Die Cast/Die Assemblies

®

DIE CAST DIE ASSEMBLIES Unit Dies & Components

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Die Cast

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Table of Contents

INCH Pins, Sleeves, Blades INCH Ejector Pins – H13 Nitrided – Straight . . . . . . . . . . . . . . . . INCH Ejector Pins – H13 Nitrided – Shoulder INCH High-Hardness Ejector Pins – H13 Nitrided – Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keyed Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INCH Close Tolerance M-2 Through-Hardened Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . INCH Ejector Sleeves – Nitrided O .D . . . . . . . . . . . . . . . . . . . . . . . . INCH Ejector Sleeves – Nitrided O .D . & I .D . . . . . . . . . . . . . . . . . . INCH Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INCH Core Pins – H13 – Standard Medium Hardness

Die Cast Die Assemblies Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sales and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Makers and Die Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Cast Die Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Cast Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Unit Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Heavy-Duty Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . Double Heavy-Duty Unit Die Holders

4 5 6 7 8 9-10

67 . . . . . . . . . . . . . . . 68

69 70

11-12 13-14 15

71 72 73 74-75

. . . . . . . . . . . . . . . . . . . . . . 16

Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Heavy-Duty Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Master Layouts for Die Cast Die Designers . . . . . . . . . . . . . . . . . Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Constant Area Sprue Spreaders and Sprue Bushings Constant Area Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . . . . 22 and Sprue Bushings (Small Size) Constant Area Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . 23 and Sprue Bushings (Medium Size) Constant Area Sprue Spreaders 19 20 . . . . . . . 21 and Sprue Bushings (Large Size) . . . . . . . . . . . . . . . . . . . . . . . . Runner Spreaders and Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . Runner Spreaders and Bushings (Small Size) . . . . . . . . . . . . . . . Runner Spreaders and Bushings (Medium Size) Spreaders and Bushings (Large Size) . . . . . . . . . . . . . . . Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 24 25 26 27 28

. . . . . . . 76 77 78

INCH Core Pins – High Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . INCH Return Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Custom Pins and Sleeves – Faxable Quote Form . . . . . . . . . . . 79

80 81 82 83 84 85 86 87 88 . . . . . . . . . . . . . . . . 89

Slide Action Components

30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

32 33 . . . . . . . . . . . . . . . . . . . . . . . 34 . . . . . . . . . . . . . . . . . . . . . . Cooling Brass Pressure Plugs . . . . . . . . . . . . . . . . Jiffy-Tite ® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Jiffy-Tite ® Plugs and Extension Plugs SV-Series Jiffy-Matic ® Connectors . . . . Jiffy-Lok ® Connector Sockets . . . . . . . . . Jiffy-Tite ® Connector Seals,

90 91 92 . . . . . . . . . . . . . . . . . 93 D-M-E Ejector and Core Pin Diameters Table . . . . . . . . . . . . . . . 94

35-36 37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38 39 . . . . . . . . . . . 40 Seal Removal Tool Kit & Wrenches . . . . . . . . . . . . . . . . . . . . . . Jiffy-Tite ® and Jiffy-Matic ® Coolant Bridges . . . . . . . . . . . . . . . . . Bubbler Tubes and Brass Diverting Plugs & Rods 41 42 43 Jiffy-Tite ® Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spiral Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 . . . . . . . . . . . . . 45 46 Die Components – Inch Guide Pins – Hardened and Precision Ground Shoulder Guide Pins – Hardened and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shoulder Bushings and Straight Bushings . . . . . . . . . . . . . . . . . . . . . . . . 47 Hardened and Precision Ground Guide Pins and Shoulder Bushings 48 49 . . . . . . . . . . . . 50 2”, 2 .5” and 3” Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-Lubricating Bushings for Guide Pins . . . . . . . . . . . . . . . . . . Bronze-Plated Shoulder and Straight Bushings Guided Ejection Guide Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guided Ejection Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide Pins for Special Die Tooling Needs . . . . . . . . . . . . . . . . . . Special Guide Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . 56 51 52 53-54 55

95 96 . . . . . . . . . . . . . . . . . . . 96 Die Assembly Socket Head Cap Screws – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Socket Head Cap Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . Lock Washers (Spring Washers) – Metric Socket Head Stripper Bolts – Inch . . . . . . . . . . . . . . . . . . . . . . . . . Keys and Key Kits – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keys – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shoulder Bolts (Stripper Bolts) – Metric . . . . . . . . . . . . . . . . . . . . Flat Head Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Set Screws with Spring Loaded Ball Plunger (High Temperature) – Metric Set Screws with Flat Point 97 97 98 98 99 . . . . . . . . . . . . . . . . . . . 99

100 . . . . . . . . . . . 100

(Grub Screws) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Set Screws with Dog Point (Allen Head) – Metric Dowel Pins and Tubular Dowels – Inch . . . . . . . . . . . . . . . . . . . . Dowel Pins – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dowel Pins with Internal Thread (Pull Dowels) . . . . . . . . . . . . . Tubular Dowels; Washer/Tubular Dowel (Disk for Tubular Dowels) – Metric . . . . . . . . . . . . . . . . . . . . . . Stop Disk (for Ejector Plates) – Metric . . . . . . . . . . . . . . . . . . . . . . Die Springs Medium Duty (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . . Die Springs Medium Heavy Duty (Red) Die Springs Heavy Duty (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Springs Extra Heavy Duty (Green) . . . . . . . . . . . . . . . . . . . . . Belleville Washers

