Digitized Workholding 2023

Catalog DIGIT 23

DIGITIZED WORKHOLDING

www.smw-autoblok.de www.smw-electronics.de

SMW-AUTOBLOK worldwide

Headquarters / Production Plants

Subsidiaries

Representatives

SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

SMW-electronics Meckenbeuren plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

SMW-AUTOBLOK technology and logistics center Meckenbeuren

Visit our webseite: www.smw-autoblok.de www.smw-electronics.de

Market sectors

Automotive

Industrial Equipment

OCTG

Aerospace

Electronics

Off Highway

Mold Industry

Plastics

Automation and Handling

Mining Industry Cranes

Robots / Cobots

Medical Technology

Intralogistics

Packaging Industry

Powertrain

4 SMW-AUTOBLOK

Product range

SLX digit Hydraulic long-stroke vise ■ Digitized by to integrated sensoric ■ Automated quick jaw change ■ Self-centering clamping ■ proofline ® = fully sealed - low maintenance ZeroAct e-motion Mechatronic zero point clamping system ■ Mechatronic actuation ■ Integrated safety systems ■ e-sensing: Inductive workpiece detection ■ Flat design (48 mm) ■ proofline ® = fully sealed - low maintenance

Inductive Coupling System F100-2IOL Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: 2x IO-Link (COM1, COM2, COM3) ■ Diameter: 100 mm / through-hole: 50 mm Inductive Coupling System F180 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 400 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 180 mm / through-hole: 85 mm Inductive Coupling System F100 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 100 mm / through-hole: 50 mm Inductive Coupling System F280 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1100 W ■ Transmission of signals: 2 x CAN-Bus, 2 x digital ■ Diameter: 280 mm Inductive Coupling System F100 / 66-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 22 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Ideal for pallet change application Inductive Coupling System M12-2 Axial coupler ■ Contact free transmission of energy and signals

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SLX e-motion Mechatronic long-stroke vise ■ Mechatronic clamping ■ Clamping force monitoring

■ Jaw position monitoring ■ Pre-positioning of the jaws ■ High-low clamping ■ proofline ® = fully sealed - low maintenance

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RT e-motion Mechatronic tombstone

■ Each workholding can be controlled individually ■ Clamping stations can be individually equipped ■ Contact free transmission of power and signals via inductive coupler ■ proofline ® = fully sealed - low maintenance

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Centco4 digit Hydraulic chuck

CC e-motion Mechatronic power chuck ■ High precision single jaw actuation ■ Precise clamping force setting ■ High-Low clamping ■ Automatic traversing and correction possible ■ Contact free transmission of energy and data via inductive coupler ■ proofline ® = fully sealed - low maintenance MM e-motion Mechatronic power chuck ■ High precision single jaw actuation ■ Precise clamping force setting ■ High-Low clamping ■ Automatic traversing and correction possible ■ Contact free transmission of energy and data via inductive coupler ■ proofline ® = fully sealed - low maintenance ■ Digitized by integrated sensor technology ■ Monitoring of different process parameters even during processing ■ Non-contact power supply for sensors and signal output by means of inductive couplers ■ proofline ® = fully sealed - low maintenance

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■ Transmission of energy up to 1 W ■ Transmission of signals: 2 x digital ■ Mounting: M12 x 1

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Inductive Coupling System M18-4 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1.2 W ■ Transmission of signals: 4 x digital ■ Mounting: M18 x 1

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Continuation on the next page

SMW-AUTOBLOK 5

6 SMW-AUTOBLOK

Product range

Integration Plug & Play ■ Overview: integration e-motion products

Inductive Coupling System M30-4A Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System M30-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Mounting: M30 x 1.5 e-sensing Digital workpiece stop ■ Inductive workpiece detection /distance measurement ■ High-precision, multidimensional position control ■ Parameterizable sensor system ■ For e-motion chucks (MM,CC) or as a retrofit solution Linear position measuring systems ■ Position measuring systems: LPS 4.0 14, 48, 80,120 ■ Inductive measuring system ■ Output analog and IO-Link interface ■ Transmission of energy up to 6 W ■ Transmission of signals: 4 x analog (4 - 20 mA/0 - 10 V) ■ Mounting: M30 x 1.5

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Accessories ■ IO-link Hub 16 DIO, 16 DI ■ Connecting cables ■ Mounting brakets M12, M18, M30

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GFT-X 4.0 Multifunctional Gripping Force Tester ■ Wireless grip force measuring ■ Assistance systems APPs ■ Tablet IP 67 protected ■ Integrated software for clamping force / speed evaluation Application examples ■ LPS 4.0 use of measuring systems ■ Inductive couplers ■ Digitized workholding

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Continuation from previous page

SMW-AUTOBLOK 7

Digitized workholding - Plug & Play OUR DIGITAL PACKAGE

Inductive Coupling System Energy + Data

PLC- Software Modules

HMI

Digitized workholding Hybrid / Electric

SMW-AUTOBLOK, the technology leader of digitized workholding, offers a complete product range. ▪ Hybrid workholding are conventionally actuated workholding which are additionally equipped with sensoric. The integrated sensoric is supplied with power contact free by means of an in- ductive coupling system. It also transmits the signals from the sensors to the machine control system. ▪ Mechatronic workholding have an electric actuation in addition to the sensor techno- logy used. The energy required for the electric actuation is also provided contact free by the inductive coupling system.

