Mold Components

MOLD COMPONENTS

Table of Contents

Terms and Conditions of Sale............................................................................... 7. Sales and Ordering Information............................................................................ 8

Slide Action Components. Slide Retainers .............................................................................................12-24. Angle Pins and Angle Pin Inserts....................................................................25-29. Wear Plates ..................................................................................................30-37. Wear Ways ...................................................................................................36-37. Gib Assemblies .............................................................................................38-45. Hydraulic Locking Core Pull Cylinders.............................................................47-55. Krytox ® TM7 Grease .........................................................................................56 Molding Undercuts. UniLifter ® Systems ........................................................................................59-64. VectorForm Lifter Systems .............................................................................65-78. Hydraulic Unscrewing Devices .......................................................................79-88. Collapsible Cores ..........................................................................................91-96. Expandable Cavity Systems, Standard ............................................................97-99. Expandable Cavity Systems, Custom .......................................................... 100-108. Quote Request Form: Expandable Cavity Systems ..............................................106. Expandable Cavity Systems, Typical Parts & Molding Layouts ..................... 107-108 Plate and Pin Control. Helical Gear Stack Mold System ................................................................ 111-119. eStore & CAD Data Resources ..........................................................................120. 2- Stage Ejectors ........................................................................................ 121-140. Mold Plate Operation ................................................................................ 142-152. Internal Latch Lock ............................................................................... 143-150. External Latch Lock .............................................................................. 151-152. Accelerated Knock-Outs ..............................................................................153 Accelerated Ejectors............................................................................. 154-155. Early Ejector Return Assembly ............................................................. 156-157. Knock-Out Extension Pucks ................................................................... 158-159 Latch Locks and Pullers......................................................................... 160-163. DME & CounterView ® Mold Counters.........................................................164-169. FasTie ® Quick Ejector Tie-In System, Ej Couplers, Friction Puller ................. 170-179. Limit Switches .......................................................................................... 180-183. Innovative Mold Interlocks......................................................................... 186-201 IN2, Straight-Side, X-Style Parting Line, Tapered Black & Gold Interlocks Mold Straps Cavity and Core Components. CUMSA...................................................................... ............................... 2 12-213 Mold Dating Inserts – Indexable, Front Removable .................................. 206-207. Hi-Temperature/Blind Hole ........................................................................ 208-209. Dual-Ring .........................................................................................................210. Blind Hole ........................................................................................................211. Resin Identifiers ..............................................................................................21 8. Food & Container Identifiers and Insert Spacers ................................................21 9. Recycling Inserts & Recycling Electrodes ................................................... ......220. Sintered Vents .......................................................................................... 2 22-223. Vortex ® Core Pins and Plugs .............................................................................2 24. Air Poppet Valves ...................................................................................... 2 25-226. Runner Shut-Off Inserts ............................................................................. 22 7-228 Tunnel Gate Inserts ............................................................................. ..... 22 9-237

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Table of Contents

Mold Cooling. Mold Cooling ........................ 223-252 Jiffy-Tite ® Connectors, Plugs Jiffy-Matic, Jiffy-Lok ® Connectors Jiffy-Tite ® Connector Seals, Tool Kit, Wrenches Coolant Bridges Jiffy-Tite ® Cascade Water Junctions MoldBasics ® Hose Connectors Mold Components. INCH ..................................... 254-287 Guide Pins Shoulder & Straight Bushings Self-Lubricating Bushings Solid Bronze & Bronze-Plated Bushings Guided Ejection Guide Pins & Bushings

Bubbler Tubes, Brass Plugs and Rods Cascade Water Junctions Brass Pressure Plugs Plastic & Brass Baffles Heat Pipes Insulator Sheets and Locating Rings TruCool ™ Mold Cooling Metric. .................................. 288-307 Guide Pins Angle Pins Guide Pin Bushings Locating Sleeves & Rings Sprue Bushings Support Pillars Tubular Dowels Dowel Pins Screws – Socket Head Cap, Flat Head Lock Washers Stop Disk DIN – Pins, Sleeves, Blades...... 336-347 Ejector Pins Shoulder Ejector Pins Ejector Sleeves Ejector Blades Core Pins JIS – Pins, Sleeves, Blades....348-353 Ejector Pins Ejector Blades Ejector Sleeves Special Pins and Sleeves........354-356

Mold Parts for 34R Assemblies Support Pillars and Stop Pins

Sprue Bushings Locating Rings

3-Plate Extension Bushings Special Guide Pins Fax Form.

Pins, Sleeves and Blades. INCH – Pins, Sleeves, Blades.... 313-335

Ejector Pins – Straight Ejector Pins – Shoulder

Ejector Sleeves Ejector Blades Thin Wall Sleeves & Sleeve Extensions Core Pins Return and Sprue Puller Pins Core Pin Retainers Comparison Table Specifications.

Mold Assembly.

