Die Cast/Die Assemblies

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DIE CAST DIE ASSEMBLIES UNIT DIES & COMPONENTS

THIS BOOK IS COMPLETELY LINKED INSIDE AND TO THE ESTORE

Die Cast

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2

Table of Contents

® DIN Pins, Sleeves, Blades DIN Ejector Pins – Nitrided . . . . . . . . . . . . . . . . . . . . . . . 80 DIN Ejector Pins – Hardened . . . . . . . . . . . . . . . . . . . . . 81 DIN Shoulder Ejector Pins – Nitrided . . . . . . . . . . . . . . . 82 DIN Shoulder Ejector Pins – Hardened . . . . . . . . . . . . . 83 DIN Ejector Sleeves – Nitrided . . . . . . . . . . . . . . . . . . . . 84 DIN Ejector Sleeves – Hardened 85 DIN Ejector Blades – Nitrided . . . . . . . . . . . . . . . . . . . . . 86 DIN Ejector Blades – Hardened . . . . . . . . . . . . . . . . . . . 87 DIN Core Pins – Hardened . . . . . . . . . . . . . . . . . . . . . . . 88 Special DIN Sleeves – Faxable Quote Form . . . . . . . . . 89 INCH Pins, Sleeves, Blades INCH Ejector Pins – H13 Nitrided – Straight . . . . . . . . . 67 INCH Ejector Pins – H13 Nitrided – Shoulder . . . . . . . . 68 INCH High-Hardness Ejector Pins – H13 Nitrided – Straight 69 Keyed Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 INCH Close Tolerance M-2 Through-Hardened Ejector Pins . . . . . . . . . . . . . . . . . . . 71 INCH Ejector Sleeves – Nitrided O.D. . . . . . . . . . . . . . . 72 INCH Ejector Sleeves – Nitrided O.D. & I.D. . . . . . . . . . 73 INCH Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75 INCH Core Pins – H13 – Standard Medium Hardness . . 76 INCH Core Pins – High Hardness . . . . . . . . . . . . . . . . . 77 INCH Return Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Custom Pins and Sleeves – Faxable Quote Form . . . . . 79

Die Cast Die Assemblies Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . .

4 5 6 7 8

Sales and Ordering Information Die Makers and Die Casters Die Cast Die Assemblies

Die Cast Components Standard Unit Dies Single Unit Die Holders Double Unit Die holders

9-10 11-12 13-14

Single Heavy-Duty Unit Die Holders Double Heavy-Duty Unit Die Holders Heavy-Duty Replacement Units Master Layouts for Die Cast Designers Replacement Units

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Sprue Spreaders

Constant Area Sprue Spreaders /Sprue Bushings Constant Area Sprue Spreaders/Bushings (Small) Constant Area Sprue Spreaders/Bushings (Med.) Constant Area Sprue Spreaders/Bushings (Large)

Runner Spreader & Bushings Runner Spreader & Bushings (Small) Runner Spreader & Bushings (Medium) Runner Spreader & Bushings (Large)

Die Clamps

Slide Action Components

Angle Pins

30 31

Metric Angle Pins

Cooling Brass Pressure Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Jiffy-Tite® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Jiffy-Tite® Plugs and Extension Plugs . . . . . . . . . . . . . . 34 SV-Series Jiffy-Matic® Connectors . . . . . . . . . . . . . . . . 35-36 Jiffy-Lok® Connector Sockets . . . . . . . . . . . . . . . . . . . . 37 Jiffy-Tite® Connector Seals, Seal Removal Tool Kit & Wrenches . . . . . . . . . . . . . . 38 Jiffy-Tite® and Jiffy-Matic® Coolant Bridges . . . . . . . . . 39 Bubbler Tubes and Brass Diverting Plugs & Rods . . . . . 40 Jiffy-Tite® Cascade Water Junctions . . . . . . . . . . . . . . . 41 Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . 42 Straight Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . 43 Spiral Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Die Components – Inch Guide Pins – Hardened and Precision Ground . . . . . . . 45 Shoulder Guide Pins – Hardened and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . . 46 Shoulder Bushings and Straight Bushings Hardened and Precision Ground . . . . . . . . . . . . . . . . 47 Guide Pins and Shoulder Bushings 2”, 2.5” and 3” Diameter . . . . . . . . . . . . . . . . . . . . . . . 48 Self-Lubricating Bushings for Guide Pins . . . . . . . . . . . . 49 Bronze-Plated Shoulder and Straight Bushings . . . . . . . 50 Guided Ejection Guide Pins 51 Guided Ejection Bushings . . . . . . . . . . . . . . . . . . . . . . . 52 Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . 53-54 Guide Pins for Special Die Tooling Needs . . . . . . . . . . . 55 Special Guide Pins – Faxable Quote Form . . . . . . . . . . 56 Die Components – Euro-Series Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . 57-59 Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . 61-62 Guide Pin Bushings (with Collar) and Self-Lube Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . 63 Guide Pin Bushings (without Collar) and Self-Lube Guide Pin Bushings (without Collar) . . . . . . . . . . . . . . 64 Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . . . . 65 Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

