Digitized Workholding

Catalog DIGIT 25

DIGITIZED WORKHOLDING

www.smw-autoblok.com www.smw-electronics.de www.smw-autoblok.com www.smw-electronics.com

SMW-AUTOBLOK worldwide

Headquarters / Production Plants

Subsidiaries

Representatives

AUTOBLOK manufacturing plant Caprie-Torino

SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

SMW Factory Airport Meckenbeuren Production | Automation | Electronics | Clamping systems

SMW-electronics manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

Visit our website: www.smw-autoblok.com

www.smw-electronics.com

Market sectors

Automotive

Industrial Equipment

OCTG

Aerospace

Electronics

Off Highway

Mold Industry

Plastics

Automation and Handling

Mining Industry Cranes

Robots / Cobots

Medical Technology

Intralogistics

Packaging Industry

Powertrain

Product range

SLX digit 230 compact Hydraulic long-stroke vise ■ Digitized by to integrated sensoric ■ Automated quick jaw change ■ Self-centering clamping ■ proofline ® = fully sealed - low maintenance SLX digit 335 Hydraulic long-stroke vise ■ Digitized by to integrated sensoric ■ Automated quick jaw change ■ Self-centering clamping ■ proofline ® = fully sealed - low maintenance ZeroAct e-motion Mechatronic zero point clamping system ■ Mechatronic actuation ■ Integrated safety systems ■ e-sensing: Inductive workpiece detection ■ Flat design (48 mm) ■ proofline ® = fully sealed - low maintenance SL e-motion Mechatronic twin vise ■ Mechatronic clamping drive with maintenance of clamping force ■ Pre-positioning and clamping force presetting ■ Permanent monitoring of the clamping force ■ Protection class: IP67 SLX e-motion 520 Mechatronic long-stroke vise ■ Mechatronic clamping drive with maintenance of clamping force ■ Pre-positioning and clamping force presetting ■ Permanent monitoring of the clamping force and jaw position ■ Protection class: IP67 ■ Pre-positioning and clamping force presetting ■ Permanent monitoring of the clamping force and jaw position ■ Protection class: IP67 SLX e-motion 335 compact Mechatronic long-stroke vise ■ Mechatronic clamping drive with maintenance of clamping force

Centco4 digit-HLW Hydraulic chuck

■ Digitized by integrated sensor technology ■ Monitoring of different process parameters even during processing ■ Non-contact power supply for sensors and signal output by means of inductive couplers ■ proofline ® = fully sealed - low maintenance MM e-motion Mechatronic power chuck ■ High precision single jaw actuation ■ Precise clamping force setting ■ High-Low clamping ■ Automatic traversing and correction possible ■ Contact free transmission of energy and data via inductive coupler ■ proofline ® = fully sealed - low maintenance Inductive Coupling System F100 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 100 mm / through-hole: 50 mm ■ Automatic traversing and correction possible ■ Contact free transmission of energy and data via inductive coupler ■ proofline ® = fully sealed - low maintenance Inductive Coupling System F100-2IOL Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: 2x IO-Link (COM1, COM2, COM3) ■ Diameter: 100 mm / through-hole: 50 mm Inductive Coupling System F180 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 400 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 180 mm / through-hole: 85 mm Inductive Coupling System F280 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1100 W ■ Transmission of signals: 2 x CAN-Bus, 2 x digital ■ Diameter: 280 mm CC e-motion Mechatronic power chuck ■ High precision single jaw actuation ■ Precise clamping force setting ■ High-Low clamping

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RT e-motion Mechatronic tombstone

■ Each workholding can be controlled individually ■ Clamping stations can be individually equipped ■ Contact free transmission of power and signals via inductive coupler ■ proofline ® = fully sealed - low maintenance

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SMW-AUTOBLOK 5

Product range

Inductive Coupling System M30-4A Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System M30-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Mounting: M30 x 1.5 Inductive Coupling System M18-4 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1.2 W ■ Transmission of signals: 4 x digital ■ Mounting: M18 x 1 Inductive Coupling System M12-2 Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System F100 / 66-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 22 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Ideal for pallet change application ■ Transmission of energy up to 1 W ■ Transmission of signals: 2 x digital ■ Mounting: M12 x 1

LPS 4.0 IO Linear position measuring systems ■ Inductive measuring system ■ Measuring range: 14, 48, 80 und 120 mm ■ Output analog and IO-Link interface ■ With Target

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Accessories ■ IO-link Hub 16 DIO, 16 DI ■ Connecting cables ■ Mounting brakets: M12, M18, M30

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GFT-X 4.0 Multifunctional Gripping Force Tester ■ Wireless grip force measuring ■ Assistance systems APPs ■ Tablet IP 67 protected ■ Integrated software for clamping force / speed evaluation Application examples ■ LPS 4.0 IO use of measuring systems ■ Inductive couplers ■ Digitized workholding

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Integration Plug & Play ■ Overview: integration e-motion products

■ Transmission of energy up to 6 W ■ Transmission of signals: 4 x analog (4-20 mA / 0-10 V) ■ Mounting: M30 x 1.5