Bolts, Screws and Lock Washers Keys and Key Kits Set Screws Tubular Dowels and Dowels Mold and Die Springs Belleville Washer

Codipro Swivel Eyebolts, Hoist Rings & Shackles Hoist Rings Forged Eyebolts Permanent Magnetic Lifters Chain Slings Min Recommended Assem Screw Holes

MOLD COMPONENTS Index

Core Pins, INCH Standard Hardness .......................................325. Core Pins, Copper-Based Alloy ......................................... 328-329. Core Pin Retainers ...................................................................... 330. CounterView ® & DME Mold Counter................................164-169. Custom Pins & Sleeves Quote Request Form ........................ 356. CUMSA ................................................................. ................. 212-213 Detent Plate ..........................................................see SmartLock ® . DIN Pins, Sleeves, Blades Quote Request Form ................... 347. DME Ejector and Core Pin Diameters Table................... 357-359.. Dowel Pins and Tubular Dowels, INCH ...................................372. Dowel Pins, Pull Dowels (Internal Thread) METRIC .....305, 373. Early Ejector Return Assembly ......................................... 156-157. Ejector Blades, DIN Hardened .................................................344. Ejector Blades, DIN Nitrided..................................................... 343. Ejector Blades, INCH.......................................................... 323-324. Ejector Blades, JIS .....................................................................350. Ejector Pins, Close Tolerance ...................................................319. Ejector Pins, DIN Hardened ......................................................338 Ejector Pins, DIN Nitrided..........................................................337. Ejector Pins, DIN Shoulder, Hardened ....................................340 . Ejector Pins, DIN Shoulder, Nitrided........................................ 339 . Ejector Pins, INCH EX Keyed ....................................................316. Ejector Pins, INCH EX Shoulder ...............................................315. Ejector Pins, INCH EX Straight .................................................314. Ejector Pins, INCH THX Keyed.................................................. 318. Ejector Pins, INCH THX Straight............................................... 317. Ejector Pins, JIS Straight........................................................... 349. Ejector Return Couplings ........................................................... 178. Ejector Sleeves, DIN Hardened................................................ 342. Ejector Sleeves, DIN Nitrided ................................................... 341. Ejector Sleeves, INCH Nitrided OD and OD/ID .............. 321-322 Ejector Sleeves, JIS............................................................ 351-353. Ejector Sleeves (Thin Wall) and Extensions...........................320 Ejectors, Accelerated......................................................... 154-155. Ejectors, 2-Stage................................................................. 122-140.. Expandable Cavity Systems ................................................ 97-108. Expandable Cavity Custom Quote Request Form .................. 106. External Latch Lock ............................................................ 151-152. Eyebolts, Forged.......................................................................... 388 FasTie Quick Ejector Tie-In System ................................. 170-177. Flat Head Screws, METRIC ...............................................307, 368. Fountains ......................................see Cascade Water Junctions Friction Pullers ............................................................................179. Gate Cutters ................................................................................. 308. Gib Assemblies, Self-Lubricating ............................................... 26. Guide Pins METRIC.................................................. 28-29, 291-294. Guide Pins, 2”, 2.5”, 3” Diameter.............................................. 261. Guide Pins, for Special Mold Tooling............................... 285-286. Guide Pins, Guided Ejection ...................................................... 265 Guide Pins, Hardened.................................................................258

Accelerated Ejectors.......................................................... 154-155. Accelerated Knock-Outs ...........................................................153. Adapter ........................................................... see Sprue Bushings. Adapter with Screw, FW 1851 – 2-Stage Ejectors.................140. Air Poppet Valves................................................................ 2 25-226. Angle Pins, INCH........................................................................... 25. Angle Pins, METRIC........................................................ 28-29, 295. Angle Pin Inserts..................................................................... 26-27 Arburg Locating Rings................................................................270. Arburg Mold Assembly Components............................... 270-271 Arburg Sprue Bushing................................................................277. Assembly Screws Min. Recommended Table................ 392-393. Baffle Bars ...................................................................................162. Baffles, Turbulent Flow Plastic ......................................... 242-243. Base Plates, for Gib Assemblies ................................................ 38. Belleville Washers (Disc Springs), METRIC ...........................379. Brass Diverting Plugs and Rods ............................................... 239. Brass Plug Baffles, Spiral.......................................................... 245. Brass Plug Baffles, Straight ...................................................... 244. Brass Pressure Plugs................................................................. 241. Bubbler .........................................see Cascade Water Junctions. Bubbler Tubes.............................................................................. 239 Bumper Pins...........................................................see Return Pins Bushings, 3-Plate Extension.............................................. 283-284. Bushings, Bronze-Plated INCH ................................................263. Bushings, Bronze-Plated METRIC ...........................................299. Bushings, Solid Bronze .............................................................. 264. Bushings, Guide Pin (with Collar) METRIC .............................298. Bushings, Guide Pin (without Collar) METRIC .......................300 Bushings, Guided Ejection................................................. 266-267. Bushings, Guide Pin (with Collar) METRIC .............................300. Bushings, Self-Lube Guide Pin (without Collar) METRIC .....300. Bushings, Self-Lubricating INCH .............................................262 Bushings, Shoulder.....................................................................260. Bushings, Shoulder 2”, 2.5”, 3” Diameter ...............................261 Bushings, Straight.......................................................................260 Buttons....................................................................... see Stop Pins. CAD Data Resources.................................................................. 120. Cam Pins.................................................................. see Angle Pins. Cascade Water Junctions ......................................................... 240. Cascade Water Junctions, Jiffy-Tite ® ..................................... 233. Centering Bushing, Locating Sleeves METRIC ......................301. Codipro Swivel Shackles Hoist Rings & Eyebolts ........ 380-384. Collapsible Core, DoveTail ..................................................... 93-96. Collapsible Core Mini ...................................................................92. Collapsible Core Standard........................................................... 91. Column .............................................................. see Support Pillars. Cooling Products – Jiffy-Tite ® , MoldBasics ® ................. 225-241 Core Pins, DIN Hardened...........................................................345. Core Pins, DIN Copper-BasedAlloy .......................................... 346. Core Pins, INCH High Hardness ...............................................326.