JIS Pins, Sleeves, Blades JIS Ejector Pins – Straight . . . . . . . . . . . . . . . . . . . . . . . 90 JIS Ejector Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 JIS Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Quick Custom Pins – Faxable Quote Form . . . . . . . . . . 93 DME Ejector and Core Pin Diameters Table . . . . . . . . . 94

Die Assembly

Socket Head Cap Screw-Inch Socket Head Cap Screws - Metric Lock Washers (Spring Washers) - Metric Socket Head Stripper Bolts - Inch

95 96 96 97 97 98 98 99

Keys and Key Kits - Inch

Keys - Metric

Shoulder Bolts (Stripper Bolts) - Metric

Flat Head Screws - Metric

Set Screws with Spring Loaded Ball Plunger (High Temperature) - Metric Set Screws with Flat Point (Grub Screws) Metric

99

100 Set Screws with Dog Point (Allen Head) - Metric 100 Dowel Pins and Tubular Dowels - Inch 101 Dowel Pins - Metric 102 Dowel Pins with Internal Thread (Pull Dowels) 102 Tubular Dowels; Washer/Tubular Dowel (Disk for Tubular Dowels) - Metric 103 Stop Disk (For Ejector Plates) - Metric 103 Die Springs Medium Duty (Blue) 104 Die Springs Medium Heavy Duty (Red) 105 Die Springs Heavy Duty (Gold) 106 Die Springs Extra Heavy Duty (Green) 107 Belleville Washers (Disk Springs) -Metric 108 Hoint Rings - Inch 109-110 Hoist Rings - Metric 111

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Die Cast

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Index

Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 60 Angle Pins (Guide Pins) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Belleville Washers (Disc Springs) – Metric . . . . . . . . . . . . . . . . . . . 108 Brass Pressure Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Bronze-Plated Shoulder and Straight Bushings . . . . . . . . . . . . . . . . 50 Bubbler Tubes and Brass Diverting Plugs & Rods . . . . . . . . . . . . . . 40 Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . . . . 65 Constant Area Sprue Spreaders and Sprue Bushings . . . . . . . . . . . 21 Constant Area Sprue Spreaders and Sprue Bushings (Large Size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Constant Area Sprue Spreaders and Sprue Bushings (Medium Size) . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Constant Area Sprue Spreaders and Sprue Bushings (Small Size) . . . . . . . . . . . . . . . . . . . . . . . . . 22 Core Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Core Pins – INCH – H13 – Standard Medium Hardness . . . . . . . . . 76 Core Pins – INCH High Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Custom Pins and Sleeves – Faxable Quote Form . . . . . . . . . . . . . . 79 Die Cast Die Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Die Cast Die Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Die Makers and Die Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Die Springs – Extra Heavy Duty (Green) . . . . . . . . . . . . . . . . . . . . 107 Die Springs – Heavy Duty (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Die Springs – Medium Duty (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . 104 Die Springs – Medium Heavy Duty (Red) . . . . . . . . . . . . . . . . . . . . 105 Double Heavy-Duty Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . 16 Double Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Dowel Pins – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Dowel Pins and Tubular Dowels – Inch . . . . . . . . . . . . . . . . . . . . . 101 Dowel Pins with Internal Thread (Pull Dowels) . . . . . . . . . . . . . . . . 102 Ejector and Core Pin Diameters Table . . . . . . . . . . . . . . . . . . . . . . . 94 Ejector Blades – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Ejector Blades – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Ejector Blades – INCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75 Ejector Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Ejector Pins – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Ejector Pins – INCH – H13 Nitrided – Shoulder . . . . . . . . . . . . . . . . 68 Ejector Pins – INCH – H13 Nitrided – Straight . . . . . . . . . . . . . . . . . 67 Ejector Pins – INCH High-Hardness H13 Nitrided – Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Ejector Pins – INCH Close Tolerance M2 Through-Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Ejector Sleeves – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Ejector Sleeves – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Ejector Sleeves – INCH Nitrided O.D. . . . . . . . . . . . . . . . . . . . . . . . 72 Ejector Sleeves – INCH Nitrided O.D. & I.D. . . . . . . . . . . . . . . . . . . 73 Extra Heavy Duty Die Springs (Green) . . . . . . . . . . . . . . . . . . . . . . 107 Flat Head Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Guide Pin Bushings (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . 64 Guide Pins – Hardened and Precision Ground . . . . . . . . . . . . . . . . 45 Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-59 Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-62 Guide Pins and Shoulder Bushings 2”, 2.5” and 3” Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Guide Pins for Special Die Tooling Needs . . . . . . . . . . . . . . . . . . . . 55 Guided Ejection Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Guided Ejection Guide Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Heavy Duty Die Springs (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Heavy Duty Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Hoist Rings – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-110 Hoist Rings – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Jiffy-Lok ® Connector Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Jiffy-Tite ® and Jiffy-Matic ® Coolant Bridges . . . . . . . . . . . . . . . . . . . 39 Jiffy-Tite ® Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . 41 Jiffy-Tite ® Connector Seals, Seal Removal Tool Kit & Wrenches . . . . . . . . . . . . . . . . . . . . . . . 38 Jiffy-Tite ® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Jiffy-Tite ® Plugs and Extension Plugs . . . . . . . . . . . . . . . . . . . . . . . . 34 JIS Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 JIS Ejector Pins – Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 JIS Ejector Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Keyed Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Keys – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Keys and Key Kits – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Lock Washers (Spring Washers) – Metric . . . . . . . . . . . . . . . . . . . . 96 Master Layouts for Die Cast Die Designers . . . . . . . . . . . . . . . . . . . 19 Medium Duty Die Springs (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Medium Heavy Duty Die Springs (Red) . . . . . . . . . . . . . . . . . . . . . 105 Quick Custom Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . . 93 Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Return Pins – INCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Runner Spreaders and Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Runner Spreaders and Bushings (Large Size) . . . . . . . . . . . . . . . . . 28 Runner Spreaders and Bushings (Medium Size) . . . . . . . . . . . . . . . 27 Runner Spreaders and Bushings (Small Size) . . . . . . . . . . . . . . . . . 26 Self-Lubricating Bushings for Guide Pins . . . . . . . . . . . . . . . . . . . . . 49 Self-Lubricating Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . 63 Self-Lubricating Guide Pin Bushings (without Collar) . . . . . . . . . . . . 64 Set Screws with Dog Point (Allen Head) – Metric . . . . . . . . . . . . . 100 Set Screws with Flat Point (Grub Screws) – Metric . . . . . . . . . . . . 100 Set Screws with Spring Loaded Ball Plunger (High Temperature) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Shoulder Bolts (Stripper Bolts) – Metric . . . . . . . . . . . . . . . . . . . . . . 98 Shoulder Bushings and Straight Bushings Hardened and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . . 47 Shoulder Ejector Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . 83 Shoulder Ejector Pins – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . . . 82 Shoulder Guide Pins – Hardened and Precision Ground . . . . . . . . . 46 Single Heavy Duty Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . 15 Single Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 Socket Head Cap Screws – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Socket Head Cap Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Socket Head Stripper Bolts – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Special DIN Sleeves – Faxable Quote Form . . . . . . . . . . . . . . . . . . 89 Special Guide Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . . 56 Spiral Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Stop Disk (for Ejector Plates) – Metric . . . . . . . . . . . . . . . . . . . . . . 103 Straight Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-54 SV-Series Jiffy-Matic ® Connectors . . . . . . . . . . . . . . . . . . . . . . . 35-36 Tubular Dowels; Washer/Tubular Dowel (Disk for Tubular Dowels) – Metric . . . . . . . . . . . . . . . . . . . . . . . 103 Unit Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

