Board Converting News, June 22, 2020

BoardConverting Serving the North American Corrugated and Folding Carton Industries for 36 years June 22, 2020 VOL. 36, NO. 25

Covington Box Reaps Benefits Of Solar Power, Green Initiatives BY LEN PRAZYCH The story of how Waterloo, Indiana based Covington Box & Packaging, Inc. was founded is similar to that of several other successful indepen- dent sheet plants: a visionary entrepreneur working for an integrated box maker seeks to fill customers’ needs that aren’t being entirely met by his employer; he quits said employer to strike out on his own with a

FBA: Shipments Drop Again In May

Industry shipments of corrugated products decreased 9.3 percent, from 34.47 bsf in May of 2019 to 31.28 bsf in May of 2020, the Fibre Box Association (FBA) reported. The decline is partially due to the fact there were two less shipping days in May 2020. Average week shipments decreased 0.2 percent, from 7.835 bsf in 2019 to 7.821 bsf in 2020. Shipments of corrugated products are up 1.1 percent year- to-date. Containerboard consumption decreased 13.6 percent, from 2.846 million tons in May of 2019, to 2.459 million tons in May of 2020. Consumption is down 0.2 percent year-to- date over 2019. Containerboard inventory at corrugator plants increased 1.4 percent, from 2.2914 million tons in April to 2.3246 million tons in May 2020. Weeks of supply grew from 3.6 in April to 3.8 in May, or 5.6 percent. “After a strong first quarter start, the pan- demic’s impact on box shipments has been to reduce them to no increase, a 0.1 percent gain through the first five months of the year,” not- ed Dick Storat in his Scoring Boxes newsletter. “Economic activity awakened last month, as evidenced by a strong rebound in retail sales,

few pieces of equipment and a handful of employees in a small ware- house and begins satisfying customers in ways his former employer didn’t; and he repeats the process again and again while growing his wildly successful independent sheet plant…for nearly four decades. In this story the visionary is Dean Kelly, who founded Covington Box in 1981, when he was also half-owner of Lime-O-Sol Chemical Co., a manufacturer of toilet bowl cleaners and drain cleaners. Dean’s son, Glen, is a part owner and “silent partner” of Covington Box but his fo- cus is on owning and running the Glendarin Hills Golf Club in Angola, Indiana, the course he and his father built 16 years ago. Dean Kelly has since stepped back from day-to-day operations in the sheet plant, hav- ing appointed 30-year employee and part-owner, Tony Fifer, as presi- dent of the company. The fourth and final partner of Covington Box & Packaging is long-time employee, Mike Rogers, Covington’s General Manager. The people involved in making Covington Box’s solar initiative a reality are, from left, Tim Newby of Famers State Bank; Pam Howard, Waterloo Town Manager; Jim Straeter and Eric Straeter of AG Technologies; Michael Dora Indiana State Director of USDA; Mike Rogers Covington Box GM; and Tony Fifer, Covington Box President.

CONTINUED ON PAGE 4

WHAT’S INSIDE

6 x x 8 x x 12 x x 26 x x Colbert Packaging Does ‘The Next Right Thing’ 12 Domino Launches X630i Digital Ink Jet Corrugated Press 6 PMMI Prevails In Lawsuit Over Fraudulent Use Of Logo 0 Baldwin Technology Acquires Western Quartz Products

CONTINUED ON PAGE 22

AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indi- cated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser.

REGION E. Coast Midwest Southeast Southwest

42# Kraft liner $885.00-890.00 $900.00-910.00 $900.00-910.00 $900.00-910.00 $930.00-940.00 $903.00-912.00

26# Semi-Chem. Medium

Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del.

$820.00-850.00 $835.00-855.00 $835.00-855.00 $835.00-855.00 $865.00-875.00 $838.00-858.00

West Coast U.S. Average

SHEET PRICES BY REGION (AVERAGE) Per 1MSF, local delivery included, 50MSF single item order, truckload delivery. Sheets

E. Coast Midwest South-SW S. CA N.CA/WA-OR US Aver.

200# 275#

$62.26

$72.05

$62.69 $82.80

$85.35 119.54

$73.13 101.29

97.32

99.89

90.86

113.65

OYSTER UP-CHARGE 8.34

8.34

275# DBL-WALL 350# DBL-WALL

107.46 118.45

114.69 129.32

116.54 137.25 117.82 145.56

141.08

122.76

148.46

131.80

CANADIAN SHEET PRICES (AVERAGE) In Canadian Dollars, per 1MSF, local delivery included, under 50MSF single item order, truckload delivery. 200# 275# Oyster UC 275#DW 350#DW $78.56 $99.18 $9.00 $96.32 $105.83 CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton.