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e-sensing Digital workpiece stop ■ Inductive workpiece detection / distance measurement ■ High-precision, multidimensional position control ■ Parameterizable sensor system ■ For e-motion chucks (MM,CC) or as a retrofit solution

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HRU Hybrid rotary union

■ Contact free transmission of energy and signals ■ For 1 medium (air, oil + air, cooling, lubricant) ■ Energy transmission : 24 V / 2.5 W ■ Signal transmission: 3x Analog 0 - 10 V/ 3x Digital PNP

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SMW-AUTOBLOK 7

Digitized workholding - Plug & Play OUR DIGITAL PACKAGE

Digitized workholding Hybrid / Electric

PLC- Software Modules

HMI

Inductive Coupling System Energy + Signals

SMW-AUTOBLOK, the technology leader of digitized workholding, offers a complete product range.

Hybrid workholding are conventionally actuated workholding which are additionally equippedwith sensoric. The integrated sensoric is supplied with power contact free by means of an inductive coupling system. It also transmits the signals from the sensors to the machine control system. Mechatronic workholding have an electric actuation in addition to the sensor technolo- gy used. The energy required for the electric actuation is also provided contact free by the inductive coupling system.

Digitized workholding are quickly installed thanks to Plug & Play and existing PLC software modules and offer the user significant customer benefits as well as maximum safety.

Customer benefits Digitized workholding

▪ Highest safety by integrated sensoric and complete safety concepts ▪ Can be automated (robot loading and unloading, automated set-up, pallet change) ▪ Universal clamping profiles due to single jaw actuation ▪ Precise clamping force adjustment and pre-positioning ▪ Plug & Play by integrated intelligence in the workholding and PLC software modules ▪ Compatibility with all common communication interfaces (e.g. Profinet, CAN, IO-Link) ▪ Sustainable and environmentally friendly due to the elimination of hydraulics - Energy efficient and CO 2 emission reducing.

8 SMW-AUTOBLOK

OVERVIEW Conventional / hybrid and electric workholding

Conventional

Hybrid

Electric

▪ manual ▪ pneumatic ▪ hydraulic

▪ mechatronic driven by means of actuators

WORKHOLDING ACTUATION

DIGITIZED by sensor technology : ▪ Position monitoring of the jaws ▪ Pressure monitoring ▪ Clamping force measurement

DIGITALIZATION

▪ e-sensing: Inductive workpiece detection ▪ Stroke monitoring

Rotary distributor

Rotary distributor + Inductive coupler

Inductive coupler for contact free power trans- mission for sensoric and actuation / signal transmission

MEDIA- INTERFACE

for contact free power trans- mission for sensoric supply / signal transmission

▪ End position control ▪ Clamping position monitoring ▪ Motor brake ▪ Clamping force monitoring ▪ Mechanical self-locking

▪ Clamping pressure control ▪ Self-locking

▪ End position control ▪ Pressure monitoring ▪ Clamping position monitoring ▪ Mechanical self-locking

SAFETY

low

high

LEVEL OF DIGITALIZATION

SMW-AUTOBLOK 9

ZeroAct e-motion

Mechatronic clamping module

■ Mechatronic actuation ■ Safety sensors integrated ■ e-sensing for inductive workpiece detection

Mechatronic zero point clamping system

Application/customer benefits • Mechatronic actuation • Safety sensors integrated • Can be automated • e-sensing: Inductive workpiece detection • 100% electric, ideal for measuring machines and clean room applications • Large Z-travel due to flat design (48 mm) • High flexibility as the clamping bolts are compatible with APS / WPS / ZeroAct • Mechanical self-locking in the clamped position • Orientation keyways Technical features • Pull-down force: 15 kN • Repeatability < 5 μm • Holding force: 35 / 50 / 75 kN (M10 / M12 / M16) depending on thread of clamping pin

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• 2 holding slides for maximum hold while clamping • Connection: M12 x 1, 8 - pole for power and signals • proofline® = fully sealed - low maintenance Standard equipment ZeroAct e-motion

ZeroAct e-motion

CLAMPING PLATE

e-sensing: inductive workpiece detection

Clamping bolts (suitable to APS / WPS / ZeroAct)

Integrated control unit

Connection for power + signals from the side or from bottom

Sensoric for signals „clamped“ or „unclamped“

10 SMW-AUTOBLOK

ZeroAct e-motion

Mechatronic clamping module

Dimension and technical data Option: Connection for power + signals from bottom

Mechatronic zero point clamping system

4x Ø10 H7

4 x M10 Mounting srew

150

100

±0.01

12 H7

Subject to technical changes. For more detailed information please ask our customer service.

Type

ZeroAct e-motion

Id. No. Pull-down force Repeatability

467090

< 0.005

Holding force clamping pin M10 Holding force clamping pin M12 Holding force clamping pin M16 Weight Current consumption / voltage

kN kN kN kg

35 50 75

7 2 A + 24 VDC (2 A)

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8

GND

n.c.