Digitized workholding are quickly installed thanks to Plug & Play and existing PLC software modules and offer the user significant Customer benefits as well as maximum safety.

Customer benefits Digitized workholding

▪ Highest safety by integrated sensoric and complete safety concepts ▪ Can be automated (robot loading and unloading, automated set-up, pallet change) ▪ Universal clamping profiles due to single jaw actuation ▪ Precise clamping force adjustment and pre-positioning ▪ Plug & Play by integrated intelligence in the workholding and PLC software modules ▪ Compatibility with all common communication interfaces (e.g. Profinet, CAN, IO-Link) ▪ Sustainable and environmentally friendly due to the elimination of hydraulics - Energy efficient and CO 2 emission reducing.

8 SMW-AUTOBLOK

OVERVIEW Conventional / hybrid and electric workholding

Conventional

Hybrid

Electric

▪ manual ▪ pneumatic ▪ hydraulic

▪ mechatronic driven by means of actuators

WORKHOLDING ACTUATION

DIGITIZED by sensor technology : ▪ Position monitoring of the jaws ▪ Pressure monitoring ▪ Clamping force measurement ▪ e-sensing: Inductive workpiece detection ▪ Stroke monitoring

DIGITALIZATION

Rotary distributor

Rotary distributor + Inductive coupler

Inductive coupler for contact free power trans- mission for sensoric and actuation / signal transmission

MEDIA- INTERFACE

for contact free power trans- mission for sensoric supply / signal transmission

▪ End position control ▪ Clamping position monitoring ▪ Motor brake ▪ Clamping force monitoring ▪ Mechanical self-locking

▪ Clamping pressure control ▪ Self-locking

▪ End position control ▪ Pressure monitoring ▪ Clamping position monitoring ▪ Mechanical self-locking

SAFETY

low

high

LEVEL OF DIGITALIZATION

SMW-AUTOBLOK 9

ZeroAct e-motion

Mechatronic clamping module ■ Mechatronic actuation ■ Safety sensors integrated ■ e-sensing for inductive workpiece detection

Mechatronic zero point clamping system

Application/customer benefits • Mechatronic actuation • Safety sensors integrated • Can be automated • e-sensing: inductive workpiece detection • 100% electric, ideal for measuring machines and clean room applications • Large Z-travel due to flat design (48 mm) • High flexibility as the clamping bolts are compatible with APS / WPS / ZeroAct • Mechanical self-locking in the clamped position • Orientation keyways Technical features • Pull-down force 15 kN • Repeatability < 5 μm • Holding force 35 / 50 / 75 kN (M10 / M12 / M16) depending on thread of clamping pin

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• 2 holding slides for maximum hold while clamping • Connection M12 x 1, 8 - pole for power and signals • proofline® = fully sealed - low maintenance

ZeroAct e-motion

CLAMPING PLATE

e-sensing: inductive workpiece detection

Clamping bolts (suitable to APS / WPS / ZeroAct)

Integrated control unit

Connection for power + signals from the side or from bottom

Sensoric for signals „clamped“ or „unclamped“

10 SMW-AUTOBLOK

ZeroAct e-motion

Mechatronic clamping module

Dimension and technical data Option: Connection for power + signals from bottom

Mechatronic zero point clamping system

4x Ø10 H7

4 x M10 Mounting srew

150

100

±0.01

12 H7

Subject to technical changes. For more detailed information please ask our customer service.

SMW-AUTOBLOK Type

ZeroAct e-motion

Id. No. Pull-down force Repeatability

467090

< 0.005

Holding force clamping pin M10 Holding force clamping pin M12 Holding force clamping pin M16 Weight Current consumption / voltage

kN kN kN kg

35 50 75

7 2A + 24 VDC (2A)

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8

GND

n.c.

Set to unclamp Set to clamp Status opened Satus clamped Satus e-sensing

SMW-AUTOBLOK 11

ZeroAct e-motion

Mechatronic clamping module

■ Connection scheme ZeroAct e-motion

Mechatronic zero point clamping system

ZeroAct 1...n

24 V

P1 P2 P4 P5 P6 P7 P8

GND

Set to unclamp

SPS

Set to clamp

Status opened

Status clamped

Status e-sensing

* Control unit 24 V

Overview signals

e-sensing Pin ZeroAct opened ZeroAct closed ZeroAct in clamping movement / process Not permitted (inductive workpiece detection)