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Die Cast

®

4

Terms and Conditions of Sale

DME COMPANY LLC (“SELLER”) TERMS AND CONDITIONS OF SALE

1. ACCEPTANCE OF TERMS: Seller’s offer is expressly conditioned upon Buyer’s acceptance of these Terms and Conditions, and Seller expressly objects to any addi- tional or different terms proposed by Buyer. Any subsequent purchase order issued by Buyer shall constitute Buyer’s agreement to these Terms and Conditions. Any contrary terms and conditions contained in any purchase order, facility entry form, or other instrument issued by the Buyer are expressly rejected and shall not apply to this transaction. Unless otherwise specified in the quotation, Seller’s quotation shall expire 30 days from its date and may be modified or withdrawn by Seller before receipt of Buyer’s conforming purchase order. 2. PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, no later than 30 days from the date of invoice. Buyer shall pay a late pay- ment charge computed at the lower of 1.5% per month on any overdue balance, or the maximum rate permitted by law. No cash discount is provided. If at any time Sell- er reasonably determines that Buyer’s financial condition or payment history does not justify continuation of Seller’s performance, Seller shall be entitled to require full or partial payment in advance or otherwise restructure payments, request additional forms of payment security, suspend its performance or terminate the order. 3. DELIVERY 3.1 In the United States, products are sold FCA Incoterms 2020 point of origin; for export sales, terms are FCA Incoterms port of export. Unless otherwise agreed in writing, title and risk of loss shall pass at the time of shipment. Buyer is responsible for all taxes, duties, fees, or other governmental charges related to its purchase of goods, with the sole exception of taxes on Seller’s income. Unless otherwise agreed, Buyer shall pay all packing and delivery costs. 3.2. Seller’s quoted lead times and targeted delivery dates are good faith estimates and are not binding on Seller. Buyer’s acceptance of delivery of Seller’s products from the carrier shall constitute a waiver of any claim for delay. If Seller notifies Buyer that the products are ready for shipment and Buyer delays delivery, then Seller may charge Buyer a storage fee equal to 1.5% of the contract price per month for each month of delay. Such storage fees are in addition to any other remedies Seller may have. 3.3. Buyer shall have a reasonable opportunity to inspect any products prior to ship- ment. Products shall be deemed to be accepted upon the earlier of: (i) inspection at Seller’s plant (provided that no reasonable objection is then raised by Buyer), or (ii) if no inspection is requested, then at shipment. If an objection is made during inspection, then Products shall be deemed accepted upon resolution of the objection by Seller. 4. WARRANTY: 4.1. Seller’s express product warranty be as stated in DME’s order specification doc- umentation and shall run from the date of shipment (the “Warranty Period”). During the Warranty Period, Seller warrants that the products and services sold hereunder will be free from material defects in material, workmanship and title (the “Warranty”). 4.2. If, during the Warranty Period, Seller reasonably determines that the products do not meet the Warranty, then Seller shall, at its option, repair or replace the defective product or component thereof, reperform any defective services at Seller’s expense, or refund or credit to Buyer its purchase price for the defective products or services. 4.3. The Warranty will be void and will not apply: (i) when Buyer fails to promptly notify Seller of any alleged defect, (ii) when Buyer fails to properly install, maintain, or operate the products, (iii) to any product or parts thereof with a useful life, under normal operating conditions, inherently shorter than 1 month, or (iv) to products which were not made by Seller or any of Seller’s affiliates, provided that in such cases Seller shall use reasonable efforts to pass on to Buyer the manufacturer’s warranty. 4.4. If Seller provides any parts or services to repair a product that is not under Warranty, then such parts and services will be billed to Buyer at Seller’s prevailing rates for time and materials. 4.5. The Warranty set out above is the sole and exclusive warranty provided by Seller for its products and is in lieu of, and Seller expressly disclaims, all other warranties, express or implied, oral, written or statutory. THERE ARE NO WAR- RANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE FOR SELLER’S PRODUCTS. 5. LIMITATION OF LIABILITIES: 5.1. Seller’s total liability to Buyer arising out of or resulting from this Contract or related in any way to Seller’s products or parts thereof shall not exceed the contract price for such products. 5.2. Seller shall not be liable for loss of profit or revenues, loss of use of products, interruption of business, downtime costs, increased operating costs, or any special, consequential, incidental indirect or punitive damages, whether incurred by Buyer or Buyer’s customers.