42# Kraft Liner 26#

Semi-Chem Medium

East West

$920.00 $965.00

$910.00 $945.00

AVERAGE CONTAINERBOARD PRICES.indd 1

3/7/19 2:04 PM

for working so hard thru all the distractions of COVID-19 to keep the supply chain moving for the food and medical industries. Packaging Producers

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June 22, 2020

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FBA Shipments Drop (CONT’D FROM PAGE 1 )

Core Competency

which advanced by 17.7 percent in May after falling by 14.7 percent in April. Average week box shipments also recov- ered from April’s level, with a 2.8 percent monthly gain.” Storat also noted that the production of containerboard for export was “remarkably strong considering the great- ly diminished global economic activity.” Nearly half a mil- lion tons of containerboard, mostly unbleached kraft lin- erboard, was made for foreign markets, a “surprising 17.5 percent advance from April’s setaside.”

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AF&PA Releases May 2020 Boxboard Monthly Report

AF&PA has released its May 2020 Boxboard Monthly report. Total Boxboard production in May increased two percent compared to May 2019. It was down one percent when compared to the same five months of 2019. The box- board operating rate was 96.6 percent, up 5.3 points from May 2019 and up 0.9 points year-to-date. Solid Bleached Boxboard production in May increased two percent compared to May 2019. It was down three percent when compared to the same five months of 2019. Recycled Boxboard production in May increased four per- cent compared to May 2019. It was essentially flat when compared to the same five months of 2019.

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June 22, 2020

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Colbert Packaging Does ‘The Next Right Thing’

up-to-date business continuity plan (BCP), as well as five key factors: 1. A willing and able workforce, 2. The right printing and finishing equipment, 3. Technology for qual- ity assurance, 4. Inventory availability and trusted supply chain, and 5. Supportive customer base. A Willing And Able Workforce Colbert is a 60-year-old family-owned business with more than 300 employees. As a secondary packaging producer for pharmaceutical and food-safe products, it was deemed an essential business during this pandemic. Upon BCP activation, Colbert’s IT team facilitated and se- cured home-based operations for its office staff, while pro- duction scheduling enacted drastic course corrections in each of its three facilities. Employees adapted and worked diligently to balance capacity with customer demand. The Right Equipment In keeping with its model of Safe, Smart, and Sustain- able paperboard packaging solutions for pharmaceutical,

When the leadership team from Lake Forest, Illinois based Colbert Packaging Corporation, a provider of paperboard packaging solutions, met to formalize its 2020 operating plan, little did they know how drastically the plan would change in a matter of weeks. Thanks to an experienced, dedicated workforce, the operations team mobilized for rapid response to demand for COVID-19 test kits and other pandemic-related products in need of packaging. “No one anticipated the magnitude of this pandemic but we knew the right thing to do was take action and do our part to keep employees safe and adhere to strict CDC safety guidelines,” says Colbert President & COO John Lackner, who attributes Colbert’s ability to supply the ur- gently needed pharmaceutical packaging orders to an

healthcare and consumer brands markets, Colbert Packaging was ready to respond. Recent investments in printing and finishing equipment provided the means to serve its customer base and meet the escalated de- mands of COVID-19 pharmaceutical pack- aging. Quality Assurance Even the most urgent demand for phar- maceutical packaging must comply with FDA requirements. No exceptions. Colbert Packaging supports its customers’ FDA re- quirements by maintaining cGMP standards for FDA-compliant quality management sys- tems and operating procedures. Colbert’s GMI certification, combined with its 100 percent vision inspection tech- nologies, ensure quality and accuracy in secondary packaging, saving time and ma- terials while working to exceed customer expectations. Trusted Supply Chain A trusted supply chain is critical during these challenging times. Careful inventory planning and warehousing and a reliable and flexible sourcing network position Col- bert to maintain its production flow, from The customer remains central to Col- bert’s focus. Unprecedented times call for open communications and voluntary agree- ment to work together for the common good of our communities. “Our customers have demonstrated the support and team- work needed to see us through this extraor- dinary time,” says Lackner. “We’re grateful to be in a position to do the next right thing.” Visit www.colbertpkg.com . raw materials to final delivery. Supportive Customer Base

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June 22, 2020

40 ft of paper travel from preheater to hot plates 3 seconds of heat, glue and bonding 1 chance to get it right! the ZONE

Design & Production

Chicago Electric offers 10 technology solutions to control ‘the Zone’ CORRUGATOR Sectoral preheating plate

Our sectoral preheating plates provide direct heat by means of a double steam circuit, allowing for efficient heating in hard-to-access locations, as well as to act as a steam shower to open the paper’s fibre, making it receptive to absorbing the heat and the glue.

This translates into increased speed and improved quality of the cardboard sheet finish.

The system’s main advantages are as follows:

• The plate may only be used to heat, only to humidify, or both options at the same time. • The plate is sectored, which allows for applying humidity to the sections. • It provides temperature in previously inaccessible locations and near the location needed. • It compensates the loss of temperature dissipated due to distance, speed or limitations of the exiting preheaters. • Quick transferring of heat to the paper. • The combination of the hot plate and steam shower allows for providing heat even to the hardest papers to heat. • Does not dry out the paper. • Possibility of operating as a humidifier and pre-conditioner. • Maintains and improves the fibre’s elasticity. • Acts according to the operator’s needs. • Facilitates the paper’s hygroscopy to absorb the glue and improve rubberising.

