Mold Components

®

MOLD COMPONENTS

This book is completely linked both internally and to the Estore

Table of Contents

Terms and Condi t ions of Sal.e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Sales and Order ing Informat io.n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Slide Action Components Sl ide Retainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. .2. .-24 Angle Pins and Angle Pin Insert.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. .5. -29 Wear Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. .0.-. 37 Wear Ways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. .6.-. 37 Gib Assembl ies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. .8. .-45 Hydraul ic Locking Core Pul l Cyl inder.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.7. -55 Krytox® TM7 Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. .6. . Molding Undercuts UniLi fter ® Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. .9. .-64 VectorForm Li fter Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. .5.-78 Hydraul ic Unscrewing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. .9. -88 Col lapsibleCores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. .1. .-96 Expandable Cavi ty Systems, Standar.d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.7. -99 Expandable Cavi ty Systems, Custom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-108 Quote Request Form: Expandable Cavi ty System. .s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. .06 Expandable Cavi ty SystemsT, ypical Parts & Molding Layouts. . . . . . . . . . . . . . . . . . . . . 107-108 Plate and Pin Control Hel ical Gear Stack Mold System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111-119 eStore & CAD Data Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. .2.0 2- Stage Ejectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121-140 Mold Plate Operat ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142-152 Internal Latch Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143-150 External Latch Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151-152 Accelerated Knock-Outs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. .5.3 Accelerated Ejectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154-155 Ear ly Ejector Return Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156-157 Knock-Out Extension Pucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158-159 Latch Locks and Pul ler.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-163 CounterView ® Mold Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164-169 FasTie ® Quick Ejector Tie- In System, Ej Couplers, Fr ict ion Pul l.e. .r. . . . . . . . . . . . . . 170-179 Limi t Swi tches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180-183 Innovat ive Mold Inter lock.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186-201 IN2, Straight-Side, X-Style Parting Line, Tapered Black & Gold Interlocks Mold Straps Cavity and Core Components Mold Dat ing Inserts – Indexable, Front Removable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206-207 Hi -Temperature/Bl ind Hole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208-209 Dual -Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. .1. .0. Bl ind Hole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. .1. Resin Ident i f iers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. .1. .2 Food & Container Ident i f iers and Insert Space.r.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. .13 Recycl ing Inserts & Recycl ing Electrode.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214-215 Sintered Vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216-217 Vortex ® Core Pins and Plugs .............................................................................218 Ai r Poppet Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219-220 Runner Shut-Off Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221-222

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Table of Contents

Mold Cooling Mold Cool ing . . . . . . . . . . . . . . . . . . . . . . . . 223-252 Jiffy-Tite ® Connectors, Plugs Jiffy-Matic, Jiffy-Lok ® Connectors Jiffy-Tite ® Connector Seals, Tool Kit, Wrenches Coolant Bridges Jiffy-Tite ® Cascade Water Junctions MoldBasics ® Hose Connectors Mold Components INCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254-287 Guide Pins Shoulder & Straight Bushings Self-Lubricating Bushings Solid Bronze & Bronze-Plated Bushings Guided Ejection Guide Pins & Bushings

Bubbler Tubes, Brass Plugs and Rods Cascade Water Junctions Brass Pressure Plugs Plastic & Brass Baffles Heat Pipes Insulator Sheets and Locating Rings TruCool ™ Mold Cooling Metr ic.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288-307 Guide Pins Angle Pins Guide Pin Bushings Locating Sleeves & Rings Sprue Bushings Support Pillars Tubular Dowels Dowel Pins Screws – Socket Head Cap, Flat Head Lock Washers Stop Disk DIN – Pins, Sleeves, Blade.s..... 336-347 Ejector Pins Shoulder Ejector Pins Ejector Sleeves Ejector Blades Core Pins JIS – Pins, Sleeves, Blades. ... 348-353 Ejector Pins Ejector Blades Ejector Sleeves Special Pins and Sleeves........ 354-356