® 7. CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by Seller before the completion of the order. On receipt of such cancellation notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. Buyer will then be invoiced for and will pay to Seller as liquidated damages a cancellation charge. For completed items, the charge will be equal to their established prices. For items not completed, the charge will be equal to 135% of Seller’s full cost as determined by Seller in accordance with Seller’s standard accounting practices (which includes burden and overhead), plus a charge for any packing and storage, less a credit for the balance of the material as scrap. 5.3. Because the conditions of actual production in each end user’s plant vary considerably, Buyer assumes all risk for the results obtained by use of Seller’s products in the practice of any process, whether in terms of operating costs, general effectiveness, success or failure, and regardless of any oral or written statements made by Seller related to the use of its products. 6. SECURITY INTEREST. Buyer agrees that the Seller shall have and retain a purchase money security interest in the Products securing the payment of all sums becoming due hereunder. Such security interest shall attach, upon completion of manufacture, to the Products and to any parts or accessories attached to the Products and to the proceeds of any sale thereof. Buyer represents that the Products are being acquired for use in its busi- ness and that such Products will not, without prior written consent of the Seller, be sold or removed from the Buyer’s place of business to which delivery is made. Buyer agrees upon Seller’s request to execute any financing statements or other documents required to perfect, continue or renew Seller’s security interest in the Products. 8. RETURNS: All returned items require a Return Merchandise Authorization (RMA) number from DME. Returns are subject to a quality inspection to validate whether it can be returned to inventory. Mold bases, plates, special components, made-to-order products and other date-sensitive products are non-returnable items. Items returned to DME without prior authorization(RMA)may be returned to sender. Items returned for stated defect or non-conforming reason require detailed explanation. No products are returnable beyond 30 days after receipt. 9. CONFIDENTIALITY. Any nonpublic information, including without limitation, Seller’s pricing information and the contents of Seller’s quotation or proposal and Buyer’s purchase order, exchanged between the parties is deemed confidential (“Confidential Information”). Each party agrees to maintain the other party’s Confidential Information in confidence, to not disclose the same to any third parties, and to use it only in connection with this sale. These restrictions shall expire two (2) years after the date of disclosure. This provision does not modify or supersede any separate confidentiality or nondisclosure contract signed by the parties. 10. FORCE MAJEURE: Seller shall not be liable for any delay in performance or nonperfor- mance which is due to war, fire, flood, pandemic, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of prod- ucts, differences with employees or similar or dissimilar causes beyond Seller’s reasonable control, including but not limited to, those interfering with production, supply or transportation of products, raw materials or components or Seller’s ability to obtain, on terms Seller deem reasonable, material, labor, products or transportation. 11. MERGER CLAUSE: This Contract entirely supersedes any prior oral or written representations, correspondence, proposals, or contracts between the parties regarding the products. This writing constitutes the final and total expression of such contract between the parties, and it is a complete and exclusive statement of the terms of that contract. 12. ASSIGNMENT: Neither party may assign this Contract without the written consent of the other party, except that Seller may assign this Contract to a third party that acquires substan- tially all of Seller’s assets and Seller may assign the flow of funds arising out of this Contract. 13. COMPLIANCE WITH LAWS. Each party agrees to comply with all applicable laws in the performance of its obligations; Buyer shall not trans-ship, re-export, divert or redirect Products outside of the original country of delivery without Seller’s prior written consent. 14. GOVERNING LAW: This Contract shall be governed by and construed in accordance with the laws of the State of Michigan, without regard to the Convention for the International Sale of Goods (CISG), which shall not apply.