101 102 102

Die Components – Euro-Series Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide Pin Bushings (with Collar) and Self-Lube Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . Guide Pin Bushings (without Collar) and Self-Lube

103 103 104 . . . . . . . . . . . . . . . . . . . . 105

57-59 60 61-62 63

106 107

108 109-110 (Disc Springs) – Metric Hoist Rings – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoist Rings – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

64 65 Guide Pin Bushings (without Collar) . . . . . . . . . . . . . . . . . . . . . Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . . Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

Die Cast

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Index

30, 60 31 108 Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Angle Pins (Guide Pins) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washers (Disc Springs) – Metric . . . . . . . . . . . . . . . . Brass Pressure Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bronze-Plated Shoulder and Straight Bushings . . . . . . . . . . . Bubbler Tubes and Brass Diverting Plugs & Rods . . . . . . . . . . Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . Constant Area Sprue Spreaders and Sprue Bushings Constant Area Sprue Spreaders and Sprue Bushings (Large Size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Constant Area Sprue Spreaders and . . . . . . . . . . . . . . . . . . . . . . . . . 23 Sprue Bushings (Medium Size) Constant Area Sprue Spreaders 32 50 40 42 65 . . . . . . 21 24

18 109-110 111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 . . . . . . . . . . . . . . . . 39 . . . . . . . . . . . . . . . . . . . . . . . 41 Heavy Duty Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . Hoist Rings – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoist Rings – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jiffy-Lok ® Connector Sockets Jiffy-Tite ® and Jiffy-Matic ® Coolant Bridges Jiffy-Tite ® Cascade Water Junctions Jiffy-Tite ® Connector Seals, Seal Removal Tool Kit & Wrenches Jiffy-Tite ® Connectors Jiffy-Tite ® Plugs and Extension Plugs JIS Ejector Blades JIS Ejector Pins – Straight . . . . . . . . . . . . . . . . . . . . . 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 . . . . . . . . . . . . . . . . . . . . . . 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 . . . . . . . . . . . . . . . . . . 96 . . . . . . . . . . . . . . . . 19 104 105 . . . . . . . . . . . . . . . . 93 Medium Duty Die Springs (Blue) . . . . . . . . . . . . . . . . . . . . . . . . Medium Heavy Duty Die Springs (Red) . . . . . . . . . . . . . . . . . . Quick Custom Pins – Faxable Quote Form Replacement Units Return Pins – INCH Runner Spreaders and Bushings Runner Spreaders and Bushings (Large Size) Runner Spreaders and Bushings (Medium Size) Runner Spreaders and Bushings (Small Size) Self-Lubricating Bushings for Guide Pins Self-Lubricating Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 . . . . . . . . . . . . . . . . . . . . . . . . . 25 . . . . . . . . . . . . . . 28 . . . . . . . . . . . 27 . . . . . . . . . . . . . . 26 . . . . . . . . . . . . . . . . . 49 . . . . . . . . . 63 . . . . . . 64 JIS Ejector Sleeves Keyed Ejector Pins Keys – Metric Keys and Key Kits – Inch Lock Washers (Spring Washers) – Metric Master Layouts for Die Cast Die Designers

22 88 . . . . 76

and Sprue Bushings (Small Size) . . . . . . . . . . . . . . . . . . . . . . . . Core Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Core Pins – INCH – H13 – Standard Medium Hardness Core Pins – INCH High Hardness . . . . . . . . . . . . . . . . . . . . . . . . . Custom Pins and Sleeves – Faxable Quote Form . . . . . . . . . .

77 79

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Die Cast Die Assemblies Die Cast Die Components Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Makers and Die Casters Die Springs – Extra Heavy Duty (Green) . . . . . . . . . . . . . . . . . . Die Springs – Heavy Duty (Gold) . . . . . . . . . . . . . . . . . . . . . . . . Die Springs – Medium Duty (Blue) . . . . . . . . . . . . . . . . . . . . . . . Die Springs – Medium Heavy Duty (Red) . . . . . . . . . . . . . . . . Double Heavy-Duty Unit Die Holders . . . . . . . . . . . . . . . . . . . . . Double Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dowel Pins – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dowel Pins and Tubular Dowels – Inch . . . . . . . . . . . . . . . . . . Dowel Pins with Internal Thread (Pull Dowels) . . . . . . . . . . . Ejector and Core Pin Diameters Table 107 106 104 105 16 13-14 102 101 102 . . . . . . . . . . . . . . . . . . . . 94 Ejector Blades – DIN Hardened Ejector Blades – DIN Nitrided Ejector Blades – INCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 74-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 . . . . . . . . . . . . 68 . . . . . . . . . . . . . 67 Ejector Pins – DIN Hardened Ejector Pins – DIN Nitrided Ejector Pins – INCH – H13 Nitrided – Shoulder Ejector Pins – INCH – H13 Nitrided – Straight Ejector Pins – INCH High-Hardness H13 Nitrided – Straight Ejector Pins – INCH Close Tolerance M2 Through-Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 . . . . . . . . . . . . . . . . . . . . . . . . . . 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 . . . . . . . . . . . . . . . . . . . . . 72 . . . . . . . . . . . . . . . . 73 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 . . . . . . . . . . . . . . . . . . . . . . . . . 63 . . . . . . . . . . . . . . . . . . . . . . 64 . . . . . . . . . . . . 45 Ejector Sleeves – DIN Hardened Ejector Sleeves – DIN Nitrided Ejector Sleeves – INCH Nitrided O .D . . Ejector Sleeves – INCH Nitrided O .D . & I .D . Extra Heavy Duty Die Springs (Green) . . . . . . . . . . . . . . . . . . . Flat Head Screws – Metric Guide Pin Bushings (with Collar) Guide Pin Bushings (without Collar) Guide Pins – Hardened and Precision Ground