24 V

- - - -

- -

24 V

Plug & Play

Integrierte Spann- kraftspeicherung und Spannkraftmessung

Mechanische Spann- krafterhaltung bei Energieausfall

Zero Act e - motion

Integrated control

12 SMW-AUTOBLOK

ZeroAct e-motion

Accessories

■ Clamping bolt 1-piece

Mechatronic zero point clamping system

Application/customer benefits • Fixing and positioning on the ZeroAct e-motion clamping systems • Wear resistant due to extra hard protective coating • Large infeed radii for easy and safe loading • Technical features • Centering bolt type A (standard) • Sword bolt type B (positioning pin) • Clamping bolt type C (with centering clearance 0.1 mm) Scope of delivery Clamping bolt with fixing screw

Type A

Type B

Type C

M12 / M16

Type A-C

*ISO 4762 M10x45 / 12.9

ISO 4762 M16 / 12.9

ISO 4762 M12 / 12.9

*ISO 10642 M12x55 / 10.9

M10

M12

M16

M12

Ø25 H7

Type A-C

39.5

37.5

M10 / Type A

39.5

ISO 4762 M8x45 / 12.9

M10

Subject to technical changes. For more detailed information please ask our customer service.

Order numbers

Type

Thread

467008 Type A Id. No.

Type B Id. No.

Type C Id. No.

Weight [kg]

M10 / 12.9 M12 / 12.9 M16 / 12.9

0.3 0.3 0.3

Clamping bolt ZeroAct e-motion Clamping bolt ZeroAct e-motion Clamping bolt ZeroAct e-motion

on request on request on request

46162355 46162455

46162357 46162457

SMW-AUTOBLOK 13

SLX digit

Hydraulic long-stroke vise ■ Digitized through integrated sensor technology ■ Automated quick jaw change ■ Self-centering clamping Application/customer benefits • Integrated sensor technology: Measuring system for jaw position • Quick jaw change for shortest changeover times, also automatically via robot • High clamping force for high cutting performance • Extra long clamping stroke for maximum flexibility • Integrated safety valves to maintain clamping force in case of pressure drop • Connection for pressure monitoring • Hydraulic connection laterally or from below through the connecting plate for highest flexibility Technical features • Hydraulic actuation max. 250 bar

• Clamping force max. 75 kN • Jaw stroke 55 mm (per jaw) • Only suitable for O.D. clamping • proofline® = fully sealed - low maintenance

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SLX digit

Sealed guideway

Quick jaw change manual or automatical via robot

Extra long jaw stroke

Hydraulic connections laterally or from below

Air sensing Top jaws

Integrated, linear position sensor Extra long and stable guidance

Integrated hydraulic safety valves

Quick jaw change / automated by robot

Pin actuation for robotic jaw change

14 SMW-AUTOBLOK

SLX digit

Hydraulic long-stroke vise

Dimension and technical data

e1 e1

~42

Connection

A Open B Clamping B1 Clamping with non-return valve L Air sensing top jaw M Connection for pressure monitoring Z Control connection non-return valve

Subject to technical changes. For more detailed information please ask our customer service.

125-335

SMW-AUTOBLOK Type SLX digit

A B C D

335 170 123

Length

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

121.6

Jaw width

E F

114

96 52

G H K

Ø25 H7 x 5.5 Ø18 H7 x 5.5 Ø10 H7 x 12 20 / 126 / 70

Fit Fit

a / a1 / a2

Mounting hole

b c d

6 x M12

e / e1 / e2

38 / 30 / 16 142.5 / 40.5

f / f1 g / g1 h / h1 k / k1

60 / 36

113.5 / 45

30 / 56

n o

100

Max. clamping force at 250 bar Max. operating pressure Stroke per jaw Weight

kN bar

250

35.5

Type

Output signal

Id. No. Standard actuation

Id. No. External stop valve actuation

0 - 10 V

461750 461751 461752 461753 461754

461745 461746 461747 461748 461749

SLX digit connection sideways SLX digit connection sideways

4 - 20 mA

0 - 10 V

SLX digit connection below SLX digit connection below SLX digit without position monitoring

4 - 20 mA

SMW-AUTOBLOK 15

SLX digit

Accessories

■ Top jaws ■ Connecting cables LPS 4.0

Hydraulic long-stroke vise

SLX-125-335 Top jaw SinterGrip

6 10

125

SinterGrip

37,5

4,5

37,5

4,5

18,75

80 53

18,75

80 53

18,75

80 53

Clamping range A/B with SinterGrip

Clamping range A/B smooth

Type

Id. No.

max. total clamping force

SLX-125-335

461521

75 kN

14,5-223,5 / 123-232 mm 9-118 / 116-225 mm

SLX-125-335-H45 Soft top jaw

80 53

91 53 80

125

91 53 80

125

Type

Id. No.

max. total clamping force

min. jaw height

Weight

SLX-125-335-H45

461523

75 kN

32 mm

3,5 kg

SLX-125-335-H65 Soft top jaw high

91 53 80

125

91 53 80

125

Type

Id. No.

max. total clamping force

min. jaw height

Weight

SLX-125-335-H65

461525

75 kN

32 mm

5,2 kg

Cable* for LPS 4.0 80 IO

Length

Id. No.

