Katalog SMW-electronics 08/2024
MAIN CATALOGUE Inductive coupling systems I Sensoric I Software I Accessories Wireless Technologies
www .smw-electronics.de
SMW-AUTOBLOK worldwide
Headquarters / Production Plants
Subsidiaries
Representatives
SMW-electronics Meckenbeuren plant Meckenbeuren Development | Manufacturing | Sales | Service | Support
SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support
SMW-AUTOBLOK technology and logistics center Meckenbeuren
Visit our website: www.smw-electronics.com
Market segements
Automotive
Industrial Equipment
OCTG
Aerospace
Electronics
Off Highway
Mold Industry
Plastics
Automation and Handling
Mining Industry Cranes
Robots / Cobots
Medical Technology
Intralogistics
Packaging Industry
Powertrain
Product range
Inductive Coupling System F280 CAN Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1100 W ■ Transmission of signals: 2 x CAN-Bus, 2 x digital ■ Diameter 280 mm ■ Dynamic Pairing ■ High transmission of energy up to 400 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 180 mm / through-hole: 85 mm ■ Dynamic Pairing Inductive Coupling System F180 Ethernet Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System F100-2IOL Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: 2x IO-Link (COM1, COM2, COM3) ■ Diameter: 100 mm / through-hole: 50 mm ■ Dynamic Pairing Inductive Coupling System F100 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 100 mm / through-hole: 50 mm ■ Dynamic Pairing Inductive Coupling System F60-4 / 4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 2.5 W ■ Transmission of signals: 4 x digital, 4 x analog 0 - 10 V ■ Base with mounting flange, Dynamic Pairing ■ Diameter: 60 mm / through-hole: 36 mm Inductive Coupling System F60-4 / 4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 2.5 W ■ Transmission of signals : 4 x digital, 4 x analog 0-10 V ■ Diameter: 60 mm / through-hole: 36 mm ■ Dynamic Pairing Inductive Coupling System F120 Axial coupler ■ Contact free transmission of energy ■ Transmission of energy:120 W ■ No signal transmission ■ Dynamic Pairing Inductive Coupling System F100 / 66-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 22 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Ideal for pallet change application ■ Dynamic Pairing
Inductive Coupling System M12-2 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1 W ■ Transmission of signals: 2 x digital ■ Mounting: M12 x 1 ■ Dynamic Pairing Inductive Coupling System M18-4 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1.2 W ■ Transmission of signals: 4 x digital ■ Mounting: M18 x 1 ■ Dynamic Pairing Inductive Coupling System M30-2 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: 2 x digital ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System M30-8 Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System M30-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: IO-Link (COM1/COM2/COM3) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing ■ Transmission of energy up to 12 W ■ Transmission of signals: 8 x digital ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System C40-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Energy transmission 15 W (24 V) ■ Signal transmission: IO-Link (COM 1, COM 2, COM 3) ■ Cubical coupling system (40x45x22 mm) ■ Dynamic Pairing Inductive Coupling System C40-2x0-10V / 6PNP Axial coupler ■ Contact free transmission of energy and signals ■ Energy transmission 15 W (24 V) ■ Signal transmission: 6x PNP, 2x Analog 0-10 V ■ Cubical coupling system (40x45x22 mm) ■ Dynamic Pairing
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SMW-electronics 5
Product range
Inductive Coupling System M30-8+8 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: 8 / 8 x digital (bidirectional) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System M30-4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 6 W ■ Transmission of signals: 4 x analog (4 - 20 mA/0 - 10 V) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing
LPS 4.0 IO Linear Positioning System ■ Inductive positioning system ■ Output analog and IO-Link interface ■ Measuring range: 14, 48, 80 and 120 mm
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USP 4.0 250 Ultrasonic Position Measuring System ■ Non-contact distance measurement using Ultrasonic technology ■ Large measuring range: 25 - 250 mm ■ State of the art ultrasonic ■ Output signal analog: 0 - 10 V / 4 - 20 mA GFT-X 4.0 Multifunctional Gripping Force Tester ■ Wireless grip force measuring ■ Assistance systems APPs ■ Tablet IP 67 protected ■ Integrated software for clamping force / speed evaluation Software Digital products ■ App programming ■ Cloud solutions ■ SPS programming ■ Monitoring and analysis software ■ Software for mechatronic clamping systems
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Mounting Brackets Accessories ■ Mounting brackets for inductive couplers M30, M18 und M12 ■ Simple mounting
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HRU Hybrid rotary union