Self-Lubricating Guide Pin Bushings (without Collar) Set Screws with Dog Point (Allen Head) – Metric . . . . . . . . . Set Screws with Flat Point (Grub Screws) – Metric . . . . . . . . Set Screws with Spring Loaded Ball Plunger (High Temperature) – Metric

100 100

. . . . . . . . . . . . . . . . . . . . . . . . . . . 99 . . . . . . . . . . . . . . . . . . . 98

Shoulder Bolts (Stripper Bolts) – Metric Shoulder Bushings and Straight Bushings

Hardened and Precision Ground Shoulder Ejector Pins – DIN Hardened Shoulder Ejector Pins – DIN Nitrided Shoulder Guide Pins – Hardened and Precision Ground Single Heavy Duty Unit Die Holders Single Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 47 . . . . . . . . . . . . . . . . . . . . 83 . . . . . . . . . . . . . . . . . . . . . 82 . . . 46 . . . . . . . . . . . . . . . . . . . . . . 15 11-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 95 . . . . . . . . . . . . . . . . . . . . . . . . 96 . . . . . . . . . . . . . . . . . . . . . . . . 97

Socket Head Cap Screws – Inch Socket Head Cap Screws – Metric Socket Head Stripper Bolts – Inch

. . . . . . . . . . . . . . . 89 . . . . . . . . . . . . . . . . 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Special DIN Sleeves – Faxable Quote Form Special Guide Pins – Faxable Quote Form Spiral Brass Plug Baffles Sprue Spreaders Stop Disk (for Ejector Plates) – Metric . . . . . . . . . . . . . . . . . . . . Straight Brass Plug Baffles Support Pillars

Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide Pins and Shoulder Bushings 2”, 2 .5” and 3” Diameter Guide Pins for Special Die Tooling Needs

57-59 61-62

Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . SV-Series Jiffy-Matic ® Connectors . . . . . . . . . . . . . . . . . . . . . . Tubular Dowels; Washer/Tubular Dowel

53-54 35-36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 . . . . . . . . . . . . . . . . . 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Guided Ejection Bushings Guided Ejection Guide Pins Heavy Duty Die Springs (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . 106

(Disk for Tubular Dowels) – Metric . . . . . . . . . . . . . . . . . . . . . 103 Unit Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Die Cast

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Terms and Conditions of Sale

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“Returned Goods”: No goods are returnable without prior approval, prepaid transportation and an issued RMA number. All items are subject to our inspection before credit will be allowed. Special mold bases or steel, items involving custom work, made-to-order items, date-sensitive products, or items not shown in our catalog are con- sidered non-returnable. NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER RECEIPT OF MERCHANDISE. 9 PATENT INDEMNITY: We shall defend any suit or proceeding brought against Buyer and pay all costs and damages awarded against Buyer provided that: (a) The suit or proceeding is based upon a claim that the product or part thereof is an infringement of any claim of a presently existing U S patent; (b) The claim of infringement is not based, directly or indirectly, upon (i) the manufacture, use, or sale of any product furnished by us which has been modified without our consent; or, (ii) the manu- facture, use, or sale of any combination of a product furnished by us with products not furnished by us; or (iii) performance of a patented process using a product furnished by us or production thereby of a patented product; and, (c) We are notified promptly and given information and assistance (at our expense) and the authority to defend the suit or proceeding We shall not be responsible hereunder for any settlement made without our written consent nor shall we be responsible for costs or expenses incurred without our written consent If our product is adjudicated to be an infringement and its use in the U S by Buyer is enjoined, we shall, at our own expense, either: (i) procure for Buyer the right to continue using our product; (ii) replace it with a noninfringing product; (iii) modify it so it becomes noninfringing; (iv) remove theproduct or part thereof and refundBuyer’s net book value and transportation costs attributable to it The foregoing states our entire liability with respect to any patent infringement by our products or any parts thereof To the extent that our product or any part thereof is supplied according to specifica- tions and designs furnished by Buyer, Buyer agrees to indemnify us in the manner and to the extent set forth above insofar as the terms thereof are appropriate 10 FORCE MAJEURE: We shall not be liable for any delay in perfor- mance or nonperformance which is due to war, fire, flood, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of equipment, differences with employees or similar or dissimilar causes beyond our reasonablecontrol, includingbutnot limitedto, those interfering withproduction, supply or transportationof products, rawmaterials or components or our ability to obtain, on terms we deem reason- able, material, labor, equipment or transportation 11 ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including any arising from our Proposal, shall include these terms and condi- tions only, notwithstanding any different or additional terms that may be embodied in Buyer’s order All orders are subject to our acceptance and we reserve the right to reject orders as, in our sole judgement, mandated by business conditions We reserve the right to not proceed with any order until all necessary information is received from Buyer 12 MERGER CLAUSE: This Agreement entirely supersedes any prior oral representations, correspondence, proposal, quotation, or agreement This writing constitutes the final and total expression of such agreement between the parties, and it is a complete and exclusive statement of the terms of that agreement 13 ASSIGNMENT: Neither party may assign this Agreement without the written consent of the other party, except that we may assign this Agreement to a third party that acquires substantially all of our assets or we may assign the flow of funds arising out of this Agreement 14 GOVERNING LAW: This Agreement shall be governed by and construed in accordance with the laws of the State of Michigan

