | STV | TVP | TVH
Page
173
4
Multiple clamping system CV
Page
215
5
Tombstones RT
Page
231
6
Precision machine vises TCi | MCi | TTi-2G
Page
257
7
Clamping inserts SinterGrip
Page
299
8
Manual chucks
Page
307
9
351
Stationary chucks
Page
Significant reduction of set-up times
APS
WPS
6 SMW-AUTOBLOK
Zero point clamping systems (Page 1 of 2)
APS Zero point clamping system modules ■ Highest precision ■ Maximum pull-down forces due to turbo function ■ Suitable for automation ■ Low installation height due to compact design ■ Modules fully sealed (proofline) APS Clamping pins ■ Large entry radii on the clamping pins for easy and safe loading ■ Wear-resistant
APS Special module height extensions ■ For automation
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45
10
APS Combi units ■ Ready to use combi module units ■ Different heights
20
50
Page
Page
APS Clamping pallets ■ Fully assembled clamping pallet ■ Optional with interface for module height extension
APS Clamping units ■ Fully assembled clamping unit ■ Ready to use ■ Customer-specific versions available in a short time
■ Customized clamping pallets for any machine / application
Page
52
25
Page
APS Module height extensions ■ Ready to use single module units ■ Different heights
APS Spacers ■ Adapt one or more combi units
59
Page
Page
34
APS Special clamping units ■ Customer-specific versions ■ For vertical lathes ■ For automation
APS Accessories ■ Protection covers ■ Pins and keys for orientation (single use) ■ Fixing screws for clamping units
43
60
Page
Page
SMW-AUTOBLOK 7
Significant reduction of set-up times
APS
WPS
8 SMW-AUTOBLOK
Zero point clamping systems (Page 2 of 2)
WPS-PPD Workpiece preparation device ■ Ideal for OP 10 ■ Preparation of the workpiece for WPS ■ Clamping height of the workpiece adjustable ■ Very strong and compact design
WPS Max Accessories ■ Clamping pins ■ Adaption ring ■ Reducing washer ■ Spacers ■ Positioning set ■ Workpiece stabilizer
Page
74
Page
102
WPS-PPD Accessories ■ Adaptation ring ■ Clamping bar ■ Stop pins, pendulum inserts ■ Clamping pin
WPS XL Workpiece positioning system ■ XL version - 140 mm diameter ■ Ideal for workpiece direct clamping ■ Highest precision ■ Single quick-actuation ■ Maximal holding forces ■ Modules fully sealed (proofline)
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114
80
WPS XL Accessories ■ Clamping pins ■ Adaptation ring ■ Slide hammer ■ Pre-instructor
WPS Mini Mini workpiece positioning system ■ Mini version - 40 mm diameter ■ Manual quick actuation (270° rotation) ■ Highest repeatability ■ Maximum pull-down and holding forces ■ Modules fully sealed (proofline)
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86
Page
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119
WPS Mini Accessories ■ Clamping pin ■ Reducing adapter ■ Adaptation ring ■ Grid plates
ZeroAct Connectable flexible zero point module ■ Up to 3 modules connectable in a row with central actuation ■ Very flat design ■ Manual quick actuation (270° rotation) ■ Highest repeatability ■ Maximum pull-down and holding forces ■ Modules fully sealed (proofline)
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92
Page
WPS-Z-Flex Workpiece positioning system ■ Ideal for workpiece direct clamping ■ Highest precision ■ Single quick-actuation ■ Opening and closing with only 3.5 rotations ■ Maximal holding forces ■ Modules fully sealed (proofline) ■ Continuously adjustable WPS Max Workpiece positioning system ■ Ideal for workpiece direct clamping ■ Highest precision ■ Single quick-actuation ■ Opening and closing with only 3.5 rotations ■ Maximal holding forces ■ Modules fully sealed (proofline)
ZeroAct Accessories ■ Clamping bolt ■ Clamping disk/clamping claw ■ Distance gauge
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100
SMW-AUTOBLOK 9
APS zero point clamping system
Industry 4.0 Product
1
Customer benefits
Fully sealed (proofline)
Highest stiffness by means of 3 clamping slides
Low installation height due to the compact design
Highest process reliability and repeat accuracy < 0.005 mm
Modular construction kit system: Existing clamping systems can be modified very easy
Machine tool stop
Significantly reduced costs due to reduced set-up times
Production
2
Machine set-up costs
Costs €
Time min
Unforseen work interruption
Vise
3-jaw chuck
Fixture
Rotary table
Machine set-up costs without APS
Machine set-up costs with APS
Time = Costs
Time = Costs
10 SMW-AUTOBLOK
WATCH THE VIDEO
3 Overview APS versions
PREMIUM LIGHT • 3 Clamping slides • Turbo function • Air cleaning • Sealed
BASIC • 2 Clamping slides • Turbo function • Sealed
PREMIUM • 2-3-6 Clamping slides (based on sizes) • Turbo function • Air sensing • Air cleaning (100-140 sizes) • Sealed • 2 or 4 feedings • Key • Stroke control system (except 100 size) • 100 size no “SC Version” available
PREMIUM LIGHT SC • 3 Clamping slides • Turbo function • Air cleaning • Stroke control system • Air sensing • Sealed
Clamping slides
APS classification
Air cleaning
Stroke control
Air sensing
+10°C + 70°C
Type
Size
Turbo
Key Feedings
• •
• • • • • • • • •
100
2
BASIC
BASIC
140
2
PREMIUM LIGHT
• •
PREMIUM LIGHT
140
3
• • • • • • • •
PREMIUM LIGHT SC
140
3
PREMIUM LIGHT SC
PREMIUM LIGHT SC
160
3
• •
• •
PREMIUM
100
2
• • • • •
140
3
• • •
• • • • • •
PREMIUM SC
PREMIUM SC
190
3
250
6
• • • • •
PREMIUM SC-6S
190
3
SMW-AUTOBLOK 11
APS Features SIZES 100-140-160-190-250
Industry 4.0 Product
4.2
5
4.1
1
Maximum rigidity
Jaws with double inclined plane which generates the “PULL DOWN” effect and piston with integral inclined planes.