MOLD COMPONENTS Index

Guide Pins, Shoulder, Hardened............................................... 259 . Guide Pins, with Collar METRIC ....................................... 292-294. Guide Pins, without Collar METRIC.................................. 296-297.. Guided Ejection Systems ................................................... 268-269. Hardness Conversion Table & Hardness Data.......................335. Heat Pipes ............................................................................ 246-247. Helical Gear, Stack Mold Systems................................... 112-119. Hoist Rings Eyebolts & Swivel Shackles ........................ 380-388 Hollow Dowels............................................... see Tubular Dowels. Horn Pins ................................................................. see Angle Pins. Hydraulic Locking Core Pull Cylinders (HLCP) ................... 46-55. HLCP Quote Request Form ..........................................................55 . Hydraulic Unscrewing Device .............................................. 80-88. Insulator Sheets, High Temperature................................ 248-249. Interlocks, Black and Gold, INCH..................................... 197-198. Interlocks, Black and Gold, METRIC................................ 199-200. Interlocks, IN2 Side ............................................................ 186-187. Interlocks, Parting Line ...................................................... 191-192. Interlocks, Straight-Side............................................................ 188. Interlocks, Tapered Rectangle, INCH ......................................196. Interlocks, Tapered Round, INCH..................................... 193-194. Interlocks, Tapered Round, METRIC........................................195 Interlocks, X-Style............................................................... 189-190. Internal Latch Lock ............................................................. 143-150. Jiffy Latch-Lok ® Assemblies ............................................ 160-161. Jiffy-Tite ® Cooling Products .............................................. 225-233. Keys and Key Kits, INCH ............................................................ 366. Keys, METRIC ..............................................................................367. Knock-Out Extension Pucks ...............................158-159, 274-275 Knock-Out Rod.......................................................see Return Pins. Knock-Outs, Accelerated ..........................................................153. Krytox ® , DuPont ™ TM7 Grease............................................ 56, 331. Latch Locks .......................................................................... 143-163.. L- Gibs ........................................................................................ 40-44. L- Gibs, Bronze-Plated ..................................................................42. L- Gibs, Self-Lubricating ......................................................... 43-44. Lifting Chains ...............................................................................390. Limit Bolts......................................................... see Shoulder Bolts. Limit Switches ..................................................................... 180-183. Locating Rings for Plastic Molds ..................................... 280-281 Locating Rings, METRIC.............................................................302. Locating Rings (for use with Insulator Sheets)......................281. Locating Sleeves......................................................................... 301 . Lock Washers (Spring Washers), METRIC .....................306, 365. Magnetic Lifters .......................................................................... 389. Metric Equivalents and Conversions....................................... 287. Min. Recommended Additional Assy SHCS - CHART... 392-393. Mold and Die Springs, Extra Heavy Duty Green ....................378. Mold and Die Springs, Heavy Duty Gold .................................377.

Mold and Die Springs, Medium Duty Blue .............................375. Mold and Die Springs, Medium Heavy Duty Red ..................376. MoldBasics ® Cooling Products ........................................ 234-238. Mold Components, Euro-Series (METRIC) ..................... 290-307. Mold Components, Inch..................................................... 257-286. Mold Counter, CounterView ® ............................................ 164-169. Mold Dating Inserts, Dual-Ring ................................................210. Mold Dating Inserts, Indexable & Front Removable..... 206-207. Mold Dating Inserts, Blind Hole Applications ........................211. Mold Dating Inserts, Hi-Temperature/Blind Hole .......... 208-209 Mold Inserts, Resin Identifiers..................................................212. Mold Inserts, Food & Container Identifiers ...........................21 9. Mold Insert Spacers ..................................................................21 9. Mold Parts, 34R Mold Assemblies ...........................................270. Mold Assembly Parts, Shoulder Guide Pins & Bushings.....271. Mold Service Table ..................................................................... 360 Mold Straps..................................................................................201. MUD Quick-Change ® Components Overview ........................394. Rings .........................................................................................232. Pillows...............................................................see Support Pillars. Pins and Sleeves Comparison Chart .......................................334. Pins and Sleeves Quote Request Form ................... 333, 347, 356 . Plastic Baffles, Turbulent Flow ......................................... 242-243 platenGUARD ™ ............................................................................. 282 Posts.........................................................................see Guide Pins. Pressure Plugs, Brass................................................................ 241. ProWeld Micro-welding System ..............................................202. Puller Pins ................................................... see Sprue Puller Pins Push Back Pins......................................................see Return Pins. Recycling Inserts & Electrodes ........................................ 214-215. Resin Identifiers ..........................................................................212 Rest Buttons..............................................................see Stop Pins. Return Pins, INCH .......................................................................331. Runner Shut-Off Inserts ..................................................... 22 7-228. Set Screws with Dog Point (Allen Head), METRIC................371. Set Screws with Flat Point (Grub Screw), METRIC...............371. Set Screws with Spring Loaded Ball Plunger, METRIC........370. Set Screws with Spring Loaded Plunger, METRIC................369 Shoulder Bolts, INCH..................................................................366 Shoulder Bolts, METRIC.............................................................367 Shoulder Screw...............................................see Shoulder Bolts. Sintered Vents ..................................................................... 2 22-223. SLIDE Econo-Spray ® Pin Lube & Grease................................ 316. Slide Retainer, SmartLock ® ................................................... 16-19. Slide Retainers ........................................................................ 12-24. Slide Retainers, Mini-Might ® ................................................ 12-15. SmartLock ® Slide Retainer and Limit Switch ..................... 16-19. Socket Head Cap Screw, INCH ................................................364. Socket Head Cap Screw, METRIC ...................................306, 365