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Sales and Ordering Information

U S A TERMS AND CONDITIONS OF SALE: See previous page. PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from 8 a.m. to 8 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services, provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local DME sales, manufacturing or technical service representatives. MAIL ORDERS: If you prefer to order by mail, please address your order to: - DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330 ATTN: Customer Service Dept. FAX: You may fax your order to: - DME Customer Service 248-398-6000 • 888-808-4363 CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to DME Company. Include remittance copy of invoice and mail to: - DME Company, PO Box 854867, Minneapolis, MN 55485-4867 WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait. Products being returned for repair or exchange should be processed through Customer Service prior to being returned. SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_ cad@dme.net or mailed to the Estimating Department of the D-M-E manufacturing location nearest you. Call our toll-free number if desired to clarify location which serves your area. Estimating locations are: - 70 East Hillis Street, Youngwood, Pa 15697, FAX: 724-925-2424 - 1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924 - 3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652 - 464-466 Windy Point Drive, Glendale Heights, IL 60139, Tel. 630-469-4280, FAX: 630-469-4740 (estimating only) Please add “DME Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and delivery on special mold base orders or to check status of special work in progress please contact Customer Service.

CANADA TERMS AND CONDITIONS OF SALE: See previous page.

PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965. MAIL ORDERS: Send to: DME of Canada, Ltd., 6210 Northwest Drive, Mississauga, Ontario L4V 1J6. CHECK OR MONEY ORDERS: Make payable to DME of Canada, Ltd. Include remittance copy of invoice and mail to Mississauga address above. WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.

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For Die Makers and Die Casters

Three Ways to Increase Your Productivity

1. USE STANDARD "A" OR "B" SERIES MOLD BASES. With the appropriate sprue spreader and bushing installed, or a shot-sleeve hole bored to your specifications, Standard "A" or "B" Series Bases are readily adapted for zinc and aluminum die casting. See page 7. 2. USE STANDARD DIE BLOCKS, PLATES AND OTHER COMPONENTS. With our wide range of plates, die blocks, retainer sets, ejector pins and other die components you can design a complete die buildup to suit your specific needs and still

retain the full benefits of DME quality, standardization and service. See page 8.

®

3 USE STANDARD UNIT DIES. For both long and short runs, for zinc or aluminum we offer both single and double unit dies in a variety of sizes. Replacement units are available in DME No. 2, No.

DIE BLOCKS, PLATES AND COMPONENTS

3 and No. 5 Steel. See pages 10-19.

Unit Die Replacement Parts page 19 Replacement Sprue Spreaders (previous style) .page 20 Sprue and Runner Spreaders and Bushings (for Zinc) pages 20-28 Die Clamps page 29

STANDARD UNIT DIES

DIE CLAMPS

Information available on Standard Unit Die Holders and Replacement Units

To assist designers in saving time on laying out cav- ities and cores within DME Standard Unit Dies, CAD Data can be downloaded from www.dme.net. The general dimensions of our complete line of Standard Unit Dies for zinc and aluminum are shown on page 19

SPRUE SPREADERS AND BUSHINGS

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Die Cast Die Assemblies

For Zinc and Aluminum Die Casting The economy of using standard mold assemblies for zinc and aluminum die casting has been well established over the years. Standard "A" and "B" Series Mold Bases are both widely used. For zinc die casting, a Standard Water-cooled Sprue Spreader and Bushing are installed in place of the sprue bushing and sprue

puller pin used in plastics molds. For aluminum, a shot-sleeve hole is bored to customer specifications.

ALUMINUM DIE CAST DIES When ordering, please specify: 1. Item Number of "A" or "B" Series Mold Base. 2. No. 2 or No. 3 Steel (No. 5 Steel available on special order). Provide a dimensioned drawing with diameter and location of shot-sleeve hole. Prices will be quoted per your drawing. ZINC DIE CAST DIES When ordering, please specify: 1. Item Number of "A" or "B" Series Mold Base. 2. No. 2 or No. 3 Steel (No. 5 Steel available on special order). 3. Item numbers of Spreader and Bushing required. 4. If Spreader location is off-center, please supply a dimensioned drawing See pages 21-28 for Spreaders and Bushings. Installation costs for Spreader and Bushing will be quoted per your drawing or specifications. FOR ZINC OR ALUMINUM DIES Prices can also be quoted per your drawing for the following additional work: • cavity and core insert pockets • core slide pockets • shot plugs (furnish and install) • runners and kicker pads • knock-out holes

STANDARD "A" SERIES MOLD BASE WITH STANDARD WATER-COOLED SPRUE SPREADER AND BUSHING INSTALLED FOR ZINC DIE CASTING.

• ejector pin installation • pipe clearance holes • water lines and eye bolt holes • special clamp slots

STANDARD "B" SERIES MOLD BASE WITH A SHOT-SLEEVE HOLE FOR ALUMINUM DIE CASTING.

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Die Cast Die Components

In addition to the use of "A" and "B" Series Mold Bases for die casting as outlined on the previous page, die cast die assemblies can be constructed using D-M-E Standard Components. The drawing below illustrates a "two-plate" die cast die designed entirely with standard components. Complete specifications and prices for the components can be found on the pages listed below.

