BoardConverting Serving the North American Corrugated and Folding Carton Industries for 40 years February 19, 2024 VOL. 40, NO. 8
Diamondback Corrugated Container Invests For Growth BY DAN BRUNTON Located in one of the largest cities in Texas – San Antonio – Diamond- back Corrugated Container LLC is one of those great stories of a fresh start-up by a guy with plenty of industry experience and the hunger to leave a stable job and set up his own business. Founded in July 2016, the company is run by John J. Bradley Jr, who boasts a CV including some of the industry’s leading names – PCA, Temple Inland and Bates Container. Bradley set up the business with three other partners, who include John and Paul McLeod of Lone Star Corrugated.
SupplyOne Acquires Bacon & Graham Of Paterson, NJ Newtown Square, Pennsylvania based Sup- plyOne, Inc., one of the largest independent suppliers of corrugated and other value-add- ed packaging products, equipment, and ser- vices in North America, announced that it has acquired Bacon & Graham, a packaging and facility supplies distributor in Paterson, New Jersey. Founded in 1939, Bacon & Graham suc- cessfully evolved over decades of business from its original focus in the silk industry to a full-service packaging distributor. Bacon & Graham offers traditional packaging products, including corrugated boxes, stretch wrap and tape as well as automation equipment. Its key customer segments include food, industrial products and building products in the tri-state area. “In servicing our growing northeast busi- ness, we have been impressed with Bacon & Graham’s strategic customer approach,” said Todd Renehan, President and CEO of Supply- One. “The ability to understand customers’ business needs is a key differentiating factor of SupplyOne, and Bacon & Graham has also approached their business with this innova-
His background in corrugated goes way back though – Bradley had worked at his grandfather’s business, Accardi Corrugated Box in Phil- adelphia, where he worked in the summers while at school, learning about boxes, people, and how to take care of customers and employ- ees. He moved to San Antonio in 1992, where he joined Bates Con- tainer. So where does the name come from? “Well, John and I quite liked the idea of a snake within our logo and of course, the Diamondback is indigenous for this area,” recounts Bradley. An image of the famous snake is intertwined within their box certification logo, something that quickly shows the user where their corrugated box came from, in the heart of Texas. Early Growth As you would expect of a company run by people who really live CONTINUED ON PAGE 18 Diamondback Corrugated Container invested in a new Apstar HG2 flexo ro- tary die cutter supplied by the Haire Group last fall.
CONTINUED ON PAGE 3
WHAT’S INSIDE
5 TAPPI/AICC Announce Keynote For SuperCorrExpo 8 Baldwin Adds To Sales Team; Expands LED-UV, IR Capacity 14 Vanguard Expands Sales & Design Center In Earth City, MO 24 Supplier Reports: Part 3
EVERYTHING CORRUGATED UNDER
Free Flow of Data
Insights & Efficiency
Proactive Operations
More with Less
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Corrugated Converting Equipment
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SUN IS THE PROUD PARTNER OF TAIWAN-BASED LATITUDE MACHINERY CORPORATION, SPAIN-BASED AL-GAR, ISRAEL-BASED HIGHCON, ITALY-BASED PARA, AND USA-BASED EPS.
Machinery and Handling for the Corrugated Board Industry
SupplyOne Acquires (CONT’D FROM PAGE 1)
AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser.
tive mindset.” “Over its 80-plus years of history, Bacon & Graham has grown and evolved to serve its customers with a full suite of packaging and equipment solutions,” said Craig Bacon, President of Bacon & Graham. “With this next chapter in our history, joining forces with SupplyOne will provide even greater product offerings to our customers while opening up opportunities to do busi- ness across the US and Canada with the same level of high-quality service to which they are accustomed.” This acquisition represents the 40th addition to the SupplyOne portfolio in its 25 years in business. For more information on SupplyOne, contact Wendy Booker at wbooker@supplyone.com. SupplyOne provides mid-sized manufacturers, food processors, medical and e-commerce companies indus- try-leading packaging programs, products, and supply chain solutions. With 18 corrugated production facilities and 52 distribution centers across North America, the company offers an international footprint of corrugated and packaging capabilities with a dedicated focus on local marketplaces. Each region services its customers directly, offer- ing in-person sales support, inventory management and equipment service. Founded in 1998, SupplyOne is a port- folio company of Wellspring Capital Management.
REGION E. Coast Midwest Southeast Southwest
42# Kraft liner $955.00-960.00 $970.00-980.00 $970.00-980.00 $ 970.00-980.00 $1000.00-1010.00 $973.00-983.00
26# Semi-Chem. Medium
Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del.