CONTROLLABILITY

1. Wrap Arm - Position & Temperature 2. Preheater Direct Drive

DOUBLEBACKER IMPROVEMENT

3. Steam Plate 4. Contact Roll 5. Glue Machine Direct Drive Touch Productivity Issue—Glue Unit Many glue units run with a rider roll or a guiding bar system. The rider roll with paper gap allows a precise glue application, but requires frequent Contact Roll

PRODUCTIVITY

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DOUBLEBACKER IMPROVEMENT

calibrations and settings. Bar systems avoid this, but compensate this with the risk of exces- sive glue application. The system contains many wearing parts. Solution The contact roll combines the ad antage of both systems and ensures minimum contact between board and applicator roll. The system uses small pneumatic cylinders in order to achieve a “soft touch.”

6. Gap Control 7. Curved Plate 8. Roller Shoe Press When it comes to a short-term increas of web tension, spring loaded systems with shoes or airpressure activated system have problems in compensating these. The system is lifted for a short time. This may result in de-lamination and in the ‘double kiss’ effect. Solution For a defined and exact bonding point of the web fiv weight rollers will be installed usually over the first flat hotplate of the heating section. The rolls are mounted into a frame, which is actuated by means of two pneumatic cylinders. P oductivity Issu —Double Kiss Bonding

PRODUCTIVITY

DOUBLEBACKER IMPROVEMENT

Roller Shoe

DOUBLEBACKER IMPROVEMENT

9. Thin Wall Hot Plates 10. Pressure System Benefits —Exact glue application due to defined contact of applicator roll to web. Web is in contact to less flute tips compared to bar systems. • High precision glue application • Less moisture applied to web —No wear of shoes and springs —No adjustment of shoes or paper gap —Uniform glue application over entire working width for all flutes by use of pneumatic cylinders instead of springs — Less contamination by paper dust and glue remains —No jam of board because of web breaks caused by splice joints going through 630-784-0800 Benefits —Rollers secure exact defined first point of contact of liner and single-faced board - No double kiss —Frame design avoids unintended lifting of roller shoe (compared to spring or air loaded systems) - No double kiss —Pressure can be increased or released for special grades or products 490 Tower Blvd., Carol Stream, IL Contact Chicago Electric to GET IT RIGHT 630-784-0800 info@chicagoelectric.com chicagoelectric.com Solution The ProPress system ensures an optimum heat transfer to the board. It offers a wide range of set- tings. The loadi g pressure can be varied, the number of shoes can be lifted in accordance t the line speed. The outer shoes can be lifted in accordance to the paper width. The shoe bars will be delivered pre-assembled for a short installation time. —Liftable for easy paper infeed and for cleaning of the machine —Position adjustable in paper direction to avoid grooves in hotplate Press Productivity Issue—Poor Heat Transfer Rollers are usually limiting the heat transfer, since they often have contact mainly on the edges of the plates due to wear or bent plates. They also cause often loss of caliper and bearing need to be replaced frequently. Airpressure actuated systems can only supply a limited pressure and have com- pared to shoe systems a closed surface. Pressure Shoe

Plate vity Issue—Poor Heat Control l hotplates are slow to react to pressure due to high steam volume and massive y also have high heat radiation and heat profile. Worn plates can damage crease edge crush.

Thin-Wall Hot Plates

t by peripheral drilled hot plates. anufactured out of special wear and nt steel, through which a continuous is drilled, with one inlet and one outlet. ecured by a massive steel frame.

CORR24usa.com

ance from steam to paper surface results in fast heat flow n higher plate surface temperature

Benefits

W.H. Leary, Nosco Fastrack Delivery Of 250K Cartons

Box Shipments ( U.S. Corrugated Product Shipments) Industry Shipments In Billions of Square Feet Month May 2020

Tinley Park, Illinois based W.H. Leary Company, a supplier of cold glue application and quality assurance solutions, along with Nosco, a Gurnee, Illinois based digital supplier of pharmaceutical packaging, were recently faced with an opportunity to quickly deliver a COVID-19 carton. Nosco had been assigned the task of running 250,000 of these cartons with a short deadline. The pharmaceutical carton required 14 separate glue patterns as well as quality assurance monitoring. One solution would be to use the plant’s existing Leary Array controller equipped with eight gluing and detection pat- terns, but Nosco would need to run each carton through the gluer twice, which would have been time prohibitive. Nosco contacted Leary to figure out how to best make this application work, noting that production would need to run in three business days to meet the deadline. Leary provided an Array LS-924 controller, which has the capa- bility of 24 glue patterns with detection, as was needed. Leary would build, test and ship this controller along with additional gluing and detection stations in just two days. The necessary material was delivered for quick in- stallation by a Leary technician and Nosco was able to suc- cessfully deliver the required number of COVID-19 cartons to their customers.

