SMW-electronics_Broschuere_EN

Katalog SMW-electronics 08/2024

MAIN CATALOGUE Inductive coupling systems I Sensoric I Software I Accessories Wireless Technologies

www .smw-electronics.de

SMW-AUTOBLOK worldwide

Headquarters / Production Plants

Subsidiaries

Representatives

SMW-electronics Meckenbeuren plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

SMW-AUTOBLOK technology and logistics center Meckenbeuren

Visit our website: www.smw-electronics.com

Market segements

Automotive

Industrial Equipment

OCTG

Aerospace

Electronics

Off Highway

Mold Industry

Plastics

Automation and Handling

Mining Industry Cranes

Robots / Cobots

Medical Technology

Intralogistics

Packaging Industry

Powertrain

Product range

Inductive Coupling System F280 CAN Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1100 W ■ Transmission of signals: 2 x CAN-Bus, 2 x digital ■ Diameter 280 mm ■ Dynamic Pairing ■ High transmission of energy up to 400 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 180 mm / through-hole: 85 mm ■ Dynamic Pairing Inductive Coupling System F180 Ethernet Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System F100-2IOL Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: 2x IO-Link (COM1, COM2, COM3) ■ Diameter: 100 mm / through-hole: 50 mm ■ Dynamic Pairing Inductive Coupling System F100 Ethernet Axial coupler ■ Contact free transmission of energy and signals ■ High transmission of energy up to 75 W ■ Transmission of signals: Ethernet 100 Base-T ■ Diameter: 100 mm / through-hole: 50 mm ■ Dynamic Pairing Inductive Coupling System F60-4 / 4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 2.5 W ■ Transmission of signals: 4 x digital, 4 x analog 0 - 10 V ■ Base with mounting flange, Dynamic Pairing ■ Diameter: 60 mm / through-hole: 36 mm Inductive Coupling System F60-4 / 4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 2.5 W ■ Transmission of signals : 4 x digital, 4 x analog 0-10 V ■ Diameter: 60 mm / through-hole: 36 mm ■ Dynamic Pairing Inductive Coupling System F120 Axial coupler ■ Contact free transmission of energy ■ Transmission of energy:120 W ■ No signal transmission ■ Dynamic Pairing Inductive Coupling System F100 / 66-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 22 W ■ Transmission of signals: IO-Link (COM1, COM2, COM3) ■ Ideal for pallet change application ■ Dynamic Pairing

Inductive Coupling System M12-2 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1 W ■ Transmission of signals: 2 x digital ■ Mounting: M12 x 1 ■ Dynamic Pairing Inductive Coupling System M18-4 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 1.2 W ■ Transmission of signals: 4 x digital ■ Mounting: M18 x 1 ■ Dynamic Pairing Inductive Coupling System M30-2 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: 2 x digital ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System M30-8 Axial coupler ■ Contact free transmission of energy and signals Inductive Coupling System M30-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: IO-Link (COM1/COM2/COM3) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing ■ Transmission of energy up to 12 W ■ Transmission of signals: 8 x digital ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System C40-IOL Axial coupler ■ Contact free transmission of energy and signals ■ Energy transmission 15 W (24 V) ■ Signal transmission: IO-Link (COM 1, COM 2, COM 3) ■ Cubical coupling system (40x45x22 mm) ■ Dynamic Pairing Inductive Coupling System C40-2x0-10V / 6PNP Axial coupler ■ Contact free transmission of energy and signals ■ Energy transmission 15 W (24 V) ■ Signal transmission: 6x PNP, 2x Analog 0-10 V ■ Cubical coupling system (40x45x22 mm) ■ Dynamic Pairing

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SMW-electronics 5

Product range

Inductive Coupling System M30-8+8 Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 12 W ■ Transmission of signals: 8 / 8 x digital (bidirectional) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing Inductive Coupling System M30-4A Axial coupler ■ Contact free transmission of energy and signals ■ Transmission of energy up to 6 W ■ Transmission of signals: 4 x analog (4 - 20 mA/0 - 10 V) ■ Mounting: M30 x 1.5 ■ Dynamic Pairing

LPS 4.0 IO Linear Positioning System ■ Inductive positioning system ■ Output analog and IO-Link interface ■ Measuring range: 14, 48, 80 and 120 mm

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USP 4.0 250 Ultrasonic Position Measuring System ■ Non-contact distance measurement using Ultrasonic technology ■ Large measuring range: 25 - 250 mm ■ State of the art ultrasonic ■ Output signal analog: 0 - 10 V / 4 - 20 mA GFT-X 4.0 Multifunctional Gripping Force Tester ■ Wireless grip force measuring ■ Assistance systems APPs ■ Tablet IP 67 protected ■ Integrated software for clamping force / speed evaluation Software Digital products ■ App programming ■ Cloud solutions ■ SPS programming ■ Monitoring and analysis software ■ Software for mechatronic clamping systems