1 FOB POINT / PRICES: Products are sold FO B point of origin Any taxes are in addition to the prices and may be invoiced later 2 SHIPPING SCHEDULE: The shipping schedule is our current estimate of delivery dates and we agree to use reasonable efforts to comply with the schedule 3 WARRANTY: (a) Any D-M-E trademarked or tradenamed product or part thereof manufacturedbyor for uswhich, undernormal operatingconditions in the plant of the Buyer thereof, proves defective in material or workmanship, as determined by our inspection, within 12 months from the date of shipment will be replaced or repaired free of charge to Buyer This warranty is contingent upon the following conditions: that we promptly receive notice of the defect; that Buyer establish that the product has been properly installed, maintained, and operated within the limits of related and normal usage as specified by us; and that, upon our request, Buyer will return to us at our expense the defective product or part thereof (b) The terms of this warranty do not in any way extend to any product or part thereof which have a life, under normal usage, inherently shorter than 12 months (c) The conditions of actual production in each end user’s plant vary considerably Therefore, descriptions of the production or performance capabilities of any product or software materials are estimates only and are not warranted 4 EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY STATED TO BE AWARRANTY AND SET FORTH INWRITING AS PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 5 LIMITATION OF REMEDIES AND LIABILITIES: UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES HOWSOEVER CAUSED OR ARISING (INCLUDING CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE), such as, but not limited to, loss of profit or revenue; loss of use of the product, part thereof; cost of capital; cost of replacement equipment; or claims resulting fromcontractsbetween Buyer, its customers and/or suppliers Unless expressly provided for herein, in no event shall we or any affiliate of ours assume responsibility or liability for (a) penalties, penalty clauses or liquidated damages clauses of any description, (b) certifications or (c) indemnification of Buyer or others for costs, damages or expenses arising out of or related to the product or part thereof 6 CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by us before our completionof theorder or applicableportionof theorder On receipt of such notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible Buyer will then be invoiced for and will pay to us a cancellation charge For completed items, the charge will be equal to their established prices For items not completed, the charge will be equal to our full cost plus a premium in addition to a charge for any packing and storage and less a credit for the balance of the material as scrap 7 PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, upon Acceptance as specified in Paragraph 8, but in no event later than 30 days from the date of invoice No cash discount is provided If, in our judgment, Buyer’s financial condition changes, we may stop work until financial arrangements satisfactory to us are made 8 ACCEPTANCE OF PRODUCT: Each such product shall be deemed to be accepted within seven days after delivery of the product to the Buyer, unless we receive written notification of rejection for cause from Buyer within the seven day period

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Sales and Ordering Information

Contact Your Rep

U.S.A. TERMS AND CONDITIONS OF SALE: See previous page .

PHONEORDERS–TOLLFREE: 800-626-6653 . DME ’sCustomer ServiceDept . operatesMonday throughFriday from 8 a .m . to 7 p .m .E .S .T . CallscanbemadefromanywhereinthecontinentalU .S .andPuertoRico(PuertoRico:use“137”prefix insteadof“1”) .OurCustomerServiceRepresentativeswillbehappytoanswer your questionson DME productsor services, provideon-the-spot feedbackonproduct availabilityand shippingdetails,or takeanymessages you wish relayed toyour local DME sales, manufacturing or technical service representatives . MAIL ORDERS: If you prefer to order by mail, please address your order to: n DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330 ATTN: Customer Service Dept FAX: You may fax your order to: n DME Customer Service 248-398-6174 • 888-808-4363 CHECKSORMONEYORDERS:Whenpayinginvoicesbycheckormoneyorder,pleasemakepayabletoD-M-ECompany . Include remittance copy of invoice and mail to: n DME Company, Department Lock Box 78242, P .O . Box 78000, Detroit, Michigan 48278-0242 WALK-INORDERS, PICK-UPSANDRETURNS: If desired, orderedproducts in stock at your nearest DME ServiceCenter canbepickeduprather thanshipped .Walk-inordersatServiceCenter locationscanalsobeprocessedwhileyouwait . ProductsbeingreturnedforrepairorexchangeshouldbeprocessedthroughCustomerServicepriortobeingreturned . SPECIALMACHININGSERVICES:PrintsforquotationonspecialmachiningworkcanbesentbyEDItodme_cad@dme .net ormailedtotheEstimatingDepartmentoftheD-M-Emanufacturinglocationnearestyou .Callourtoll-freenumberifdesired to clarify location which serves your area . Estimating locations are: n 70 East Hillis Street, Youngwood, Pa 15697, FAX: 724-925-2424 n 1117 Fairplains Street, Greenville, MI 48338, Tel . 616-754-4601, FAX: 616-225-3924 n 3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel . 519-948-5001, FAX: 519-948-4652 n 464-466 WindyPointDrive ,GlendaleHeights,IL60139,Tel .630-469-4280,FAX:630-469-4740(estimatingonly) .

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For Die Makers and Die Casters

Three Ways to Increase Your Productivity

1 . USE DME STANDARD "A" OR "B" SERIES MOLD BASES . .

2 . USE DME STANDARD DIE BLOCKS, PLATES AND OTHER .