Year

Actual

Percent Change Avg Week Percent Change

2020 2019

31.283 34.474

-9.3

7.821 7.835

-0.2

Industry Total

Year-to Date

May 2020

Year

Actual

Percent Change Avg Week Percent Change

2020 2019

162.228 162.018

0.1

7.725 7.642

1.1

Industry Total

Containerboard Consumption (Thousands of Tons)

Year

Month

Percent Change Year-to-Date Percent Change

2020 2019

2.4591 2.8461

-13.6

13.3153 13.3401

-0.2

Container Board Inventory - Corrugator Plants (Thousands of Tons)

Corrugator Plants Only

Date

Percent Change Weeks of Supply

Percent Change

May Apr.

2.3246 2.2914

1.4

3.8 3.6

5.6

Shipping Days

Year

Month

Year-to-Date

2020 2019

20 22

105 106

SOURCE: Fibre Box Association

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June 22, 2020

SETTING STANDARDS in Corrugated Solutions

YOUR PARTNER OF CHOICE

INSPIRE AUTOMATION IS A TURNKEY SOLUTION PROVIDER FOR YOUR MATERIAL HANDLING AND CONVERTING NEEDS. We are proud to offer the products, services and partnerships needed to grow our customers’ business. Inspire Automation specializes in providing the highest quality material handling, litho labeling, load handling, converting and aftermarket products to corrugated converters.

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Amtech Sees Increase In EnCore Upgrades

Fort Washington, Pennsylvania based Amtech Software has reported that it is currently managing over 30 En- Core upgrade projects and that it is well into its second release of its software. “Even though COVID-19 has put a bump in the road for a lot of businesses, our customers are embracing this opportunity to become better and stronger and are up- grading their plants to EnCore,” says Michael DeNicola, Director of Client Engagement at Amtech Software. “Five years ago we saw a change in our market and we start- ed to think differently. We envisioned a system that was web-enabled, easily accessible from anywhere, support- ed cloud hosting, and that made our customers more productive.” As Vince from American Box states, “Our upgrade to EnCore went very smooth and we are running well.” Amtech is the backbone of more than 600 manufac- turing plants and is proud to offer a business system that is both innovative and comprehensive. With a complete suite of modules, multilingual and enterprise solutions, Amtech has the technology that businesses need to re- main competitive in an ever-changing industry. To start your upgrade to EnCore by Amtech, contact Michael DeNicola at mdenicola@amtechsoftware.com.

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June 22, 2020

Domino Launches X630i Digital Ink Jet Corrugated Press With Aqueous Ink Set

On 16 June, on what should have been the first day of drupa 2020, Dom- ino Digital Printing Solutions announced the launch of the Domino X630i single pass, digital ink jet press supplied with the revolutionary Domino AQ95 CMYK aqueous ink set representing. “The new business model for corrugated box production.”

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Paperless Workflows Mobile Sales Systems Digital Signage Production Monitoring Mobile Logistics Management Analytics & Reporting Cloud Hosting IT Management Services Cyber Security Management

600 + Plants 60,000 Users North America Latin America

Although Domino has been developing industrial ink jet technologies since 1978, this represents their first step into the digital corrugated print- ing space. Domino is part of an international group with its headquarters in Cambridge in the UK, who became part of the Japan based Brother In- dustries corporation in 2015. After launching into the label printing sector in 2012, Domino quickly established itself as the ink jet technology digital press market leader, and intends to repeat this success in the corrugated box printing market. The Domino X630i is a new digital ink jet printing solution designed for everyday corrugated production, enabling corrugated box printers to print with minimal set-up time and waste, significantly improving overall plant productivity. “We are delighted to be introducing this highly automated, single pass Domino X630i digital ink jet press which will enable you to profitably de- velop short and medium run market opportunities, facilitating new streams of business and providing a more complete range of capability for your customer base,” said Matt Condon, Corrugated Sector Business Develop- ment Manager at Domino Digital Printing Solutions. “The X630i is based on Domino’s proven and reliable Generation 6 ink jet platform, which is approaching 1000 worldwide industrial installations. “Digital printing allows you to remove the need for printing plates and the lost production time and waste associated with set-up and make-ready, thereby increasing your uptime, productivity and efficiency, and reducing cost and consumption. With speeds of up to 75m/min (246ft/min), 600 x 600dpi print resolution, and a maximum print area of 3000mm x 1345mm (118” x 53”), the Domino X630i ink jet press is designed for everyday corru- gated box production. This investment will enable you to move your short run, multiple SKU and short lead time jobs to digital, rebalancing produc- CONTINUED ON PAGE 14 The Domino X630i is a new digital ink jet printing solution designed for every- day corrugated production, enabling corrugated box printers to print with min- imal set-up time and waste, significantly improving overall plant productivity.

www.boardconvertingnews.com

June 22, 2020

“We can help you adapt and optimize with our proven, agile solutions.”