MOLD COMPONENTS Index.

Socket Head Stripper Bolts, INCH ...........................................366. Special Guide Pins Quote Request Form ................................ 286. Special Pins and Sleeves .................................................. 355-356. Springs .................................................................................. 375-378 Spring Washers................................................see Lock Washers. Sprue Bushings ................................................................... 276-277. Sprue Bushings, Hardened, METRIC.......................................303. Sprue Bushings, Copper-Based Alloy .............................. 278-279 Sprue Ejector Pins......................................see Sprue Puller Pins. Sprue Puller Pins, INCH ............................................................. 332. Square Gibs, Self-Lubricating..................................................... 45. Stack Mold Systems, Overview........................................ 113-114. Stack Mold Systems, Helical Gear .................................. 115-119 Stop Buttons..............................................................see Stop Pins. Stop Disk (for Ejector Plates), METRIC ...........................307, 368. Stop Pins/Disk INCH ................................................................... 273. Stripper Bolts...................................................see Shoulder Bolts Sucker Pins...............................................................see Core Pins Support Pillars, INCH.......................................................... 272-273 Support Pillars, METRIC.............................................................304. Thinswitch ® Limit Switches .............................................. 180-183. Thin Wall Ejector Sleeves.......................................................... 320. TM7, DuPont ™ Krytox ® Grease............................................ 56, 331. TruCool ™ Mold Cooling ....................................................... 250-252. Tubular Dowels & Dowel Pins, INCH.......................................372. Tubular Dowels, METRIC ...........................................................301. Turbulent Flow Plastic Baffles .......................................... 242-243. Two-Stage Ejectors ............................................................ 122-140. UniLifter ® System .................................................................... 60-64. VectorForm Lifter Systems .................................................... 66-78. Vortex® Core Pins & Plugs................................................. ......224. Washer Disk for Tubular Dowels, METRIC .....................301, 374. Washers, Belleville – Disc Spring............................................ 379. Washers, Lock Washers – Spring....................................306, 365 . Wear Plates, Bronze-Plated.................................................. 30-33. Wear Plates, Self-Lubricating............................................... 34-35. Wear Ways, Self-Lubricating................................................ 36-37 Tunnel Gate Inserts .......................................................... ........ 229