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Mounting Brackets Accessories ■ Mounting brackets for inductive couplers M30, M18 und M12 ■ Simple mounting

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HRU Hybrid rotary union

■ Contact free transmission of energy and signals ■ For 1 medium (air, oil + air, cooling, lubricant) ■ Energy transmission : 24 V / 2.5 W ■ Signal transmission: 3x Analog 0 - 10 V/ 3x Digital PNP

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Inductive Coupling System Individual solutions ■ Individual customized adaptions ■ Customizable geometry ■ Energy and signal transmission depending on customer requirements Tool Monitoring Inductive coupling system ■ Contact less sensor technology in the rotating tool ■ For intelligent tool holders ■ Permanent power supply for integrated rotating sensors (no battery / rechargeable battery) ■ Various measurement options: Forces, vibration, angle of rotation, temperature ■ Protection class: IP67

Accessories Connectivity ■ IO-Link Hub 16 x digital IN/OUT ■ IO-Link Hub 16 x digital IN ■ Sensors / actuators connecting cable

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RFID Accessories ■ Write / read station ■ Transponder ISO 15693

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IPS 4.0 Inductive Sensors

Application Examples ■ Inductive coupling systems

■ Proximity Switches / Positioning Sensors ■ Flexible use with versatile mounting options ■ Compact and rigid design

■ LPS 4.0 ■ UPS 4.0

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SMW-electronics 7

Inductive transmission of energy and signals

Contact free transmission of energy and signals via air gap

Benef its

■ Flexible installation due to the large transmission distance ■ Safe transmission even when the mobile coupler rotates ■ Also suitable for high speeds ■ Insensitive to vibrations ■ No cable breakage ■ Safe transmission of signals

■ Completely free from wear and maintenance ■ Can be used in rough conditions and also for clean room applications ■ Protected according to IP67

■ Safe transmission even through non-metallic obstacles

■ Dynamic Pairing: Base unit (stationary) can communicate with different remote units (mobile)

8 SMW-AUTOBLOK SMW-electronics

Our technical possibilities and designs of energy and signal transmission ■ Inductive energy transmission - Up to 1100 W ■ Inductive signal transmission - Analog signals (0 - 10 V / 4 - 20 mA) - Temperature signals (PT 100) - Digital switching signals - Field bus (CAN) - IO-Link (COM1, COM2, COM3) - Ethernet (compatible among others with PROFINET, Modbus, EtherNet / IP) ■ Hybrid systems - Energy transmission via slip ring / contact pins - Inductive signal transmission

Examples of geometric design for inductive energy and signal transmission

Transmission

Axial

Axial

Axial

Axial

Radial

Radial

Translational

Rotation / Linear Cylinder (also cubic)

Motion

Rotation

Rotation

Rotation

Rotation

Rotation

Linear

Ring segment / Ring

Geometry

Disc

Ring

Segment / Ring Ring / Ring

Cubic

Palletizing, automation, mechanical engineering, tool monito- ring, connector replacement

Mechanical engineering, mechatronics, collector ring replacement

Printing machines, robotics,

Packaging machines, centrifuges, process technology

Rotary indexing tables,

Mechanical engineering, process technology

Application examples

Transport systems

collector ring replacement

packaging machines

Blue: Stationary unit (base)

Orange: Mobile unit (remote)

SMW-AUTOBLOK 9 SMW-electronics

F100 Ethernet

Inductive Coupling System

■ Contact free transmission of energy and signals

Axial coupler

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotic (END OF ARM TOOLING), Automation, Mechanical engineering • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: temperature monitoring, foreign object detection, reverse polarity protection • Multi-level LED with good visibility Technical features • Diameter 100 mm / Through hole 50 mm

• Operating voltage 24 V / max 6 A • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 75 W • Transmission of signals Ethernet 100 Base-T • Transmission bandwidth: < 5 MBit/s • Connections: M12 Ethernet (D-coded) / M12 Power (L-coded) • Protection class: IP67

Standard equipment Inductive coupler base or remote

Block diagram

24 V / 75 W

Energy

24 V / 6 A

24 V / 4 A

Controller 24 V

Power electronic

Rectier

DAV /

Control

Control

Diagnosis

DAV / Diagnosis

PLC

Ethernet 100 BaseT

Ethernet 100 BaseT

Signal transmission

Signal transmission

Base

Remote

Signals

Subject to technical changes. For more detailed information please ask our customer service.

Ethernet

Inductive coupling system F100 Ethernet

Type Id. No.