CAVITY RETAINER SETS pages 11-18

®

EJECTOR HOUSINGS pages 11-14

EJECTOR PIN

EJECTOR PLATE

EJECTOR HOUSING

EJECTOR RETAINER PLATE

MISCELLANEOUS PLATES

ADDITIONAL DIE CAST DIE COMPONENTS Cascade Water Junctions

41-42 32-44

Cooling Items Core Pins . Die Clamps Die Springs Ejector Pins Ejector Sleeves Ejector Blades

76-77 , 88

29

104-107 101-103

Dowel Pins (solid and tubular)

67-71 , 80-83 , 90 72-73 , 84-85 , 91 74-75 , 86-87 , 92

SPREADERS AND BUSHINGS PAGES 20-28

Guided Ejection System Guide Pins and Bushings

51-52

45-50 , 55-65

Hoist Rings

109-111 33-37 95-96 53-54 , 66

Jiffy-Tite and Jiffy-Matic Connectors Socket Head Cap Screws Support Pillars and Stop Pins

EJECTOR PINS, CORE PINS AND SLEEVES PAGES 67-73, 76-77, 80-85, 88

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Standard Unit Dies

For Zinc and Aluminum Die Casting How long does it take to remove a die from a press and replace it (die changeover)? “For small dies,” die casters say, “it can take one and a half to two hours. For large dies…two days, three days, sometimes four days.” Downtime like this is unacceptable for die casters. That's why so many of them are now investing in Standard Unit Die Holders for both long and short run zinc and aluminum die casting. 20-MINUTE DIE CHANGEOVERS Standard Unit Die Holders and Replacement Units are “made for each other.” They’re designed and ground to such close tolerances that die casters can remove Replacement Units from the Holders and put new ones in within 20 minutes or less. This cuts downtime and enables a die caster to increase productivity and profitability on both long- and short-run jobs. FOUR TYPES OF HOLDERS You can get four types of Standard Unit Die Holders: Single Unit; Double Unit; Single Heavy-Duty Unit; Double Heavy-Duty Unit. They are precision engineered and constructed of high quality die steels to withstand the increasingly higher pressures and injection speeds of today’s die casting machines.

STANDARD REPLACEMENT UNITS Standard and Standard Heavy-Duty Replacement Units are precision made and completely interchangeable when used with their matching Standard and Standard Heavy-Duty Unit Die Holders. Replacement Units are available in D-M-E No. 2, No. 3, or No. 5 Steel. The more popular sizes are carried in stock for immediate delivery.

NO. 5 STEEL A thermal-shock resistant, hotwork die steel (H-13 type). Supplied fully annealed, approx. 200 Bhn (93 HRB), for easy machinability, it can be subsequently heat treated to the desired hardness with a minimum of deformation. Ideal for aluminum and most long run die casting applications. DME No. 5 Steel meets or exceeds the acceptance criteria estab- lished by the NADCA as detailed in Technical Digest Number 01-80-01 D.

NO. 2 STEEL An AISI 4130 type steel. It is pre-heat treated to approximately 302 Bhn (32 HRC) to withstand the peening effects of flash. Its high- strength steel is ideal for applications where cavity inserts will be used in the Replacement Units.

NO. 3 STEEL An exceptionally clean P-20 AISI 4130 (modified) type cavity steel, pre-heat treated to 277-321 Bhn (28-35 HRC). It provides high hardness, good machinability, and exceptional polishability. It also provides excellent tool life, especially for zinc die cast dies.

REPLACEMENT UNITS IN ANY STEEL OR HARDNESS REQUIRED ARE AVAILABLE ON SPECIAL ORDER

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Standard Unit Dies

For Zinc and Aluminum Die Casting

Pre-Engineered Design Features

® • Accurate Alignment for Minimum Wear Six Leader Pins and six Return Pins (four of each in Single Unit Holders) provide better alignment and permit uniform control of Ejector Plate • Positive Locking of Interchangeable Units Precision made center section has solid horizontal and vertical keys for positive locking of Replacement Units. Pry-bar slots facilitate removal of units • Wedge Clamps and Solid Steel Wedge Locks "Beef Up" Safety To "beef up" safety and speed die changeovers, Single and Double Unit Die • Maximum Cavity Area for Greater Range of Jobs Three sides of Replacement Units are open for placement of core slides or water lines • Rigid Center Section for Longer Die Life Center Section is made from DME No. 5 Steel (H-13 type) heat treated to 42-46 Rockwell C. Upper and lower halves are recessed for added rigidity Holders are equipped with wedge clamps with heavy-duty socket screws. Single and Double Heavy-Duty Unit Die Holders have solid steel wedge locks for the same purposes On the smaller Single and Double Unit Die Holders a specially developed "space-saver" design with heavy-duty socket screws makes equally fast die changeovers possible • Designed for Zinc or Aluminum Applications Available with Water-cooled Sprue Spreader and Bushing installed for zinc or with shot- sleeve hole bored to specifications for aluminum die casting

STANDARD SINGLE UNIT DIE HOLDER WITH REPLACEMENT UNIT

STANDARD DOUBLE UNIT DIE HOLDER WITH REPLACEMENT UNITS

STANDARD HEAVY-DUTY DOUBLE UNIT DIE HOLDER WITH REPLACEMENT UNITS

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Single Unit Die Holders

For Zinc and Aluminum Die Casting

Designed for smaller die casting machines (50-150 ton)