AHP Merkle Hydraulic Cylinders

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MOLD COMPONENTS 1. ACCEPTANCE OF TERMS: Seller’s offer is expressly conditioned upon Buyer’s acceptance of these Terms and Conditions, and Seller expressly objects to any additional or different terms proposed by Buyer. Any subsequent purchase order issued by Buyer shall constitute Buyer’s agree- ment to these Terms and Conditions. Any contrary terms and conditions contained in any purchase order, facility entry form, or other instrument issued by the Buyer are expressly rejected and shall not apply to this transaction. Unless otherwise specified in the quotation, Seller’s quota- tion shall expire 30 days from its date and may be modified or withdrawn by Seller before receipt of Buyer’s conforming purchase order. 2. PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, no later than 30 days from the date of invoice. Buyer shall pay a late payment charge computed at the lower of 1.5% per month on any overdue balance, or the maximum rate permitted by law. No cash discount is provided. If at any time Seller reasonably de- termines that Buyer’s financial condition or payment history does not jus- tify continuation of Seller’s performance, Seller shall be entitled to require full or partial payment in advance or otherwise restructure payments, request additional forms of payment security, suspend its performance or terminate the order. 3. DELIVERY 3.1 In the United States, products are sold FCA Incoterms 2020 point of origin; for export sales, terms are FCA Incoterms port of export. Unless otherwise agreed in writing, title and risk of loss shall pass at the time of shipment. Buyer is responsible for all taxes, duties, fees, or other govern- mental charges related to its purchase of goods, with the sole exception of taxes on Seller’s income. Unless otherwise agreed, Buyer shall pay all packing and delivery costs. 3.2. Seller’s quoted lead times and targeted delivery dates are good faith estimates and are not binding on Seller. Buyer’s acceptance of delivery of Seller’s products from the carrier shall constitute a waiver of any claim for delay. If Seller notifies Buyer that the products are ready for shipment and Buyer delays delivery, then Seller may charge Buyer a storage fee equal to 1.5% of the contract price per month for each month of delay. Such stor- age fees are in addition to any other remedies Seller may have. 3.3. Buyer shall have a reasonable opportunity to inspect any products prior to shipment. Products shall be deemed to be accepted upon the earlier of: (i) inspection at Seller’s plant (provided that no reasonable ob- jection is then raised by Buyer), or (ii) if no inspection is requested, then at shipment. If an objection is made during inspection, then Products shall be deemed accepted upon resolution of the objection by Seller. 4. WARRANTY: 4.1. Seller’s express product warranty be as stated in DME’s order speci- fication documentation and shall run from the date of shipment (the “Warranty Period”). During the Warranty Period, Seller warrants that the products and services sold hereunder will be free from material defects in material, workmanship and title (the “Warranty”). 4.2. If, during the Warranty Period, Seller reasonably determines that the products do not meet the Warranty, then Seller shall, at its option, repair or replace the defective product or component thereof, reperform any defective services at Seller’s expense, or refund or credit to Buyer its purchase price for the defective products or services. 4.3. The Warranty will be void and will not apply: (i) when Buyer fails to promptly notify Seller of any alleged defect, (ii) when Buyer fails to prop- erly install, maintain, or operate the products, (iii) to any product or parts thereof with a useful life, under normal operating conditions, inherently shorter than 1 month, or (iv) to products which were not made by Seller or any of Seller’s affiliates, provided that in such cases Seller shall use reasonable efforts to pass on to Buyer the manufacturer’s warranty. 4.4. If Seller provides any parts or services to repair a product that is not under Warranty, then such parts and services will be billed to Buyer at Seller’s prevailing rates for time and materials. 4.5. The Warranty set out above is the sole and exclusive warranty provid- ed by Seller for its products and is in lieu of, and Seller expressly disclaims, all other warranties, express or implied, oral, written or statutory. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE FOR SELLER’S PRODUCTS. 5. LIMITATION OF LIABILITIES: 5.1. Seller’s total liability to Buyer arising out of or resulting from this Con-

DME COMPANY LLC (“SELLER”) TERMS AND CONDITIONS OF SALE

tract or related in any way to Seller’s products or parts thereof shall not exceed the contract price for such products. 5.2. Seller shall not be liable for loss of profit or revenues, loss of use of products, interruption of business, downtime costs, increased operating costs, or any special, consequential, incidental indirect or punitive damages, whether incurred by Buyer or Buyer’s customers. 5.3. Because the conditions of actual production in each end user’s plant vary considerably, Buyer assumes all risk for the results obtained by use of Seller’s products in the practice of any process, whether in terms of operating costs, general effectiveness, success or failure, and regardless of any oral or written statements made by Seller related to the use of its products. 6. SECURITY INTEREST. Buyer agrees that the Seller shall have and retain a pur- chase money security interest in the Products securing the payment of all sums becoming due hereunder. Such security interest shall attach, upon completion of manufacture, to the Products and to any parts or accessories attached to the Products and to the proceeds of any sale thereof. Buyer represents that the Prod- ucts are being acquired for use in its business and that such Products will not, without prior written consent of the Seller, be sold or removed from the Buyer’s place of business to which delivery is made. Buyer agrees upon Seller’s request to execute any financing statements or other documents required to perfect, continue or renew Seller’s security interest in the Products. 7. CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by Seller before the completion of the order. On receipt of such cancellation notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. Buyer will then be invoiced for and will pay to Seller as liquidated damages a cancellation charge. For completed items, the charge will be equal to their established prices. For items not completed, the charge will be equal to 135% of Seller’s full cost as determined by Seller in accordance with Seller’s standard accounting practices (which includes burden and overhead), plus a charge for any packing and stor- age, less a credit for the balance of the material as scrap. 8. RETURNS: All returned items require a Return Merchandise Authorization (RMA) number from DME. Returns are subject to a quality inspection to validate whether it can be returned to inventory. Mold bases, plates, special components, made-to-order products and other date-sensitive products are non-returnable items. Items returned to DME without prior authorization(RMA)may be returned to sender. Items returned for stated defect or non-conforming reason require detailed explanation. No products are returnable beyond 30 days after receipt. 9. CONFIDENTIALITY. Any nonpublic information, including without limitation, Seller’s pricing information and the contents of Seller’s quotation or proposal and Buyer’s purchase order, exchanged between the parties is deemed confiden- tial (“Confidential Information”). Each party agrees to maintain the other party’s Confidential Information in confidence, to not disclose the same to any third parties, and to use it only in connection with this sale. These restrictions shall expire two (2) years after the date of disclosure. This provision does not modify or supersede any separate confidentiality or nondisclosure contract signed by the parties. 10. FORCE MAJEURE: Seller shall not be liable for any delay in performance or nonperformance which is due to war, fire, flood, pandemic, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of products, differences with employees or similar or dissimilar causes beyond Seller’s reasonable control, including but not limited to, those interfering with production, supply or transportation of products, raw materials or components or Seller’s ability to obtain, on terms Seller deem reasonable, material, labor, products or transportation. 11. MERGER CLAUSE: This Contract entirely supersedes any prior oral or written representations, correspondence, proposals, or contracts between the parties regarding the products. This writing constitutes the final and total expression of such contract between the parties, and it is a complete and exclusive statement of the terms of that contract. 12. ASSIGNMENT: Neither party may assign this Contract without the written consent of the other party, except that Seller may assign this Contract to a third party that acquires substantially all of Seller’s assets and Seller may assign the flow of funds arising out of this Contract. 13. COMPLIANCE WITH LAWS. Each party agrees to comply with all applicable laws in the performance of its obligations; Buyer shall not trans-ship, re-export, divert or redirect Products outside of the original country of delivery without Seller’s prior written consent. 14. GOVERNING LAW: This Contract shall be governed by and construed in accor- dance with the laws of the State of Michigan, without regard to the Convention for the International Sale of Goods (CISG), which shall not apply.