2
Maximum accuracy
Maximum accuracy of the tapered coupling between the pin and the module.
3
Air sensing
It is possible to monitor the clamping device‘s supporting surface through the air sensing.
4
Turbo function
4.1 Unlocking function at 6 bar 4.2 Turbo function
The TURBO function is always integrated in APS PREMIUM modules TURBO is the function by means of which the compressed air increases the clamping force applied by the springs until reaching the “PULL DOWN” clamping force.
5
Air cleaning
The built-in air cleaning function ensures that the clamping system‘s supporting surface remains clean and free of chips while the modules are being opened.
12 SMW-AUTOBLOK
A P S
6
Clamping system with 3 clamping slides at 120° APS is the only one zero point clamping system with 3 clamping slides at 120° and thanks to special treatments of the pins and the clamping slides further improves its durability. • Centering the stud in the body perfectly • Vibration dampening with tooling working from any direction • More accuracy and better vibration dampening
7
Stroke control system
The SC system is ideal for automated applications with robot loading and unloading of the pallets. The APS locking and unlocking is monitored by air pressure.
7.1 Locking position The air enters from the lower side inlet the hole and exits out from the hole w = pressure drop in the line and the machine receives a “APS locked” confirmation.
w
7.2 Unlocking position The air enters from the lower side inlet and it can’t escape from the hole w = no pressure drop in the line and the machine receives a “APS unlocked” confirmation.
w
ATTENTION: the pneumatic system of the pressure switch must signal the alarm condition and must prevent the pallet exchange on the APS or any robot operation when the inlet pressure is less than 6 bar.
SMW-AUTOBLOK 13
APS 100 E
Ø100 ZERO POINT MODULE ■ 2 clamping slides
■ TURBO function to increase the pull-down force ■ proofline ® chucks = fully sealed - low maintenance Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Highest pull-down and holding forces for maximum machine performance • Anti-rotation device (PREMIUM only) for use as a single module • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-down force by turbo function • 2 Clamping slides for secure locking of the clamping bolt • Air sensing control for automation applications (PREMIUM only) • Integrated air purge function for cleaning clamping bolts contact surfaces (PREMIUM only) • Bottom or side actuation for flexible installation
FOR EXTERNAL MOUNTING
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106.8
Ø99.7
M5
Ø 99.8 h7 Ø80 h4
27.4
P
p1
P
T
A
c2
+ 10°C + 70°C
40°
Technical data
APS 100E PREMIUM
APS 100E BASIC
Type Id.No.
460005
460007
c1 c2 c4 p1 p2 p3
35.3 27.1
- - - - - - - -
4
27.1 35.3
Ø 2.5 Ø 12 17.5°
o (H7)
4 / 15**kN 13 (M6)***25 (M8) kN 6 bar < 0.005 mm 1.9 kg
Pull down force Holding force (*) Unlocking pressure Repeatability Weight (kg) Anti-rotation key seat
YES
NO
Clamping jaws
2
2
YES YES
NO NO
Air cleaning
Air sensing [P]
Turbo function [T] to increase the pull-down force / [A] = Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function / (***) screws EN-ISO10642
14 SMW-AUTOBLOK
APS 140 E
Ø140 ZERO POINT MODULE ■ 2-3 clamping slides
■ TURBO function to increase the pull-down force ■ proofline ® chucks = fully sealed - low maintenance
FOR EXTERNAL MOUNTING
Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Highest pull-down and holding forces for maximum machine performance • Anti-rotation device (PREMIUM SC only) for use as a single module • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-in force by turbo function • 3 Clamping slides for secure locking of the clamping bolt (Basic 2 clamping slides) • Air sensing control for automation applications (PREMIUM SC/ LIGHT SC only) • Integrated air purge function for cleaning clamping bolts contact surfaces (PREMIUM LIGHT / SC / LIGHT SC only)
• Stroke control SC for automation application • Bottom or side actuation for flexible installation
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146,4 =°= =°=
o (H7)
M6
140 h7 115 h4
p1
P
SC
T
A
+ 10°C + 70°C
P
Technical data Type Id.No.