5 m 10 m 15 m 5 m 10 m 15 m

208244 208245 208246 208247 208248 208249

Connecting cable with straight plug M12 x 1 5-pole

Connecting cable with angled M12 x 1 5-pole

* Shielded PUR cable, 1 side cable end, 1 side with socket M12 x 1, machined and gold-plated contacts.

16 SMW-AUTOBLOK

SLX digit

Intergration

Hydraulic long-stroke vise

Integration example with inductive coupling system

SLX digit

Inductive coupler M30 Remote

Media transfer for opening / closing

Signal transmission

Top

Air gap

Machine table

Inductive coupler M30 Base

Energy transmission for sensor supply

SPS

Hydraulic

Inductive coupling system: further information at www.smw-electronics.de

SMW-AUTOBLOK 17

SLX e-motion

Mechatronic long-stroke vise

Application/customer benefits • Mechatronic clamping drive with maintenance of clamping force due to self-locking, spring pack and engine brake • High total clamping force* up to 40 kN for high cutting performance • Extra long jaw stroke, 99 mm per jaw • Monitoring of the clamping force and jaw position • High-Low clamping possible • Side / bottom connections for power and sensors ■ Monitoring of the jaw position / clamping force ■ Mechanical maintenance of clamping force in case of power failure ■ High-Low clamping

Technical features • Total clamping force* max. 40 kN, Close / Open • Jaw stroke 99 mm - repeatability ± 0.02 mm • Self centering clamping (only O.D. clamping) • Jaw width 160 mm • Power supply 48 V / 10 A • Communication interface Profinet • 2 STO Signals • proofline® = fully sealed - low maintenance

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SLX e-motion

* Arithmetic total of all moving clamping

Self centering function via mechanical synchronisation

Sealed jaw guideway Extra long jaw stroke

Monitoring of the clamping force and jaw position

Mechanical maintenance of clamping force in case of power failure

M23 hybrid plug Power 48 V / 10 A Profi net

LED for status

Plug & Play

Integrierte Spann- kraftspeicherung und Spannkraftmessung

Mechanische Spann- krafterhaltung bei Energieausfall

Integrated control

SLX e- motion

18 SMW-AUTOBLOK

SLX e-motion

Mechatronic long-stroke vise

Dimension and technical data

8 5

6 7

10 x M12

a a

optional

157

Angle plug SLX e-motion

A B PIN assignment M23 hybrid plug PIN Core Color Function Description black 1 24 V Logic Power black 2 GND Logic GND black 3 48 V Last Power black 4 GND Last GND green / yellow Ground Ground wire violett STO A Safe hold A brown STO B Safe hold B green STO GND Safe hold GND black 5 Nc - blue Data RX- Profi Net yellow Data TX+ Profi Net white Data RX+ Profi Net orange Data TX- Profi Net C D PE 1 2 3 4 5 6 7 8

M N

O N

Subject to technical changes. For more detailed information please ask our customer service. SMW-AUTOBLOK Type Id.-No. Length

SLX e-motion 520 461600

A B C D

520 180 138 166 113

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Jaw width

E F

69 90

G H K

124

49.5 / 148.5 109.5 / 208.5 33.5 / 132.5

Min. / Max. Min. / Max. Min. / Max.

N O

93.5 / 192.5 14 H 7 / 4 tief 63 / 189 / 75

Min. / Max.

a / a1 / a2

126 ±0.02 189 ±0.02

Ø10 H 7 Ø16 H 7

d e

Max. clamping force Stroke per jaw Max. workpiece weight Mass Voltage Power Protection class

40 99

kg kg

400

V A IP

48 10 67

SMW-AUTOBLOK 19

SLX e-motion

Accessories

■ Top jaws

Mechatronic long-stroke vise

Hardened top jaw

159,8 150,3 16,7

21,45

16,3 17,9

30,5

25,5

5 8

4,3

80 124

*1 Set = 2 pieces

Type

Id. No.

max. total clamping force

min. jaw height

Weight

SLX-520 e-motion

461640

40 kN

20,5 mm

2,5 kg

20 SMW-AUTOBLOK

Notes

SMW-AUTOBLOK 21

RT e-motion

Mechatronic tombstone with 8 integrated drives

Fully sealed and low maintenance

Flexible: Each clamping device individually controllable in force and stroke

Sensitive clamping: Change of clamping force without unclamping of the workpiece

Universal: Can be equipped with different clamping devices

Energy efficient: Energy only needed while operating the clamping device

Plug & Play: Easy set up

Wireless transmission: Transmission of energy and signals by inductive Coupler (Base - Remote)

Arrangement of actuating drives

Per clamping station - one actuating drive

View from top

A) B) C) D)

E) F) G) H)

Clamping device 1 Clamping device 2 Clamping device 3 Clamping device 4

Clamping device 5 Clamping device 6 Clamping device 7 Clamping device 8

Example: 4-sided RT e-motion

Each clamping device with own elec- tromechanical drive. All clamping devices are individually configurable.