3 . USE DME STANDARD UNITDIES.Forbothlongandshort

DIE BLOCKS, PLATES AND COMPONENTS

Unit Die Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 19

STANDARD UNIT DIES

Replacement Sprue Spreaders (previous style) . . . . .page 20

Sprue and Runner Spreaders and Bushings (for Zinc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 20-28

DIE CLAMPS

Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 29

SPRUE SPREADERS AND BUSHINGS

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Die Cast Die Assemblies

For Zinc and Aluminum Die Casting

The economy of using standardmold assemblies for zinc and aluminumdiecastinghasbeenwellestablishedovertheyears Standard "A" and "B" Series Mold Bases are both widely used For zinc die casting, a D-M-E Standard Water-cooled Sprue SpreaderandBushingareinstalledinplaceofthespruebushing and sprue puller pin used in plastics molds For aluminum, a shot-sleeve hole is bored to customer specifications

CONTACT US

ALUMINUM DIE CAST DIES When ordering, please specify: 1 Item Number of "A" or "B" Series Mold Base

2 No 2 or No 3 Steel (No 5 Steel available on special order) Provideadimensioneddrawingwithdiameterandlocationofshot-sleeve hole Prices will be quoted per your drawing ZINC DIE CAST DIES When ordering, please specify: 1 Item Number of "A" or "B" Series Mold Base 2 No 2 or No 3 Steel (No 5 Steel available on special order)

3 Item numbers of Spreader and Bushing required 4 If Spreader location is off-center, please supply a dimensioned drawing

See pages 21-28 for Spreaders and Bushings Installation costs for SpreaderandBushingwillbequotedperyourdrawingorspecifications

D-M-E Standard "A" Series Mold Base with D-M-E Standard Water-cooled Sprue Spreader and Bushing installed for zinc die casting

FOR ZINC OR ALUMINUM DIES Prices can also be quoted per your drawing for the following additional work: n cavity and core insert pockets n core slide pockets n shot plugs (furnish and install) n runners and kicker pads n knock-out holes

n ejector pin installation n pipe clearance holes n water lines and eye bolt holes n special clamp slots

D-M-E Standard "B" Series Mold Base with a shot-sleeve hole for aluminum die casting

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Die Cast Die Components

In addition to the use of "A" and "B" Series Mold Bases for die casting as outlined in the previous page, die cast die assemblies can be constructed using DME Standard Components. The drawing below illustrates a "two-plate" die cast die designed entirely with standard components. Complete specifications and prices for the components can be found on the pages listed below.

CAVITY RETAINER SETS PAGES 11-18

EJECTOR HOUSINGS PAGES 11-14

EJECTOR PIN

EJECTOR PLATE

EJECTOR HOUSING

EJECTOR RETAINER PLATE

MISCELLANEOUS PLATES

ADDITIONAL DIE CAST DIE COMPONENTS FROM D-M-E

Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-42 .......................................................................... 32-44 .......... 76-77, 88 .......... 29 ............ 104-107 ............................... 101-103 ............. 67-71, 80-83, 90 ................ 72-73, 84-85, 91 ............... 74-75, 86-87, 92 Guided Ejection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51-52 Guide Pins and Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-50, 55-65 ............ 109-111 Jiffy-Tite and Jiffy-Matic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-37 Socket Head Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95-96 Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-54, 66

SPREADERS AND BUSHINGS PAGES 20-28

EJECTORPINS,COREPINSANDSLEEVES PAGES 67-73, 76-77, 80-85, 88

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Standard Unit Dies

REPLACEMENT UNITS IN ANY STEEL OR HARDNESS REQUIRED ARE AVAILABLE ON SPECIAL ORDER CONTACT US

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Standard Unit Dies

For Zinc and Aluminum Die Casting

Pre-Engineered Design Features

n Maximum Cavity Area for Greater Range of Jobs Three sides of Replacement Units are open for placement of core slides or water lines

n Rigid Center Section for Longer Die Life

Center Section ismade fromD-M-ENo 5Steel (H-13 type) heat treated to 42-46 Rockwell C Upper and lower halves are recessed for added rigidity Accurate Alignment for MinimumWear Six Leader Pins and six Return Pins (four of each in Single Unit Holders) provide better alignment and permit uniform control of Ejector Plate

n

D-M-E STANDARD SINGLE UNIT DIE HOLDER WITH REPLACEMENT UNIT

n Positive Locking of Interchangeable Units Precisionmadecentersectionhassolidhorizontaland verticalkeysforpositivelockingofReplacementUnits Pry-bar slots facilitate removal of units n Wedge Clamps and Solid Steel Wedge Locks "Beef Up" Safety To"beefup"safetyandspeeddiechangeovers,D-M-E SingleandDoubleUnitDieHoldersareequippedwith wedgeclampswithheavy-dutysocketscrews D-M-E SingleandDoubleHeavy-DutyUnitDieHoldershave solid steel wedge locks for the same purposes On the smaller D-M-E Single and Double Unit Die Holders a specially developed "space-saver" design with heavy-duty socket screws makes equally fast die changeovers possible n Designed for Zinc or Aluminum Applications Available with Water-cooled Sprue Spreader and Bushing installed for zinc or with shot-sleeve hole bored to specifications for aluminum die casting

D-M-E STANDARD DOUBLE UNIT DIE HOLDER WITH REPLACEMENT UNITS

D-M-E STANDARD HEAVY-DUTY DOUBLE UNIT DIE HOLDER WITH REPLACEMENT UNITS

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Single Unit Die Holders

SINGLE UNIT DIE HOLDERS

For Zinc and Aluminum Die Casting Designed for smaller die casting machines (50-150 ton)