■ Contact free transmission of energy and signals ■ For 1 medium (air, oil + air, cooling, lubricant) ■ Energy transmission : 24 V / 2.5 W ■ Signal transmission: 3x Analog 0 - 10 V/ 3x Digital PNP
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Inductive Coupling System Individual solutions ■ Individual customized adaptions ■ Customizable geometry ■ Energy and signal transmission depending on customer requirements Tool Monitoring Inductive coupling system ■ Contact less sensor technology in the rotating tool ■ For intelligent tool holders ■ Permanent power supply for integrated rotating sensors (no battery / rechargeable battery) ■ Various measurement options: Forces, vibration, angle of rotation, temperature ■ Protection class: IP67
Accessories Connectivity ■ IO-Link Hub 16 x digital IN/OUT ■ IO-Link Hub 16 x digital IN ■ Sensors / actuators connecting cable
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RFID Accessories ■ Write / read station ■ Transponder ISO 15693
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IPS 4.0 Inductive Sensors
Application Examples ■ Inductive coupling systems
■ Proximity Switches / Positioning Sensors ■ Flexible use with versatile mounting options ■ Compact and rigid design
■ LPS 4.0 ■ UPS 4.0
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SMW-electronics 7
Inductive transmission of energy and signals
Contact free transmission of energy and signals via air gap
Benef its
■ Flexible installation due to the large transmission distance ■ Safe transmission even when the mobile coupler rotates ■ Also suitable for high speeds ■ Insensitive to vibrations ■ No cable breakage ■ Safe transmission of signals
■ Completely free from wear and maintenance ■ Can be used in rough conditions and also for clean room applications ■ Protected according to IP67
■ Safe transmission even through non-metallic obstacles
■ Dynamic Pairing: Base unit (stationary) can communicate with different remote units (mobile)
8 SMW-AUTOBLOK SMW-electronics
Our technical possibilities and designs of energy and signal transmission ■ Inductive energy transmission - Up to 1100 W ■ Inductive signal transmission - Analog signals (0 - 10 V / 4 - 20 mA) - Temperature signals (PT 100) - Digital switching signals - Field bus (CAN) - IO-Link (COM1, COM2, COM3) - Ethernet (compatible among others with PROFINET, Modbus, EtherNet / IP) ■ Hybrid systems - Energy transmission via slip ring / contact pins - Inductive signal transmission
Examples of geometric design for inductive energy and signal transmission
Transmission
Axial
Axial
Axial
Axial
Radial
Radial
Translational
Rotation / Linear Cylinder (also cubic)
Motion
Rotation
Rotation
Rotation
Rotation
Rotation
Linear
Ring segment / Ring
Geometry
Disc
Ring
Segment / Ring Ring / Ring
Cubic
Palletizing, automation, mechanical engineering, tool monito- ring, connector replacement
Mechanical engineering, mechatronics, collector ring replacement
Printing machines, robotics,
Packaging machines, centrifuges, process technology
Rotary indexing tables,
Mechanical engineering, process technology
Application examples
Transport systems
collector ring replacement
packaging machines
Blue: Stationary unit (base)
Orange: Mobile unit (remote)
SMW-AUTOBLOK 9 SMW-electronics
F100 Ethernet
Inductive Coupling System
■ Contact free transmission of energy and signals
Axial coupler
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotic (END OF ARM TOOLING), Automation, Mechanical engineering • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: temperature monitoring, foreign object detection, reverse polarity protection • Multi-level LED with good visibility Technical features • Diameter 100 mm / Through hole 50 mm
• Operating voltage 24 V / max 6 A • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 75 W • Transmission of signals Ethernet 100 Base-T • Transmission bandwidth: < 5 MBit/s • Connections: M12 Ethernet (D-coded) / M12 Power (L-coded) • Protection class: IP67
Standard equipment Inductive coupler base or remote
Block diagram
24 V / 75 W
Energy
24 V / 6 A
24 V / 4 A
Controller 24 V
Power electronic
Rectier
DAV /
Control
Control
Diagnosis
DAV / Diagnosis
PLC
Ethernet 100 BaseT
Ethernet 100 BaseT
Signal transmission
Signal transmission
Base
Remote
Signals
Subject to technical changes. For more detailed information please ask our customer service.
Ethernet
Inductive coupling system F100 Ethernet
Type Id. No.
Base
Remote
0E011420
0E011421
Operating temperature (housing surface) Storage temperature Transmission distance Operating voltage Output voltage Signal transmission Ethernet (bidirectional)
-20 °C ... +60 °C -20 °C ... +60 °C 0 mm ... 4 mm
24 V
-
-
24 V (75 W)
Ethernet 100 Base-T
LED
2 LEDs 2-color
Current consumption (Base) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid output Ready delay
6 A (24 V)
-
-
< 50 mV
-
max. 100 mA < 1s
10 SMW-electronics
F100 Ethernet
Inductive Coupling System
■ Stationary unit - Base ■ Mobile unit - Remote
Axial coupler
Base:
Base / Remote:
Base / Remote:
H
H1
C
H
H1
C
H
H
H1
H1
C
C
Remote:
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F100 Ethernet
Base
Remote
Type Id. No.