22 SMW-AUTOBLOK

Inductive transmission of energy and signals Function of the inductive coupler

Clamping device (rotating)

Remote Id. No. 208005 (rotating)

Transmission of energy

Transmission of signals

Base

Id. No. 208004 (stationary)

Air gap ≤ 2,5 mm

Machine table (rotating) Bracket for Base coupler (stationary)

Exchange connectivity

Exchange within SMW-AUTOBLOK e-motion series possible

All products of the SMW-AUTOBLOK e-motion series are based on the same Inductive Coupler platform. A Base Coupler installed in the machine can connect wirelessly to any Remote Coupler on a SMW-AUTOBLOK e-motion clamping device.

RT e-motion tombstone

Interface MM e-motion Coupler Remote A²

Interface RT e-motion Coupler Remote A¹

MM e-motion 4-jaw chuck

A¹

A²

Easy exchange possible e.g. by pallet

Remote (rotating with clamping device)

A B

Interface machine table / pallet Coupler Base

Base

Example: Exchange connectivity from RT e-motion to MM e-motion

(stationary installed in the machine)

SMW-AUTOBLOK 23

RT e-motion

Mechatronic tombstone

Application/customer benefits • Each clamping device can be controlled individually • Contact free transmission of energy and signals via inductive Coupler system • Clamping stations can be equipped individually • Permanent monitoring of the clamping force and clamping positions • Various strokes and forces individually programmable • Plug & Play Technical data • Sensitive clamping / change of the clamping force without unclamping the workpiece • Max. operating force for each clamping device 35 kN ■ Each clamping device can be controlled individually ■ Contact free transmission of energy and data

• Axial stroke for each clamping device 21 mm • proofline® = fully sealed – low maintenance Standard equipment RT e-motion tombstone incl. actuating drives without clamping device

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Occupancy options of the clamping stations

RT e-motion : Display of tombstone incl. actuating drives without clamping devices.

RT e-motion with clamping devices: Display of RT e-motion incl. actuating drives with clamping devices.

Different clamping devices RT e-motion : • Power vises • Power chucks • Pull-down chucks • Compensating chucks • Quick jaw change power chucks

• 6-jaw chucks • Collet chucks

• Grippers • Mandrels

Plug & Play

+ + + +

RT e-motion tombstone

PLC software module Input mask

HMI Operating screen

F280 Inductive couple (Base / Remote)

AC-MM controller (2 pcs. needed)

24 SMW-AUTOBLOK

RT e-motion

Mechatronic tombstone

Dimensions and technical data

J J

Subject to technical changes. For more detailed information please ask our customer service.

RT e-motion 463080

SMW-AUTOBLOK Type

Id No. Height Width

A B C D

mm mm mm mm mm mm mm mm mm

934.5

550 854 360 250

Height tombstone

Total width of clamping station Support width of clamping station

E F

Height baseplate Clamping station Clamping station

G H

245 610 100 35 21 8 485

Position mounting holes

Max. actuation force

Customized designs on request. Weight (without clamping devices) Number of clamping stations Max. effective axial actuation stroke

mm pcs.

SMW-AUTOBLOK 25

Centco4 digit- HLW

Hydraulic 4-jaw power chuck

INCH SERRATION

■ Digitized by integrated sensor technology

Application/customer benefits • Chuck with integrated sensoric technology • Monitoring of different process parameters even during machining

• Non-contact power supply for sensors and signal output by means of inductive couplers • Integrated hydraulic actuation with safety system Technical data • Clamping force 130 kN • Max. Operating pressure 80 bar • Jaw stroke 12 mm • proofline® = fully sealed – low maintenance Standard equipment

Ordering example

4-jaw chuck

4-jaw chuck Centco4 digit- HLW

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Centco4 digit- HLW

Safety features: Integrated sensoric • Pressure monitoring (optional Profinet Safe) • Position monitoring • End position monitoring Mechanical interlock (optional)

4 x IO-Link Interfaces

4 x Air Sensing (Air system control)

Machine pallet customized

Integrated pressure accumulator to maintain the clamping force

Weight optimized chuck body

Low profile design thanks to innovative tangential piston technology

26 SMW-AUTOBLOK

Centco4 digit- HLW

Hydraulic 4-jaw power chuck

INCH SERRATION

■ Dimension and technical data

Subject to technical changes. For more detailed information please ask our customer service.

SMW-AUTOBLOK Typ Centco4 digit -HLW Id.-No.

750-4

On request

A B C H

Outside diameter Base plate height

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

750

6 112 118 54

Chuck height

a b

Jaw width Slot width

21 363 375 M16 99 2 x 30 50 47 200 3 x 50

Jaw position min. Jaw position max. Bolt ISO4762-12.9

d e

g h k

n o p q

T-slot width T-slot width

24 14 9 23

Height of width o Total depth T-slot

s/s¹ t/t¹ u/u¹

330.2 12.5 25 / 245 45°

x z α β γ

Min.

mm mm deg. deg. deg. inch min -1

Min. / max.