$ 890 .00-9 4 0.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 2 5.00-9 4 5.00 $9 0 8.00-9 2 8.00
West Coast U.S. Average
SHEET PRICES BY REGION (AVERAGE) Per 1MSF, local delivery included, 50MSF single item order, truckload delivery. Sheets
E. Coast Midwest South-SW S. CA N.CA/WA-OR US Aver.
200# 275#
$62.26
$72.05
$62.69 $82.80
$85.35 119.54
$73.13 101.29
97.32
99.89
90.86
113.65
OYSTER UP-CHARGE 8.34
8.34
8.34
8.34
8.34
8.34
275# DBL-WALL 350# DBL-WALL
107.46 118.45
114.69 129.32
116.54 137.25 117.82 145.56
141.08 148.46
122.76 131.80
CANADIAN SHEET PRICES (AVERAGE) In Canadian Dollars, per 1MSF, local delivery included, under 50MSF single item order, truckload delivery. 200# 275# Oyster UC 275#DW 350#DW $78.56 $99.18 $9.00 $96.32 $105.83 CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton.
42# Kraft Liner 26#
Semi-Chem Medium
East West
$9 2 0.00 $ 96 5.00
$9 1 0.00 $9 4 5.00
3
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February 19, 2024
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4 February 19, 2024
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TAPPI/AICC Slate Shawn DuBravac As Keynote For SuperCorrExpo 2024 TAPPI and AICC, co-producers of the mega corrugat- ed event SuperCorrExpo (SCE) 2024, have announced Shawn DuBravac will be the opening keynote speaker at the corrugated industry’s quadrennial event taking place September 8-12 in Orlando, Florida. Acclaimed futurist and trendcaster Dr. Shawn DuBravac
is the author of the New York Times Best Seller “Digital Destiny: How the New Age of Data Will Transform the Way We Work, Live, and Com- municate,” which explores how the world’s mass adoption of digital tech- nologies portends the beginning of a new era for humanity in the realms of
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business, healthcare, finance, transportation, and culture. DuBravac is an internationally recognized thought lead- er and top-rated keynote speaker, delivering pragmatic and provocative insights on the trends, technologies, and paradigms transforming the globe. His research focuses on the forces shaping tomorrow that are percolating on the periphery of society and business today. By providing an elevated view of developing trends, DuBravac empowers leaders and their organizations to improve strategic de- cision-making capabilities by understanding the changing landscape and identifying the opportunities that lie ahead. He will be joining a distinguished group set to keynote at SuperCorrExpo, including Emmy Award-winning sports broadcaster Greg Gumbel and Jake Hall, known for his in- dustry-leading platform, The Manufacturing Millennial. “We are incredibly excited for Shawn DuBravac to join us at SuperCorrExpo,” said TAPPI CEO and President Larry N. Montague. “He offers expertise and insights relevant to the future of our industry and adds a valuable perspective to our well-rounded keynote program. “SuperCorrExpo is the rare opportunity we get every four years to hear from expert thought leaders in our in- dustry, and also sit next to them in sessions to ask ques- tions and share ideas.” SuperCorrExpo 2024 takes place at the Orange County Convention Center. Considered one of the most influential corrugated packaging-focused trade shows in the West- ern Hemisphere, SCE brings together more than 6,000 producers and suppliers from over 70 countries. A record number of representatives from corrugated manufacturers from around the world are expected to attend. “SuperCorrExpo 2024 is on track to be a must visit event,” said AICC President Michael D’Angelo. “With an exceptional lineup of speakers and exhibitors from around the globe, we are eagerly anticipating robust learning op- portunities, exciting networking, and unparalleled pros- pects for growth.” For more information, visit supercorrexpo.org for the latest updates on speakers, sessions and registration.
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February 19, 2024
PPC Carton Competition Entries Due By May 1
Box Shipments ( U.S. Corrugated Product Shipments) Industry Shipments In Billions of Square Feet Month December 2023
The Paperboard Packaging Council has announced it is now accepting submissions for the 81st North American Paperboard Packaging Competition. Referred to as the “Oscars of Paperboard Packaging,” the competition cele- brates the best of the best. Submissions are due by May 1. All entries must be sub- mitted by a current PPC member company, and the entry fee is $249 per package. In addition to submitting the entry write up, be prepared to send the following to PPC Headquarters to complete your entry: at least two assembled cartons (one with prod- uct if not perishable) and at least two flats of every size Mail entries to the Paperboard Packaging Council, ATTN: Kayla Brown-Frye, 1350 Main Street, Suite 1100, Springfield, MA 01103. Those entering are encouraged to read the Official Rules & Guidelines prior to submitting an entry. If you’re interested in learning more about the categories, judging criteria, and submission guidelines, visit the PaperBox- Channel on YouTube. The winners will be celebrated at the PPC Fall Meeting & Leadership Conference on September 30-October 2 in Atlanta, Georgia. For more info, contact Kyra Slocum, Members & Ser- vices Manager, at kyra@paperbox.org or (413) 686-9191.
Year
Actual
Percent Change Avg Week Percent Change
2023 2022
29.711 30.124
-1.4
7.819 7.927
-1.4
Industry Total
Year-to Date
December 2023
Year
Actual
Percent Change Avg Week Percent Change
2023 2022
380.555 400.520
-5.0
7.611 7.979
-4.6
Industry Total
Containerboard Consumption (Thousands of Tons)
Year
Month
Percent Change Year-to-Date Percent Change
2023 2022
2.4080 2.4260
-0.7
30.9333 32.5461
-5.0
Container Board Inventory - Corrugator Plants (Thousands of Tons)
Corrugator Plants Only
Date
Percent Change Weeks of Supply
Percent Change
Dec. Nov.