Set to unclamp Set to clamp Status opened Satus clamped Satus e-sensing

SMW-AUTOBLOK 11

ZeroAct e-motion

Mechatronic clamping module

■ Connection scheme ZeroAct e-motion

Mechatronic zero point clamping system

ZeroAct 1...n

P1 P2 P4 P5 P6 P7 P8

24 V

GND

Set to unclamp

SPS

Set to clamp

Status opened

Status clamped

Status e-sensing

* Control unit 24 V

Overview signals

e-sensing Pin ZeroAct opened ZeroAct closed ZeroAct in clamping movement / process Not permitted (inductive workpiece detection)

24 V

- - - -

- -

24 V

Plug & Play

Zero Act e - motion

Integrated control

12 SMW-AUTOBLOK

ZeroAct e-motion

Accessories

■ Clamping bolt 1-piece

Mechatronic zero point clamping system

Application/customer benefits • Fixing and positioning on the ZeroAct e-motion clamping systems • Wear resistant due to extra hard protective coating • Large infeed radii for easy and safe loading Technical features • Centering bolt type A (standard) • Sword bolt type B (positioning pin) • Clamping bolt type C (with centering clearance 0.1 mm)

Standard equiment Clamping bolt with fixing screw

Type A

Type B

Type C

M12 / M16

Type A-C

*ISO 4762 M10x45 / 12.9

ISO 4762 M16 / 12.9

ISO 4762 M12 / 12.9

*ISO 10642 M12x55 / 10.9

M10

M12

M16

M12

Ø25 H7

Type A-C

39.5

37.5

M10 / Type A

39.5

ISO 4762 M8x45 / 12.9

M10

Subject to technical changes. For more detailed information please ask our customer service.

Order numbers

Type

Thread

467008 Type A Id. No.

Type B Id. No.

Type C Id. No.

Weight [kg]

M10 / 12.9 M12 / 12.9 M16 / 12.9

0.3 0.3 0.3

Clamping bolt ZeroAct e-motion Clamping bolt ZeroAct e-motion Clamping bolt ZeroAct e-motion

on request on request on request

46162355 46162455

46162357 46162457

SMW-AUTOBLOK 13

SLX digit 230 compact

Hydraulic long-stroke vise ■ Digitized through integrated sensor technology ■ Automated quick jaw change ■ Self-centering clamping Application/customer benefits • Integrated sensor technology: Measuring system for jaw position • Quick jaw change for shortest changeover times, also automatically via robot • High clamping force for high cutting performance • Extra long clamping stroke for maximum flexibility • Integrated safety valves to maintain clamping force in case of pressure drop • Connection for pressure monitoring • Hydraulic connection laterally or from below through the connecting plate for highest flexibility • e-sensing: inductive component detection / distance measurement (optional) Technical features • Hydraulic actuation max. 200 bar

• Clamping force max. 39 kN • Jaw stroke: 35 mm (per jaw) • Only suitable for O.D. clamping • proofline® = fully sealed - low maintenance Standart equiment SLX digit 230 compact

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SLX digit 230 compact

Extra long jaw stroke

Quick jaw change manual or automatical via robot

e-sensing: Inductive component detection/distance mea-

surement (optional)

Sealed guideway

Hydraulic connections laterally or from below

Air sensing Top jaws

Extra long and stable guidance

Integrated hydraulic safety valves

Integrated, linear position sensor (LPS 4.0)

Quick jaw change / automated by robot

Pin actuation for robotic jaw change

14 SMW-AUTOBLOK

SLX digit 230 compact

Hydraulic long-stroke vise

Dimension and technical data

40,5 40,5 40,5

40,5

e1 e1 e e1 e1 e e1 e1 e

e1 e1 e

k k k

g g g

m m

n n n

h h h

f f

b b b

a a a

a1 a1 a1

A A

Connection

A Open B

Clamping

Pressure chamber connection (tension) for pressure monitoring for pressure

B1 / B2

L Air sensing top jaw M Connection for pressure monitoring S1 / S2 Connection for slider query Z* Control connection non-return valve

Subject to technical changes. For more detailed information please ask our customer service. Type Length

SLX digit 230 compact

A B C D

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

230 125

105,5

Jaw width

76,6 96,5 81,5 47,5

E F

G H K

Fit Fit

Ø 15 H7 x 4 Ø 8 H7 x 12

a / a1 / a2

Mounting hole

15 / 82,5 / 54,5

b c d

6 x M10

- -

e / e1 / e2

35 / 20 / 15

f / f1

90 / 29,5 40 /29,5

h / h1 k / k1

62 / 40 20 / 48 35 / 27

m / m1

n / n1 / n2

54 / 24,5 / 35

Max. clamping force Max. operating pressure Stroke per jaw Weight

kN bar

200

35 16

Type

Output signal

Id. No. Standard actuation

Id. No. External stop valve actuation

0 - 10 V

462530 462531 462532 462533 462534

462535 462536 462537 462538 462539

SLX digit connection sideways SLX digit connection sideways

4 - 20 mA

0 - 10 V

SLX digit connection below SLX digit connection below SLX digit without position monitoring