Serration

1/16“x 90° 1000 130

Max. speed

Max. total clamping force

Stroke per jaw

12 10

mm mm

Compensation stroke per jaw

Weight (without jaws) Moment of inertia

Customized Customized

kg · m 2

SMW-AUTOBLOK 27

Centco4 digit- HLW

Accessories

MHB-D INCH SERRATION

■ Jaws*

Centco4 digit -HLW

750-4 MHB-D 251 12083038 1/16“ x 90°

(INCH SERRATION)

Hard, reversible stepped Top jaws

Jaw type Id. No. Serration

45 56

L T

106.2

13.5

21 26 30

a b

30 2.9

kg / set

MWB-D

Centco4 digit -HLW

750-4 MWB-D 250 5319680 1/16“ x 90°

(INCH SERRATION)

Soft top jaws Tall version

Jaw type Id. No. Serration

50 80

120

21 62

a b

28 9.2

kg / set

AWB-D

(INCH SERRATION)

Centco4 digit -HLW

750-4 AWB-D 250 5319681 1/16“ x 90°

Jaw type Id. No. Serration

Soft top jaws Low version

50 50

120

21 70

a b

28 5.4

kg / set

SBS-D

Centco4 digit -HLW

750-4 SBS-D 600/4 5322250 1/16“ x 90°

(INCH SERRATION)

Soft pie jaws

Jaw type Id. No. Serration

330

D H

190

140

21 75

a b

29 56.3

kg / set

SBA-D

Centco4 digit-HLW

750-4 SBA-D 600/4 5322254 1/16“ x 90°

(INCH SERRATION)

Soft pie jaws aluminum Light version

Jaw type Id. No. Serration

330

D H

190

140

21 75

a b

29 20.1

kg / set

* SMW-AUTOBLOK is recommending not to clamp any diameters, that are larger than the chuck O.D. For more detailed information please ask our customer service. SMW-AUTOBLOK Jaws-catalog Request or download: www.smw-autoblok.de

28 SMW-AUTOBLOK

Centco4 digit- HLW

Accessories

■ Clamping ranges* ■ Grease

INCH SERRATION

MHB-D

(INCH SERRATION)

Clamping ranges

Hard, reversible stepped Top jaws

A3 J1

Centco4 digit -HLW

750-4 MHB-D200 12083038

Jaw type Id. No.

101-609

A1 A2 A3 A4

236-698.5 321-750*

155-662

J1 J2 J3

239-747.5 311-750*

Note:

min. 1 mm Residual jaw stroke min. 1 mm Clamping stroke

* Not larger than chuck OD

Important for maintenance and safe operation, to be ordered with the chuck

Grease K67

Grease gun

Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284)

Special grease for manual and power chucks

Cartridge 14 Oz. (DIN 1284) Grease content 500g Id. No. 10731223

Can 1000 g Id. No. 10731224

■ High adhesion ■ High resistance against coolant ■ High load bearing capacity

Lubrication set Id. No. 083726 Supply range ■ Grease gun ■ 1 Adapter flexible for high pressure grease nipple ■ 1 Adapter for cone grease nipple

■ Low friction coefficient ■ Avoids tribocorrosion

SMW-AUTOBLOK 29

MM e-motion

4 Mechatronic individual jaw drives

Standard jaw interface

Sealed and low maintenance

Cable connection to remote coupler

Schematic of chuck and coupler system

Application on vertical millturn center:

Application on horizontal lathe: Inductive remote coupler (rotating)

Chuck is rotating

Cables

rotating

Headstock of

rotating

Machine table

lathe

Machine bed and mounting bracket is static

MM chuck

Inductive base coupler (static)

Cables

Function of the inductive coupler system

Inductive transmission of energy and data

Remote (rotating)

Id.-Nr. 208005

Power transmission Transmission of signals

Base (static)

Airgap ≤ 2,5 mm

Id.-Nr. 208004

30 SMW-AUTOBLOK

Benefits to the user

• For deformation-sensitive and high-precision workpieces • For a wide range of workpiece geometries • Clamping repeatability < 5 µm

Automatic adjustment

Sensitive clamping

High-Low claming

Clamping profiles

Rough machining

160 KN

Finish machining

2 s

Clamping force set

• Changing of the gripping force without unclamping the part • Each jaw driven and controllable via e-motor

• Clamping force increase or -reduction in tensioned state possible

• MM800 can center the part automatically by using touch probe

• Different wall thickness • Special geometrical forms • I.D. and O.D. clamping

Motion profiles Clamping of different work piece geometries

Round

Square

Rectangular

Work pieces with different wall thicknesses

Irregular geometry

Easy deformed work pieces

Plug & Play Full solution MM e- motion

+ + + +

MM 800 e-motion Chuck

F280 Inductive coupler system (Base / Remote)

AC-MM control (2 pcs.)