2.1892 2.1071
3.9
3.5 3.5
6.1
Shipping Days
Year
Month
Year-to-Date
2023 2022
19 19
250 251
SOURCE: Fibre Box Association
Nebula’s advanced closed-loop technology scans for moisture, temperature, and planarity —correcting variations in real-time with its patented moisture control system.
WATER FLOW RATE REGULATION The ratio of air and heated water is automatically set to maximize moisture received by the board’s fibers and reduce overstarching.
NOOZLE SINGLY ACTIVATABLE Nebula has 16 to 18 moisture management points according to the application width, and each can be activated separately.
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February 19, 2024
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Baldwin Adds Sales Resources, Expands Manufacturing Capabilities St. Louis, Missouri based Baldwin Technology Co. Inc. an- nounced additions to its America sales team and expan- sion of LED-UV and IR manufacturing capabilities at its fa- cilities in River Falls, Wisconsin and Easton, Pennsylvania. Baldwin is a global manufacturer and supplier of pro- cess-automation equipment, parts, service and consum- ables for the printing, packaging, textile, plastic film extru- sion, corrugated and industrial industries. The extensive product portfolio includes equipment that helps drive au- tomation, quality, and productivity – including inspection, color management and registration, cleaning systems, surface treatment, spray dampening, and LED-UV curing and drying. Fueling funding for the strategic investments is Bald- win’s recent integration into BW Converting, a strategic alliance of resources and services that bring together six Barry-Wehmiller companies. Along with Baldwin, they include Paper Machine Converting Co. (PCMC), Win- kler+Dünnebier (W+D), STAX Technologies, Hudson-Sharp and Northern Engraving and Machine. To support the growth of the business and increased demand in narrow web, packaging and corrugated mar- kets, Baldwin added two new equipment sales leaders in January.
Jason Atturo (jason.atturo@baldwintech.com), based in Philadelphia, Pennsylvania, is responsible for sales into
the Northeast region of the U.S. and Eastern Canada. With a career span- ning two decades in the print, pack- aging and converting space, he has a wealth of experience in the offset, flexo, and corrugated industries hav- ing supported customers with their ink, substrate and equipment needs. tral region, covering Indiana, Ken- tucky, Michigan and Ohio. Having served in the United States Air Force from 2000-2006, White has spent the rest of his career in the coding and marking industry in product de- velopment, field service technician and sales manager roles.
Jason Atturo
Barry White (barry.white@baldwintech.com) joins the team in Indianapolis, responsible for sales in the East Cen-
Barry White
Baldwin has also strengthened its aftermarket team with the addition of two more sales leaders. Nick Harkness (nick.harkness@baldwintech.com) rejoins the Barry-Weh- miller family as the Aftermarket Sales Leader represent- ing the Central Region. He previously worked for PCMC, focusing on operational excellence and operations lead- ership, as well as customer engagement. Harkness has
CONTINUED ON PAGE 10
8 February 19, 2024
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Baldwin Adds (CONT’D FROM PAGE 8)
and customer relationships, the time is ripe for Gero to progress his career within Baldwin. In addition to the recent additions to the sales team, Baldwin’s U.S. based manufacturing capabilities continue to grow. Proud to manufacture the majority of its equip- ment that is sold to the U.S. market domestically, the BW Converting brand continues to invest in its North American manufacturing footprint. Baldwin has expanded its manufacturing capabilities for its curing and drying product lines. It is now able to manufacture IR drying systems at its flagship facility in Riv- er Falls, Wisconsin, in addition to its prior capabilities with best-in-class LED and UV systems. Baldwin is also adding an additional furnace to its UV lamp production lines in Easton, Pennsylvania, to meet growing demand. These new investments in operational capabilities are supported by local engineering teams, product manage- ment and an extensive field service team based throughout the U.S.
expressed his excitement to be back with Barry-Wehmiller and to join the Baldwin organization, diving even deeper into the printing industry.
Nick Harkness
Dave Gero
Craig Black
Baldwin has promoted Dave Gero (dave.gero@bald- wintech.com) from his role as a service technician to After- market Sales Manager for the East Coast. With more than 20 years of experience and extensive product knowledge
BALEMASTER
“It’s exciting to see the investment in the selling team and across the Baldwin busi- ness, to support the growth we are seeing in multiple markets. The ability to attract Jason, Barry, Nick and Dave to the team sets us up for further success and supports the long-term growth we expect to see,” said Craig Black, Baldwin’s Vice President of Sales, Americas. “I look forward to see- ing them contribute to Baldwin’s continued success as we have seen rapid growth in markets that we were not as well known in just a few years ago – narrow web and cor- rugated in particular.” Sponsorships Still Available For AICC Spring Meeting AICC, The Independent Packaging Asso- ciation, announced that sponsorship op- portunities are still available for the Spring Meeting set for April 8-10 in Palm Desert, California. This event offers a great oppor- tunity to give your company premier ex- posure, while also supporting the industry. With record attendance expected, the AICC says the meeting would not be possible without the support of its sponsors. The Spring Meeting will celebrate AICC’s 50th Anniversary, the Emerging Leader’s 10 Year Reunion and the 10th Annual Inde- pendents’ Cup Golf Tournament. The meet- ing will offer attendees valuable sessions, speakers, essential information, and insight into new trends, along with various net- working and social events. For more information, visit aiccbox.org .