4 - 20 mA

* Only for version: External stop valve actuation

SMW-AUTOBLOK 15

SLX digit 230 compact SLX digit 230 compact Top jaw SinterGrip Hydraulic long-stroke vise

Accessories

■ Top jaws ■ Connecting cables for LPS 4.0 IO

80,5

SinterGrip

45,9

34,6

45,9

34,6

80,5

8,75

4,25 5

80,5

4,25 5

80,5

Stationary Catalogue: Chapter 7

80,5

4,25

80,5

4,5

45,9

34,6

80,5

4,5

8,75

45,9

34,6

45,9

34,6

4,5

4,25 5

80,5

8,75

4,25 5

45,9

34,6

4,25

8,75

4,5

4,25

4,25 5

4,5

75 53

4,5

4,25

4,5

Max. total clamping force

4,5 Clamping range with SinterGrip

75 53 Clamping range smooth

Type

Id. No.

Weight

75 53

SLX digit 230 compact

462550

39 kN

17,5-87,5 / 86,5-156 mm 9-79 / 78-148 mm 1,14 kg

75 53

Cable* for LPS 4.0 80 IO

Length

Id. No.

5 m 10 m 15 m 5 m 10 m 15 m

208244 208245 208246 208247 208248 208249

Connecting cable with straight plug M12 x 1 5-pole

Connecting cable with angled M12 x 1 5-pole

* Shielded PUR cable, 1 side cable end, 1 side with socket M12 x 1, machined and gold-plated contacts.

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Notes

SMW-AUTOBLOK 17

SLX digit 335

• Clamping force max. 75 kN • Jaw stroke: 55 mm (per jaw) • Only suitable for O.D. clamping • proofline® = fully sealed - low maintenance Standart equiment SLX digit 335

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SLX digit 335

Extra long jaw stroke

Sealed guideway

Quick jaw change manual or automatical via robot

Hydraulic connections laterally or from below

Air sensing Top jaws

Extra long and stable guidance

Integrated hydraulic safety valves

Integrated, linear position sensor

Quick jaw change / automated by robot

Pin actuation for robotic jaw change

18 SMW-AUTOBLOK

SLX digit 335

Hydraulic long-stroke vise

Dimension and technical data

e1 e1

~42

Connection

A Open B Clamping B1

Pressure chamber connection (tension) for pressure monitoring for pressure

L Air sensing top jaw M Connection for pressure monitoring Z* Control connection non-return valve

Subject to technical changes. For more detailed information please ask our customer service. Type Length

SLX digit 335

A B C D

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

335 170 123

Jaw width

121.6

E F

114

96 52

G H K

Fit Fit

Ø 25 H7 x 5.5 Ø 18 H7 x 5.5 Ø 10 H7 x 12 20 / 126 / 70

a / a1 / a2

Mounting hole

b c d

6 x M12

e / e1 / e2

38 / 30 / 16 142.5 / 40.5

f / f1 g / g1 h / h1 k / k1

60 / 36

113.5 / 45

30 / 56

m / m1

42 / -

n o

100

Max. clamping force Max. operating pressure Stroke per jaw Weight

kN bar

250

35.5

Type

Output signal

Id. No. Standard actuation

Id. No. External stop valve actuation

0 - 10 V

461750 461751 461752 461753 461754

461745 461746 461747 461748 461749

SLX digit connection sideways SLX digit connection sideways

4 - 20 mA

0 - 10 V

SLX digit connection below SLX digit connection below SLX digit without position monitoring

4 - 20 mA

* Only for version: External stop valve actuation

SMW-AUTOBLOK 19

SLX digit 335

Accessories

■ Top jaws ■ Connecting cables for LPS 4.0 IO

Hydraulic long-stroke vise

SLX digit 335 Top jaw SinterGrip

6 10

125

SinterGrip

37.5

4.5

37.5

4.5

18.75

80 53

18.75

80 53

18.75

80 53

Max. total clamping force

Clamping range with SinterGrip

Clamping range smooth

Type

Id. No.

Weight

SLX digit 335

461521

75 kN

14,5-223,5 / 123-232 mm 9-118 / 116-225 mm 2,5 kg

SLX digit 335-H45 Soft top jaw

80 53

91 53 80

125

Type

Id. No.

Max. total clamping force

Min. jaw height

Weight

SLX digit 335-H45

461523

75 kN

32 mm

3,5 kg

SLX digit 335-H65 Soft top jaw high

91 53 80

125

91 53 80

125

Type

Id. No.

Max. total clamping force

Min. jaw height

Weight

SLX digit 335-H65

461525

75 kN

32 mm

5,2 kg

Cable* for LPS 4.0 80 IO

Length

Id. No.

5 m 10 m 15 m 5 m 10 m 15 m

208244 208245 208246 208247 208248 208249

Connecting cable with straight plug M12 x 1 5-pole

Connecting cable with angled M12 x 1 5-pole

* Shielded PUR cable, 1 side cable end, 1 side with socket M12 x 1, machined and gold-plated contacts.