PLC software module Input mask

HMI Operating screen

SMW-AUTOBLOK 31

MM e-motion

Mechatronic power chuck

Application/customer benefits • Mechatronic single jaw drive • Precise clamping force adjustment • High-Low clamping possible • Auto correction of the workpiece center ■ Mechatronic single jaw drive ■ Automatic correction function

INCH SERRATATION

• Contact free transmission of power and signals via inductive coupler system • e-sensing : inductive component detection / distance measurement (optional) • Plug & Play

Technical features • O.D. and I.D. clamping

• Programmable movement profiles of the jaws • 2-fold safety system (STO and mechanical) • Clamping repeatability < 5 μm • proofline® = fully sealed - low maintenance

a l e

MM e-motion

MM e-motion LightWeight

• Each jaw is operated and controlled via an individual electro motor • Inductive wireless transmission of power and sensor system • Auto correction of the work piece center • Permanent monitoring of grip force and clamping position also under rotation • Fully sealed, low maintenance

• MM e-motion LigthWeight (LW): weight optimized version • Same functionality as MM e-motion

• Less chuck weight allows higher work piece weight • Lower chuck profile allows more useable Z stroke • Monoblock chuck body for highest rigidity

Overview of sizes

MM 500 e-motion

MM 630 e-motion LW

MM 800 e-motion LW

MM 800 e-motion

MM 1000 e-motion LW

MM 1250 e-motion LW

32 SMW-AUTOBLOK

MM e-motion

Mechatronic power chuck

Dimensions and technical data

INCH SERRATION

b a

A-A

MM e-motion LightWeight (LW)

MM e-motion

Subject to technical changes. For more detailed information please ask our customer service.

MM 500 e-motion

MM 630 e-motion LW

MM 800 e-motion LW

MM 800 e-motion

MM 1000 e-motion LW

MM 1250 e-motion LW

SMW-AUTOBLOK Type

Id. No. Chuck size

055739

055270

A B C H S a

mm 500 mm 280 mm 500 mm 250 mm 180 mm 55 mm 21 H7 mm M16 (24x)

630 280 630 250 180

800 280 800 250 170

800 280 828

1000

1250

Inductive coupler diameter

280

Interference Ø Chuck height

1028 326,5

1278 326,5

326,5

170

b d h α deg.

21 H7

30 H7

M16 (24x)

M16 (36x)

mm 12

12 45

Speed max.

1200

1000

800 100

800 160

650 160

500 160

min -1

Grip force max. Jaw stroke per jaw Moment of inertia

100

10.7 282

12.5 310

19.1 360

62.5 770

79.8 850

110.6

kg · m 2

Weight (without top jaws)

950

SMW-AUTOBLOK 33

CC e-motion

Application/customer benefits • Mechatronic single jaw drive • Precise clamping force adjustment • High-Low clamping possible • Auto correction of the workpiece center Mechatronic power chuck ■ Mechatronic single jaw drive ■ Automatic correction function ■ Centrifugal force compensation

INCH SERRATION

• Contact free transmission of power and signals via inductive coupler system • e-sensing: inductive component detection / distance measurement (optional)

Technical features • Clamping force max.100 KN • Centrifugal force compensation • Speed max. 3,000 rpm • Clamping repeatability < 5 μm • proofline® = fully sealed - low maintenance

c h i a l e

r t s a u a i

CC e-motion

4 Mechatronic individual jaw drives

LED for status

Standard jaw interface

Centrifugal force compensation

Cable connections for power supply, sensors, Profinet Suitable for inductive coupling system F180

E-sensing workpiece stop for inductive

component detection / distance measurement (optional), with adjustment (Ø 97 - Ø 273 mm)

Automatic correction function

34 SMW-AUTOBLOK

CC e-motion

Mechatronic power chuck

INCH SERRATION

Dimension and technical data

4xM20

M10x20

M8x15

Subject to technical changes. For more detailed information please ask our customer service.

320-4 Ø 320 159.7

SMW-AUTOBLOK Type CC e-motion Outside diameter

A B C D

mm mm mm mm mm mm mm mm mm mm mm mm mm

167

Ø 300

E F

5.3

Ø 297 Ø 235 Ø 160

Bolt circle Bolt circle Bolt circle Jaw position Slot width

G H a b

35 14

~ 93

~61.5 / ~ 66

Min. / max.

α β γ

10 45 55

Degree Degree Degree

Serration Max. speed Max. total clamping force Stroke per jaw Compensation stroke per jaw

Zoll

1/16“x 90°

min -1

3000

100 4,5 < 5

µm

SMW-AUTOBLOK 35

CC e-motion

Mechatronic power chuck

INCH SERRATION

Application examples and technical data

Mechanical installation on the machine

F180 coupling system Contact free power and signal transmission via air gap up to 6 mm distance.