You can count on us. Sustainable
Balemaster’s network of service providers across North America have capabilities ranging from emergency breakdown service to planned maintenance, and more. Combined with our multi-million dollar parts inventory at our Indiana factory, you can see how we’ll keep you maintained – and sustained – at a high level for years to come.
(219) 663-4525 | www. balemaster .com MAKING YOUR BALING PROCESS MORE PROFITABLE.
10 February 19, 2024
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Chicago TAPPI Again Hosts What’s New In Corrugated
• Dave Swedes of Valco Melton, who presented Clear- vision Printcheck, which inspects the integrity and ac- curacy of printing and registration on rotary die-cutters and flexo folder-gluers.
The Chicago TAPPI Local Section once again hosted its popular What’s New in Corrugated Event on February 6 at the Oak Brook Marriott in Oak Brook, Illinois. What’s New offered more than 75 attendees an exclusive venue in which to learn about new technologies, products, and ser- vices in an intimate and relaxed environment. The enlight- ening and informative event was open to all converters and suppliers with topics focusing on emerging technolo- gy and operational offerings in the corrugated industry in North America and around the world. The program began with a social hour featuring an open bar and hors d'oeuvres, followed by a delicious buf- fet dinner and a series of eight-minute knowledge-packed presentations that included: • Spencer Bird of JB Machinery, who presented JB’s Auto Dryer Control (ADC), a new feature of the Color Dry XL30 IR Dryers that eliminates over-consumption of energy due to over-powering IR drying systems. ADC helps to eliminate guesswork in selecting proper power settings for optimum drying efficiency. • Dylan Baker-Flynn of Geo M. Martin, who presented Smart Shingle, which allows operators to reduce or eliminate feed interrupt time at stack change on rotary dies cutters running up to 15,000 sheets/hr.
• Ryan Clark of Kolbus America, who presented BX Mo- tion, an all-in-one, heavy-duty short-run box maker for box plants looking to expand capabilitiesthroughput. • Chuck Slingerland of Barberan S.A./FujiFilm, who pre- sented the HS6000, a single-pass digital printer devel- oped for retail packaging, display, and signage markets that previously relied on multi-pass devices for high- end graphic reproduction. The presenters at Chicago TAPPI’s What’s New Event were, from left, Chuck Slingerland of Barberan S.A./FujiFilm, Ryan Clark of Kolbus America, Dave Swedes of Valco Melton, Dylan Baker-Flynn of Geo M. Martin, Spencer Bird of JB Machinery and moderator Ed Stuczynski of Menasha Packaging.
Do you need printed sheets? We have your answer.. Introducing Heartland’s ColorCorr. This is “flexo-printing in the round”. On our corrugator we can print up to 109” wide. The advantage is that we can print the equivalent of ½ roll at a time and not be required to keep several rolls of very expensive preprinted paper on the floor. Much less waste and risk. In continual print mode, we use either laser-engraved rubber rolls or solid rubber rolls to print a “flood coat” or a repeating pattern. If we are printing a repeating pattern, we can run a two-color design on the paper. Customers have found that running sheets we print can allow them to run a lighter-grade due to reduced caliper loss, and in some cases eliminate one or more machine passes.
For more information contact: Charlie Freeman | 816-500-8889 | cfreeman@heartlandsheets.com Tim Kramer | 816-841-8317 | color@heartlandsheets.com
12 February 19, 2024
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Vanguard Companies Expands Sales And Design Center In Earth City, Missouri Kansas City, Missouri based Vanguard Companies announced the con- tinuous expansion and enhancement of its sales and design center in Earth City, Missouri, with a focus on market research, creative services, and collaboration. Founded in 1975, Vanguard is a leading designer and manufacturer of retail point-of-purchase (POP) displays, retail packaging, industrial pack- aging, and fulfillment services, serving clients in every retail sector.
“We are excited about the growth of the Eastern Region and how the team continues to develop,” said Ed Econie, Regional Sales Manager. “We have a diverse client base and are excited to continue to expand our insights-driven offerings to help them succeed.” The company’s in-house marketing team conducts market research to stay up to date on consumer and shopper insights, along with retail and merchandising trends, to help support their clients’ success. The team uses these insights to help achieve bigger wins for their clients, such as faster sell-through, increased brand awareness, and solu- tion-based engineering. Vanguard’s testing lab and eye-tracking capabil- ity puts the consumer in front of point-of-purchase displays and packag- ing to validate with data what attracts, engages, and converts shoppers. “Vanguard’s award-winning creative services have been enhanced to an agency-style team with a deep understanding of insights, retail integration, in-store effectiveness, and ROI. The group leverages this knowledge to maximize in-store effectiveness while value engineering programs to meet client objectives and budgets. “The company has also expanded its design lab space and on-site CONTINUED ON PAGE 16
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February 19, 2024
Our long-awaited 2023 Packaging Playbook is finally here. We talk through all the challenges present in
our changing world of corrugated packaging and more importantly, how to solve them.