20 SMW-AUTOBLOK

SLX digit

Integration

Hydraulic long-stroke vise

Integration example with inductive coupling system

SLX digit

Media transfer for opening / closing

Remote connection cable* to measuring system

Measuring system LPS 4.0

Signal transmission

Top

Inductive coupler M30 Remote

Machine table

Inductive coupler M30 Base

Air gap 0-3 mm

Energy transmission for sensor supply

SPS

Base connection cable* to SPS

Hydraulic

*Configured connection cable on request Suitable inductive coupling systems

M30 • Cylindrical design

F60S • Flat design with hole

C40 Automation • Cubic flat design • Ideal for changeover applications

Further information at www.smw-electronics.com

SMW-AUTOBLOK 21

SLX e-motion 335 compact

Mechatronic long-stroke vise

Application/customer benefits • Mechatronic clamping drive with maintenance of clamping force due to self-locking, spring pack and engine brake • High total clamping force* 2,5 kN - 27 kN for high cutting performance • Pre-positioning and clamping force presetting • Extra long jaw stroke, 55 mm per jaw • Permanent monitoring of the clamping force and jaw position • Side connections for power and sensors - bottom connections optional • e-sensing: inductive component detection / distance measurement (optional) Technical features • Total clamping force* 2,5 kN - 27 kN, Close / Open ■ Monitoring of the jaw position / clamping force ■ Mechanical maintenance of clamping force in case of power failure

• Jaw stroke: 55 mm - repeatability ± 0.02 mm • Self centering clamping (only O.D. clamping) • Jaw width: 154 mm • Power supply: 24 V (48 V) / 7,5 A • Communication interface: Profinet - 2 STO Signals • Protection class: IP67 Standart equiment SLX e-motion 335 compact

SLX e-motion 335 compact

Self centering function via mechanical synchronisation

Sealed jaw guideway

Monitoring of the clamping force and jaw position

Extra long jaw stroke

Mechanical maintenance of clamping force in case of power failure

M23 hybrid plug Power 24 V / 7,5 A Prof inet

LED for status

Plug & Play

Integrierte Spann- kraftspeicherung und Spannkraftmessung

Mechanische Spann- krafterhaltung bei Energieausfall

Integrated control

SLX e- motion 335 compact

* Arithmetic sum of all movable clamping points

22 SMW-AUTOBLOK

SLX e-motion 335 compact

Mechatronic long-stroke vise

Dimension and technical data

optional

8 5

6 7

a a

8 x M10

optional

115,5

Angle plug SLX e-motion

A B PIN assignment M23 hybrid plug PIN Core Color Function Description black 1 24 V Logic Power black 2 GND Logic GND black 3 48 V Last Power black 4 GND Last GND green / yellow Ground Ground wire violett STO A Safe hold A brown STO B Safe hold B green STO GND Safe hold GND black 5 Nc - blue Data RX- ETHERNET C D PE

1 2 3 4 5 6 7 8

yellow Data TX+ ETHERNET white Data RX+ ETHERNET orange Data TX- ETHERNET

Subject to technical changes. For more detailed information please ask our customer service. Type Id. No. Length

SLX e-motion 335 compact 461960

A B C D

335 195 132 154 113

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Jaw width

E F

69 90

G H K

124

51 / 106 35 / 90

Min. / Max. Min. / Max.

N O

32 25

14 H 7 / 4 tief 30 / 150 / 85 100 ± 0.02 150 ± 0.02

a / a1 / a2

Ø8 H 7

d e

Ø14 H 7

Max. clamping force Stroke per jaw Repeatability Traversing speed per jaw Voltage (actuators) Max. Current consumption (actuators) Voltage (sensors) Max. Current consumption (sensors) Communication interface STO signals (option) Max. workpiece weight Weight

27 55

mm mm

0.02

mm/s

V A V A

22 ... 49

7.5

24 V

0.5 A Prof inet 2

kg kg

270 44,3

SMW-AUTOBLOK 23

SLX e-motion 520

Mechatronic long-stroke vise

Application/customer benefits • Mechatronic clamping drive with maintenance of clamping force due to self-locking, spring pack and engine brake • High total clamping force* up to 40 kN for high cutting performance • Pre-positioning and clamping force presetting • Extra long jaw stroke, 99 mm per jaw • Permanent monitoring of the clamping force and jaw position • Side connections for power and sensors - bottom connections optional • e-sensing: inductive component detection / distance measurement (optional) Technical features ■ Monitoring of the jaw position / clamping force ■ Mechanical maintenance of clamping force in case of power failure

• Total clamping force* max. 40 kN, Close / Open • Jaw stroke: 99 mm - repeatability ± 0.02 mm • Self centering clamping (only O.D. clamping) • Jaw width: 160 mm • Power supply: 48 V / 10 A • Communication interface: Profinet / EtherNet / IP - 2 STO Signals • Protection class: IP67 Standart equiment SLX e-motion 520