Base

Remote

0E011420

0E011421

Operating temperature (housing surface) Storage temperature Transmission distance Operating voltage Output voltage Signal transmission Ethernet (bidirectional)

-20 °C ... +60 °C -20 °C ... +60 °C 0 mm ... 4 mm

24 V

-

-

24 V (75 W)

Ethernet 100 Base-T

LED

2 LEDs 2-color

Current consumption (Base) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid output Ready delay

6 A (24 V)

-

-

< 50 mV

-

max. 100 mA < 1s

10 SMW-electronics

F100 Ethernet

Inductive Coupling System

■ Stationary unit - Base ■ Mobile unit - Remote

Axial coupler

Base:

Base / Remote:

Base / Remote:

H

H1

C

H

H1

C

H

H

H1

H1

C

C

Remote:

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100 Ethernet

Base

Remote

Type Id. No.

0E011420

0E011421

A B C H

mm mm mm mm mm

100

50

13

10

25

H1

3

ɑ ß γ

27 35

degree degree degree

20 Al, GFK IP67

Housing material Protection class

Function Base LED Power Color

Function Remote LED Power Color

Green / red

Green / red

Off » Unit not supplied with voltage (or undervoltage) On (green) » Voltage ok and mobile unit has been detected 2 Hz green 50 / 50% » Operating temperature in critical range 1 Hz green 25 / 75% » Voltage ok but no mobile unit detected 1 Hz red / green » Incompatible mobile unit detected 2 Hz red » Foreign element detected 5 Hz red » Internal error

Off » Unit not paired On (green) » Unit paired, voltage output ok Flashes 2 Hz red » Paired but short circuit Flashes 5 Hz red » Internal error

Function

Function

LED Signal transmission Ethernet Color Yellow / red

Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)

LED Signal transmission Ethernet Color Yellow / red

Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)

Function

Function

SMW-electronics 11

F100-2IOL

Inductive Coupling System

■ Contact free transmission of energy and signals

Axial coupler

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotic (End of Arm Tooling), Automation, Mechanical engineering • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: temperature monitoring, foreign object detection, reverse polarity protection • Status LED with good visibility Technical features • Diameter 100 mm / Through hole 50 mm • Operating voltage 24 V / max. 6 A • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 75 W • Transmission of signals: 2 x IO-Link (COM 1, COM 2, COM 3) • Connections: Base: 2x M12 x 1 male 5-pin, Remote: 2x M12 x 1 female 5-pin • Protection class: IP67

Standard equipment Inductive coupler base or remote

Block diagram

24 V / 75 W

Energy

24 V / 2x 3 A

24 V / 4 A

Controller 24 V

Power electronic

Rectier

Control

Control

Diagnosis

DAV /

Diagnosis

IO-Link Master 1,2

2 x IO-Link

2 x IO-Link

Signal transmission

Signal transmission

Base

Remote

Signals

2x IO-Link COM1, COM2, COM3

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100-2IOL

Type Id. No.

Base

Remote

0E012330

0E012331

Operating temperature (housing surface) Storage temperature Transmission distance Operating voltage Output voltage Signal transmission

-20 °C ... +60 °C -20 °C ... +60 °C 0 mm ... 4 mm

24 V

-

-

24 V (75 W)

2x IO-Link (COM2, COM 2, COM 3)

LED

2 LEDs 2-color

Current consumption (Base) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid output Ready delay

6 A (24 V)

-

-

< 50 mV

-

max. 100 mA < 1 s

12 SMW-electronics

2,9

H H1

F100-2IOL

Inductive Coupling System

■ Stationary unit - Base ■ Mobile unit - Remote

Axial coupler

Base / Remote:

Base / Remote:

Base:

Remote:

C

12,9

C

10,5

12,9

12,9

2,8

2,9

H H1

2,9

H H1

2,9

H H1

C

C

10,5

X1, X2

X1, X2

2,8

C

C

2

2

C

10,5

C

10,5

3

1

2,8 1

5

5 3

2,8

4

4

2x Male connector 5-pin M12 x 1

2x Female connector 5-pin M12 x 1

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100-2IOL

Base

Remote

Type Id. No.

0E012330

0E012331

A B C H

mm mm mm mm mm

100

50

1

25

H1

3

ɑ ß γ

35 20

degree degree degree

45.5 Al, GFK IP67

Housing material Protection class Function LED IO-Link Base (X1, X2) LED Power Color Yellow / red

Function LED IO-Link Remote (X1, X2) LED Power Color Yellow / red

Yellow » SIO mode active and SIO signal is high

Yellow » SIO mode active and SIO signal is high

Flash yellow (1000 ms on, 100 ms off), » IO-Link communica- tion active, power is on, Remote was detected Flashing 2 Hz yellow » no IO-Link device detected, power on, no Remote detected Flashing 2 Hz red » Short circuit on IO-Link PIN Flashing 5 Hz red » Overload voltage output Remote

Flash yellow (1000 ms on, 100 ms off),» IO-Link communica- tion active, power is on, Base has been detected Flashing 2 Hz yellow » No IO-Link communication, power on, no Base detected

Function

Function

Flashing 2 Hz red » Short circuit on IO-Link PIN Flashing 5 Hz red » Overload voltage output Base