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17. ITEM NUMBER NET WEIGHT REPLACEMENT UNIT SIZE

DCS-108 SINGLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn EJECTOR HOUSING High Carbon Steel, pre-heat treated to approx. 300 Bhn FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

DCS-108-A DCS-108-Z

300

8 000 X 9 875

WHEN ORDERING FROM PAGES 11-12, PLEASE SPECIFY: 1. Quantity and Item Number 2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28 3. Shot-Sleeve Diameter and Location (for Aluminum) 4. Method of Shipment

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Single Unit Die Holders

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

For Zinc and Aluminum Die Casting

®

DCS-1012, DCS-1215 and DCS-1518 SINGLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), pre-heat treated to approx. 200 Bhn (94 HRB) TOP CLAMPING PLATE No. 2 Steel (AISI 4130 type), pre-heat treated to 369-321 Bhn (28-34 HRC) EJECTOR HOUSING 1012 and 1215: High Carbon Steel, pre-heat treated to approx. 300 Bhn (32 HRC) 1518: No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn (28-34 HRC) FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H

N

C

S

X

A

B

DCS-1012-A DCS-1012-Z DCS-1215-A DCS-1215-Z DCS-1518-A DCS-1518-Z

11 875 17 875 15 125 6 000 5 125 2 0625 8 000 3 375 3 375

535

9 875 X 11 875

14 875 21 000 16 250 6 125 5 250 2 0625 9 125 3 875 3 875

835 11 875 X 14 875

17 875 24 000 18 125 7 000 5 625 2 3125 9 125 4 375 4 375 1296 14 875 X 17 875

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19

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Double Unit Die Holders

For Zinc and Aluminum Die Casting Designed for smaller die casting machines (50-150 ton)

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

DC -108 DOUBLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn EJECTOR HOUSING High Carbon Steel, pre-heat treated to approx. 300 Bhn FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17.

ITEM NUMBER DC-108-A DC-108-Z

NET WEIGHT

REPLACEMENT UNIT SIZE

340

8 000 X 9 875

WHEN ORDERING FROM PAGES 13-14, PLEASE SPECIFY: 1. Quantity and Item Number 2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28 3. Shot-Sleeve Diameter and Location (for Aluminum) 4. Method of Shipment

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Double Unit Die Holders

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

For Zinc and Aluminum Die Casting

®

DC-1012, DC-1215 and DC-1518 DOUBLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn EJECTOR HOUSING

1012 & 1215: High Carbon Steel, pre-heat treated to approx. 300 Bhn 1518: No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

ITEM NUMBER DC-1012-A DC-1012-Z DC-1215-A DC-1215-Z DC-1518-A DC-1518-Z

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H N

C S

X

A

B

11 875 25 0625 15 125 6 000 5 125 2 0625 5 3125 3 375 3 375

645

9 875 X 11 875

14 875 29 750 16 250 6 125 5 250 2 0625 6 000 3 875 3 875

935 11 875 X 14 875

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17. FOR OTHER REPLACEMENT PARTS, SEE PAGE 19. 17 875 35 750 18 125 7 000 5 875 2 3125 6 000 4 375 4 375 1554 14 875 X 17 875

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Single Heavy-Duty Unit Die Holders

For Zinc and Aluminum Die Casting

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

DCS-1215 and DCS-1518 HEAVY-DUTY SINGLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE and EJECTOR HOUSING No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H

N

C

S

X

A

B

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 18. FOR OTHER REPLACEMENT PARTS, SEE PAGE 19 DCS-1215-A-HD DCS-1215-Z-HD 14 875 25 000 22 250 9 125 7 250 2 5625 9 125 4 875 4 875 1442 11 875 X 14 875 DCS-1518-A-HD DCS-1518-Z-HD 17 875 28 500 24 625 9 500 7 625 2 8125 9 125 5 875 5 875 2399 14 875 X 17 875 When ordering from pages 15-16, PLEASE SPECIFY: 1. Quantity and Item Number 2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28 3. Shot-Sleeve Diameter and Location (for Aluminum) 4. Method of Shipment

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Double Heavy-Duty Unit Die Holders

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

For Zinc and Aluminum Die Casting

®

DC-1215 and DC-1518 HEAVY-DUTY DOUBLE UNIT DIE HOLDERS CENTER SECTION No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE and EJECTOR HOUSING No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn FOR ZINC Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and iinstallation included in List Prices. FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H

N

C

S

X

A

B

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 18 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19. DC-1215-A-HD DC-1215-Z-HD 14 875 37 750 22 250 9 125 7 250 2 5625 6 000 4 875 4 875 1794 11 875 X 14 875 DC-1518-A-HD DC-1518-Z-HD 17 875 44 750 24 625 9 500 7 625 2 8125 6 000 5 875 5 875 2635 14 875 X 17 875

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Replacement Units

For Zinc and Aluminum Unit Dies

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

U-108-D STANDARD REPLACEMENT UNIT

U-1012-D, U-1215-D AND U-1518-D STANDARD REPLACEMENT UNITS

STANDARD REPLACEMENT UNITS ARE AVAILABLE IN: No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn No. 3 Steel (P-20 type), pre-heat treated to 277-321 Bhn No. 5 Steel (H-13 type), annealed – approximately 200 Bhn Thickness of “A” and “B” Plates are finished .040" oversize (.020" per side) to permit finish grinding after heat treatment. No. 5 Steel meets or exceeds the acceptance criteria established by the NADCA as detailed in Technical Digest Number 01-80-01 D.