APS 140E PREMIUM SC
APS 140E PREMIUM LIGHT SC
APS 140E PREMIUM LIGHT
APS 140E BASIC
460002
46162540
460003
460001
b e
146,4
146,4
146,4
146,4
35 11 32
35 11 32
35 11 32
35 11 32
f
H (±0,005)
H1 H2 H3 p1 p2 p3 c4
59,7 27,7
59,7 27,7
59,7 27,7
59,7 27,7
14 54
14 54
14
14
- - - - - -
- - - - - - -
33.5 Ø 2.5
33.5 Ø 2.5
4
- -
o (H7)
12
30° 15°
30° 15°
15°
7,5 / 26** kN 35 (M10) 50 (M12) 75 (M16) kN 6 bar < 0,005 mm 4,5 kg
Pull down force Holding force (*) Unlocking pressure Repeatability Weight Anti-rotation key seat
YES
NO
NO
NO
Clamping jaws
3
3
3
2
YES YES YES
YES YES YES
YES NO NO
NO NO NO
Air cleaning
Pneumatic stroke control [SC]
Air sensing [P]
Turbo function [T] to increase the pull-down force / [A] = Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function
SMW-AUTOBLOK 15
APS 140 I
Ø140 ZERO POINT MODULE ■ for built-in mounting - 3 clamping slides
■ TURBO function to increase the clamping force ■ proofline ® chucks = fully sealed - low maintenance Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Highest pull-down and holding forces for maximum machine performance • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-in force by turbo function • 3 Clamping slides for secure locking of the clamping bolt • Air sensing control for automation applications • Integrated air purge function for cleaning clamping bolts contact surfaces • Bottom or side actuation for flexible installation
FOR INTERNAL MOUNTING
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142 =°=
M6
140 h7 115 h4
T
A
+ 10°C + 70°C
Technical data Type Id.No.
APS 140I PREMIUM LIGHT 46162480 7,5 / 26**kN 35 (M10) 50 (M12) 75 (M16) 6 bar < 0,005 mm 4,5 kg
Pull down force Holding force (*) Unlocking pressure Repeatability Weight
NO
Anti-rotation key seat
Clamping slides
3
YES NO
Air cleaning
Pneumatic stroke control [SC]
Air sensing [P]
NO Turbo function [T] to increase the pull-down force / [A] = Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function
16 SMW-AUTOBLOK
APS 160 E
Ø160 ZERO POINT MODULE ■ 3 clamping slides
■ TURBO function to increase the pull-down force ■ proofline ® chucks = fully sealed - low maintenance
FOR EXTERNAL MOUNTING
Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Highest pull-down and holding forces for maximum machine performance • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-in force by turbo function • 3 clamping slides for secure locking of the clamping bolt
• Air sensing control for automation applications • Stroke control (SC) for automation applications • Integrated air purge function for cleaning clamping bolts contact surfaces • Bottom or side actuation for flexible installation
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165,9
=°=
M8
Ø125 h4
Ø159.5 h7
60.6
P
SC
T
A
+ 10°C + 70°C
P
30°
Technical data Type Id.No.
APS 160E PREMIUM LIGHT SC 46165700 9 / 30**kN 50 (M12) 75 (M16) kN 6 bar < 0,005 mm 5,9 kg
Pull down force Holding force (*) Unlocking pressure Repeatability Weight
NO
Anti-rotation key seat
Clamping jaws
3
YES YES YES
Air cleaning
Pneumatic stroke control [SC]
Air sensing [P]
Turbo function [T] to increase the pull-down force / [A] = Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function
SMW-AUTOBLOK 17
APS 190 E
Ø190 ZERO POINT MODULE
■ 2-3 clamping slides ■ TURBO function to increase the pull-down force ■ Stroke control system optional
FOR EXTERNAL MOUNTING
Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Anti-rotation device for use as a single module • Highest pull-down and holding forces for maximum machine performance • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-in force by turbo function • 3 Clamping slides for secure locking of the clamping bolt
• Air sensing control for automation applications • Stroke control (SC) for automation applications • Bottom or side actuation for flexible installation
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189,5
12 H7
=°=
M8
190 h7 155 h4
C
B
G
D
B
C
D
G
E
F
E
F
SC
P
p1
T
T
A
+ 10°C + 70°C
E
F
E
F
P
C
B
B
C
G G
D
D
Technical data Type Id.No.