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MOLD COMPONENTS Sales and Ordering Information

U.S.A. TERMS AND CONDITIONS OF SALE: See previous page.

PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from 7 a.m. to 7 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services, provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local DME sales, manufacturing or technical service representatives. MAIL ORDERS: If you prefer to order by mail, please address your order to:  DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330 ATTN: Customer Service Dept. FAX: You may fax your order to:  DME Customer Service 888-808-4363 EMAIL: You may email your order to:  DME Customer Service customer_service@dme.net eStore : store. dme.net CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to DME Company. Include remittance copy of invoice and mail to:  DME Company, PO Box 854867 Minneapolis, MN 55485-4867 WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait. Products being returned for repair or exchange should be processed through Customer Service prior to being returned. SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme.net or mailed to the Estimating Department of the DME manufacturing location nearest you. Call our toll-free number if desired to clarify location which serves your area. Estimating locations are:

 29111 Stephenson Highway, Madison Heights, MI 48071, FAX: 888-808-4363  1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924  3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652

Please add “DME Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and delivery on special mold base orders or to check status of special work in progress please contact Customer Service.

CANADA TERMS AND CONDITIONS OF SALE: See previous page. ORDERS , QUOTES, PICKUPS, RETURNS : Please c ontact 800-387-6600. CHECK OR MONEY ORDERS: Make payable to DME Company. Include remittance copy of invoice and mail to : 3275 Deziel Drive, Windsor, ON N8W 5A5

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DME SLIDE ACTION

FACILITATING GREATER MOLDING PRODUCTIVITY THROUGH SLIDE ACTION INNOVATION

SLIDE ACTION COMPONENTS Table of Contents.

Slide Retainers................................ 12 to 24 Mini-Might ® and Smart-Lock ® designed to be small in size yet strong in holding capacity.

Angle Pins and Angle Pin Inserts ........... 25 to 29 Supplied with a pre-machined spherical radius on the head to eliminate angle grinding.

Wear Plates.......................................... 30 to 37 Bronze-plated, self-lubricating wear surfaces for long- lasting results.

Gib Assemblies ....................................... 38 to 45 Self-lubricating, bronze-plated base plates .

Hydraulic Locking Core Pull Cylinders ..... 47 to 55 Enabling cost-saving movement of sliding cores for plastics and die-cast tools.

Krytox ™ TM7 Grease ........................................ 56 The “Stay-Put” Lubricant

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SLIDE ACTION COMPONENTS Table of Contents

Angle Pin (Horn Pin) APD .........................25, 28-29

Wear Plate WPB, SLP, SLW . .30-37 Mini-Might Assembly PSR ..........................12-15

MOLD CLOSED

MOLD OPEN

SLIDE RETAINERS MINI-MIGHT ® SLIDE RETAINERS.........................12-15 SMARTLOCK ® AND LIMIT SWITCH......................16-19 SLIDE RETAINER ASSEMBLIES............................20-23 SLIDE RETAINER ACTUATION SEQUENCE .................24 ANGLE PINS ANGLE PINS............................................................25 ANGLE PIN INSERTS...........................................26-27 METRIC ANGLE PINS (GUIDE PINS).....................28-29 WEAR PLATES BRONZE-PLATED WEAR PLATES...........................30-31 BRONZE -PLATED WEAR PLATES METRIC............ 32-33 SELF-LUBRICATING WEAR PATES.......................34-35 SELF-LUBRICATINE WEAR WAYS.........................36-37

GIB ASSEMBLIES SELF-LUBRICATING GIB ASSEMBLIES...................... 38 BASE PLATES FOR GIB ASSEMBLIES.........................39 L- GIBS FOR GIB ASSEMBLIES .............................40-41 BRONZE-PLATED L-GIBS ....................................42-43 SELF-LUBRICATING L-GIBS..................................44-45 SELF-LUBRICATING SQUARE GIBS........................... 45 HYDRAULIC LOCKING CORE PULL CYLINDERS HLCP PRODUCT OVERVIEW................................. 47-48 HLCP CYLINDER ADVANTAGES............................49-52 MOLD DESIGN & INSTALLATION CONSIDERATIONS............................................. 53-54 HLCP – FAXABLE QUOTE FORM...................................... 55 Krytox TM7 Grease .................................................. 56