0E011420
0E011421
A B C H
mm mm mm mm mm
100
50
13
10
25
H1
3
ɑ ß γ
27 35
degree degree degree
20 Al, GFK IP67
Housing material Protection class
Function Base LED Power Color
Function Remote LED Power Color
Green / red
Green / red
Off » Unit not supplied with voltage (or undervoltage) On (green) » Voltage ok and mobile unit has been detected 2 Hz green 50 / 50% » Operating temperature in critical range 1 Hz green 25 / 75% » Voltage ok but no mobile unit detected 1 Hz red / green » Incompatible mobile unit detected 2 Hz red » Foreign element detected 5 Hz red » Internal error
Off » Unit not paired On (green) » Unit paired, voltage output ok Flashes 2 Hz red » Paired but short circuit Flashes 5 Hz red » Internal error
Function
Function
LED Signal transmission Ethernet Color Yellow / red
Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)
LED Signal transmission Ethernet Color Yellow / red
Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)
Function
Function
SMW-electronics 11
F100-2IOL
Inductive Coupling System
■ Contact free transmission of energy and signals
Axial coupler
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotic (End of Arm Tooling), Automation, Mechanical engineering • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: temperature monitoring, foreign object detection, reverse polarity protection • Status LED with good visibility Technical features • Diameter 100 mm / Through hole 50 mm • Operating voltage 24 V / max. 6 A • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 75 W • Transmission of signals: 2 x IO-Link (COM 1, COM 2, COM 3) • Connections: Base: 2x M12 x 1 male 5-pin, Remote: 2x M12 x 1 female 5-pin • Protection class: IP67
Standard equipment Inductive coupler base or remote
Block diagram
24 V / 75 W
Energy
24 V / 2x 3 A
24 V / 4 A
Controller 24 V
Power electronic
Rectier
Control
Control
Diagnosis
DAV /
Diagnosis
IO-Link Master 1,2
2 x IO-Link
2 x IO-Link
Signal transmission
Signal transmission
Base
Remote
Signals
2x IO-Link COM1, COM2, COM3
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F100-2IOL
Type Id. No.
Base
Remote
0E012330
0E012331
Operating temperature (housing surface) Storage temperature Transmission distance Operating voltage Output voltage Signal transmission
-20 °C ... +60 °C -20 °C ... +60 °C 0 mm ... 4 mm
24 V
-
-
24 V (75 W)
2x IO-Link (COM2, COM 2, COM 3)
LED
2 LEDs 2-color
Current consumption (Base) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid output Ready delay
6 A (24 V)
-
-
< 50 mV
-
max. 100 mA < 1 s
12 SMW-electronics
2,9
H H1
F100-2IOL
Inductive Coupling System
■ Stationary unit - Base ■ Mobile unit - Remote
Axial coupler
Base / Remote:
Base / Remote:
Base:
Remote:
C
12,9
C
10,5
12,9
12,9
2,8
2,9
H H1
2,9
H H1
2,9
H H1
C
C
10,5
X1, X2
X1, X2
2,8
C
C
2
2
C
10,5
C
10,5
3
1
2,8 1
5
5 3
2,8
4
4
2x Male connector 5-pin M12 x 1
2x Female connector 5-pin M12 x 1
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F100-2IOL
Base
Remote
Type Id. No.