PIN assignment Supply voltage Data-Valid Ground IO-Link Signal -

24 V IN X1 Base DAV 24 V

24 V IN X2 Base

X1 Remote

X2 Remote

PIN 1

24 V OUT

24 V OUT

2 3 4 5

-

-

-

GND

GND

GND

GND

IO-Link CQ

IO-Link CQ

IO-Link CQ

IO-Link CQ

-

-

-

-

SMW-electronics 13

F180 Ethernet

Inductive Coupling System

■ Contact free transmission of energy and signals

Axial coupler

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Packaging machines, special machines, automation, machine tools, printing machines, robot applications (EOAT) • Substitution of slip ring / connector • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection • Status LED with good visibility Technical features • Diameter: 180 mm / Through hole: 85 mm • Operating voltage: 24 V or 48 V • Transmission distance: 0 - 5 mm at 24 V or 0 - 3 mm at 48 V • Energy transmission: 24 V / 240 W or 48 V / 400 W (adjustable) • Signal transmission: Ethernet 100 Base-T • Transmission bandwidth < 5 MBit/s • Connections: M12 Ethernet (D-coded), M12 Diagnosis (A-coded), terminal block (Energy) • Protection class: IP 67

Standard equipment Inductive coupler base oder remote

Block diagram

24 V / 240 W 48 V / 400 W

Energy

48 V / 8.3 A Actuator

Controller 24 V / 48 V

24 V / 10 A Actuator

24 V /

Power electronic

Rectifier

48 V

24 V / 2 A Sensor

Controller 24 V

Actuator OFF

DAV / Diagnosis

Control

Control

DAV / Diagnosis

PLC

Ethernet 100BaseT

Ethernet 100BaseT

Signal transmission

Signal transmission

Base

Remote

Signals

Ethernet

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F180 Ethernet

Base

Remote

Type Id. No.

0E011246

0E011247

-20° C ... +60° C -20° C ... +60° C

Operating temperature (body surface) Stocking temperature

0 mm ... 5 mm (24 V) 0 mm ... 3 mm (48 V)

Transmission distance

24 V / 48 V

-

Operating voltage

24 V DC / 10 A 48 V DC / 8.3 A 24 V DC / 4 A

-

Output voltage (Actuator supply)*

-

Output voltage (Sensor supply)* Signal transmission

Ethernet 100 Base-T

LED function display

3 LEDs 2-color

15 A (24 V) 12 A (48 V)

-

Current consumption (base)

Overload protection / short-circuit protection Reverse polarity protection Data valid output Ready delay

-

< 50 mV

max. 100 mA

-

< 5 s

*max 400 W total

14 SMW-electronics

F180 Ethernet

Inductive Coupling System

■ Stationary Unit - Base ■ Mobile Unit - Remote

Axial coupler

Base:

Base / Remote:

Base / Remote:

C

H

C

H

H 1

H 1

Remote:

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F180 Ethernet

Base

Remote

Type Id. No.

0E011246

0E011247

A B

mm mm mm mm mm mm mm mm mm

180

85 93

B1

C D

29.5

57 20

E F

5

H

34

H1

7

ɑ

60 Al, GFK IP67

degree

Housing material Protection class

Function Base LED Power Color

Function Remote LED Actuator Color

Green / red

Green / red

Off » Unit not supplied with voltage (or undervoltage) On (green) » Voltage ok and mobile unit has been detected 2 Hz green 50/ 50% » Operating temperature in critical range 1 Hz green 25/75% » Voltage ok but no mobile unit detected 1 Hz red / green » Incompatible mobile unit detected 2 Hz red » Foreign element detected 5 Hz red » Internal error

Off » Unit not paired On (green) » Unit paired, voltage output actuator ok Flashes 2 Hz red » Unit paired but short circuit on actuator Flashes 5 Hz red » Internal error

Function

Function

LED Sensor supply Color

Green / red

Off » Unit not paired On (green) » Unit paired, voltage output sensor (24 V) ok Flashes 2 Hz red » Unit paired but short circuit on sensor (24 V) Flashes 5 Hz red » Internal error

LED Signal transmission Ethernet Color Yellow / red

Function

Off » No mobile unit detected On / yellow » Signal transmission ready 1 Hz yellow » Data packets are being transmitted 3 Hz yellow » 50% of the transmission bandwidth used (10 s) 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)

LED Signal transmission Color Yellow / red

Function

Off » No mobile unit detected On / yellow » Signal transmission ready

Flashes 1 Hz yellow » Data packets are being transmitted Flashes 3 Hz yellow » 50% of the transmission bandwidth used (10 s) Flashes 8 Hz red » Data packets were discarded (in the last 10 s) On / red » Error in data transmission (internal error)

LED Energy transmission Color Yellow / red

Function

Off » No mobile unit detected On (yellow) » Unit coupled, voltage output ok

1 Hz red / yellow » Short circuit at voltage output sensor 3 Hz red / yellow » Short circuit at voltage output actuator 3 Hz red » Short circuit at both voltage outputs 5 Hz red » Internal error