Cosmo DeNicola Chairman, Amtech Software

URGENT NEEDS

IMMEDIATE SOLUTIONS

Customer Service Disruptions Remote Workforce Platform

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Paper-BasedWorkflows

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Viruses

Move to the Amtech Cloud Network and Data Security Tools

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Give us a call at: 215.639.9540 Reach out to: sales@amtechsoftware.com www.amtechsoftware.com

Domino Launches (CONT’D FROM PAGE 12)

tion with your analogue printing equipment, driving up effi- ciency and output with reduced costs and improved profit margins. It will give you a competitive advantage, allowing you to grow your longer run conventional print production, while attracting new business and giving your customers the opportunity for more versioning, personalization and consumer engagement.” The X630i is supplied with the revolutionary Domino AQ95 CMYK aqueous ink set, which incorporates i-Tech PolyM, one of Domino’s unique intelligent Technology features. These features reflect Domino’s depth of ink jet expertise and are designed to create systems altogether more flexible and reliable. Based on unique micro poly- meric particles, i-Tech PolyM is designed to print on both uncoated and coated corrugated substrates without the need to either apply a separate primer or bonding agent. Further i-Tech components are incorporated into Dom- ino’s proven Generation 6 ink jet platform. These include the i-Tech ActiFlow ink circulation system, i-Tech CleanCap automated print head cleaning and capping station, and i-Tech StitchLink automated print head alignment. These i-Tech features optimise ink jet nozzle performance and reliability, delivering more consistent and high quality print results. The automation provides a more controlled pro- cess with minimal operator intervention and maintenance

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CONTINUED ON PAGE 16

TURNKEY SOLUTIONS FOR SCRAP HANDLING CHALLENGES

Looking to increase the efficiency, cleanliness and profitability of your plant’s scrap management program? Then take a closer look at AES. Our resume includes 30 years’ experience and hundreds of successful installations for corrugated applications. Specialties include high volume baling systems, NFPA-compliant dust control solutions, and exclusive product innovations like the AirShark TM , our low profile, high capacity material separator. Our work speaks for itself: Read our Customer Success Stories online at www.aesales.net/case studies.

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June 22, 2020

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PMMI Prevails In Lawsuit Fighting Fraudulent Use Of PACK EXPO Logo PMMI, The Association for Packaging and Processing Technologies, won a lawsuit against Data Marketers Inc. doing business as LogiChannel for trademark infringe- ment, false association advertising and unfair competition. LogiChannel was falsely positioning itself using the PACK EXPO logo and attempting to sell fake attendee lists. PMMI filed a complaint against LogiChannel in the U.S. District Court for the Eastern District of Virginia after dis- covering that the data and marketing services company had used the PACK EXPO logo without permission and otherwise misrepresented itself. LogiChannel misleadingly claimed to have a false PACK EXPO attendee list for sale Eastern District of Virginia Court, U.S. District Judge T.S. Ellis, III marked a clear victory for PACK EXPO and all trade

Domino Launches (CONT’D FROM PAGE 14)

and reduced set up times. It is all designed to improve up- time, ensuring the highest levels of productivity. “Domino recognizes that corrugated converters are facing the same challenges faced by label printers ten years ago with increased demands from brand owners for shorter print runs, shorter lead times and more SKUs,” says Condon. Domino wanted share our digital ink jet knowl- edge and expertise with the corrugated sector to help you respond to these changing market demands.” During the virtual launch of the Domino X630i, print & packaging expert Dr. Sean Smyth interviewed Finn Mac- Donald, President of Kentucky based Independent II to discover why Independent II decided to take their first step into digital with Domino and invest in this ‘transfor- mational’ digital ink jet press. See the interview at https:// go.domino-printing.com/X630iLaunchOnDemandPR .

show organizers, by signing an order on Feb. 25 requiring Data Marketers, Inc. to perma- nently refrain from advertising, offering or selling any goods or services infringing upon all PACK EXPO logo designs and trademarks. The defendant was also ordered to pay dam- ages and attorney’s fees. “This order represents a victory for as- sociations and other trade show organizers that find themselves victims of trademark infringement and unauthorized vendors at- tempting to sell fake lists and other services,” says Laura Thompson, Vice President, trade shows, PMMI. “Trade show exhibitors have a right to know the relationship between a company and the event producer when do- ing business. The circumstances are a sad commentary on the state of the ethics and conduct of some individuals and businesses.” PMMI’s President & CEO Jim Pittas com- mented, “This is a win not only for PMMI and the PACK EXPO portfolio of trade shows but for all trade show organizers,” he says. “This latest court order sends a signal to all unauthorized vendors attempting to pass themselves off as legitimate trade show or- ganizers and deceive exhibitors and other suppliers. The trade show community will not tolerate improprieties in this area.” PMMI continues to spend time educating exhibitors about companies falsely repre- senting themselves as official suppliers to PACK EXPO. PMMI, is a trade association representing more than 900 North American manufactur- ers and suppliers of equipment, components and materials as well as providers of related equipment and services to the packaging and processing industry.