0E012330
0E012331
A B C H
mm mm mm mm mm
100
50
1
25
H1
3
ɑ ß γ
35 20
degree degree degree
45.5 Al, GFK IP67
Housing material Protection class Function LED IO-Link Base (X1, X2) LED Power Color Yellow / red
Function LED IO-Link Remote (X1, X2) LED Power Color Yellow / red
Yellow » SIO mode active and SIO signal is high
Yellow » SIO mode active and SIO signal is high
Flash yellow (1000 ms on, 100 ms off), » IO-Link communica- tion active, power is on, Remote was detected Flashing 2 Hz yellow » no IO-Link device detected, power on, no Remote detected Flashing 2 Hz red » Short circuit on IO-Link PIN Flashing 5 Hz red » Overload voltage output Remote
Flash yellow (1000 ms on, 100 ms off),» IO-Link communica- tion active, power is on, Base has been detected Flashing 2 Hz yellow » No IO-Link communication, power on, no Base detected
Function
Function
Flashing 2 Hz red » Short circuit on IO-Link PIN Flashing 5 Hz red » Overload voltage output Base
PIN assignment Supply voltage Data-Valid Ground IO-Link Signal -
24 V IN X1 Base DAV 24 V
24 V IN X2 Base
X1 Remote
X2 Remote
PIN 1
24 V OUT
24 V OUT
2 3 4 5
-
-
-
GND
GND
GND
GND
IO-Link CQ
IO-Link CQ
IO-Link CQ
IO-Link CQ
-
-
-
-
SMW-electronics 13
F180 Ethernet
Inductive Coupling System
■ Contact free transmission of energy and signals
Axial coupler
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Packaging machines, special machines, automation, machine tools, printing machines, robot applications (EOAT) • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection • Status LED with good visibility Technical features • Diameter: 180 mm / Through hole: 85 mm • Operating voltage: 24 V or 48 V • Transmission distance: 0 - 5 mm at 24 V or 0 - 3 mm at 48 V • Energy transmission: 24 V / 240 W or 48 V / 400 W (adjustable) • Signal transmission: Ethernet 100 Base-T • Transmission bandwidth < 5 MBit/s • Connections: M12 Ethernet (D-coded), M12 Diagnosis (A-coded), terminal block (Energy) • Protection class: IP 67
Standard equipment Inductive coupler base oder remote
Block diagram
24 V / 240 W 48 V / 400 W
Energy
48 V / 8.3 A Actuator
Controller 24 V / 48 V
24 V / 10 A Actuator
24 V /
Power electronic
Rectifier
48 V
24 V / 2 A Sensor
Controller 24 V
Actuator OFF
DAV / Diagnosis
Control
Control
DAV / Diagnosis
PLC
Ethernet 100BaseT
Ethernet 100BaseT
Signal transmission
Signal transmission
Base
Remote
Signals
Ethernet
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F180 Ethernet
Base
Remote
Type Id. No.
0E011246
0E011247
-20° C ... +60° C -20° C ... +60° C
Operating temperature (body surface) Stocking temperature
0 mm ... 5 mm (24 V) 0 mm ... 3 mm (48 V)
Transmission distance
24 V / 48 V
-
Operating voltage
24 V DC / 10 A 48 V DC / 8.3 A 24 V DC / 4 A
-
Output voltage (Actuator supply)*
-
Output voltage (Sensor supply)* Signal transmission
Ethernet 100 Base-T
LED function display
3 LEDs 2-color
15 A (24 V) 12 A (48 V)
-
Current consumption (base)
Overload protection / short-circuit protection Reverse polarity protection Data valid output Ready delay
-
< 50 mV
max. 100 mA
-
< 5 s
*max 400 W total
14 SMW-electronics
F180 Ethernet
Inductive Coupling System
■ Stationary Unit - Base ■ Mobile Unit - Remote
Axial coupler
Base:
Base / Remote:
Base / Remote:
C
H
C
H
H 1
H 1
Remote:
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F180 Ethernet
Base
Remote
Type Id. No.
0E011246
0E011247
A B
mm mm mm mm mm mm mm mm mm
180
85 93
B1
C D
29.5
57 20
E F
5
H
34
H1
7
ɑ
60 Al, GFK IP67
degree
Housing material Protection class
Function Base LED Power Color
Function Remote LED Actuator Color
Green / red
Green / red
Off » Unit not supplied with voltage (or undervoltage) On (green) » Voltage ok and mobile unit has been detected 2 Hz green 50/ 50% » Operating temperature in critical range 1 Hz green 25/75% » Voltage ok but no mobile unit detected 1 Hz red / green » Incompatible mobile unit detected 2 Hz red » Foreign element detected 5 Hz red » Internal error
Off » Unit not paired On (green) » Unit paired, voltage output actuator ok Flashes 2 Hz red » Unit paired but short circuit on actuator Flashes 5 Hz red » Internal error
Function
Function
LED Sensor supply Color
Green / red
Off » Unit not paired On (green) » Unit paired, voltage output sensor (24 V) ok Flashes 2 Hz red » Unit paired but short circuit on sensor (24 V) Flashes 5 Hz red » Internal error
LED Signal transmission Ethernet Color Yellow / red
Function
Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)
LED Signal transmission Color Yellow / red
Function
Off » No mobile unit detected On / yellow » Signal transmission ready
Flashes 1 Hz yellow » Data packets are being transmitted Flashes 3 Hz yellow » 50% of the transmission bandwidth used (10 s) Flashes 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)
LED Energy transmission Color Yellow / red
Function
Off » No mobile unit detected On (yellow) » Unit coupled, voltage output ok
1 Hz red / yellow » Short circuit at voltage output sensor 3 Hz red / yellow » Short circuit at voltage output actuator 3 Hz red » Short circuit at both voltage outputs 5 Hz red » Internal error
Function
SMW-electronics 15
F280 CAN
Inductive Coupling System
Application/customer benefits • Contact free, safe transmission of energy and signals between moving / rotating and stationary components • Connection from mechatronic clamping systems (MM / RT e-motion line) within machine tools, slip ring replacement • Dynamic Pairing • Free from wear and maintenance Technical features • Operating voltage 60 V ± 10% • Energy transmission: 60 V / 1100 W (18 A) actuators, 24 V (2 A) sensors • Signal transmission: Bus system 2x CAN BUS • Signal transmission: Digital 2 x 24 V switching signal remote to base • Diameter 280 mm • Transmission distance 0 - 3 mm • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67 ■ Contact free transmission of energy and signals
Axial coupler
Standard equipment Inductive coupler base or remote
Block diagram
Energy
0 - 3 mm
60 V DC actuator
60 V IN DC
24 V DC sensor
CAN 1
CAN 1
CAN 2
CAN 2
Digital signal 1
Digital signal 1
Digital signal 2
Digital signal 2
Base
Remote
Signals
Subject to technical changes. For more detailed information please ask our customer service.