U S Pat No 2956321 Can Pat No 620895

VIEW Y-Y

Y

Y

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17

DCS-108 SINGLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No 2Steel(AISI4130type),pre-heattreatedto271-321Bhn EJECTOR HOUSING High Carbon Steel, pre-heat treated to approx 300 Bhn FOR ZINC SpreaderandBushingspecifiedwillbeinstalledCostofSpreader, Bushing and installation included in List Prices FOR ALUMINUM Straightshotsleeveholeboredtoyourspecificationsincludedin List Prices (Please supply a dimensioned drawing )

FOR OTHER REPLACEMENT PARTS, SEE PAGE 19

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

DCS-108-A DCS-108-Z

8 000 x 9 875

300

WHEN ORDERING FROM PAGES 11-12, PLEASE SPECIFY: 1 Quantity and Item Number 2 Bushing and Spreader ItemNumbers (for Zinc) See pages 20-28 3 Shot-Sleeve Diameter and Location (for Aluminum) 4 Method of Shipment CONTACT US

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Single Unit Die Holders

SINGLE UNIT DIE HOLDERS

U S Pat No 2956321 Can Pat No 620895

For Zinc and Aluminum Die Casting

VIEW Y-Y

Y

Y

DCS-1012, DCS-1215 and DCS-1518 SINGLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), pre-heat treated to approx 200 Bhn (94 HRB) TOP CLAMPING PLATE No 2 Steel (AISI 4130 type), pre-heat treated to 369-321 Bhn (28-34 HRC) EJECTOR HOUSING

1012 and 1215: High Carbon Steel, pre-heat treated to approx 300 Bhn (32 HRC) 1518: No 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn (28-34 HRC) FOR ZINC Spreader and Bushing specified will be installed Cost of Spreader, Bushing and installation included in List Prices FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices (Please supply a dimensioned drawing )

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H N C

S

X

A

B

DCS-1012-A DCS-1012-Z 11 875 17 875 15 125 6 000 5 125 2 0625 8 000 3 375 3 375 DCS-1215-A DCS-1215-Z 14 875 21 000 16 250 6 125 5 250 2 0625 9 125 3 875 3 875

535

9 875 x 11 875

835 11 875 x 14 875

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19 DCS-1518-A DCS-1518-Z 17 875 24 000 18 125 7 000 5 625 2 3125 9 125 4 375 4 375 1296 14 875 x 17 875

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Double Unit Die Holders

DOUBLE UNIT DIE HOLDERS

For Zinc and Aluminum Die Casting Designed for smaller die casting machines (50-150 ton)

U S Pat No 2956321 Can Pat No 620895

VIEW Y-Y

Y

Y

DC -108 DOUBLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No 2Steel (AISI4130type),pre-heattreatedto271-321Bhn EJECTOR HOUSING High Carbon Steel, pre-heat treated to approx 300 Bhn FOR ZINC SpreaderandBushingspecifiedwillbeinstalled CostofSpreader, Bushing and installation included in List Prices FOR ALUMINUM Straightshotsleeveholeboredtoyourspecificationsincludedin List Prices (Please supply a dimensioned drawing )

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17

FOR OTHER REPLACEMENT PARTS, SEE PAGE 19

ITEM NUMBER DC-108-A DC-108-Z

NET WEIGHT

REPLACEMENT UNIT SIZE

8 000 x 9 875

340

CONTACT US

WHEN ORDERING FROM PAGES 13-14, PLEASE SPECIFY: 1 Quantity and Item Number 2 Bushing and Spreader ItemNumbers (for Zinc) See pages 20-28 3 Shot-Sleeve Diameter and Location (for Aluminum) 4 Method of Shipment

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Double Unit Die Holders

DOUBLE UNIT DIE HOLDERS

U S Pat No 2956321 Can Pat No 620895

For Zinc and Aluminum Die Casting

VIEW Y-Y

Y

Y

DC-1012, DC-1215 and DC-1518 DOUBLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE No 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn EJECTOR HOUSING

1012 & 1215: High Carbon Steel, pre-heat treated to approx 300 Bhn 1518: No 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn FOR ZINC Spreader and Bushing specified will be installed Cost of Spreader, Bushing and installation included in List Prices FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices (Please supply a dimensioned drawing )

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H N C

S

X

A

B

DC-1012-A DC-1012-Z 11 875 25 0625 15 125 6 000 5 125 2 0625 5 3125 3 375 3 375 DC-1215-A DC-1215-Z 14 875 29 750 16 250 6 125 5 250 2 0625 6 000 3 875 3 875

645

9 875 x 11 875

935 11 875 x 14 875

DC-1518-A DC-1518-Z 17 875 35 750 18 125 7 000 5 875 2 3125 6 000 4 375 4 375 1554 14 875 x 17 875

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Single Heavy-Duty Unit Die Holders

For Zinc and Aluminum Die Casting SINGLE HEAVY DUTY UNIT DIE HOLDERS

VIEW Y-Y

U S Pat No 2956321 Can Pat No 620895

Y

Y

DCS-1215 AND DCS-1518 HEAVY-DUTY SINGLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE AND EJECTOR HOUSING No 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn FOR ZINC Spreader and Bushing specified will be installed Cost of Spreader, Bushing and installation included in List Prices FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices (Please supply a dimensioned drawing )