DESIGNS THAT INCREASE PRODUCTION

ASDI offers: • 34 years of experience with separators, cyclones and conveyors • Sequential, Zero-Defect and various types of Scrap Systems • Each system is guaranteed to meet customer specifications • Turnkey Systems-handling all grades of paper and paperboard • In ground and overhead return conveyor systems direct to balers • Replace your undersized or aging cyclone over a two or three-day weekend • Representing a complete line of shredders, wet scrubbers and filters • NFPA compliant systems, ISN Network

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June 22, 2020

Money making machine

Domino X630i digital aqueous inkjet corrugated press

…MORE PROFIT per job. …MORE CAPACITY in a given day. …MORE CORRUGATED out the door faster. …MORE MONEY in your pocket sooner.

Why DOMINO? • 40+ years of inkjet technology experience • Financially strong and stable • Heavily invested in digital technology • 1,000 industrial inkjet installations • Service & Support,Trusted Business Partner • Small footprint (10’H x 38’W x 21’D) • Change SKUs & print jobs on the fly • NO PLATES to make, mount, or inventory • Less downtime, MORE UPTIME • Print SPEED up to 246 fpm • AQ95 aqueous ink, POLYMER-based • Prints on COATED & UNCOATED stocks • Swiss Ordinance & Nestle COMPLIANT • Environmentally FRIENDLY • LOWER Total Cost of Ownership Why X630i?

Contact us today for X630i print samples, product brochure, and more information on the press engineered and built to transform your business. Digital Printing for everyday corrugated box production that MAXIMIZES productivity & efficiency, while MINIMIZING cost & consumption. Experience the DOMINO dierence

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LPC Names Heithaus VP Of Marketing

Lewisburg, Tennessee based Lewisburg Printing Company (LPC), with divisions in Tennessee, Texas and New Jersey,

has appointed Robert E. Heithaus, Sr. as Vice President of Marketing. “The LPC story is one of staying ahead of our customers’ evolving needs,” said CEO Thomas H. Haw- kins, IV. “We have expanded to the point where we need more robust marketing services, which will serve

The Price is Right More readers rely on Board Converting News’ containerboard pricing to negotiate their contracts. SUBSCRIBE TODAY.

Robert E. Heithaus

to inform customers of our diverse capabilities while pro- viding ‘up to the minute’ benefits of partnering with LPC.” “Our three divisions are in different parts of the coun- try, serving multiple markets but function as one cohesive business unit,” said Kirk Kelso, Executive VP of Sales. “Robert’s sound and diverse background will direct a new brand message highlighting our strengths while creating value that guarantees quality service for our customers.” “Our goal is simple: to offer the graphics that help attract, engage and retain targeted customers,” said- Heithaus. “We’re here to serve our customers by combin- ing personal attention, solutions and product that assures our customers’ success in their markets. At LPC we have one message: ‘Yes, we can do that!’”

Robyn Smith at 910-553-4055 /rsmith@nvpublications.com Len Prazych at 518-366-9017 / lprazych@nvpublications.com

www.boardconvertingnews.com

June 22, 2020

Baldwin Technology Acquires Western Quartz Products

St. Louis, Missouri based Baldwin Technology Company Inc. has announced the acquisition of certain assets of Western Quartz Products, a long-standing, global mar- ket leader in the ultraviolet curing and exposure industry. Known for manufacturing state-of-the-art UV curing lamps, as well as for having a reputation of exceptional quality cultivated through decades of serving a variety of indus- tries, Western Quartz is a true pioneer in the UV space. “We are excited to welcome Western Quartz, along with its customers, to our global UV technology arm and our broad portfolio of products that improve processes for printing, packaging and industrial markets,” said Joe Kline, CEO of Baldwin. “This acquisition further demonstrates Baldwin’s commitment to expanding our reach and tech- nology connection for the benefit of our customers, as we continue to grow our caring, collaborative, people-centric culture for team members.” Western Quartz began in 1931 in Hermosa Beach, Cali- fornia, and was one of the first producers of quartz lamps for medical purposes. Following decades of continued research and development, along with innovation spear- headed by founder John F. Dallons and his family, Western Quartz moved further into the UV curing industry and grew to become a preeminent supplier of UV curing and expo- sure lamps worldwide, with customers throughout the US, Europe and Asia. “Western Quartz enhances Baldwin’s capabilities in ad- ditive (doped) UV lamp production for industrial markets, providing an excellent complement to our existing UV and LED-UV technology portfolio within our AMS Spectral UV business and PRIMARC products,” said Rich Bennett, President of Baldwin’s AMS Spectral UV unit. “Through this acquisition, we will continue to manufacture the same great quality that Western Quartz customers are used to, and will harmonize operations, increase capacity and add more capabilities.” “We are proud to join the Baldwin family and to see our 89-year legacy of quality and innovation be preserved through this acquisition,” said Katy Wetterstrand, Direc- tor and CFO of Western Quartz. “It is an exciting time for UV technology to help improve manufacturing processes through new applications in sterilization and disinfection around the world. Through Baldwin, Western Quartz joins a sizeable organization with significant reach and resourc- es, and we look forward to continuing to expand our ser- vices and capabilities for our customers and the industry.” Baldwin Technology Company Inc. is a global manufac- turer and supplier of process-automation equipment, parts, service and consumables for the printing, packaging and corrugated industries. As a total solutions provider, Bald- win offers our customers a broad range of market-leading technologies, with a focus on improving the economic and environmental efficiency of production processes.