16 SMW-electronics
F280 CAN
Inductive Coupling System
Dimensions and technical data
Axial coupler
Base:
Remote:
C C1
C C1
C
C
C1
C2
C1
C2
D1
D1
14
14
B
B
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F280 CAN
Base
Remote
Type Id. No.
208004
208005
A B C
mm mm mm mm mm mm mm mm mm mm mm mm
280
277
320
45 15
37 6.4
C1 C2
6
-
D
20
23 30
D1
-
E F
210 225
290
-
G
10
11
G1
5.5
6.6 M6
H
-
Weight Housing material Protection class Operating temperature Storage temperature Transmission distance Operating voltage Output voltage actuator Output voltage sensor Power consumption (Base)
4.6 kg
4.1 kg
Al, PA12 IP67
-10° C ... +50° C -25° C ... +70° C 0 mm ... 3 mm
60 V DC
-
- -
60 V DC 24 V DC
< 25 A
-
Max. 18 A Aktuator (60 V) / max. 2 A Sensor (24 V)
-
Power output (Remote)
Overload protection / short circuit protection Residual ripple Reverse polarity protection Ready delay
-
< 5 V
-
< 800 ms
SMW-electronics 17
F100 / 66-IOL
Inductive Coupling System
■ Contact free transmission of energy and signals ■ Ideal for pallet change applications
Axial coupler
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Supply of sensors and valves in pallet change applications • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, reverse polarity protection Technical features • Mounting 4 x M5 x 20, pitch circle Ø 84 mm • Axial installation sealing • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 5 mm • Transmission of energy: 24 V / 22 W • Transmission of signals: IO-Link (COM1, COM2, COM3) • Connection: Base male connector M12x1 (5-pin), remote female connector M12x1 (5-pin) • Protection class: IP67
Standard equipment Inductive coupler base or remote
Block diagram
IO-Link Master
24 V / 22 W
Energy
Remote
Base
IO-Link-Device
0 - 5 mm
Signals
IO-Link COM1, COM2, COM3
Subject to technical changes. For more detailed information please ask our customer service.
18 SMW-electronics
F100 / 66-IOL
Inductive Coupling System
■ Contact free transmission of energy and signals ■ Ideal for pallet change applications
Axial coupler
Base/ Remote:
O-Ring Ø 70x2
4x90°
C
D
E
B
F
M6
Base
Remote
Ø 84
2
2
M5x20 DIN ISO 4762 max. tightening torque 1 Nm
3
1
5
3
5
1
4
4
Male connector 5-pin M 12 x 1
Female connector 5-pin M 12 x 1
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F100/66-IOL
Base
Remote
Type Id. No.
0E012280
0E012290
A B C D
mm mm mm mm mm mm
100 - 0.1 66 - 0.1 20 - 0.1
15 12
E F
M12 x 1 / Male
M12 x 1 / Female
Housing material Protection class Operating temperature
PA 12 C, AL IP67
-20° C ... +50° C -20° C ... +80° C 0 - 5 mm
Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple
24 V (18 ... 30 V)
-
-
24 V ± 10% DC
1600 mA
-
-
920 mA
-
< 200 mV
Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment
-
150 mA
-
< 600 ms
Signal Base
Signal Remote
Supply voltage Digitalsignal Ground IO-Link Signal Data-Valid
1 2 3 4 5
24 V IN
24 V OUT 0/24 V IN
0/24 V OUT
GND
GND
IO-Link CQ DAV 24 V
IO-Link CQ
-
SMW-electronics 19
F60-4 / 4A
Inductive Coupling System
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application example: Monitoring of sensors in clamping systems, automation, slip ring replacement • Base with mounting flange • Dynamic Pairing • Operating voltage 24 V ± 10% • Transmission distance 0 - 3 mm • Energy transmission: 24 V / 2.5 W (100 mA) • Transmission of signals: 4 analog signals (0 - 10 V) / 4 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67 • Wear and maintenance free Technical features ■ Contact free transmission of energy and signals
Axial coupler
Standard equipment Inductive coupler base or remote
Block diagram
up to 4 analog signals
Energy
0 - 3 mm
Base
Remote
Signals
up to 4 digital signals
Subject to technical changes. For more detailed information please ask our customer service.