SLX e-motion 520

Self centering function via mechanical synchronisation

Sealed jaw guideway Extra long jaw stroke

Monitoring of the clamping force and jaw position

Mechanical maintenance of clamping force in case of power failure

M23 hybrid plug Power 48 V / 10 A Profinet / Ethernet / IP

LED for status

Plug & Play

Integrierte Spann- kraftspeicherung und Spannkraftmessung

Mechanische Spann- krafterhaltung bei Energieausfall

Integrated control

SLX e- motion 520

* Arithmetic total of all moving clamping

24 SMW-AUTOBLOK

SLX e-motion 520

Mechatronic long-stroke vise

Dimension and technical data

optional

8 5

6 7

10 x M12

a a

optional

157

Angle plug SLX e-motion

1 2 3 4 5 6 7 8

M N

O N

yellow Data TX+ ETHERNET white Data RX+ ETHERNET orange Data TX- ETHERNET

Subject to technical changes. For more detailed information please ask our customer service. Type Id. No. Length

SLX e-motion 520 PROFINET

SLX e-motion 520 ETHERNET / IP

461600

461900

A B C D

520 180 138 166 113

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Jaw width

E F

69 90

G H K

124

49.5 / 148.5 109.5 / 208.5 33.5 / 132.5

Min. / Max. Min. / Max. Min. / Max.

N O

93.5 / 192.5 14 H 7 / 4 tief 63 / 189 / 75 126 ± 0.02 189 ± 0.02

Min. / Max.

a / a1 / a2

Ø10 H 7 Ø16 H 7

d e

40 99

mm mm

0.02

mm/s

1.2

V A V A

48 10

24 V ± 10%

0.5 A

Prof inet

EtherNET / IP

kg kg

400 69,8

SMW-AUTOBLOK 25

SLX e-motion

Accessories

■ Top jaws ■ Connector cable

Mechatronic long-stroke vise

Hardened top jaw

159.8 150.3 16.7

21.45

16.3 17.9

30.5

25.5

5 8

4.3

80 124

*1 Set = 2 pieces

Type

Id. No.

Max. total clamping force

Min. jaw height

Weight

SLX e-motion

461640

40 kN

20.5 mm

2.5 kg

M23 HYBRID CONNECTOR CABLE (male connector one-sided, open cable end)

M23 Connector cable 7.5M

M23 Connector cable 10M

M23 Connector cable 3M

Type

Id. No. Length Cable structure

0E013566

0E013016

0E013567

3 m

7.5 m

10 m

(5x 2.5 + 2x (2x 0.5) + (4 x 0.34) C) C 15.50 mm ± 0.5 mm PUR orange RAL 2003 1000 V (300 V 73 mm 148 mm -40° C ... 80°C signal)

Outer cable diameter Outer casing material Outer casing colour Nominal voltage cable

Smallest bending radius f ixed Smallest bending radius flexible Ambient temperature Special features

suitable for drag chains

26 SMW-AUTOBLOK

Notes

SMW-AUTOBLOK 27

SL e-motion

Mechatronic twin vise

Application/customer benefits • Mechatronic clamping drive with maintenance of clamping force due to self-locking • High total clamping force* max. 42 kN for high cutting performance • Pre-positioning for fast loading / unloading • Jaw stroke, 3 mm per jaw • Permanent monitoring of the jaw position • e-sensing: inductive component detection / distance measurement (optional) Technical features ■ Normal stroke / centric clamping ■ Monitoring of the jaw position / clamping force ■ Mechanical maintenance of clamping force in case of power failure

• Total clamping force* max. 42 kN, Close / Open • Jaw stroke: 3 mm - repeatability ± 0.02 mm • Self centering clamping • Jaw width: 78 mm • Power supply: 24 V / max. 4 A • Communication interface: IO-Link • Protection class: IP67 Standart equiment SL e-motion without top jaws All bolts and centering bushings included

SL e-motion

Self centering function via mechanical synchronisation

Monitoring of the jaw position

e-sensing (optional) inductive component detection

Sealed jaw guideway

Mechanical maintenance of clamping force in case of power failure

IO-Link interface for plug & work integration

LED-Status

Plug & Play

Integrierte Spann- kraftspeicherung und Spannkraftmessung

Mechanische Spann- krafterhaltung bei Energieausfall

Integrated control

SL e- motion

* Arithmetic total of all moving clamping

28 SMW-AUTOBLOK

SL e-motion

Mechatronic twin vise

Dimension and technical data

DETAIL X 5:1

1,5x60° DIN ISO 3442-3

60°

(1,42) 1,5

H F G

stroke / jaw

e-sensing (optional)

h g

LED-status

DETAIL Y 5:1

Male connector 5-pin M12 x 1 A-coded

Subject to technical changes. For more detailed information please ask our customer service. Type Id. No.

SL e-motion 460720

A B C D

160

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Ø 212

91.3

Jaw width

E F

Ø 110

G H K

105

32 g 6

23 36

125

N O

53 73 41

a / a1 / a2 / a3 / a4

50 / 10 / 60 / M8 / 12

b / b1 c / c1

Ø8 H 7 / 3.2

45 - 48 / 29 - 35

Min. - Max. Min. - Max.