Function

SMW-electronics 15

F280 CAN

Inductive Coupling System

Application/customer benefits • Contact free, safe transmission of energy and signals between moving / rotating and stationary components • Connection from mechatronic clamping systems (MM / RT e-motion line) within machine tools, slip ring replacement • Dynamic Pairing • Free from wear and maintenance Technical features • Operating voltage 60 V ± 10% • Energy transmission: 60 V / 1100 W (18 A) actuators, 24 V (2 A) sensors • Signal transmission: Bus system 2x CAN BUS • Signal transmission: Digital 2 x 24 V switching signal remote to base • Diameter 280 mm • Transmission distance 0 - 3 mm • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67 ■ Contact free transmission of energy and signals

Axial coupler

Standard equipment Inductive coupler base or remote

Block diagram

Energy

0 - 3 mm

60 V DC actuator

60 V IN DC

24 V DC sensor

CAN 1

CAN 1

CAN 2

CAN 2

Digital signal 1

Digital signal 1

Digital signal 2

Digital signal 2

Base

Remote

Signals

Subject to technical changes. For more detailed information please ask our customer service.

16 SMW-electronics

F280 CAN

Inductive Coupling System

Dimensions and technical data

Axial coupler

Base:

Remote:

C C1

C C1

C

C

C1

C2

C1

C2

D1

D1

14

14

B

B

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F280 CAN

Base

Remote

Type Id. No.

208004

208005

A B C

mm mm mm mm mm mm mm mm mm mm mm mm

280

277

320

45 15

37 6.4

C1 C2

6

-

D

20

23 30

D1

-

E F

210 225

290

-

G

10

11

G1

5.5

6.6 M6

H

-

Weight Housing material Protection class Operating temperature Storage temperature Transmission distance Operating voltage Output voltage actuator Output voltage sensor Power consumption (Base)

4.6 kg

4.1 kg

Al, PA12 IP67

-10° C ... +50° C -25° C ... +70° C 0 mm ... 3 mm

60 V DC

-

- -

60 V DC 24 V DC

< 25 A

-

Max. 18 A Aktuator (60 V) / max. 2 A Sensor (24 V)

-

Power output (Remote)

Overload protection / short circuit protection Residual ripple Reverse polarity protection Ready delay

-

< 5 V

-

< 800 ms

SMW-electronics 17

F100 / 66-IOL

Inductive Coupling System

■ Contact free transmission of energy and signals ■ Ideal for pallet change applications

Axial coupler

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Supply of sensors and valves in pallet change applications • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, reverse polarity protection Technical features • Mounting 4 x M5 x 20, pitch circle Ø 84 mm • Axial installation sealing • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 5 mm • Transmission of energy: 24 V / 22 W • Transmission of signals: IO-Link (COM1, COM2, COM3) • Connection: Base male connector M12x1 (5-pin), remote female connector M12x1 (5-pin) • Protection class: IP67

Standard equipment Inductive coupler base or remote

Block diagram

IO-Link Master

24 V / 22 W

Energy

Remote

Base

IO-Link-Device

0 - 5 mm

Signals

IO-Link COM1, COM2, COM3

Subject to technical changes. For more detailed information please ask our customer service.

18 SMW-electronics

F100 / 66-IOL

Inductive Coupling System

■ Contact free transmission of energy and signals ■ Ideal for pallet change applications

Axial coupler

Base/ Remote:

O-Ring Ø 70x2

4x90°

C

D

E

B

F

M6

Base

Remote

Ø 84

2

2

M5x20 DIN ISO 4762 max. tightening torque 1 Nm

3

1

5

3

5

1

4

4

Male connector 5-pin M 12 x 1

Female connector 5-pin M 12 x 1

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F100/66-IOL

Base

Remote

Type Id. No.

0E012280

0E012290

A B C D

mm mm mm mm mm mm

100 - 0.1 66 - 0.1 20 - 0.1

15 12

E F

M12 x 1 / Male

M12 x 1 / Female

Housing material Protection class Operating temperature

PA 12 C, AL IP67

-20° C ... +50° C -20° C ... +80° C 0 - 5 mm

Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple

24 V (18 ... 30 V)

-

-

24 V ± 10% DC

1600 mA

-

-

920 mA

-

< 200 mV

Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment

-

 

150 mA

-

< 600 ms

Signal Base

Signal Remote

Supply voltage Digitalsignal Ground IO-Link Signal Data-Valid

1 2 3 4 5

24 V IN

24 V OUT 0/24 V IN

0/24 V OUT

GND

GND

IO-Link CQ DAV 24 V

IO-Link CQ

-

SMW-electronics 19

F60-4 / 4A

Inductive Coupling System

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application example: Monitoring of sensors in clamping systems, automation, slip ring replacement • Base with mounting flange • Dynamic Pairing • Operating voltage 24 V ± 10% • Transmission distance 0 - 3 mm • Energy transmission: 24 V / 2.5 W (100 mA) • Transmission of signals: 4 analog signals (0 - 10 V) / 4 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67 • Wear and maintenance free Technical features ■ Contact free transmission of energy and signals

Axial coupler

Standard equipment Inductive coupler base or remote

Block diagram

up to 4 analog signals

Energy

0 - 3 mm

Base

Remote

Signals

up to 4 digital signals

Subject to technical changes. For more detailed information please ask our customer service.