20 SMW-electronics
F60-4 / 4A
Inductive Coupling System
■ Stationary unit - Base ■ Mobile unit - Remote
Axial coupler
Base:
Remote:
A
A
C1
C1
A
C
B
B
1
1
ØD
ØD
ØD
C
C
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F60-4/4A
Base
Remote
Type Id. No.
0E010972
0E010973
A B C
mm mm mm mm mm mm
60
51 14
-
12
C1
13 36
D
D1
64
-
Housing material Protection class Operating temperature
POM, PA66, PC GF 30% IP67 0° C ... +60° C -10° C ... +70° C 0 mm ... 3 mm
Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay
24 V ± 10% DC
-
-
24 V ± 10% DC
< 300 mA
-
-
< 100 mA
-
< 200 mV
- -
0 / 24 V
≤ 100 ms
SMW-electronics 21
F60-4 / 4A
Inductive Coupling System
Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotics, slip ring replacement • Dynamic Pairing • Wear and maintenance free Technical features ■ Contact free transmission of energy and signals • Operating voltage 24 V ± 10 % • Transmission distance 0 - 3 mm • Transmission of energy: 24 V / 2.5 W (100 mA) • Transmission of signals: 4 analog signals (0 - 10 V) / 4 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67
Axial coupler
Standard equipment Inductive coupler base or remote
Block diagram
PLC
up to 4 analog signals
Energy
0 - 3 mm
Base
Remote
Signals
up to 4 digital signals
Subject to technical changes. For more detailed information please ask our customer service.
22 SMW-electronics
F60-4 / 4A
Inductive Coupling System
■ Stationary Unit - Base ■ Mobile Unit - Remote
Axial coupler
Base:
Remote:
B
B
B
B
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F60-4/4A
Base
Remote
Type Id. No.
0E010974
0E010975
A B C
mm mm mm
Ø 60
10
12
Ø 36 POM, PA66, PC GF 30% IP67 0° C ... +60° C -10° C ... +70° C 0 mm ... 3 mm
Housing material Protection class Operating temperature
Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay
24 V ± 10% DC
-
-
24 V ± 10% DC
< 300 mA
-
-
< 100 mA
≤ 200 mV
-
- -
0 / 24 V
≤ 100 ms
SMW-electronics 23
F120
Inductive Coupling System
■ Contact free transmission of energy
Axial coupler
Application/customer benefits • Contact free transmission of energy (power only) between moving / rotating and stationary components • Application examples: Automation, replacement of slip ring • Dynamic Pairing • Wear and maintenance free Technical features • Flange mounting 120 x 120 mm (Diameter 116 mm)
• Operating voltage 24 V ± 10% • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 120 W • Inverse-polarity protection (base), short-circuit proof (remote) • Connections: Base male connector 7/8“ (5-pin), remote female connector 7/8“ (5-pin) • Protection class: IP67
Standard equipment Inductive coupler base or remote
Block diagram
PLC
Energy
0 - 4 mm
Electric lead (max. 5 A)
Base
Remote
Subject to technical changes. For more detailed information please ask our customer service.
24 SMW-electronics
F120
Inductive Coupling System
■ Stationary Unit - Base ■ Mobile Unit - Remote
Axial coupler
Base/Remote:
Base/Remote:
A B
C
A B
E
Base
Remote
3
3
3
3
D
2
2
4
2
4
2
4
4
5
5
5
5
1
1
1
1
Male connector 5-pin 7/8"
Female connector 5-pin 7/8"
3
3
1
3
1
3
1
1
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system F120
2
2
2
2
4
4
4
4
Base
Remote
Type Id. No.