80 - 83

d e

Min. - Max.

f mm g mm h mm

19 - 22

M10

Ø13 js 7

Max. clamping force Stroke per jaw Repeatability Voltage Max. Current consumption (actuators) Protection class Communication interface

mm mm

0.02

V A IP

67 IO-Link

SMW-AUTOBLOK 29

RT e-motion

Mechatronic tombstone with 8 integrated drives

Fully sealed and low maintenance

Flexible: Each clamping device individually controllable in force and stroke

Sensitive clamping: Change of clamping force without unclamping of the workpiece

Universal: Can be equipped with different clamping devices

Energy efficient: Energy only needed while operating the clamping device

Plug & Play: Easy set up

Wireless transmission: Transmission of energy and signals by inductive Coupler (Base - Remote)

Arrangement of actuating drives

Per clamping station - one actuating drive

View from top

A) B) C) D)

E) F) G) H)

Clamping device 1 Clamping device 2 Clamping device 3 Clamping device 4

Clamping device 5 Clamping device 6 Clamping device 7 Clamping device 8

Example: 4-sided RT e-motion

Each clamping device with own elec- tromechanical drive. All clamping devices are individually configurable.

30 SMW-AUTOBLOK

Inductive transmission of energy and signals Function of the inductive coupler

Clamping device (rotating)

Remote Id. No. 208005 (rotating)

Transmission of energy

Transmission of signals

Base

Id. No. 208004 (stationary)

Air gap ≤ 2.5 mm

Machine table (rotating) Bracket for Base coupler (stationary)

Exchange connectivity

Exchange within SMW-AUTOBLOK e-motion series possible

All products of the SMW-AUTOBLOK e-motion series are based on the same Inductive Coupler platform. A Base Coupler installed in the machine can connect wirelessly to any Remote Coupler on a SMW-AUTOBLOK e-motion clamping device.

RT e-motion tombstone

Interface MM e-motion Coupler Remote A²

Interface RT e-motion Coupler Remote A¹

MM e-motion 4-jaw chuck

A¹

A²

Easy exchange possible e.g. by pallet

Remote (rotating with clamping device)

A B

Interface machine table / pallet Coupler Base

Base

Example: Exchange connectivity from RT e-motion to MM e-motion

(stationary installed in the machine)

SMW-AUTOBLOK 31

RT e-motion

Mechatronic tombstone

Application/customer benefits • Each clamping device can be controlled individually • Contact free transmission of energy and signals via inductive Coupler system • Clamping stations can be equipped individually • Permanent monitoring of the clamping force and clamping positions • Various strokes and forces individually programmable • Plug & Play Technical data • Sensitive clamping / change of the clamping force without unclamping the workpiece • Max. operating force for each clamping device 35 kN ■ Each clamping device can be controlled individually ■ Contact free transmission of energy and data

• Axial stroke for each clamping device 21 mm • proofline® = fully sealed – low maintenance Standard equipment RT e-motion tombstone incl. actuating drives without clamping device

a l e

Occupancy options of the clamping stations

RT e-motion : Display of tombstone incl. actuating drives without clamping devices.

RT e-motion with clamping devices: Display of RT e-motion incl. actuating drives with clamping devices.

Different clamping devices RT e-motion : • Power vises • Power chucks • Pull-down chucks • Compensating chucks • Quick jaw change power chucks

• 6-jaw chucks • Collet chucks

• Grippers • Mandrels

Plug & Play

+ + + +

RT e-motion tombstone

PLC software module Input mask

HMI Operating screen

F280 Inductive couple (Base / Remote)

AC-MM controller (2 pcs. needed)

32 SMW-AUTOBLOK

RT e-motion

Mechatronic tombstone

Dimensions and technical data

J J

Subject to technical changes. For more detailed information please ask our customer service.

RT e-motion 463080

Type

Id. No. Height

A B C D

mm mm mm mm mm mm mm mm mm

934.5

Width

550 854 360 250

Height tombstone

Total width of clamping station Support width of clamping station

E F

Height baseplate Clamping station Clamping station

G H

245 610 100 35 21 8 485

Position mounting holes

Max. actuation force

Customized designs on request. Weight (without clamping devices) Number of clamping stations Max. effective axial actuation stroke

mm pcs.

SMW-AUTOBLOK 33

Centco4 digit- HLW

Hydraulic 4-jaw power chuck

INCH SERRATION

■ Digitized by integrated sensor technology

Application/customer benefits • Chuck with integrated sensoric technology • Monitoring of different process parameters even during machining

• Non-contact power supply for sensors and signal output by means of inductive couplers • Integrated hydraulic actuation with safety system Technical data • Clamping force 130 kN • Max. Operating pressure 80 bar • Jaw stroke 12 mm • proofline® = fully sealed – low maintenance Standard equipment

Ordering example

4-jaw chuck

4-jaw chuck Centco4 digit- HLW

a l e

Centco4 digit- HLW

Safety features: Integrated sensoric • Pressure monitoring (optional Profinet Safe) • Position monitoring • End position monitoring Mechanical interlock (optional)

4 x IO-Link Interfaces

4 x Air Sensing (Air system control)

Machine pallet customized

Integrated pressure accumulator to maintain the clamping force

Weight optimized chuck body

Low profile design thanks to innovative tangential piston technology

34 SMW-AUTOBLOK

Centco4 digit- HLW

Hydraulic 4-jaw power chuck

INCH SERRATION

■ Dimension and technical data

Subject to technical changes. For more detailed information please ask our customer service.