www.boardconvertingnews.com

June 22, 2020

Covington Box Reaps (CONT’D FROM PAGE 1 )

Following Dean Kelly’s model of listening to customers who didn’t need a truckload of boxes but wanted them readily available, Covington takes from its customer the burden of warehousing and inventory management, so boxes doesn’t have to sit on the customer’s floor taking up valuable production space. “Customers pay for what’s

“Our mindset and the way we handle the business real- ly haven’t changed much since our founding in 1981,” says Fifer. “Some companies want to improve inventory turn- over, some look at manufacturing costs, and others want

The management team at Covington Box & Packaging, front row from left, are Brenda Smith, Chasity Freed, Tammey Parker, Pam Miller, Laura Collier and Stephanie Lewandowski. Back row from left are Tony Fifer, Mike Weathers, Scott Blaschak, Randy Smith and Mike Rogers.

BCN(US)202006(出血5mm).pdf 1 2020/6/10 上午 09:40:14 to improve cash flow. We can help in those areas, as well as look at other opportunities by focusing on the goal of giving our customers what they want, when they want it. Just in Time”

delivered that day, not for the inventory we’re holding for them four to five weeks ahead of their production sched- ule,” says Fifer. “It helps our customers with their cash flow

CONTINUED ON PAGE 24

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www.boardconvertingnews.com

June 22, 2020

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Covington Box Reaps (CONT’D FROM PAGE 22)

Board Converting NEWS INTERNET DIRECTORY

and many customers will actually pay us more for us tak- ing that burden from them and providing that value, not to

mention peace of mind.” Not A Typical Sheet Plant

ADVANTZWARE www.advantzware.com

Fifer says it is this model that is largely responsible for the company’s growth, from sales of $1.5 million and 10 employees in the early years to more than $15 million and 90 employees today. He insists Covington Box & Packag- ing is not a typical sheet plant because of what it does

Advantzware provides a flexible and comprehensive sys- tem to address the business management needs of the in- dependent box business, as well as the ERP requirements of full scale packaging plants and integrated companies. With modules for estimating, scheduling, production, inven- tory and accounting, this scalable system supports packag- ing plants that produce corrugated boxes, folding cartons, point of purchase displays, assembled partitions, paper- board products, foam fabrication, as well as distribution of packaging supplies. Advantzware has been in operation for over 25 years and continually enhances our system to ad- dress the needs of the industry. AIR CONVEYING CORPORATION www.accfi lter.com Air Conveying Corporation has been designing, manufac- turing, and installing state of the art trim removal systems for the Corrugated, Folding Carton and Printing industries for more than 49 years. Contact us today.

for its customers on the service side of the business. Of the 200,000-square-feet “under roof” in its Waterloo fa- cility, fully half is used for warehousing. Covington owns another 90,000-square-foot warehouse 12 miles away in Edgerton, Ohio. “We’re a small sheet plant but one of the largest warehouse and distribution services companies in the area,” says Fifer. Covington Box & Packaging uses half of its 200,000-square- foot facility for warehousing customers’ boxes.

ALBANY INTERNATIONAL www.albint.com

Albany International has a corrugator belt for every appli- cation. Our reputation for durable performance is the trade- mark of the most dependable belts in service today.

AMERICAN CORRUGATED MACHINE www.acm-corp.com

For a wide variety of new and used equipment on today’s market, visit our website. You can e-mail us directly from the site for all your corrugated needs.

AMTECH SOFTWARE www.amtechsoftware.com

Amtech offers the industry’s most innovative and compre- hensive corrugated and packaging ERP, integrated sched- uling software, and engineered automation technology. For over 30 years, Amtech has remained at the backbone of successful businesses from the independent box makers to the largest integrateds. We keep our customers competitive in an ever-changing economy with options such as custom- er digital storefronts and workflows, business intelligence, automated scheduling for corrugators, converting and ship- ping, proactive roll stock and inventory management, and so much more in an integrated, single vendor environment. APEX INTERNATIONAL www.apex-groupofcompanies.com World’s largest Anilox and Glue & Metering roll manufac- turer, providing the widest selection of corrugated engrav- ings and complementary services. Anilox engraving options available from our North American manufacturing facility include elongated 75°, 60°, 45°, plus Apex’s patented GTT technology. Glue rolls are produced with Hardened Stain- less Steel and a max TIR of 10 µ for Single, Double Facers.