0E010983
0E010984
A B C D
mm mm mm mm mm
120
99 45
145
148.5
E
5 850 g Al, PA66, PC GF 30% IP67 0° C ... +50° C -10° C ... +70° C 0 mm ... 4 mm
Weight Housing material Protection class Operating temperature
Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay PIN assignment
24 V ± 10% DC
-
-
24 V ± 10% DC
< 10 A
-
-
< 5 A
-
< 200 mV
- -
-
< 500 ms
Signal Base
Signal Remote
PIN 1
GND GND
Ground Ground PE Protective earth
2 3 4 5
PE
24 V IN 24 V IN
24 V OUT 24 V OUT
Voltage supply Voltage supply
SMW-electronics 25
C40 AUTOMATION PRODUCT FAMILY
Hybrid Dynamic Pairing
OPERATION with IO-Link sensors (Devices)
C40 IOL REMOTE
• C40 remote units are compatible with each other and can be be combined
C40 IOL BASE
• Consistent IO-Link functionality
OPERATION of 2 analog (0-10V) + 6 digital (PNP) signals direction switchable (bidirectional)
C40 2x 0-10V / 6PNP REMOTE
• Identification via IO-Link parameters device name, IO- Link tag possible
C40 IOL BASE
Application example of change systems (Pallet change, tool change, format change): Remote - interchangeable units Variants: Combination of 2 C40 systems
C40 2x 0-10V / 6PNP Remote
1x IOL + 2x 0-10V + 6x PNP C40 IOL REMOTE C40 2x 0-10V / 6PNP Remote
C40 2x 0-10V / 6PNP Remote
C40 IOL REMOTE
C40 IOL REMOTE
2x IOL
4x 0-10V + 12x PNP
Exchange pallet
C40 IOL Base
C40 IOL Base
STATIONARY
26 SMW-electronics
Hybrid Dynamic Pairing C40 IOL BASE + C40 IOL REMOTE or C40-2x 0-10V / 6x PNP REMOTE
IO-Link Device (sensor)
2x Analog signals 0-10V and 6x PNP digital switching signals
2x 0-10V
6x PNP
IO-Link and analog/digital remote can be switched dynamically during operation.
C40 2x 0-10V / 6PNP Remote
C40 IOL REMOTE
no signals
1x IOL
OHNE REMOTE
2x 0-10V + 6x PNP
The remote exchangeable pallets can be changed dynamically during operation with the stationary C40 IOL Base unit .
SMW-electronics 27
C40-IOL
Inductive Coupling System
Application/customer benefits • Contact free transmission of energy and signals between moving and stationary components • Application examples: Operation of sensors in gripper changing systems (EOAT) and pallet change applications • Plug & work retrofit kits • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, ■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications
Axial coupler
reverse polarity protection Technical features • Mounting via 2 x M4 mounting screws (stainless steel) • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 3 mm • Transmission of energy 24 V / 15 W • Transmission of signals: 1 x IO-Link (COM 1, COM 2, COM 3) • Connections: Base: M12 x 1 male 5-pin, Remote: M12 x 1 female 5-pin • Protection class: IP67 Standard equipment Inductiv coupler base or remote with each 2 mounting bolts
Block diagramm
PLC
24 V / 15 W
Energy
IO-Link-Device
0 - 3 mm
Signals
IO-Link COM1, COM2, COM3
Subject to technical changes. For more detailed information please ask our customer service.
28 SMW-electronics
C40-IOL
Inductive Coupling System
■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications
Axial coupler
G
A
B D
2 x M4
Base
Status LED
Power LED
Remote
G
Remote
Base
2 x M4
2
2
3
1
3
5
5
1
4
4
Male connector 5-pin M12 x 1
Female connector 5-pin M12 x 1
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system C40-IOL
Base
Remote
Type Id. No.
0E012615
0E012616
A B C D
mm mm mm mm mm mm mm mm
45 40 22 32 11
E F
9.5
G H
13
10.6
M12 x 1 / Male
M12 x 1 / Female
Housing material Protection class Operating temperature
AL, V2A, FR4 IP67
-20° C ... +50° C -20° C ... +80° C 0 - 3 mm
Storage temperature Transmission distance Weight Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple
kg
0.09
0.09
24 V (18 ... 30 V)
-
-
24 V ± 10% DC
2000 mA
-
-
625 mA
-
< 200 mV
Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment
-
150 mA
-
< 600 ms
Signal Base
Signal Remote
Supply voltage Digitalsignal Ground IO-Link Signal Data-Valid
1 2 3 4 5
24 V IN
24 V OUT
-
-
GND
GND
IO-Link CQ DAV 24 V
IO-Link CQ
-
SMW-electronics 29
C40-2x 0-10V / 6PNP
Inductive Coupling System
Application/customer benefits • Contact free transmission of energy and signals between moving and stationary components • Application examples: Operation of sensors in gripper changing systems (EOAT) and pallet change applications • Plug & work retrofit kits • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, ■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications
Axial coupler
reverse polarity protection Technical features • Mounting via 2 x M4 mounting screws (stainless steel) • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 3 mm • Transmission of energy 24 V / 15 W • Transmission of signals: 6 x PNP, 2 x Analog 0 - 10 V • Connections: Base: M12 x 1 male 12-pin, Remote: M12 x 1 female 12-pin • Protection class: IP67 Standard equipment Inductiv coupler base or remote with each 2 mounting bolts
Block diagram
PLC
2 analog signals (0 - 10 V)
24 V / 15 W
Energy
6 digital signals
0 - 3 mm
Signals
Subject to technical changes. For more detailed information please ask our customer service.