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H N C

S

X

A

B

DCS-1215-A-HD DCS-1215-Z-HD 14 875 25 000 22 250 9 125 7 250 2 5625 9 125 4 875 4 875 1442 11 875 x 14 875 DCS-1518-A-HD DCS-1518-Z-HD 17 875 28 500 24 625 9 500 7 625 2 8125 9 125 5 875 5 875 2399 14 875 x 17 875

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 18 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19

WHEN ORDERING FROM PAGES 15-16, PLEASE SPECIFY: 1 Quantity and Item Number 2 Bushing and Spreader Item Numbers (for Zinc) See pages 20-28 3 Shot-Sleeve Diameter and Location (for Aluminum) 4 Method of Shipment

CONTACT US

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Double Heavy-Duty Unit Die Holders

For Zinc and Aluminum Die Casting DOUBLE HEAVY DUTY UNIT DIE HOLDERS

U S Pat No 2956321 Can Pat No 620895

VIEW Y-Y

Y

Y

DC-1215 and DC-1518 HEAVY-DUTY DOUBLE UNIT DIE HOLDERS CENTER SECTION No 5 Steel (H-13 type), heat treated to 42-46 Rockwell C TOP CLAMPING PLATE AND EJECTOR HOUSING No 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn FOR ZINC Spreader and Bushing specified will be installed Cost of Spreader, Bushing and installation included in List Prices FOR ALUMINUM Straight shot sleeve hole bored to your specifications included in List Prices (Please supply a dimensioned drawing )

ITEM NUMBER

NET WEIGHT

REPLACEMENT UNIT SIZE

W L

H N C

S

X

A

B

ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 18 FOR OTHER REPLACEMENT PARTS, SEE PAGE 19 DC-1215-A-HD DC-1215-Z-HD 14 875 37 750 22 250 9 125 7 250 2 5625 6 000 4 875 4 875 1794 11 875 x 14 875 DC-1518-A-HD DC-1518-Z-HD 17 875 44 750 24 625 9 500 7 625 2 8125 6 000 5 875 5 875 2635 14 875 x 17 875

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Replacement Units

REPLACEMENT UNITS

For Zinc and Aluminum Unit Dies

U S Pat No 2956321 Can Pat No 620895

VIEW Y-Y

VIEW Y-Y

Y

Y

Y

Y

U-108-D STANDARD REPLACEMENT UNIT

U-1012-D, U-1215-D AND U-1518-D STANDARD REPLACEMENT UNITS

ITEM NUMBER

NET WEIGHT

D

W

A

B

M

9 875

2 875 3 375 3 875 4 375

2 875 3 375 3 875 4 375

6 875 8 375

154 264 462 765

U-108-D 8 000 U-1012-D 9 875 U-1215-D 11 875 U-1518-D 14 875

11 875 14 875 17 875

11 000 13 000

CONTACT US

WHEN ORDERING, PLEASE SPECIFY: 1 Quantity and Item Number 2 No 2, No 3 or No 5 Steel 3 Method of Shipment

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Heavy-Duty Replacement Units

For Zinc and Aluminum Unit Dies HEAVY DUTY REPLACEMENT UNITS

U S Pat No 2956321 Can Pat No 620895

VIEW Y-Y

VIEW Y-Y

VIEW Y-Y

Y

Y

Y

Y

Y

Y

ITEM NUMBER

NET WEIGHT

D

W

A

B

M

14 875 17 875

4 875 5 875

4 875 5 875

10 250 12 000

562 990

U-1215-HD 11 875 U-1518-HD 14 875

WHEN ORDERING, PLEASE SPECIFY: 1 Quantity and Item Number 2 No 2, No 3 or No 5 Steel 3 Method of Shipment

CONTACT US

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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Master Layouts for Die Cast Die Designers

General dimensions - Single Unit Die Holders

General dimensions - Double Unit Die Holders

General Dimensions and Item Numbers of D-M-E Standard Unit Dies

REPLACEMENT UNIT SIZE ITEM NUMBER D

DOUBLE UNIT DIE HOLDERS ITEM NUMBER XD

SINGLE UNIT DIE HOLDERS ITEM NUMBER XS

W

LD

LS

8 000 9 875

3 750 19 750 5 3125 25 0625 6 000 29 750

5 875 13 875 8 000 17 875 9 125 21 000

U-108-D U-1012-D

DC-108 DC-1012 DC-1215 DC-1518

DCS-108 DCS-1012 DCS-1215 DCS-1518

9 875 11 875 U-1215-D 11 875 14 875 U-1518-D 14 875 17 875 U-1215-HD 11 875 14 875 U-1518-HD 14 875 17 875

6 000 35 750 DC-1215-HD 6 000 37 750 DC-1518-HD 6 000 44 750

9 125 24 000 DCS-1215-HD 9 125 25 000 DCS-1518-HD 9 125 28 500

Replacement Parts for Unit Holders & Replacement Units

Ejector Assemblies (Ejector Plate and Ejector Return Pins) with Return Pins

REPLACEMENT PARTS FOR UNIT HOLDERS

ITEM NUMBER DCR0001 DCR0002 DCR0003 DCR0005 DCR0006 DCR0008 DCR0009 DCR0011 DCR0013

USED WITH UNIT HOLDERS

DESCRIPTION

REPLACEMENT PARTS FOR REPLACEMENT UNITS ITEM NUMBER USED WITH REPLACEMENT UNIT NET WEIGHT EA-108-D U-108-D 26 EA-1012-D U-1012-D 36 EA-1215-D U-1215-D 62 EA-1518-D U-1518-D 98 EA-1215-HD U-1215-HD 68 EA-1518-HD U-1518-HD 103

WEDGE CLAMP WITH LATCH (UPPER)

DCS-1012 and DC-1012

WEDGE CLAMP WITH LATCH (LOWER, LEFT) WEDGE CLAMP WITH LATCH (LOWER, RIGHT) WEDGE CLAMP WITH LATCH (UPPER) WEDGE CLAMP WITH LATCH (LOWER) WEDGE CLAMP WITH LATCH (UPPER) WEDGE CLAMP WITH LATCH (LOWER)

DCS-1215 and DC-1215

DCS-1518 and DC-1518

WEDGE CLAMP WEDGE CLAMP

DC and DCS-1215-HD DC and DCS-1518-HD

.