Type Id.-No.

Centco4 digit HLW 750-4

On request

A B C H

Outside diameter Base plate height

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

750

6 112 118 54

Chuck height

a b

Jaw width Slot width

21 363 375 M16 99 2 x 30 50 47 200 3 x 50

Jaw position min. Jaw position max. Bolt ISO4762-12.9

d e

g h k

n o p q

T-slot width T-slot width

24 14 9 23

Height of width o Total depth T-slot

s/s¹ t/t¹ u/u¹

330.2 12.5 25 / 245 45°

x z α β γ

Min.

mm mm deg. deg. deg. inch min -1

Min. / max.

Serration

1/16“x 90° 1000 130

Max. speed

Max. total clamping force

Stroke per jaw

12 10

mm mm

Compensation stroke per jaw

Weight (without jaws) Moment of inertia

Customized Customized

kg · m 2

SMW-AUTOBLOK 35

Centco4 digit- HLW

Accessories

MHB-D INCH SERRATION

■ Jaws*

Centco4 digit -HLW

750-4 MHB-D 251 12083038 1/16“ x 90°

(INCH SERRATION)

Hard, reversible stepped Top jaws

Jaw type Id. No. Serration

45 56

L T

106.2

13.5

21 26 30

a b

30 3.89

kg / set

MWB-D

Centco4 digit -HLW

750-4 MWB-D 250 5319680 1/16“ x 90°

(INCH SERRATION)

Soft top jaws Tall version

Jaw type Id. No. Serration

50 80

120

21 62

a b

28 9.2

kg / set

AWB-D

(INCH SERRATION)

Centco4 digit -HLW

750-4 AWB-D 250 5319681 1/16“ x 90°

Jaw type Id. No. Serration

Soft top jaws Low version

50 50

120

21 90

a b

28 8.3

kg / set

SBS-D

Centco4 digit -HLW

750-4 SBS-D 600/4 5322250 1/16“ x 90°

(INCH SERRATION)

Soft pie jaws

Jaw type Id. No. Serration

330

D H

190

140

21 75

a b

29 56.3

kg / set

SBA-D

Centco4 digit-HLW

750-4 SBA-D 600/4 5322254 1/16“ x 90°

(INCH SERRATION)

Soft pie jaws aluminum Light version

Jaw type Id. No. Serration

330

D H

190

140

21 75

a b

29 20.1

kg / set

* SMW-AUTOBLOK is recommending not to clamp any diameters, that are larger than the chuck O.D. For more detailed information please ask our customer service. SMW-AUTOBLOK Jaws-catalog Request or download: www.smw-autoblok.com

36 SMW-AUTOBLOK

Centco4 digit- HLW

Accessories

■ Clamping ranges* ■ Grease

INCH SERRATION

MHB-D

(INCH SERRATION)

Clamping ranges

Hard, reversible stepped Top jaws

A3 J1

Centco4 digit -HLW

750-4 MHB-D200 12083038

Jaw type Id. No.

101-609

A1 A2 A3 A4

236-698.5 321-750*

155-662

J1 J2 J3

239-747.5 311-750*

Note:

min. 1 mm Residual jaw stroke min. 1 mm Clamping stroke

* Not larger than chuck OD

Important for maintenance and safe operation, to be ordered with the chuck

Grease K67

Grease gun

Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284)

Special grease for manual and power chucks

Cartridge 14 Oz. (DIN 1284) Grease content 500g Id. No. 10731223

Can 1000 g Id. No. 10731224

■ High adhesion ■ High resistance against coolant ■ High load bearing capacity

Lubrication set Id. No. 083726 Supply range ■ Grease gun ■ 1 Adapter flexible for high pressure grease nipple ■ 1 Adapter for cone grease nipple

■ Low friction coefficient ■ Avoids tribocorrosion

SMW-AUTOBLOK 37

MM e-motion

4 Mechatronic individual jaw drives

Standard jaw interface

Sealed and low maintenance

Cable connection to remote coupler

Schematic of chuck and coupler system

Application on vertical millturn center:

Application on horizontal lathe: Inductive remote coupler (rotating)

Chuck is rotating

Cables

rotating

Headstock of

Machine

rotating

lathe

table Machine bed

MM chuck

and mounting bracket is static

Inductive base coupler (static)

Cables

Function of the inductive coupler system

Inductive transmission of energy and data

Remote (rotating)

Id.-Nr. 208005

Power transmission Transmission of signals

Base (static)

Airgap ≤ 2.5 mm

Id.-Nr. 208004

38 SMW-AUTOBLOK

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