Mold Parts for 34R Assemblies Support Pillars and Stop Pins

Sprue Bushings Locating Rings

3-Plate Extension Bushings Special Guide Pins Fax Form

Pins, Sleeves and Blades INCH – Pins, Sleeves, Blade.s... 313-335

Ejector Pins – Straight Ejector Pins – Shoulder

Ejector Sleeves Ejector Blades Thin Wall Sleeves & Sleeve Extensions Core Pins Return and Sprue Puller Pins Core Pin Retainers Comparison Table Specifications

Mold Assembly

Bolts, Screws and Lock Washers Keys and Key Kits Set Screws Tubular Dowels and Dowels Mold and Die Springs Belleville Washer

Codipro Swivel Eyebolts, Hoist Rings & Shackles Hoist Rings Forged Eyebolts Permanent Magnetic Lifters Chain Slings Min Recommended Assem Screw Holes

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MOLD COMPONENTS Index

Accelerated Ejectors.......................................................... 154-155 Accelerated Knock-Outs ...........................................................153 Adapter ...........................................................see Sprue Bushings Adapter with Screw, FW 1851 – 2-Stage Ejectors.................140 Air Poppet Valves................................................................ 219-220 Angle Pins, INCH...........................................................................25 Angle Pins, METRIC........................................................ 28-29, 295 Angle Pin Inserts..................................................................... 26-27 Arburg Locating Rings................................................................270 Arburg Mold Assembly Components............................... 270-271 Arburg Sprue Bushing................................................................277 Assembly Screws Min. Recommended Table................ 392-393 Baffle Bars ...................................................................................162 Baffles, Turbulent Flow Plastic ......................................... 242-243 Base Plates, for Gib Assemblies ................................................ 38 Belleville Washers (Disc Springs), METRIC ...........................379 Brass Diverting Plugs and Rods ...............................................239 Brass Plug Baffles, Spiral..........................................................245 Brass Plug Baffles, Straight ......................................................244 Brass Pressure Plugs.................................................................241 Bubbler .........................................see CascadeWater Junctions Bubbler Tubes..............................................................................239 Bumper Pins...........................................................see Return Pins Bushings, 3-Plate Extension.............................................. 283-284 Bushings, Bronze-Plated INCH ................................................263 Bushings, Bronze-Plated METRIC ...........................................299 Bushings, Solid Bronze ..............................................................264 Bushings, Guide Pin (with Collar) METRIC .............................298 Bushings, Guide Pin (without Collar) METRIC .......................300 Bushings, Guided Ejection................................................. 266-267 Bushings, Guide Pin (with Collar) METRIC .............................300 Bushings, Self-Lube Guide Pin (without Collar) METRIC .....300 Bushings, Self-Lubricating INCH .............................................262 Bushings, Shoulder.....................................................................260 Bushings, Shoulder 2”, 2.5”, 3” Diameter ...............................261 Bushings, Straight.......................................................................260 Buttons....................................................................... see Stop Pins CAD Data Resources..................................................................120 Cam Pins.................................................................. see Angle Pins Cascade Water Junctions.........................................................240 Cascade Water Junctions, Jiffy-Tite ® .....................................233 Centering Bushing, Locating Sleeves METRIC......................301 Codipro Swivel Shackles Hoist Rings & Eyebolts ........ 380-384 Collapsible Core, DoveTail ..................................................... 93-96 Collapsible Core Mini ...................................................................92 Collapsible Core Standard...........................................................91 Column ..............................................................see Support Pillars Cooling Products – Jiffy-Tite ® , MoldBasics ® ................. 225-241 Core Pins, DIN Hardened...........................................................345 Core Pins, DIN Performance.....................................................346 Core Pins, INCH High Hardness ...............................................326