20 SMW-electronics

F60-4 / 4A

Inductive Coupling System

■ Stationary unit - Base ■ Mobile unit - Remote

Axial coupler

Base:

Remote:

A

A

C1

C1

A

C

B

B

1

1

ØD

ØD

ØD

C

C

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F60-4/4A

Base

Remote

Type Id. No.

0E010972

0E010973

A B C

mm mm mm mm mm mm

60

51 14

-

12

C1

13 36

D

D1

64

-

Housing material Protection class Operating temperature

POM, PA66, PC GF 30% IP67 0° C ... +60° C -10° C ... +70° C 0 mm ... 3 mm

Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay

24 V ± 10% DC

-

-

24 V ± 10% DC

< 300 mA

-

-

< 100 mA

-

< 200 mV

- -

0 / 24 V

≤ 100 ms

SMW-electronics 21

F60-4 / 4A

Inductive Coupling System

Application/customer benefits • Contact free transmission of energy and signals between moving / rotating and stationary components • Application examples: Robotics, slip ring replacement • Dynamic Pairing • Wear and maintenance free Technical features ■ Contact free transmission of energy and signals • Operating voltage 24 V ± 10 % • Transmission distance 0 - 3 mm • Transmission of energy: 24 V / 2.5 W (100 mA) • Transmission of signals: 4 analog signals (0 - 10 V) / 4 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Protection class: IP67

Axial coupler

Standard equipment Inductive coupler base or remote

Block diagram

PLC

up to 4 analog signals

Energy

0 - 3 mm

Base

Remote

Signals

up to 4 digital signals

Subject to technical changes. For more detailed information please ask our customer service.

22 SMW-electronics

F60-4 / 4A

Inductive Coupling System

■ Stationary Unit - Base ■ Mobile Unit - Remote

Axial coupler

Base:

Remote:

B

B

B

B

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F60-4/4A

Base

Remote

Type Id. No.

0E010974

0E010975

A B C

mm mm mm

Ø 60

10

12

Ø 36 POM, PA66, PC GF 30% IP67 0° C ... +60° C -10° C ... +70° C 0 mm ... 3 mm

Housing material Protection class Operating temperature

Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay

24 V ± 10% DC

-

-

24 V ± 10% DC

< 300 mA

-

-

< 100 mA

≤ 200 mV

-

- -

0 / 24 V

≤ 100 ms

SMW-electronics 23

F120

Inductive Coupling System

■ Contact free transmission of energy

Axial coupler

Application/customer benefits • Contact free transmission of energy (power only) between moving / rotating and stationary components • Application examples: Automation, replacement of slip ring • Dynamic Pairing • Wear and maintenance free Technical features • Flange mounting 120 x 120 mm (Diameter 116 mm)

• Operating voltage 24 V ± 10% • Transmission distance 0 - 4 mm • Transmission of energy 24 V / 120 W • Inverse-polarity protection (base), short-circuit proof (remote) • Connections: Base male connector 7/8“ (5-pin), remote female connector 7/8“ (5-pin) • Protection class: IP67

Standard equipment Inductive coupler base or remote

Block diagram

PLC

Energy

0 - 4 mm

Electric lead (max. 5 A)

Base

Remote

Subject to technical changes. For more detailed information please ask our customer service.

24 SMW-electronics

F120

Inductive Coupling System

■ Stationary Unit - Base ■ Mobile Unit - Remote

Axial coupler

Base/Remote:

Base/Remote:

A B

C

A B

E

Base

Remote

3

3

3

3

D

2

2

4

2

4

2

4

4

5

5

5

5

1

1

1

1

Male connector 5-pin 7/8"

Female connector 5-pin 7/8"

3

3

1

3

1

3

1

1

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system F120

2

2

2

2

4

4

4

4

Base

Remote

Type Id. No.