Machine tool spindle with connection cable and media supply

Base Remote

Rotary union for media feed

CC e-motion electromechnical power chuck

Application examples: Clamping of different workpiece geometries

Round

Square

Rectangular

Clamping profile ■ 4 jaws self centering ■ 4 jaws self centering / compensating ■ High / low grip force ■ Automatic correction function

Irregular shaped

Easy deformed

Plug & Play

+ +

Integrated control

F180 Ethernet Coupler (Base / Remote)

PLC/ software module Input mask

HMI Operating screen

CC e-motion 320

Technical data CC e-motion Chuck diameter

Technical data F180 Ethernet Power supply

mm 320

24 / 48

Clamping force

100

Transmission distance

0 - 5

3000

Max. speed

min -1

Transmission standard

100 T - Base

Stroke per jaw

mm 4.5

Power transmission

24 / 48

Repeatability

µm < 5

Power transmission

400

36 SMW-AUTOBLOK

Notes

SMW-AUTOBLOK 37

Inductive transmission of energy and signals

Contact free transmission of energy and signals via air gap

Benefi ts

■ Flexible installation due to the large transmission distance ■ Safe transmission even when the mobile coupler rotates ■ Also suitable for high speeds ■ Insensitive to vibrations ■ No cable breakage ■ Safe transmission of signals

■ Completely free from wear and maintenance ■ Can be used in rough conditions and also for clean room applications ■ Protected according to IP67

■ Safe transmission even through non-metallic obstacles

■ Dynamic Pairing: Base unit (stationary) can communicate with different remote units (mobile)

38 SMW-AUTOBLOK

Our technical possibilities and designs of energy and signal transmission

■ Inductive energy transmission - Up to 1100 W ■ Inductive signal transmission - Analog signals (0 - 10 V / 4 - 20 mA)

- Temperature signals (PT 100) - Digital switching PNP signals - Field bus (CAN or Profibus) - IO-Link (COM1, COM2, COM3) - Ethernet (compatible among others with PROFINET, Modbus, EtherNet / IP) ■ Hybrid systems - Energy transmission via slip ring / contact pins - Inductive signal transmission

Examples of geometric design for inductive energy and signal transmission

Transmission

Axial

Radial

Translational

Rotation / Linear Cylinder (also cubic)

Motion

Rotation

Linear

Ring segment / Ring

Geometry

Disc

Ring

Segment / Ring Ring / Ring

Cubic

Palletizing, automation, mechanical engineering, tool monito- ring, connector replacement

Mechanical engineering, mechatronics, collector ring replacement

Printing machines, robotics,

Packaging machines, centrifuges, process technology

Rotary indexing tables,

Mechanical engineering, process technology

Application examples

Transport systems

collector ring replacement

packaging machines

Blue: Stationary unit (base)

Orange: Mobile unit (remote)

SMW-AUTOBLOK 39

F100 Ethernet

Inductive Coupling System

Application/customer benefits • Contact free, safe transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotic (End of Arm Tooling), Automation, Mechanical engineering • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: temperature monitoring, foreign object detection, reverse polarity protection • Multi-level LED with good visibility Technical features • Diameter 100 mm / Through hole 50 mm • Operating voltage 24 V / 6 A • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 75 W • Transmission of signals Ethernet 100 Base-T • Transmission bandwidth: < 5 MBit/s • Connections: M12 Ethernet (D-coded) / M12 Power (L-coded) • Protection class: IP 67 ■ Contact free transmission of energy and signals

Axial coupler

Block diagram:

24 V / 75 W

Energy

24 V 6 A

24 V / 4 A

Controller 24 V

Power electronic

Rectier

DAV /

Control

Diagnosis

DAV / Diagnosis

PLC

Ethernet 100BaseT

Signal transmission

Base

Remote

Signals

Ethernet

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100 Ethernet

SMW-electronics Type Id. No.

Base

Remote

0E011420

0E011421

Operating temperature (housing surface) Storage temperature Transmission distance Operating voltage Output voltage Signal transmission Ethernet (bidirectional)

-20 °C ... +60 °C -20 °C ... +60 °C 0 mm ... 4 mm

24 V

24 V (75 W)

Ethernet 100 Base-T

LED

2 LEDs 2-color

Current consumption (Base) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid output Ready delay

6 A (24 V)



< 50 mV



max. 100 mA < 1s

40 SMW-AUTOBLOK

F100 Ethernet

Inductive Coupling System

■ Stationary unit - Base ■ Mobile unit - Remote

Axial coupler

Base:

Base / Remote:

Remote:

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100 Ethernet

Base

Remote

SMW-electronics Type Id. No.

0E011420

0E011421

A B C H

mm mm mm mm mm

100

ɑ ß γ

27 35

degree degree degree

20 Al, GFK IP 67

Housing material Protection class

Function Base LED Power Color

Function Remote LED Power Color

Green / red

Off » Unit not supplied with voltage (or undervoltage) On (green) » Voltage ok and mobile unit has been detected 2 Hz green 50 / 50% » Operating temperature in critical range 1 Hz green 25 / 75% » Voltage ok but no mobile unit detected 1 Hz red / green » Incompatible mobile unit detected 2 Hz red » Foreign element detected 5 Hz red » Internal error

Off » Unit not paired On (green) » Unit paired, voltage output ok Flashes 2 Hz red » Paired but short circuit Flashes 5 Hz red » Internal error

Function

LED Signal transmission Ethernet Color Yellow / red

Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)

LED Signal transmission Ethernet Color Yellow / red

Function

SMW-AUTOBLOK 41

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