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SLIDE ACTION COMPONENTS Mini-Might® Slide Retainers

SLIDE ACTION COMPONENTS Mini-Might® Slide Retainers Dimensional Information for Mini-Might ® Slide Retainers – PSR

Ø .69

MAXIMUM RECOMMENDED HOLDING WEIGHT

ITEM † NUMBER

PSR1000

10 POUNDS

(U.S. Patent No. 5,397,226)

*V-groove in slide will compress plunger approximately .01 to .03

PSR2000

20 POUNDS

PSR4000

40 POUNDS

F FLAT

ØE

All items in stock.

• Three sizes with retaining ratings for 10, 20 and 40 lbs. • Small in size yet strong holding capacity • Product design facilitates easy installation • Slide can be removed without removing the slide retainer from the mold • Self-contained design • Line contact engagement

HOW TO ORDER: Use Item Numbers in charts for ordering.

RETAINING KEY

.250

.187

.669

BODY

#10-24 x .50 LONG F.H.S.

Installation Dimensions for Machining V-Groove in Slide

PLUNGER SPRING SPACER

† Each includes: slide retainer assembly, retaining key and #10-24 x .50 long flat head screw. Replacement parts are special order.

RETAINING RING SPRING

ØD

ØH

+.005 -.000 V-GROOVE DEPTH (TO THEORETICAL SHARP CORNER)

.060 RADIUS TYP

ITEM NUMBER A B C ØD ØE

F FLAT ØH

J PLUNGER

ITEM NUMBER

V-GROOVE DEPTH

PSR1000 1.08 .072 .795 .620 .630 .375 .866

.188

PSR2000 1.32 .121 1.035 .740 .748 .420 .984

.250

PSR1000

.091

PSR4000 1.26 .149 .975 .870 .866 .468 1.102

.312

90˚

USE .060 RADIUS MAX IN BOTTOM OF V-GROOVE

SLIDE

PSR2000

.153

Material: Hardened H-13 Steel (Body and Plunger)

PSR4000

.194

NOTE: See “Pocket Dimensions” for additional information.

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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers

Pocket Dimensions for Mini-Might ® Slide Retainers – PSR SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers Typical Application

Typical Application

ANGLE PIN INSERT* ANGLE PIN* (HORN PIN)

.38 RAD

HEEL BLOCK SLIDE

All items in stock.

HOW TO ORDER: Use Item Numbers in charts for ordering.

±.005

Y = X +.010 TO +.020 STOP BLOCK WEAR PLATE* RETAINING KEY*

RETAINING KEY WEAR PLATE

Ø M

WEAR PLATE

MINI-MIGHT ASSEMBLY*

+.005 –.000

.472

.500 THICK WEAR PLATE

.674

*AVAILABLE FROM DME

.020 R MAX

.250 THICK WEAR PLATE

#10-24 TAP x .50 DEEP (FOR FLAT HEAD SCREW)

MOLD CLOSED

+.002 –.000

+.005 –.000

X = SLIDE TRAVEL CAUSED BY ANGLE PIN Z = V-GROOVE LOCATION IN SLIDE FROM CENTERLINE OF SLIDE RETAINER X = Z Y = STOP BLOCK LOCATION

Ø L

Ø K

NOTE: .500 thick wear plate can also be used to key and retain Mini-Might slide retainer instead of retaining key. Mold maker to machine to suit. NOTE: Use .028 thick spacer under retaining key when mold has been machined for .500 thick wear plate. Mold maker to machine to suit.

MOLD OPEN

ITEM NUMBER

N DIM

NOTES: 1. Lubricate all metal-to-metal contact areas before first use and every 100,000 cycles (or more frequently as required). Use a good grade of moldmakers’ non-melting type grease rated for the operating temperature to be encountered. 2. Replace compression spring every 1,000,000 cycles or as required. 3. Do not operate at temperatures exceeding 250°F.

ØK

ØL

ØM

PSR1000

.625

.869

.94

.670

PSR2000

.750

.987

1.06

.715

PSR4000

.875

1.105

1.19

.763

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SLIDE ACTION COMPONENTS SmartLock ® Slide Retainer and Limit Switch

SmartLock Slide Retainer and Limit Switch – SLS2220

ANGLE PIN (TYPICAL)

SMARTLOCK PLUNGER SMARTLOCK SWITCH ASSEMBLY ASSEMBLY

SLIDE

Available via

4mm/0.157in CENTER OF PLUNGER TO CENTER OF SWITCH ASSEMBLY

SLIDE TRAVEL

Slide Unlocked

Slide Locked

NOTE: Please contact DME for high-temperature applications.