0E010983

0E010984

A B C D

mm mm mm mm mm

120

99 45

145

148.5

E

5 850 g Al, PA66, PC GF 30% IP67 0° C ... +50° C -10° C ... +70° C 0 mm ... 4 mm

Weight Housing material Protection class Operating temperature

Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay PIN assignment

24 V ± 10% DC

-

-

24 V ± 10% DC

< 10 A

-

-

< 5 A

-

< 200 mV

- -

-

< 500 ms

Signal Base

Signal Remote

PIN 1

GND GND

Ground Ground PE Protective earth

2 3 4 5

PE

24 V IN 24 V IN

24 V OUT 24 V OUT

Voltage supply Voltage supply

SMW-electronics 25

C40 AUTOMATION PRODUCT FAMILY

Hybrid Dynamic Pairing

OPERATION with IO-Link sensors (Devices)

C40 IOL REMOTE

• C40 remote units are compatible with each other and can be be combined

C40 IOL BASE

• Consistent IO-Link functionality

OPERATION of 2 analog (0-10V) + 6 digital (PNP) signals direction switchable (bidirectional)

C40 2x 0-10V / 6PNP REMOTE

• Identification via IO-Link parameters device name, IO- Link tag possible

C40 IOL BASE

Application example of change systems (Pallet change, tool change, format change): Remote - interchangeable units Variants: Combination of 2 C40 systems

C40 2x 0-10V / 6PNP Remote

1x IOL + 2x 0-10V + 6x PNP C40 IOL REMOTE C40 2x 0-10V / 6PNP Remote

C40 2x 0-10V / 6PNP Remote

C40 IOL REMOTE

C40 IOL REMOTE

2x IOL

4x 0-10V + 12x PNP

Exchange pallet

C40 IOL Base

C40 IOL Base

STATIONARY

26 SMW-electronics

Hybrid Dynamic Pairing C40 IOL BASE + C40 IOL REMOTE or C40-2x 0-10V / 6x PNP REMOTE

IO-Link Device (sensor)

2x Analog signals 0-10V and 6x PNP digital switching signals

2x 0-10V

6x PNP

IO-Link and analog/digital remote can be switched dynamically during operation.

C40 2x 0-10V / 6PNP Remote

C40 IOL REMOTE

no signals

1x IOL

OHNE REMOTE

2x 0-10V + 6x PNP

The remote exchangeable pallets can be changed dynamically during operation with the stationary C40 IOL Base unit .

SMW-electronics 27

C40-IOL

Inductive Coupling System

Application/customer benefits • Contact free transmission of energy and signals between moving and stationary components • Application examples: Operation of sensors in gripper changing systems (EOAT) and pallet change applications • Plug & work retrofit kits • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, ■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications

Axial coupler

reverse polarity protection Technical features • Mounting via 2 x M4 mounting screws (stainless steel) • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 3 mm • Transmission of energy 24 V / 15 W • Transmission of signals: 1 x IO-Link (COM 1, COM 2, COM 3) • Connections: Base: M12 x 1 male 5-pin, Remote: M12 x 1 female 5-pin • Protection class: IP67 Standard equipment Inductiv coupler base or remote with each 2 mounting bolts

Block diagramm

PLC

24 V / 15 W

Energy

IO-Link-Device

0 - 3 mm

Signals

IO-Link COM1, COM2, COM3

Subject to technical changes. For more detailed information please ask our customer service.

28 SMW-electronics

C40-IOL

Inductive Coupling System

■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications

Axial coupler

G

A

B D

2 x M4

Base

Status LED

Power LED

Remote

G

Remote

Base

2 x M4

2

2

3

1

3

5

5

1

4

4

Male connector 5-pin M12 x 1

Female connector 5-pin M12 x 1

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system C40-IOL

Base

Remote

Type Id. No.

0E012615

0E012616

A B C D

mm mm mm mm mm mm mm mm

45 40 22 32 11

E F

9.5

G H

13

10.6

M12 x 1 / Male

M12 x 1 / Female

Housing material Protection class Operating temperature

AL, V2A, FR4 IP67

-20° C ... +50° C -20° C ... +80° C 0 - 3 mm

Storage temperature Transmission distance Weight Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple

kg

0.09

0.09

24 V (18 ... 30 V)

-

-

24 V ± 10% DC

2000 mA

-

-

625 mA

-

< 200 mV

Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment

-

 

150 mA

-

< 600 ms

Signal Base

Signal Remote

Supply voltage Digitalsignal Ground IO-Link Signal Data-Valid

1 2 3 4 5

24 V IN

24 V OUT

-

-

GND

GND

IO-Link CQ DAV 24 V

IO-Link CQ

-

SMW-electronics 29

C40-2x 0-10V / 6PNP

Inductive Coupling System

Application/customer benefits • Contact free transmission of energy and signals between moving and stationary components • Application examples: Operation of sensors in gripper changing systems (EOAT) and pallet change applications • Plug & work retrofit kits • Dynamic Pairing • Wear and maintenance free • Protective functions: Temperature monitoring, foreign object detection, ■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications

Axial coupler

reverse polarity protection Technical features • Mounting via 2 x M4 mounting screws (stainless steel) • Operating voltage 24 V (18 ... 30 V) • Transmission distance 0 - 3 mm • Transmission of energy 24 V / 15 W • Transmission of signals: 6 x PNP, 2 x Analog 0 - 10 V • Connections: Base: M12 x 1 male 12-pin, Remote: M12 x 1 female 12-pin • Protection class: IP67 Standard equipment Inductiv coupler base or remote with each 2 mounting bolts

Block diagram

PLC

2 analog signals (0 - 10 V)

24 V / 15 W

Energy

6 digital signals

0 - 3 mm

Signals

Subject to technical changes. For more detailed information please ask our customer service.