APS 190E PREMIUM SC
APS 190E PREMIUM SC-6S
46165640
46162650
p1 p2 p3
73.6 42.5
73.6 42.5
1.3
1.3 30° 15°
α β
- - -
ϒ
81.5
Pull down force Holding force (*) Unlocking pressure Repeatability Weight
13,5 / 45**kN 50 (M12) 75 (M16) 80 (6xM6) 150 (6xM8) kN 6 bar < 0,005 mm 6,9 kg
YES
YES
Anti-rotation key seat
3
3
Clamping slide
YES YES
YES YES
Pneumatic stroke control [SC]
Air sensing [P]
NO YES Turbo function [T] to increase the pull-down force / [A]= Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function
N.6 seats [B] [C] [D] [E] [F] [G] prepared to mount Pneumatics/Hydraulics couplers
18 SMW-AUTOBLOK
APS 250 E
Ø250 ZERO POINT MODULE ■ with pneumatic stroke control - 6 clamping slides ■ TURBO function to increase the pull-down force ■ proofline ® chucks = fully sealed - low maintenance
FOR EXTERNAL MOUNTING
Application/customer benefits • Increase in economic efficiency of all machine types due to significantly reduced setup times • Repeatable positioning • Highly accurate, repeatable positioning • Highest pull-down and holding forces for maximum machine performance • Anti-rotation device for use as a single module • Optional air sensing and stroke monitoring for automation • Modular system: extensive standard program for a wide range of machines and applications Technical features • Wear-resistant case hardened components • Highest repeatability < 0.005 mm • Clamping by spring force, additional increase of pull-in force by turbo function • 6 Clamping slides for secure locking of the clamping bolt
• Air sensing control for automation applications • Stroke control (SC) for automation applications • Bottom or side actuation for flexible installation
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Ø249.5
16 h7
=°=
- -
0,01 0,02
Ø12
M10
115
Ø208 h4
Ø250 h7
92.564
T
P
SC
+ 10°C + 70°C
P
A
Ø 82
Technical data Type Id.No. Pull down force Holding force (*) Unlocking pressure Repeatability Weight Anti-rotation key seat
APS 250E PREMIUM SC
46165030 18 / 55**kN 300 (6xM12) 210 (6xM10) 375 (15xM8) kN 6 bar < 0,005 mm 15 kg
YES
Clamping jaws
6
Pneumatic stroke control [SC]
YES YES
Air sensing [P]
Turbo function [T] to increase the pull-down force / [A] = Open (*) with screws DIN EN ISO 4762-12.9 / (**) with TURBO function
SMW-AUTOBLOK 19
Clamping pins
Industry 4.0 Product
1
Type and position of the clamping pins
Type A Centering pin • Used for centering and clamping
Type B Sword pin • Used for reference and clamping
Type C Pull-down pin ± 0.05 mm • Only for clamping
C A
A C C
A B
B C
C C B
2
Positioning of the sword pin type B
Axis that links pins A and B
Reference slot for the pin
Reference points into the plate
Bolts
Nm
Tightening torque for pins mounting bolts
3
M6 M8
13 35 60
M10 M12 M16
110 200
20 SMW-AUTOBLOK
Pins - M8 thread
APS 100
Ø15 H6
25
M6
A
M8
4
11
A
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162155 46162156 46162157
A B C
M8 M8 M8
0.05 0.05 0.05
Pins - M12 thread
APS 140
39.5
9.5
Ø25 H6
5
M10
A
M12
A
18.5
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162355 46162356 46162357
A B C
M12 M12 M12
0.2 0.2 0.2
Pins - M16 thread
APS 140
37.5
M12
5
Ø25 H6
A
M16
A
17.5
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162455 46162456 46162457
A B C
M16 M16 M16
0.2 0.2 0.2
Pins type C floating
APS 140
M
17
34
17
34
±0.5
Floating
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162370 46162360
M10 M12
0.2 0.2
C - Floating ± 0.5 mm C - Floating ± 0.5 mm
SMW-AUTOBLOK 21
Pins - M16 thread
APS 160
39
5
M16
M12
12
A
Ø25 H6
A
15.5
Subject to technical changes.
Id. No.
Type
Weight [kg]
46165715 46165716 46165717
A B C
M16 M16 M16
0.35 0.35 0.35
Pins - D17 (for M16 screws 12.9)
APS 160
39
Ø25 H6
5
16
A
M16
A
Subject to technical changes.
Id. No.
Type
Weight [kg]
46165705 46165706 46165707
A B C
D17 D17 D17
0.3 0.3 0.3
Type B Clamping pin for positioning in one direction
Type C floating Clamping pin with centering clearance
Type A Clamping pin with positioning accuracy
Subject to technical changes.
Pins type C floating
APS 160
M
18
34
23
34
Floating
±0.5
Subject to technical changes.
Id. No.
Type
Weight [kg]
46165720 46165725
M16 M12
0.4
C - Floating ± 0,5 mm C - Floating ± 0,5 mm
0.35
22 SMW-AUTOBLOK
Pins
APS 190
8 32
D
Ø40 H6
M6
M8
Ø50
Ø30 Ø50
15
D
25
Subject to technical changes.
Id. No.
Type
Weight [kg]
Note Pin with central hole Ø 30
46162608
A
0.85
5 32
D
Ø50 H6
M8
Ø42.5
12
Ø60
D
Subject to technical changes.
Id. No.