Core Pins, INCH Standard Hardness .......................................325 Core Pins, Performance..................................................... 328-329 Core Pin Retainers ......................................................................330 CounterView ® Mold Counter............................................. 164-169 Custom Pins & Sleeves Quote Request Form ........................356 Detent Plate .......................................................... see SmartLock ® DIN Pins, Sleeves, Blades Quote Request Form ...................347 DME Ejector and Core Pin Diameters Table................... 357-359 Dowel Pins and Tubular Dowels, INCH ...................................372 Dowel Pins, Pull Dowels (Internal Thread) METRIC .....305, 373 Early Ejector Return Assembly ......................................... 156-157 Ejector Blades, DIN Hardened .................................................344 Ejector Blades, DIN Nitrided.....................................................343 Ejector Blades, INCH.......................................................... 323-324 Ejector Blades, JIS .....................................................................350 Ejector Pins, Close Tolerance ...................................................319 Ejector Pins, DIN Hardened ......................................................338 Ejector Pins, DIN Nitrided..........................................................337 Ejector Pins, DIN Shoulder, Hardened ....................................340 Ejector Pins, DIN Shoulder, Nitrided........................................339 Ejector Pins, INCH EX Keyed ....................................................316 Ejector Pins, INCH EX Shoulder ...............................................315 Ejector Pins, INCH EX Straight .................................................314 Ejector Pins, INCH THX Keyed..................................................318 Ejector Pins, INCH THX Straight...............................................317 Ejector Pins, JIS Straight...........................................................349 Ejector Return Couplings ...........................................................178 Ejector Sleeves, DIN Hardened................................................342 Ejector Sleeves, DIN Nitrided ...................................................341 Ejector Sleeves, INCH Nitrided OD and OD/ID .............. 321-322 Ejector Sleeves, JIS............................................................ 351-353 Ejector Sleeves (Thin Wall) and Extensions...........................320 Ejectors, Accelerated......................................................... 154-155 Ejectors, 2-Stage................................................................. 122-140 Expandable Cavity Systems ................................................ 97-108 Expandable Cavity Custom Quote Request Form ..................106 External Latch Lock ............................................................ 151-152 Eyebolts, Forged..........................................................................388 FasTie Quick Ejector Tie-In System ................................. 170-177 Flat Head Screws, METRIC ...............................................307, 368 Fountains ......................................seeCascadeWater Junctions Friction Pullers ............................................................................179 Gate Cutters .................................................................................308 Gib Assemblies, Self-Lubricating ...............................................26 Guide Pins METRIC..................................................28-29, 291-294 Guide Pins, 2”, 2.5”, 3” Diameter..............................................261 Guide Pins, for Special Mold Tooling............................... 285-286 Guide Pins, Guided Ejection ......................................................265 Guide Pins, Hardened.................................................................258

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MOLD COMPONENTS Index

Guide Pins, Shoulder, Hardened...............................................259 Guide Pins, with Collar METRIC ....................................... 292-294 Guide Pins, without Collar METRIC.................................. 296-297 Guided Ejection Systems ................................................... 268-269 Hardness Conversion Table & Hardness Data.......................335 Heat Pipes ............................................................................ 246-247 Helical Gear, Stack Mold Systems................................... 112-119 Hoist Rings Eyebolts & Swivel Shackles ........................ 380-388 Hollow Dowels............................................... see Tubular Dowels Horn Pins ................................................................. see Angle Pins Hydraulic Locking Core Pull Cylinders (HLCP) ................... 46-55 HLCP Quote Request Form ..........................................................55 Hydraulic Unscrewing Device .............................................. 80-88 Insulator Sheets, High Temperature................................ 248-249 Interlocks, Black and Gold, INCH..................................... 197-198 Interlocks, Black and Gold, METRIC................................ 199-200 Interlocks, IN2 Side ............................................................ 186-187 Interlocks, Parting Line ...................................................... 191-192 Interlocks, Straight-Side............................................................188 Interlocks, Tapered Rectangle, INCH ......................................196 Interlocks, Tapered Round, INCH..................................... 193-194 Interlocks, Tapered Round, METRIC........................................195 Interlocks, X-Style............................................................... 189-190 Internal Latch Lock ............................................................. 143-150 Jiffy Latch-Lok ® Assemblies ............................................ 160-161 Jiffy-Tite ® Cooling Products.............................................. 225-233 Keys and Key Kits, INCH............................................................366 Keys, METRIC ..............................................................................367 Knock-Out Extension Pucks ...............................158-159, 274-275 Knock-Out Rod.......................................................see Return Pins Knock-Outs, Accelerated ..........................................................153 Krytox ® , DuPont ™ TM7 Grease............................................56, 331 Latch Locks .......................................................................... 143-163 L- Gibs ........................................................................................ 40-44 L- Gibs, Bronze-Plated ..................................................................42 L- Gibs, Self-Lubricating ......................................................... 43-44 Lifting Chains ...............................................................................390 Limit Bolts.........................................................see Shoulder Bolts Limit Switches ..................................................................... 180-183 Locating Rings for Plastic Molds ..................................... 280-281 Locating Rings, METRIC.............................................................302 Locating Rings (for use with Insulator Sheets)......................281 Locating Sleeves.........................................................................301 Lock Washers (Spring Washers), METRIC .....................306, 365 Magnetic Lifters ..........................................................................389 Metric Equivalents and Conversions.......................................287 Min. Recommended Additional Assy SHCS - CHART ... 392-393 Mold and Die Springs, Extra Heavy Duty Green ....................378 Mold and Die Springs, Heavy Duty Gold .................................377