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Vanguard Expands (CONT’D FROM PAGE 14)
ously enjoyed a successful career at International Paper, where he led various IP Operating Regions, including the company’s largest regional business on the west coast. Since joining BCI in 2019 as Regional Vice President, he has demonstrated his ability to guide teams through
digital printing capabilities, reducing the timelines for bringing client projects to life. “Vanguard has taken steps to improve collaboration by creating an in-house retail environment that exhibits point- of-purchase (POP) displays and packaging. This enables clients to explore and visualize the best merchandising programs for their needs,” said Jim Beard, CEO. “Additionally, the company has expanded its office space and meeting rooms, along with high-tech confer- ence rooms, to further enhance teamwork. “The St. Louis team is a key part of our successful growth strategy, and we are excited to continue to invest in the talent and resources to expand our commitment in this region.” Buckeye Corrugated Promotes Sommer To President/CEO Fairlawn, Ohio based Buckeye Corrugated, Inc. (BCI) an- nounced the promotion of Dale Sommer to the position of President and Chief Executive Officer. Sommer has served as President of BCI for the past year, and his new appointment reflects his proven leader- ship and dedication to the company. Sommer brings a wealth of experience, having previ-
challenging times, particularly during the pandemic and the subsequent boom in the corrugated industry, the company said.
Under Sommer’s leadership as President, BCI reorganized its op- erating business into four regions, focusing on enhancing customer en- gagement, associate training, performance, and account- ability. This restructuring, along with the alignment of corpo- rate staff in key areas such as Sales, Manufacturing, Per- sonnel Development, Supply Chain, and Finance, has po- sitioned BCI for continued growth and success. The company said that Sommer’s exceptional opera- tional skills and aptitude for teaching have earned him the admiration and respect of his colleagues, subordinates, customers, and the board of directors. His promotion to the position of CEO recognizes his ability to lead BCI into a new era of growth and prosperity. Buckeye Corrugated is a provider of corrugated pack- aging solutions, offering a wide range of products and ser- vices to customers across various industries. Dale Sommer
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Diamondback Invests (CONT’D FROM PAGE 1)
sure. With a three color MWU flexo folder gluer, three col- or S&S FFG and a two-color Langston Saturn II FFG, the company has utilized used equipment to get itself where it is today. “We are not about fancy graphics just yet, we are about making good quality single-, two- and three-color boxes for customers that we service within about 100 miles of our facility,” adds Bradley. “With a fleet of our own small format trucks, we can deliver rapidly from stock if necessary, keeping our cus- tomers well serviced. Texas is a massive state to service, so we decided to concentrate on customers within a close proximity, rather than try and spread our net too thin. “In addition to this, all sales are handled by me and my daughter – Madison – and being a true independent, of course we both undertake additional functions in the busi- ness as well.” Focusing on producing packaging for the food and drink sector, as well as the medical industry, the company employs 21 people and operates from an 80,000-square- foot facility. Annual sales are expected to reach $12 million in 2024. New Equipment Added In the Fall of 2023, the company took delivery and startup of a new Apstar HG2 1632 flexo rotary die-cutter. Supplied by Haire Group, the line also features the fourth Apstar-specific stacker. CONTINUED ON PAGE 20
and breathe corrugated, Diamondback grew pretty quick- ly in its early years. Discussing their site in San Antonio, Bradley says, “It is a good space for sure, and our plans are to try and increase our storage area by a further 40,000 square feet over the coming years.”
“We have always been about service and quick reac- tion times. We have become well known for getting cus- tomers out of a jam when they need packaging real fast – and as a result, those customers stick with us. It’s all about consistency and OTIF – on time, in full delivery.” The company is a fast-growing sheet plant, that is for
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Introducing Movitec Ring Stretch Wrappers From Mosca For over 40 years, EAM-Mosca has been an industry leader in strapping systems. Now we’re expanding our portfolio to include ring stretch wrapping systems from Movitec. Talk to us today about Movitec’s highly customizable, flexible and high-speed ring wrappers for the ultimate packaging solution. Nonstop Performance
eammosca.com | info@eammosca.com | 844-859-6968
Diamondback Invests (CONT’D FROM PAGE 18)
These include: • SUN Lead Edge feeder; • SUN MircoGrind for a consistent cutting and creasing surface; • Siemens PLCs and touch screens throughout; • Impulse dust management system; • Complete computer controls for faster set-ups and re- peatable quality; • Extended length vacuum transfer feed section for bet- ter feed to first down print registration; • Praxair anilox rolls, CUE blankets, Rexroth, ABB, SEW Euro drive, and ARO. “This new line is certainly churning out a lot of work for us, and the customers are very happy with the quality of boxes being printed and die-cut on this new line,” states Bradley. “The guys at Haire and Hampton Industrial did an awesome job during the install, and Ben Liskey has really created a solid relationship with us. The instructors have been fantastic, and our team of operators have taken very well to the machine. I must admit, it is sometimes hard to get the operators to run the older equipment, as they are so excited about the new Apstar,” he jokes. “We have invested for our growth,” concludes Brad- ley. “We would like to grow the business by threefold in the next five years – and thanks to the investment in the Apstar, plans for expanded warehousing and a really loyal team, we are on track to exceed this.”