Type
Weight [kg]
Note Pin with central hole Ø 42
46162605
A
0.7
40 H6
M12
8 32
E
M8
25
M16
Ø6.5
Ø50
27,5
Ø40 H6
M6
15
E
25
M8
Ø50
Ø50 M16
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162615 46162616 46162617
A B C
M16 M16 M16
1 1 1
SMW-AUTOBLOK 23
Pins
APS 190
32
5
12 20
G
Ø25 H6
M10
M6
Ø56
26
M12
G
Subject to technical changes.
Id. No.
Type
Weight [kg]
46162635
A
0.85
Mounting pin = To the pin APS-140 M12
Pins
APS 250
8 32
D
Ø72 H6
M12
Ø60
Ø88
19
D
Subject to technical changes.
Id. No.
Type
Weight [kg]
Note Pin with central hole Ø 60
46165105
A
2
5 32
D
Ø90 H6
M8
Ø82
Ø100
16
D
Subject to technical changes.
Id. No.
Type
Weight [kg]
Note Pin with central hole Ø 82
46165005
A
1.3
24 SMW-AUTOBLOK
APS Clamping unit fully assembled
Industry 4.0 Product
Ready for use
4
2
1
3
1 Functional overview of the APS clamping units
1
Quick pneumatic connections
2
Turbo function for highest pull-down forces
Solid base plate (height 28 mm) for maximum stiftness at a total height of only 60 mm
3
4
Easy mounting on the machine table due to positioning holes
SMW-AUTOBLOK 25
APS 140
Clamping unit
Application/customer benefits • Pre-assembled clamping unit with 2 pieces APS 140 E Premium Light or Basic • Universal applicable • Fast and easy set-up Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function for increasing the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) • Grid dimension 200 mm Standard equipment Clamping unit with 2 pieces APS 140 E Premium Light or Basic Quick pneumatic connections
For clamping pallets please see page 52
Ø140
Optional: Positioning key Multislot (Id. No.71290182)
0.015 A
Ø16 H7
60
14
370 =°= =°=
0.015 A
N°4 x M10
N°8 x Ø13
Ø25 H7
A
30 x 45°
25
200 300 =°= =°= 399 =°=
25
Area, which can be drilled
221.5
161.5
22.5
22.5
44 =°=
97
97
37.5
37.5
65
Subject to technical changes.
Order numbers
Type
Id. No.
Pull-down force with Turbo [kN]
Repeatability
Weight
[mm]
[kg]
Clamping unit with 2 APS 140 E Premium Light Clamping unit with 2 APS 140 E Basic
460020 460021
26* 26*
< 0.005 < 0.005
21 21
* For each module.
26 SMW-AUTOBLOK
APS 140
Clamping unit
■ Specifically for vertical machining center
Application/customer benefits • Pre-assembled clamping unit with 4 pieces APS 140 E Premium Light or Basic
• Universal applicable • Fast and easy set-up • Suitable for vertical machines Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function for increasing the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) • Grid dimension 200 mm Standard equipment Clamping unit with 4 pieces APS 140 E Premium Light or Basic Quick pneumatic connections
For clamping pallets please see page 52
Ø140 H7
Area, which can be drilled
80 =°=
122
122
60 =°=
Optional: Positioning key Multislot (Id.No. 71290182)
14
399 200 =°= =°=
N°5 x M10
44
22.5
22.5
=°=
37.5
65
102
37.5
102
=°=
N° 10 x Ø13
374 =°= 300 370 =°= =°=
Subject to technical changes.
Order numbers
Type
Id. No.
Pull-down force with Turbo [kN]
Repeatability
Weight
[mm]
[kg]
Clamping unit with 4 APS 140 E Premium Light Clamping unit with 4 APS 140 E Basic
460022 460023
26* 26*
< 0.005 < 0.005
41 41
* For each module.
SMW-AUTOBLOK 27
APS 140
Clamping unit
■ Preferably for horizontal machining center
Application/customer benefits • Pre-assembled clamping unit with 4 pieces APS 140 E Premium Light or Basic • Suitable for standard machine pallets type JIS 6337-1980
• Universal applicable • Fast and easy set-up Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function for increasing the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) Standard equipment Clamping unit with 4 pieces APS 140 E Premium Light or Basic Quick pneumatic connections
Ø 25
Ø140
Ø17
3x M16
B
E
E
F
F
25 ± 0.1
Ø50 H7
G
Subject to technical changes.
Order numbers
Type
Id. No.
B
E
F
G
Repeatability
Weight
Pull-down force with Turbo [kN]
[mm] [mm] [mm] [mm]
[mm]
[kg]
46167040 400 46167045 400 46167050 500 46167055 500
55 55 75 75
160 250 160 250 200 300 200 300
26* 26* 26* 26* 26* 26*
< 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005
57 57 85 85
Clamping unit with 4 APS 140 E Premium Light Clamping unit with 4 APS 140 E Basic Clamping unit with 4 APS 140 E Premium Light Clamping unit with 4 APS 140 E Basic Clamping unit with 4 APS 140 E Premium Light Clamping unit with 4 APS 140 E Basic * For each module.