30 SMW-electronics

C40-2x 0-10V / 6PNP Axial coupler

Inductive Coupling System

■ Contact free transmission of energy and signals ■ Ideal for gripper changing systems and pallet change applications

G

A

B D

2 x M4

Base

Status LED`s

Remote

G

Base

Remote

2 x M4

2

2

3

3

4

4

10

10

11

11

1

1

5

5

12

12

9

9

6

6

8

8 7

7

Male connector 12-pin M 12 x 1

Female connector 12-pin M 12 x 1

Subject to technical changes. For more detailed information please ask our customer service.

Inductive coupling system C40-2x 0-10V / 6PNP

Base

Remote

Type Id. No.

0E012720

0E012721

A B C D

mm mm mm mm mm mm mm mm

45 40 22 32 11

E F

9.5

G H

13

10.6

M12 x 1 / Male

M12 x 1 / Female

Housing material Protection class Operating temperature

AL IP67

-20° C ... +50° C -20° C ... +80° C 0 - 3 mm

Storage temperature Transmission distance Weight Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple

kg

0.09

0.09

24 V (18 ... 30 V)

-

-

24 V ± 10% DC

2000 mA

-

-

625 mA

-

< 200 mV

Reverse polarity protection Temperature monitoring Data-Valid Output Ready delay PIN assignment

-

 

150 mA

-

< 600 ms

Signal Base

Signal Remote

Supply voltage Ground Digital signal 1 Digital signal 2 Digital signal 3 Digital signal 4 Digital signal 5 Digital signal 6 Analog signal 1 Analog signal 2

1 2 3 4 5 6 7 8 9

24 V IN

24 V OUT

GND

GND

0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT 0/24 V OUT

0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN 0/24 V IN

0 ... 10 V OUT 0 ... 10 V OUT Analog GND

0 ... 10 V IN 0 ... 10 V IN

10 11 12

- -

Data-Valid

DAV 24 V

SMW-electronics 31

M12-2

Inductive Coupling System

■ Contact free transmission of energy and signals

Axial coupler

Application/customer benefits • Contact free transmission of energy and signals

between moving / rotating and stationary components • Application examples: Supply of mobile sensors, supply and monitoring of remote systems, monitoring of door contacting • Dynamic Pairing • Wear and maintenance free • Operating display Technical features • Mounting M12 x 1

• Operating voltage 24 V ± 10% • Transmission distance 0 - 2.5 mm

• Transmission of energy: 24 V / 1 W (35 mA) • Transmission of signals: 2 digital signals (PNP) • Inverse-polarity protection (base), short-circuit proof (remote) • Connections: Base cable 300 mm with male connector M12 (5-pin), Remote cable 300 mm with female connector M12 (5-pin) • Protection class: IP67

Block diagram

PLC

2 digital signals

Energy

0 - 2.5 mm

Base

Remote

Signals

Subject to technical changes. For more detailed information please ask our customer service.

32 SMW-electronics

M12-2

Inductive Coupling System

■ Stationary Unit - Base ■ Mobile Unit - Remote

Axial coupler

B

B

Base:

5

5

4

3 2

2 3

1

C

E

D

17

Male connector 5-pin M12 x 1

C

E

D

B

Remote:

5

5

4

3 2

2 3

4

B

1

1

17

Female connector 5-pin M12 x 1

D

C

E

D Subject to technical changes. For more detailed information please ask our customer service.

C

E

Inductive coupling system M12-2

Base

Remote

Type Id. No.

0E010956

0E010957

A B C D

mm mm mm mm mm mm

M12 x 1

68

44

59.3

35.3

5

E

3.7

Cable length Housing material Protection class Operating temperature

300 CuZn, PA66, PC GF 30% IP67

-10° C ... +55° C -25° C ... +70° C 0 mm ... 2.5 mm

Storage temperature Transmission distance Operating voltage Output voltage Power consumption (Base) Power output (Remote) Overload protection / short circuit protection Residual ripple Reverse polarity protection Data-Valid Output Ready delay PIN assignment

24 V ± 10% DC

-

-

24 V ± 10% DC

< 400 mA

-

-

< 50 mA

-

< 200 mV

- -

max. 100 mA

100 ms

Signal Base

Signal Remote

PIN 1

Supply voltage Digital signal 1 Ground Digital signal 2 Data-Valid

+24 V IN

+24 V OUT 0 / 24 V IN

2 3 4 5

0 / 24 V OUT

GND

GND

0 / 24 V OUT

0 / 24 V IN

DAV 24 V

-

SMW-electronics 33

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