Die Cast

20

Sprue Spreaders

SPRUE SPREADERS

For Replacement Purposes in Existing Zinc Die Cast Dies (Not for use with aluminum, magnesium, brass, lead or other non-zinc materials)

STRAIGHT SPRUE SPREADERS (Cascade and Baffle Types)

BAFFLE TYPE (VARIOUS NPT)

TAPERED SPRUE SPREADERS (Cascade and Baffle Types) 4º

CASCADE TYPE (1/4 NPT)

ITEM NUMBER

SIZE/TYPE (STYLE)

A

B

Ø D 1 45 1 50 1 50 1 68 1 87 1 87 2 06 2 06 2 12 2 12 2 06 2 06 2 12 2 12

1 25 1 25 1 25 1 37 1 37 1 37 1 37 1 37 1 37 1 37 1 37 1 37 1 37 1 37

1 50 1 50 1 50 2 25 2 25 2 25 2 19 2 19 2 19 2 19 3 69 3 69 3 69 3 69

DC-10 DC-15 DC-18 DC-20 DC-25 DC-28 DC-110 DC-113 DC-115 DC-118 DC-210 DC-213 DC-215 DC-218

Small/Baffle Small/Baffle

Small/Cascade Medium/Baffle Medium/Baffle Medium/Cascade

Large/Baffle (Short) Large/Cascade (Short) Large/Baffle (Short) Large/Cascade (Short) Large/Baffle (Long) Large/Cascade (Long) Large/Baffle (Long) Large/Cascade (Long)

FOR MATING BUSHINGS, SEE PAGES 21-24

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

Die Cast

21

Constant Area Sprue Spreaders and Sprue Bushings

SPRUE SPREADERS

Exclusively for Zinc Die Casting (Not for use with aluminum, magnesium, brass, lead or other non-zinc materials) MORE QUALITY PARTS PER HOUR! • Constant cross-sectional area reduces turbulence and porosity… IMPROVES PART QUALITY • Permits faster cavity fill…INCREASES PRODUCTIVITY • Reduces shot pressure and clamp tonnage requirements • Can be used with either baffle or cascade type cooling

TYPICAL APPLICATION WITH BAFFLE TYPE COOLING

FIGURE 1

WITH CASCADE TYPE COOLING

*The constant cross-sectional area at any given point will be: 330 in 2 for the small spreader and bushing assemblies (DC-30 and 40 series);

(WATER) OUT (WATER) IN

FIGURE 2

Die Cast Constant Area Sprue Spreaders and Sprue Bushings (Small Size)

22

For Zinc Die Casting SPRUE SPREADERS

SPRUE SPREADERS (SMALL) prue Spreaders (Small)

CROSS SECTIONAL AREA = 330 in 2

1.370

1.900

1.25

1.25

“X”

1/4-20 x .62 (2)

.0005 1.6240 DIA

.0005 1.6240 DIA

.500 R

PARTING LINE

.100

.100

1/8-27 N.P.T. (3)

45º TYP.

1/8-27 N.P.T. (3)

“X”

.75

.75

1.71

1.85

VIEW “X-X”

SECTION “X-X” SHORT STYLE

SECTION “X-X” LONG STYLE

NOTES: 1 Both short and long style runner spreaders may be used with baffle type or cascade type cooling 2 To maintain constant area for metal flow, always use short style spreaders with short style bushings and long style spreaders with long style bushings 3 Inlet diameter of the sprue bushing should be equal to or smaller than the outlet diameter of the gooseneck 4 Sprue Spreaders are premachined for ejector pins

SPRUE SPREADERS (SMALL)

ITEM NUMBER

STYLE Short

REPLACES

DC-30 DC-40

DC-31, DC-32 DC-41, DC-42

Long

SPRUE BUSHINGS (SMALL) prue Bushings (Small)

2.125

1.750

“X”

1/8-27 N.P.T. (2)

.56

.68

.000 .002 1.500 DIA

.000 .002 1.500 DIA

.625 DIA

.687 DIA 5º

R

R

1.250

1.625

“X”

SECTION “X-X” SHORT STYLE

SECTION “X-X” LONG STYLE

VIEW “X-X”

SPRUE BUSHINGS (SMALL - SHORT STYLE)

SPRUE BUSHINGS (SMALL - LONG STYLE)

ITEM NUMBER

R

REPLACES

ITEM NUMBER

R

REPLACES

DC-33 DC-35 DC-37

750

DC-3 DC-5 DC-7

DC-44 DC-46 DC-48

750

DC-4 DC-6 DC-8

1 000 1 515

1 000 1 515

U.S. 800-626-6653 n Canada 800-387-6600 n www.dme.net

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