46167060 630 100 250 420 46167065 630 100 250 420
130 130
28 SMW-AUTOBLOK
APS 140
Clamping unit
■ For 5-axis machining center ■ Ready for the most common machine table T-slots centerline
Application/customer benefits • Pre-assembled clamping unit with 4 pieces APS 140 E Premium Light or Basic • For 5-axis machining center
• Universal applicable • Fast and easy set-up Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) Standard equipment Clamping unit with 4 pieces APS 140 E Premium Light or Basic Quick pneumatic connections
For clamping pallets please see page 52
Optional: Positioning key Multislot (Id. No.71290182)
14
0.02
16 H7
140
20
SEZIONE C-C
399
13
50 H7
22
200
150
80 100 125,5
0
C
C
80 100 125,5
150
22
24
80
150
370
10,50
20,50
59 = =
123,50
94
60 60
Subject to technical changes.
Special clamping units on request.
Order numbers
Type
Id. No.
Pull-down force with Turbo [kN]
Repeatability
Weight
[mm]
[kg]
Clamping unit with 4 APS 140 E Premium Light Clamping unit with 4 APS 140 E Basic * For each module.
46168020 46168025
26* 26*
< 0.005 < 0.005
45 45
SMW-AUTOBLOK 29
APS 140
Clamping unit
Application/customer benefits • Pre-assembled clamping unit with 5 pieces APS 140 E Premium Light or Basic • For 5-axis machining center • Universal applicable • Fast and easy set-up • Specifically designed for Rotary Tables and small 5-axis machines Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) • Grid dimension 250 mm Standard equipment Clamping unit with 5 pieces APS 140 E Premium Light or Basic Quick pneumatic connections For clamping pallets please see page 52 ■ For 5-axis machining center ■ Ready for the most common machine table T-slots centerline
SEZIONE A-A
20
13
50 H7
16 H7
16 H7
500
125,5 189 200 160
63 80
A
A
0
63 80 125,5
160 189 200
90°
workable area
200
200 ±0,01
145
105
105
145
Subject to technical changes. Order numbers
Special clamping units on request.
Type
Id. No.
Repeatability
Weight
Pull-down force with Turbo [kN]
[mm]
[kg]
Clamping unit with 5 APS 140 E Premium Light Clamping unit with 5 APS 140 E Basic * For each module.
46168030 46168035
26* 26*
< 0.005 < 0.005
68 67
30 SMW-AUTOBLOK
APS 140
Clamping unit
Application/customer benefits • Pre-assembled clamping unit with 6 pieces APS 140 E Premium Light or Basic
• Universal applicable • Fast and easy set-up Technical features • 3 clamping slides (Basic: 2 clamping slides) • Repeatability < 0.005 mm • Turbo function for increasing the pull-down forces (pull-down force without Turbo 7.5 kN) • Air cleaning (only Premium Light) • Grid dimension 200 mm Standard equipment Clamping unit with 6 pieces APS 140 E Premium Light or Basic Quick pneumatic connections
For clamping pallets please see page 52
Ø140
B
A
D
D
Subject to technical changes.
Special clamping units on request.
Order numbers
Type
Id. No.
A B
C
D
Repeatability
Weight
Pull-down force with Turbo [kN]
[mm] [mm] [mm] [mm]
[mm]
[kg]
46168110 600 400 200 200 46168115 600 400 200 200
26* 26*
< 0.005 < 0.005
83 84
Clamping unit with 6 APS 140 E Premium Light Clamping unit with 6 APS 140 E Basic * For each module.
SMW-AUTOBLOK 31
APS 140 E
Media feed 3-axis zero feedings ■ For plate with 2 APS 140 E
M6
15
48
15
Example
460020 460021
18 =°=
31
38
41
45
86
Subject to technical changes.
Media feed for plate with 2 APS 140
Id. No.
Possible feedings
Weight [kg]
A-D
Kit SUPP-2 INN on plate with 2 APS 140 3-axis Kit SUPP-4 INN on plate with 2 APS 140 3-axis Kit SUPP-6 INN on plate with 2 APS 140 3-axis
46202040 46202032 46202033
1.6 1.6 1.6
A-B-C-D
A-B-C-D-E-F
APS 140 E
Media feed 3-axis zero feedings ■ For plate with 4 APS 140 E
Ø25 h6
M6
15
15
G1/8"
Example
460022 460023
18 =°=
110
41
216
Subject to technical changes.
Media feed for plate with 4 APS 140
Id. No.
Possible feedings
Weight [kg]
B-C
Kit SUPP-2 INN on plate with 4 APS 140 3-axis Kit SUPP-4 INN on plate with 4 APS 140 3-axis Kit SUPP-6 INN on plate with 4 APS 140 3-axis
46202039 46202028 46202029
3.8 3.8 3.8
B-C-D-E
B-C-D-E-F-G
32 SMW-AUTOBLOK
APS 140
Module height extension with APS 140 E PREMIUM SC
Application/customer benefits • Pre-assembled clamping unit with 1 piece APS 140 E Premium SC • Universal applicable • Fast and easy set-up Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces • Anti rotating protection • Air cleaning Standard equipment Module height extension with 1 piece APS 140 E Premium SC Quick pneumatic connections
For clamping pallets please see page 52
140 h7
26
20
4x
4x
SEZIONE C-C SECTION C-C
16 H7 4x
17 25 H7
B
13
199 = =
C
168 160 100
C
12 H7
VISTA B VIEW B
Subject to technical changes.