The Apstar HG2 series is setting a new standard of performance in the corrugated industry with cutting-edge technology that comes standard on every machine. Every important feature necessary for flexo printing and consistent production rates is incorporated on the Apstar HG2 rotary die-cutter.
With its extended feed and print sections, inline sheet cleaning, chambered ink metering with twin ink pumps, and its ability to easily expand with your market opportuni- ties, this rotary die-cutter includes many standard features to ensure your success.
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ProVantage Powerflute ®
You told us what matters to you, and we listened. By working together, we can make improvements where it counts. • Lighter grammage options and high-performance packaging solutions • Improved sustainability aspects such as reduced waste and an optimised use of raw materials • Reduced packaging weight, using less fibre while ensuring superior strength You challenged us to make high-performance fluting even better. Our New Generation of ProVantage Powerflute ®
Sustainable by Design
Your Participation Matters: Engage, Connect, Thrive With PPC in 2024 BY EMILY LEONCZYK At PPC, our community thrives on the invaluable contribu- tions and engagement of members like you. We’re ded-
AIR CONVEYING CORPORATION is a recognized leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than simply a sales organization, we have complete control over the quality of material and products which make up your proposed system. Our equipment is found in Printing, Folding Carton and Corrugated plants throughout the country and the world.
icated to fostering connections, providing resources, and creating opportunities that empower your teams to excel within the paper- board packaging industry. We invite you to actively en- gage and make the most of your membership by participating in our upcoming events, programs,
and initiatives. Opportunities for Connection
Attend our 2024 Spring Outlook & Strategies Confer- ence in Dallas, Texas, to connect with industry leaders, share insights, and build meaningful relationships within our community. Educational Workshops Take advantage of our diverse workshops, such as our Spring Folding Carton Boot Camp, designed to enhance your skills, expand your knowledge, and stay updated on the latest industry trends. Get Involved Make an impact by joining our dynamic committees and communities of interest. Your involvement not only benefits PPC but also helps you grow both personally and professionally. Amplify Your Brand Share your success stories, expertise, or innovative ideas with our community through our member spotlight forum. Your experiences can inspire and benefit fellow members. Exclusive Member Resources Through our Member Portal, access premium resourc- es, exclusive content, and tools tailored to support your team’s development and enhance your expertise. Be sure to update your team’s contact information regularly so you’re receiving all the updates about your membership. We value your input and ideas. If you have suggestions for events, topics, or ways to improve our offerings, we encourage you to reach out. Your feedback is instrumental in shaping PPC’s direction and ensuring that we continue to meet your needs. Stay engaged, stay connected, and reap the full ben- efits of your PPC membership. Your active participation enriches our community and strengthens our collective success. Thank you for being a valued member of PPC. We look forward to seeing you at our upcoming events and collaborating with you for an impactful and rewarding 2024. Emily Leonczyk is the Vice President & Executive Direc- tor of the Paperboard Packaging Council.
AIR CONVEYING CORPORATION PH: 901-454-5016 FAX: 901-324-7979 e-mail: sales@accfilter.com • www.accfilter.com
SPECIALTY FOLDER GLUERS • Operator Training • Rebuilds and Relocations • Reconditioning in Racine • Parts & Machine Reviews • GUARANTEED IMPROVEMENT TOROSIAN TECH SERVICES INC. Training and Reconditioning Center 930 Tenth Street • Racine, WI 53403 (800) 555-5876 (U.S. only) Phone: (262) 633-5133 • Fax: (262) 633-5176
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SUPPLIER REPORTS 2024 (PART 3)
botic palletizing options, with advancements such as en- hanced End of Arm Tooling for handling die cut work, and adding skew detect capabilities to our systems. One of our robotic offerings, the Raptor XR-RDC, automatically pallet- izes material exiting the diecutter. With a higher payload robot arm and specially designed tooling, this die cut Rap- tor can handle larger bundles and improve your process. it also can be parked and operated manually. With improved versatility, the Raptor XR-RDC is flexible to accommodate a wide range of products and has the ability to incorpo- rate automatic tie sheets and complex multi-sheet bottom sheet protection. “Alliance aims to continually improve all of our existing products, with these improvements being driven by en- gineering advances and customer requests. We strive to have product lines that are based on a strong foundation of designs built to last decades, while constantly innovat- ing with new machine options and retrofits for current ma- chines. “With improvement comes expansion and innovation. Recently we introduced our digital prefeeder. This pre- feeder is based on our proven FeedMAX platform last year and has single or dual-lane feeding, inverting capa-
ALLIANCE MACHINE SYSTEMS INTERNATIONAL Spokane Valley, Washington: Marius Batrin reports, “For over 35 years, Alliance Machine Systems International
has provided its customer base with ever-broadening lines of productivi- ty-enhancing products and services. Washington-based Alliance Machine Systems innovates, manufactures, and supports customers in the U.S., Canada, South America, and be- yond.