30 SMW-electronics
C40-2x 0-10V / 6PNP Axial coupler
Inductive Coupling System
■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications
G
A
B D
2 x M4
Base
Status LED`s
Remote
G
Base
Remote
2 x M4
2
2
3
3
4
4
10
10
11
11
1
1
5
5
12
12
9
9
6
6
8
8 7
7
Male connector 12-pin M 12 x 1
Female connector 12-pin M 12 x 1
Subject to technical changes. For more detailed information please ask our customer service.
Inductive coupling system C40-2x 0-10V / 6PNP
Base
Remote
Type Id. No.
0E012720
0E012721
A B C D
mm mm mm mm mm mm mm mm
45 40 22 32 11
E F
9.5
G H
13
10.6
M12 x 1 / Male
M12 x 1 / Female
Housing material Protection class Operating temperature
AL IP67
-20° C ... +50° C -20° C ... +80° C 0 - 3 mm
Storage temperature Transmission distance Weight Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple
kg
0.09
0.09
24 V (18 ... 30 V)
-
-
24 V ± 10% DC
2000 mA
-
-
625 mA
-
< 200 mV
Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment
-
150 mA
-
< 600 ms
Signal Base
Signal Remote
Supply voltage Ground Digital signal 1 Digital signal 2 Digital signal 3 Digital signal 4 Digital signal 5 Digital signal 6 Analog signal 1 Analog signal 2
1 2 3 4 5 6 7 8 9
24 V IN
24 V OUT
GND
GND
0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT
0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN
0 ... 10 V OUT 0 ... 10 V OUT Analog GND
0 ... 10 V IN 0 ... 10 V IN
10 11 12
- -
Data-Valid
DAV 24 V
SMW-electronics 31
M12-2
Inductive Coupling System
■ Contact free transmission of energy and signals
Axial coupler
Application/customer benefits • Contact free transmission of energy and signals
between moving / rotating and stationary components • Application examples: Supply of mobile sensors, supply and monitoring of remote systems, monitoring of door contacting • Dynamic Pairing • Wear and maintenance free • Operating display Technical features • Mounting M12 x 1
• Operating voltage 24 V ± 10% • Transmission distance 0 - 2.5 mm
• Transmission of energy: 24 V / 1 W (35 mA) • Transmission of signals: 2 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Connections: Base cable 300 mm with male connector M12 (5-pin), Remote cable 300 mm with female connector M12 (5-pin) • Protection class: IP67
Block diagram
PLC
2 digital signals
Energy
0 - 2.5 mm
Base
Remote
Signals
Subject to technical changes. For more detailed information please ask our customer service.
32 SMW-electronics
M12-2
Inductive Coupling System
■ Stationary Unit - Base ■ Mobile Unit - Remote
Axial coupler
B
B
Base:
5
5
4
3 2
2 3
1
C
E
D
17
Male connector 5-pin M12 x 1
C
E
D
B
Remote:
5
5
4
3 2
2 3
4
B
1
1
17
Female connector 5-pin M12 x 1
D
C
E
D Subject to technical changes. For more detailed information please ask our customer service.
C
E
Inductive coupling system M12-2
Base
Remote
Type Id. No.
0E010956
0E010957
A B C D
mm mm mm mm mm mm
M12 x 1
68
44
59.3
35.3
5
E
3.7
Cable length Housing material Protection class Operating temperature
300 CuZn, PA66, PC GF 30% IP67
-10° C ... +55° C -25° C ... +70° C 0 mm ... 2.5 mm
Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay PIN assignment
24 V ± 10% DC
-
-
24 V ± 10% DC
< 400 mA
-
-
< 50 mA
-
< 200 mV
- -
max. 100 mA
100 ms
Signal Base
Signal Remote
PIN 1
Supply voltage Digital signal 1 Ground Digital signal 2 Data-Valid
+24 V IN
+24 V OUT 0 / 24 V IN
2 3 4 5
0 / 24 V OUT
GND
GND
0 / 24 V OUT
0 / 24 V IN
DAV 24 V
-
SMW-electronics 33
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