Order numbers
Type
Id. No.
Height [mm]
Weight [kg]
Module extention with 1 APS 140 E Premium SC
46168260
60
11
SMW-AUTOBLOK 33
APS 100
Module height extension with APS 100 E PREMIUM
Application/customer benefits • Pre-assembled module extension unit with 1 piece APS 100 E Premium ■ Specifically designed for Rotary Tables and small 5-axis machines
• Universal applicable • Fast and easy set-up Technical features • 2 clamping slides • Repeatability < 0.005 mm • Turbo function for increasing the pull-down forces • Anti rotating key-seat • Air cleaning Standard equipment Module height extension with 1 piece APS 100 E Premium
Ø100
Ø145 71.4
60°
N°8 x Ø10,5
9
52
Subject to technical changes.
Order numbers
Type
Id. No.
Height [mm]
Weight [kg]
Module extension APS 100 E Premium H65
460110
65
6
Note 1: For every unit the key (Id. No. 46162133) is included Note 2: Optional T-nuts sets: 46204100 with T-slot 12 / 46204101 with T-slot 14 / 46204102 with T-slot 18. Drawings and shares of these sets. Note 3: Mountable also on APS 140.
Note 4: When using the module in rotation (r.p.m. 200-1000) request balancing (listed separately). Note 5: The module extension is equipped with radial screws for the fine centering of the APS.
34 SMW-AUTOBLOK
APS 140
Module height extension with APS 140 E PREMIUM SC
■ Specifically designed for Rotary Tables and small 5-axis machines
Application/customer benefits • Pre-assembled clamping unit with 1 piece APS 140 E Premium SC • Universal applicable • Fast and easy set-up Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces • Anti rotating protection • Air cleaning Standard equipment Module height extension with 1 piece APS 140 E Premium SC
H = 60 mm
Ø140
80
80
134 Ø185
Subject to technical changes.
Order numbers
Type
Id. No.
Height [mm]
Weight [kg]
Module extension APS 140 E Premium SC H60
460112
60
8
Note 1 : For every unit the key (Id. No. 46162333) is included. Note 2 : For the pair of clamps please see accessories APS on page 62.
SMW-AUTOBLOK 35
APS 140
Module height extension for indexing tables
Application/customer benefits • Module height extension for indexing tables and CNC indexing tables with T-slots fl ange Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces • Anti rotation key-seat • Air sensing • Air cleaning • Fully sealed (proofline) Standard equipment Module height extension with 1 APS 140 E Premium SC modul for indexing tables and for orientation on indexing tables with T-slots
Ø140
Ø58
Ø17 Ø11
Ø70 H7
Ø147
A
A
Subject to technical changes.
Order numbers
Type
Id. No.
Height [mm]
Weight [kg]
Module height extension with APS 140 E Premium SC
46167620
70
17
36 SMW-AUTOBLOK
APS 140
Module height extension with APS 140 E PREMIUM SC
Application/customer benefits • Pre-assembled module extension unit with 1 piece APS 140 E Premium SC
• Universal applicable • Fast and easy set-up Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces • Anti rotating protection • Air cleaning Standard equipment Module height extension with 1 piece APS 140 E Premium SC
H = 180 mm
Ø140
H = 120 mm
H = 80 mm
Ø140
Ø140
Ø185 127
Ø185 127
127 Ø185
52
65
9
N°8 x Ø10.5
Subject to technical changes.
Type
Id. No.
Height [mm]
Weight [kg]
Module extension APS 140 E Premium SC H80 Module extension APS 140 E Premium SC H120 Module extension APS 140 E Premium SC H180
460113 460114 460115
80
11 14 18
120 180
Note 1: For every unit the key (Id. No. 46162133) is included Note 2: Optional T-nuts sets: 46204100 with T-slot 12 / 46204101 with T-slot 14 / 46204102 with T-slot 18. Drawings and shares of these sets. Note 3: Mountable also on APS 190 and APS 140.
Note 4: When use the module in rotation (200-1000 r.p.m.) request balancing (listed separately). Note 5: The module extension is equipped with radial screws for the fine centering of the APS.
SMW-AUTOBLOK 37
APS 190
Module height extension with APS 190 E PREMIUM SC
Application/customer benefits • Pre-assembled module extension unit with 1 piece APS 190 E Premium SC
• Universal applicable • Fast and easy set-up Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces • Anti rotating protection • Air cleaning Standard equipment Module height extension with 1 piece APS 190 E Premium SC
Ø190
Ø235 170
52
9
65
Subject to technical changes.
Order numbers
Type
Id. No.