ITEM NUMBER U-108-D U-1012-D U-1215-D U-1518-D

NET WEIGHT

WHEN ORDERING, PLEASE SPECIFY: 1. Quantity and Item Number 2. No. 2, No. 3 or No. 5 Steel 3. Method of Shipment

D

W

A

B

M

8 000 9 875

9 875 11 875 14 875 17 875

2 875 3 375 3 875 4 375

2 875 3 375 3 875 4 375

6 875 8 375

154 264 462 765

11 875 14 875

11 000 13 000

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Heavy-Duty Replacement Units

For Zinc and Aluminum Unit Dies

U.S. PAT. NO. 2956321 CAN. PAT. NO. 620895

®

STANDARD HEAVY-DUTY REPLACEMENT UNITS ARE AVAILABLE IN: No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn (28-34 HRC) No. 3 Steel (P-20 type), pre-heat treated to 271-321 Bhn (28-34 HRC) No. 5 Steel (H-13 type), annealed – approximately 200 Bhn Thickness of “A” and “B” Plates are finished 040" oversize (.020" per side) to permit finish grinding after heat treatment. DME No. 5 Steel meets or exceeds the acceptance criteria established by the NADCA as detailed in Technical Digest Number 01-80-01 D

WHEN ORDERING, PLEASE SPECIFY: 1. Quantity and Item Number 2. No. 2, No. 3 or No. 5 Steel 3. Method of Shipment

ITEM NUMBER

NET WEIGHT

D

W

A

B

M

UU-1215-HD U-1518-HD

11 875 14 875

14 875 17 875

4 875 5 875

4 875 5 875

10 250 12 000

562 990

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Master Layouts for Die Cast Die Designers

Information available on DME Standard Unit Die Holders and Replacement Units To assist designers in saving time on laying out cavities and cores within our Standard Unit Dies, CAD Data can be downloaded from www.dme.net. The general dimensions of the complete line of Standard Unit Dies for zinc and aluminum are shown below.

GENERAL DIMENSIONS - SINGLE UNIT DIE HOLDERS

GENERAL DIMENSIONS - DOUBLE UNIT DIE HOLDERS

General Dimensions and Item Numbers of Standard Unit Dies

REPLACEMENT UNIT SIZE ITEM NUMBER D W U-108-D 8 000 9 875 U-1012-D 9 875 11 875 U-1215-D 11 875 14 875 U-1518-D 14 875 17 875 U-1215-HD 11 875 14 875 U-1518-HD 14 875 17 875

DOUBLE UNIT DIE HOLDERS ITEM NUMBER XD LD DC-108 3 750 19 750 DC-1012 5 3125 25 0625 DC-1215 6 000 29 750 DC-1518 6 000 35 750 DC-1215-HD 6 000 37 750 DC-1518-HD 6 000 44 750

SINGLE UNIT DIE HOLDERS ITEM NUMBER XS LS DCS-108 5 875 13 875 DCS-1012 8 000 17 875 DCS-1215 9 125 21 000 DCS-1518 9 125 24 000 DCS-1215-HD 9 125 25 000 DCS-1518-HD 9 125 28 500

Replacement Parts for Unit Holders & Replacement Units

Ejector Assemblies (Ejector Plate and Ejector Return Pins) with Return Pins

REPLACEMENT PARTS FOR UNIT HOLDERS

ITEM NUMBER DCR0001

USED WITH UNIT HOLDERS

DESCRIPTION

REPLACEMENT PARTS FOR REPLACEMENT UNITS ITEM NUMBER USED WITH REPLACEMENT UNIT NET WEIGHT EA-108-D U-108-D 26 EA-1012-D U-1012-D 36 EA-1215-D U-1215-D 62 EA-1518-D U-1518-D 98 EA-1215-HD U-1215-HD 68 EA-1518-HD U-1518-HD 103

WEDGE CLAMP WITH LATCH (UPPER)

DCS-1012 AND DC-1012

DCR0002 WEDGE CLAMP WITH LATCH (LOWER, LEFT) DCR0003 WEDGE CLAMP WITH LATCH (LOWER, RIGHT) DCR0005 WEDGE CLAMP WITH LATCH (UPPER)

DCS-1215 AND DC-1215

DCR0006 DCR0008 DCR0009 DCR0011 DCR0013

WEDGE CLAMP WITH LATCH (LOWER) WEDGE CLAMP WITH LATCH (UPPER) WEDGE CLAMP WITH LATCH (LOWER)

DCS-1518 AND DC-1518

WEDGE CLAMP WEDGE CLAMP

DC AND DCS-1215-HD DC AND DCS-1518-HD

For other replacement items, contact us

U.S. 800-626-6653 • Canada 800-387-6600 • dme.net • store.dme.net

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