Marius Batrin
“As our peers, partners, and customers know all too well, doing business in this ever-changing world, espe- cially over the last 3 years, has come with a unique set of challenges. From gaps in the supply chain, delays in parts manufacturing, and shipping impediments, we know that these factors have impacted our deliverables to our valued customers. Looking to 2024 and beyond, we are committed to listening to our customers and continually improving. We want to strengthen the trust that our cus- tomers have had in our business and products over the past decades. “With a passion for innovation, Alliance continues to improve and expand our robust line of automation and ro-
CONTINUED ON PAGE 26
TruTURN Swept Corner Plastic Belt Conveyor TruTURN technology provides consistent product orientation and spacing through the curve Flat belt conveyance to maintain bundle quality Pie shaped links ensure a stable & uniform surface for product conveyance Seamless integration with Alliance plastic belt conveyor systems and line automation Excellent solution for die-cut as well as top or bottom print FFG conveyor applications
Let’s Grow Together
www.alliancellc.com
509-535-0356
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JUMBO FLEXO
MORE BOXES EVERY MINUTE . . . PERIOD! Since 1955 we have been serving the corrugated industry with both new and used equipment. Now more than ever, we offer practical and affordable solutions to meet the needs of today’s boxmaker.
K1X Jumbo Flexo The Jumbo series of KL were designed to withstand the rigorous needs of Jumbo box making. This series is available as a Flexo Folder Gluer or a Printer Slotter/Die Cutter. • Extremely rugged construction • Triple wall capable • Speeds up to 4,800 SPH • Full width die cutting and stacker • Non-stop downstacker w/post compression section Sizes Available: 86” X 210” to 98” X 210”
1486 St. Paul Avenue, Gurnee, Illinois 60031 USA 847-949-5900 800-621-4343 www.boxmachine.com
SINCE 1955
Supplier Reports, Part 3 (CONT’D FROM PAGE 24)
continuous improvement culture, Apex is committed to de- veloping solutions that save. Our innovative roll solutions
bilities, a 90-degree quick corner, and an electric platform design. We also shipped our new Electric Prefeeder, with an Inverter (BPBFe-INV), to one of our valued customers. Alliance is expanding our reach into electric and hybrid machines, which are more efficient for our customers. We are now also building bundle conveyor. Using our history of control and automation, we can build Plastic Belt Con- veyor in a number of configurations and sizes to suit con- sumer needs. “We express our gratitude to all our employees for their hard work, dedication, and exceptional talent and thank all our customers for helping us thriving in the increasingly competitive market and their continued support that em- power us to keep growing, innovating, and offering some of the highest productivity machines in the industry. We are grateful for our partnership and commitment to our shared success.” For more information, visit alliancellc.com . APEX INTERNATIONAL Hapert, Netherlands: Aaron Lessing reports, “Apex Inter- national, has a long history of providing innovative anilox and glue set solutions for the corrugated printing and manufacturing industry. “With seven global production facilities, a strong portfo- lio of clients in over 110 countries and a high-performance BCN(US)202209(QS618)(o)(出血5mm).pdf 1 2022/8/30 下午 02:03:19
save converters from waste and downtime associated with print de- fects, ink/water consumption, board/ print quality and more. “Manufactured with the highest T.I.R. and O.D. tolerances, all Apex anilox rolls and glue sets are engi-
neered for the utmost quality and performance. “From our patented GTT 2.0 open slalom channel en- graving to our innovative UltraCell HEX laser engravings and everything in between, Apex rolls and sleeves are built for precision, performance, and longevity. The pro- prietary GTT geometry has a reduced channel depth and no wall obstructions to allow ink and coating to easily flow through. Innovative UltraCell geometries are engraved slower to create a melted/fused ceramic inner cell wall that requires no additional sealants for optimum liquid transfer. With Apex anilox solutions, box makers can run the press faster with less drying time, avoid print defects and ink waste, achieve elaborate print designs, and extend anilox usage with minimal cleaning downtime. “For those who prioritize quality control and actionable data, Apex is proud to partner with MicroDynamics to pro- vide valuable anilox performance metrics using the FTA- award winning Veritas inspection system. With the per- CONTINUED ON PAGE 28
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February 19, 2024
PERSONNEL & PROCESS TRAINING
CLASSROOM & PRACTICAL INSTRUCTION
TRAINING MODULES Adhesives Plant Start-up Machine Specific Components Quality Control Pre-flight Waste Control Speed Improvement Corrugator Optimization
ontact us for more info: ( 704) 588-1350 www.HarperLove.com
Contact us for more info: ( 704) 588-1350 www.HarperLove.com
Supplier Reports, Part 3 (CONT’D FROM PAGE 26)