Height [mm]
Weight [kg]
Module extension APS 190 E PREMIUM SC H100
460111
100
20.5
Note 1: For every unit the key (Id. No. 46162133) is included Note 2: Optional T-nuts sets: 46204100 with T-slot 12 / 46204101 with T-slot 14 / 46204102 with T-slot 18. Drawings and shares of these sets. Note 3: Mountable also on APS 190 and APS 140.
Note 4: When use the module in rotation (200-1000 r.p.m.) request balancing (listed separately). Note 5: The module extension is equipped with radial screws for the fine centering of the APS.
38 SMW-AUTOBLOK
APS Clamping units for vertical turning lathes
Industry 4.0 Product
SMW-AUTOBLOK 39
APS 190 - 140
Clamping unit
■ For vertical turning lathes
Application/customer benefits • Pre-assembled clamping unit with APS 190 E Premium SC and APS 140 Premium Light • For vertical turning machining center • Universal applicable with ASA flanges or directly on the spindle nose • Fast and easy set-up Technical features • 3 clamping slides • Repeatability < 0.005 mm • Turbo function to increase the pull-down forces (pull-down force without Turbo 13.5 kN for APS 190 and 7.5 kN for APS 140) • Visual control for open and turbo • Air cleaning Standard equipment Clamping unit with APS 190 E Premium SC and APS 140 E Premium Light ASA flange not included
Ø140
Ø190
Ø C
Visual control
On request
ØD
TURBO
OPEN
K
K
STROKE CONTROL AIR SENSING
ØE
Subject to technical changes.
Pull-down force with Turbo [kN]
Repeatability
APS 140 n°
APS 190 n°
Weight
Type
Id. No.
Ø A B C D E
[mm]
[kg]
on request on request on request on request
< 0.005 < 0.005 < 0.005 < 0.005
630 50 82 380 630 480 4 800 55 87 520 800 600 6 1000 55 87 520 1000 800 6 1200 60 92 720 1200 1000 8
1 1 1 1
128 222 346 519
Clamping unit with APS 190 E Premium SC + APS 140 E Premium light
45 (APS 190) 26 (APS 140)
40 SMW-AUTOBLOK
APS 190 - 140
Top plate for clamping unit
Application/customer benefits • Pre-assembled clamping pallet for APS turning plates • Universal applicable • Ready to use Technical features
• Fully assembled • Rust protected • High quality steel (1.1730) Standard equipment
1 clamping pallet: Fully assembled with 1 clamping pin (type A for APS 190), 2 clamping pin (type B for APS 140); 2 / 4 / 6 clamping pin (type C for APS 140), 2 male pre-centering pins
Application examples
ØD
Subject to technical changes.
Weight [kg]
Id. No.
Ø
A
on request on request on request on request
630 800
40 40 50 50
102 163 316 455
1000 1200
SMW-AUTOBLOK 41
Chuck flanges
Mounting flanges on short taper spindle noses
■ Direct and indirect mounting ■ Reduction and increase mounting
DIN 55026 / ISO-A 702/1
Application/customer benefits • Flanges for short taper mount spindles (DIN 55026/ISO-A 702/1) • Easy installation of chucks on the machine spindle Flange FF 1 = Direct mounting Flange FF 2 = Reduction of taper Flange FF 3 = Increase of taper Technical features • Case hardened • High precision grinding of the taper and all reference dimensions Standard equipment Ordering example Fixing bolts of the indirect Flange FF 2 A8 Id. No. 24185000 mounting flange on the spindle nose
Type FF 1 ISO-A mounting direct
Type FF 2 ISO-A mounting reduction
Type FF 3 ISO-A mounting increase
T
T
T
T
T
T
T
T
T
X
X
X
Subject to technical changes.
Flange type FF 1
Flange Id. No.
Spindle nose
BF
BA
C
D
T
Weight [kg]
[mm]
[mm]
330.2 330.2 463.6 [mm]
[mm]
[mm]
24125000 24127100* 24178000
A15 A15 A20
380 380 520
285.775 285.775 412.775
25 25 27
23 33 25
8
11.5 14.5
* Suggestion: This flange is thicker than the standard one, to be used only if necessary!
Flange type FF 2
BF
BA
C
D
C1
D1
E
X
T
Flange Id. No.
Spindle nose
Weight [kg]
[mm]
[mm]
[mm]
[mm]
330.2 330.2 463.6 463.6 647.6 [mm]
[mm]
[mm]
[mm]
[mm]
24185000 24115000 24116100 24126100 24179400
A8
380 380 520 520 720
139.719 171.4
17 21 21 25 27
M24 M24 M24 M24 M30
197 197 267
10 10 12
40 40 45 40 50
24 21 54 40 93
A11 A11 A15 A20
196.869 196.869
235 235
285.775 330.2 412.775 463.6
- -
- -
Flange type FF 3 Flange Id. No.
Spindle nose
BF
BA
C
D
C1
D1
F
T
Weight [kg]
[mm]
[mm]
463.6 [mm]
[mm]
330.2 [mm]
[mm]
[mm]
[mm]
24175000
A20
380
412.777
27
M24
520
58
55
42 SMW-AUTOBLOK
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