Another secret to Covington’s success, Fifer shares, is whether an order is converted on the company’s own machines or if it is coming in already finished by one of its loyal partners. “And I’m not talking about us just buy- ing product from them,” says Fifer. “Some of the largest integrated box plants farm out orders to us that they don’t want to do in their plants. Ultimately, we’re going to fill an order in the way that’s best for our customer.” The production floor at Covington Box & Packaging.

CONTINUED ON PAGE 26

www.boardconvertingnews.com

June 22, 2020

You’ve invested years of your blood, sweat and tears in building your successful business. You’re not ready to retire, nor do you want to sell. You want to continue growing by investing in new machinery, but you don’t want to feel forced into making borrowing decisions based on onerous terms from traditional banks that can put the future of your business at risk.

You’ve earned the luxury of choosing financing that doesn’t penalize but rewards your success. EFC offers longer term, fixed rate financing — 7, 8, 10, 12 and 15-year amortizations — and:

• NO Loan Covenants • NO Blanket Asset Liens Typically, traditional banks require both. At EFC, we work for you in ways banks and other financing companies do not. Contact Ed Gargiulo to find out how: 800-469-1082 x13, 770-714-0662 or ed@efc-finance.com

Covington Box Reaps (CONT’D FROM PAGE 24)

Board Converting NEWS INTERNET DIRECTORY

More than half the orders Covington fills are from cus- tomers who need their products within 24-48 hours. The company owns 50 trailers and a half-dozen semis and will service a radius of 60-100 miles from Edgerton or Water- loo so it can guarantee same-day delivery. Among its cus- tomers are companies in the poultry, baking, automotive, heavy equipment, food service, and aerospace sectors. Some customers receive deliveries daily. One gets large kitted boxes, stapled to a pallet, strapped and delivered straight to its production line. The Impact Of COVID-19 Like many other converters, Covington Box & Packag- ing has been impacted by the COVID-19 pandemic in both negative and positive ways. Because the company sup- plies Tier One and Tier Two automotive companies, which experienced dramatic business declines caused by plant shutdowns during the pandemic, Covington’s sales of au- tomotive parts packaging suffered. One part of Coving- ton’s business that has not suffered, however, is the sale of cremation containers and corrugated cloth covered caskets.

ARC INTERNATIONAL www.ARCInternational .com

ARC International is a world leader in the manufacturing of roller products for flexography. The latest nano-technology laser engraving in our Charlotte and Las Vegas manufac- turing facilities ensures superior quality and consistency in anilox rollers.

BAUMER HHS CORPORATION www.baumerhhs.com

hhs is a global leader in advanced gluing, camera verifica- tion and quality assurance systems for the packaging indus- try. Zero-defect quality and elevated production speeds are key parameters in the manufacturing of corrugated boxes; hhs systems ensure efficiency and precision across the board. With hhs Xcam Box Monitoring and non-contact flap gluing of corrugated board, hhs offers every option for au- tomated quality assurance in the production of corrugated boxes with flexo folder gluers. BLOWER APPLICATION COMPANY (BLOAPCO) www.BloApCo.com BloApCo has served the corrugated industry since 1933 with a variety of scrap handling solutions, including Hori- zontal Floor Shredders, Trim Cutters, and Material Handling Fans and Conveying Systems. BloApCo Shredders allow for continuous shredding and pneumatic removal of sheet waste stacks of all sizes, roll slab, cores, carton scrap and much more.

The success of Covington’s patented ‘Easy Entrance Body Box,’ above, led to inquiries and the development of the com- pany’s cloth covered corrugated caskets, below.

CIMEX CORP. www.cimexcorp.com

Cimex writes affordable yet powerful CAD/CAM software for the packaging and diemaking industries. We also offer numerous samplemakers, etc., to fit all needs and budgets.

CORRUGATED MACHINERY SPECIALISTS www.cmsretrofits.com

Leading manufacturer and installer of quality retrofits, up- grades and replacement parts for S&S and Prime Flexo Folder Gluers. Specialists in reconditioning of S&S Flexo Folder Gluers, including ink, air and electrical systems.

CORRUGATED REPLACEMENTS, INC. www.corrugatedparts.com

“We’ve seen a tremendous uptick in the demand for our funeral products, which is both good and bad,” says Fifer. “It’s good for business because we’re selling our products, but it’s bad because when we recently sent 3,000 units to New York City, we knew the reason why.” Covington is one of approximately 25 manufacturers in the U.S. that makes corrugated cloth covered caskets, a niche that it began filling about 25 years ago when the company designed a “cremation container” on which it re- ceived a U.S. patent.

Corrugated Replacements, Inc. is a production powerhouse that manufactures high quality machine parts and replace- ment parts for the corrugated and paperboard converting industries. CRI can redesign, engineer, and manufacture any part while providing a rapid turn-around rate, keeping machines running at their peak performance and limiting down time.

CONTINUED ON PAGE 28

www.boardconvertingnews.com

June 22, 2020

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