Mold and Die Springs, Medium Duty Blue .............................375 Mold and Die Springs, Medium Heavy Duty Red ..................376 MoldBasics ® Cooling Products ........................................ 234-238 Mold Components, Euro-Series (METRIC) ..................... 290-307 Mold Components, Inch..................................................... 257-286 Mold Counter, CounterView ® ............................................ 164-169 Mold Dating Inserts, Dual-Ring ................................................210 Mold Dating Inserts, Indexable & Front Removable ..... 206-207 Mold Dating Inserts, Blind Hole Applications ........................211 Mold Dating Inserts, Hi-Temperature/Blind Hole .......... 208-209 Mold Inserts, Resin Identifiers..................................................212 Mold Inserts, Food & Container Identifiers ...........................213 Mold Insert Spacers ..................................................................213 Mold Parts, 34R Mold Assemblies ...........................................270 Mold Assembly Parts, Shoulder Guide Pins & Bushings .....271 Mold Service Table.....................................................................360 Mold Straps..................................................................................201 MUD Quick-Change ® Components Overview ........................394 Rings .........................................................................................232 Performance Core Pins...................................................... 328-329 Pillows...............................................................see Support Pillars Pins and Sleeves Comparison Chart .......................................334 Pins and Sleeves Quote Request Form ...................333, 347, 356 Plastic Baffles, Turbulent Flow ......................................... 242-243 platenGUARD ™ .............................................................................282 Posts......................................................................... see Guide Pins Pressure Plugs, Brass................................................................241 ProWeld Micro-welding System ..............................................202 Puller Pins ................................................... see Sprue Puller Pins Push Back Pins......................................................see Return Pins Recycling Inserts & Electrodes ........................................ 214-215 Resin Identifiers ..........................................................................212 Rest Buttons.............................................................. see Stop Pins Return Pins, INCH .......................................................................331 Runner Shut-Off Inserts ..................................................... 221-222 Set Screws with Dog Point (Allen Head), METRIC................371 Set Screws with Flat Point (Grub Screw), METRIC...............371 Set Screws with Spring Loaded Ball Plunger, METRIC........370 Set Screws with Spring Loaded Plunger, METRIC................369 Shoulder Bolts, INCH..................................................................366 Shoulder Bolts, METRIC.............................................................367 Shoulder Screw...............................................see Shoulder Bolts Sintered Vents ..................................................................... 216-217 SLIDE Econo-Spray ® Pin Lube & Grease................................316 Slide Retainer, SmartLock ® ................................................... 16-19 Slide Retainers ........................................................................ 12-24 Slide Retainers, Mini-Might ® ................................................ 12-15 SmartLock ® Slide Retainer and Limit Switch ..................... 16-19 Socket Head Cap Screw, INCH ................................................364 Socket Head Cap Screw, METRIC ...................................306, 365