formance and quality of Apex anilox rolls and the insights and data of Veritas, printers can evaluate, consolidate, and optimize their roll inventory for quality over quantity. Discover more at www.apexinternational.com/anilox-vol- ume-inspection. “Accora glue sets are engineered for the closest and most consistent gap possible in board manufacturing, down to 0.007”. Manufactured to the tightest T.I.R and O.D. tolerances, Corrugators utilizing Accora can save a board load on starch consumption, drying speeds, and down- time, while achieving a quality bond across the board. The high-performance Apex glue sets enable faster production speeds, reduced glue consumption, easier cleanup, job repeatability, and longer roll life. Apex constructs Accora rolls to resist flaking, scoring, and corrosion, impacting board quality tremendously. “Apex International is proud to announce the following achievements in 2023: • Ruud Van Cuijk was appointed the new CEO of Apex International. • Apex fueled global growth with a major expansion of company headquarters and global production facilities. • Apex created a new standard for anilox quality control with MicroDynamics. • Apex supports STEM education through a PBS/WQED “Inquire Within” sponsorship. “Cheers to 2024! We look forward to another year of innovation and collaboration. Contact us to discuss your unique corrugated operations. We’re here for you. “Visit our website to view our solutions, as well as tools and resources for maximizing anilox performance, and much more at www.apexinternational.com .” ARCO/Murray Nick O’Hare reports, “ARCO/Murray is a national de- sign-build general contractor specializing in industrial
construction, with a specific team focused on the corrugated industry. We work with companies who want to build, grow, or renovate/retool their facilities, but without the head- ache that comes with a typical con- struction project. Established in 1992 on the core principle that the con-
Nick O’Hare
struction process should be enjoyable, ARCO has grown into a robust $7.4 billion enterprise with offices in 38 major markets across North America. “From building expansions and renovations to custom build-to-suit facilities, we specialize in bringing complex projects to life. Our engineers, project managers, super- intendents, architects, and designers have successfully completed over 5,500 design-build projects and have ex- perience building box plants and sheet plants. We seam- lessly integrate the strength and reach of a national build- CONTINUED ON PAGE 30
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WE DESIGN & BUILD CORRUGATED FACILITIES
250,000 SF Akers Packaging
University Park, IL
I’ve worked with a lot of people throughout my career, and I can confidently say that the ARCO/Murray team is one of most talented I’ve come across. They are driven, detail-oriented, and always act with a sense of urgency. Working with ARCO/Murray has been a great experience.
GENE MARINO | PRESIDENT | AKERS PACKAGING
EXPERIENCE A BETTER WAY TO BUILD (331) 251-9929 | arcomurray.com
Supplier Reports, Part 3 (CONT’D FROM PAGE 28)
construction, equipment vendor coordination, and mu- nicipality/regulatory communication- eliminating head- aches, cost overruns, scope gaps, and finger-pointing. “From concept to completion, ARCO’s design-build process ensures you receive the most functional and cost-effective facility.” Visit arcomurray.com . EMBA Westlake, Ohio: George Linn reports, “2023 saw steady market growth with ongoing sales and installations for
er with the personalized attention of a small company. “Our true design-build approach means we have the in-house resources to ensure the success of your proj- ect. From architecture and civil to structural, process me- chanical, and MEP, our engineers understand the unique demands of corrugated box plants, sheet plants, sheet feeders, and folding carton facilities. Our design and con- struction teams work together to streamline the process and reduce iterations and back and forth. The unique combination of in-house resources, industry expertise, and experience ensures that our clients receive an upfront budget commitment, streamlined communication through a single point of contact, and faster project delivery. “We have an in-depth understanding of corrugated fa- cilities and their unique requirements. Our design-build approach includes end-to-end project management, re- sulting in several key benefits: • Substantial time and schedule savings: ARCO’s internal design services allow for design, buyout, and construc- tion to occur simultaneously, saving valuable time on the overall project schedule. • Early financial risk transfer: ARCO takes on the financial risk in a project’s earliest stages. As soon as our firm- price proposal is accepted, pricing is locked in. • Work with a single entity who is accountable and un- derstands your business: We take ownership of design,
both new machines and additional geographical markets for EMBA Ma- chinery. “In 2023 EMBA successfully sup- plied and serviced new and exist- ing customers with our continuous parts and service programs as well as continued the push of the latest
innovations for the Quick-Set Ultima platform. With the re- cent additions of two more machine sizes, many of EMBA’s existing customers used 2023 to add additional EMBA ma- chines to their business to enhance their box size offer- ings. This trend seems to also be continuing into 2024. “2023 also saw the delivery and installation worldwide of the latest model in the Ultima machine, the EMBA 295 QS Ultima, and at the start of 2024, the first installation of George Linn CONTINUED ON PAGE 32
Serving the North American Corrugated and Folding Carton Industries Since 1985
Give your digital marketing campaign a boost! Leverage your message to your potential customers with the credibility of Board Converting News behind it. Sponsor a weekly Monday issue or we’ll send out an eblast any day of the week to our full online circulation. You provide the copy, images and link to a video or website and we’ll do the rest! Contact Len Prazych 518-366-9017 lprazych@nvpublications.com
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