(U.S. Patent No. 6,126,429)

ITEM NUMBER SLS2220

EN 60947-5-1

SPECIFICATIONS BREAK-AWAY

The SmartLock ® slide retainer and limit switch is designed for injection molders to provide switching and a slide detent in one unique package. The SmartLock locking function prevents premature slide movement during molded part ejection while the SPDT switch is simultaneously actuated. The SmartLock slide retainer and limit switch has been tested for reliability over 10 million cycles without failure. Two or more switches may be used for larger molds, or molds with multiple slides. Slide position verification and prevention of mold damage results when the Smartlock slide retainer and limit switch is installed in a mold. • Prevents damage caused by premature slide movement • 17 to 27 pounds holding force – adjustable for optimum operation • 175°F (79.4°C) standard temperature rating enables use for most molding applications • Quality tested over 10 million cycles to provide long, dependable service • Flush-mounted switch is shielded from damage by mounting inside a protective milled pocket • Stripped and tinned 6 ft. wire leads make the switch ready to install without modification • Mounting screws and wire clips supplied for neat and easy installation

17 TO 27 LBS.

FORCE

(USER ADJUSTABLE)

ELECTRICAL

250VAC/28VDC 4 AMPS INDUCTIVE 5 AMPS RESISTIVE

MATERIALS SWITCH ASSEMBLY BODY

FIBERGLASS-REINFORCED NYLON

REQUIRES 3-PIN CONNECTOR WITH MINIMUM RATINGS LISTED ABOVE

PLATE

HARDENED STEEL

OPERATING TEMPERATURE 175°F MAX. (79.4°C MAX.) SWITCHING SPDT

PLUNGER ASSEMBLY

HARDENED STEEL

WIRE LEADS

22GA STRANDED, 3 CONDUCTOR, SHIELDED CABLE, 6 FT. (1.8M) LONG, ENDS STRIPPED AND TINNED

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SLIDE ACTION COMPONENTS SmartLock® Slide Retainer and Limit Switch

The SmartLock switch is designed for use in very low power mold protection control circuits. It is not intended to switch heavy loads in power applications. Rated Current vs. Steel Temperature – SLS2220 AMPS °F

Mill pocket into vertical hole for wire clearance

Plunger Assembly Pocket Dimensions

[16.00] .63

Ø11.3 ± .05mm Ø.444 ± .002”

Option #1: Drill ø.26" MIN. thru to pocket

Option #2: Mill wire channel ø.25" ball end mill .25" deep to wire outlet

SECTION B-B

+ 0.254 -0

20.57

.010 -.000

.810 +

+ 0.076 -0

30.66

.003 .000

1.207 + -

+ 0.127 -0

3.96

.005 .000

.156 + -

3.48 .137

°C

5.33 .210

5.0 4.0 3.0 2.0

29.4 49.0 68.3 79.4

19.05 .750

29.01 MIN 1.142 MIN

10.67 MIN .420 MIN

25.53 MIN 1.005 MIN

14.50 .571

[6.6] .261

120 155 175

3.18 MAX R.125 MAX

Break-away Force vs. Bore Depth [.001" (.025MM) clearance under slide]

+ 0.127 -0

2.41

3.97 MAX R.156 MAX

.005 .000

.095 + -

UNLESS NOTED OTHERWISE: 2 DECIMAL PLACES:

SECTION A-A

6.35 MAX R.250 MAX

.010" .003"

3 DECIMAL PLACES:

2X DRILL

ø.107

.46 MIN

.30 MIN

TAP 6-32 UNC

Suggested machining and wire routing.

Parts Included in SmartLock Slide Retainer and Limit Switch – SLS2220

SmartLock includes 2 wire clamps.

NORMALLY OPEN (BLACK) NORMALLY CLOSED (RED)

COMMON (WHITE)

DESCRIPTION

QTY

REPL ITEM NUMBER

ø 4.1 0.16 hole thru for at head screw (supplied)

Locking Plate

SCHEMATIC DIAGRAM

SWITCH ASSEMBLY

20.1 .79

4.9 .19

Switch Actuator

Spring

SWITCH MOUNTING SCREWS (#6-32 X 3 ⁄ 8 " FLAT HEAD) WIRE CLAMPS (.5" X .82" X .15" WITH .213" MOUNTING HOLE)

2 SLFH222A

9.2 .36

14.4 .57

18.7 .74

30 lbs 13.5 kg

15 .59

28.8 1.13

19.1 .75

10.3 .41

27 lbs 12.1 kg

25 lbs 11.3 kg

22 lbs 9.9 kg

11.13 ø.44

3.99 .157

20 lbs 9 kg

WIRE CLAMP SCREWS (#10-24 X 1 ⁄

2.36 .093

Standard Plunger (-S option)

2 1024BHCSA

15.2 .599

17 lbs 7.7 kg

2 " BUTTON HEAD)

3.9 .16

15 lbs 6.8 kg

30.4 1.197

mm inches

Linear =

PLUNGER, SMALL - SLP222A PLUNGER SPRING - SL SP 222

PLUNGER ASSEMBLY

10 lbs 4.5 kg

Switch Assembly

Plunger Assembly

5 lbs 2.3 kg

INSTRUCTION SHEET

0.610

0.620

0.630

BORE DEPTH D (INCHES)

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