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MOLD COMPONENTS Index

Socket Head Stripper Bolts, INCH ...........................................366 Special Guide Pins Quote Request Form ................................286 Special Pins and Sleeves .................................................. 355-356 Springs.................................................................................. 375-378 Spring Washers................................................see Lock Washers Sprue Bushings ................................................................... 276-277 Sprue Bushings, Hardened, METRIC.......................................303 Sprue Bushings, Performance ......................................... 278-279 Sprue Ejector Pins...................................... see Sprue Puller Pins Sprue Puller Pins, INCH.............................................................332 Square Gibs, Self-Lubricating.....................................................45 Stack Mold Systems, Overview........................................ 113-114 Stack Mold Systems, Helical Gear .................................. 115-119 Stop Buttons.............................................................. see Stop Pins Stop Disk (for Ejector Plates), METRIC ...........................307, 368 Stop Pins/Disk INCH...................................................................273 Stripper Bolts...................................................see Shoulder Bolts Sucker Pins. .............................................................. see Core Pins Support Pillars, INCH.......................................................... 272-273 Support Pillars, METRIC.............................................................304 Thinswitch ® Limit Switches .............................................. 180-183 Thin Wall Ejector Sleeves..........................................................320 TM7, DuPont ™ Krytox ® Grease............................................56, 331 TruCool ™ Mold Cooling ....................................................... 250-252 Tubular Dowels & Dowel Pins, INCH.......................................372 Tubular Dowels, METRIC ...........................................................301 Turbulent Flow Plastic Baffles .......................................... 242-243 Two-Stage Ejectors ............................................................ 122-140 UniLifter ® System.................................................................... 60-64 VectorForm Lifter Systems .................................................... 66-78 Vortex ® Core Pins & Plugs.................................................218, 327 Washer Disk for Tubular Dowels, METRIC .....................301, 374 Washers, Belleville – Disc Spring............................................379 Washers, Lock Washers – Spring....................................306, 365 Wear Plates, Bronze-Plated.................................................. 30-33 Wear Plates, Self-Lubricating............................................... 34-35 Wear Ways, Self-Lubricating................................................ 36-37

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MOLD COMPONENTS Terms and Conditions of Sale 1.  FOB POINT/PRICES: Products are sold F.O.B. point of origin. Any taxes are in addition to the prices and may be invoiced later. 2.  SHIPPING SCHEDULE: The shipping schedule is our current estimate of delivery dates and we agree to use reasonable efforts to comply with the schedule. 3. WARRANTY: (a) Any DME trademarked or tradenamed product or part thereof manufactured by or for uswhich, under normal operating conditions in the plant of the Buyer thereof, proves defective in material or workmanship, as determined by our inspection, within 12 months from the date of shipmentwill be replacedor repaired freeof charge toBuyer. This warranty is contingent upon the following conditions: that we promptly receive notice of the defect; that Buyer establish that the product has been properly installed, maintained, and operated within the limits of related and normal usage as specified by us; and that, upon our request, Buyer will return to us at our expense the defective product or part thereof. (b) The terms of this warranty do not in any way extend to any product or part thereof which have a life, under normal usage, inherently shorter than 12 months. (c) The conditions of actual production in each end user’s plant vary considerably. Therefore, descriptions of the production or performance capabilities of any product or software materials are estimates only and are not warranted. 4. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. 5. LIMITATION OF REMEDIES AND LIABILITIES: UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES HOWSOEVER CAUSED OR ARISING (INCLUDING CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE), such as, but not limited to, loss of profit or revenue; loss of use of the product, part thereof; cost of capital; cost of replacement equipment; or claims resulting from contracts between Buyer, its customers and/or suppliers. Unless expressly provided for herein, in no event shall we or any affiliate of ours assume responsibility or liability for (a) penalties, penalty clauses or liquidated damages clauses of any description, (b) certifications or (c) indemnification of Buyer or others for costs, damages or expenses arising out of or related to the product or part thereof. 6.  CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by us before our completion of the order or applicable portion of the order. On receipt of such notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. Buyer will then be invoiced for and will pay to us a cancellation charge. For completed items, the charge will be equal to their established prices. For items not completed, the charge will be equal to our full cost plus a premium in addition to a charge for any packing and storage and less a credit for the balance of the material as scrap. 7.  PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, upon Acceptance as specified in Paragraph 8, but in no event later than 30 days from the date of invoice. No cash discount is provided. If, in our judgment, Buyer’s financial condition changes, we may stop work until financial arrangements satisfactory to us are made. 8.  ACCEPTANCE OF PRODUCT: Each such product shall be deemed to be accepted within seven days after delivery of the product to the Buyer, unless we receive written notification of rejection for cause from Buyer within the seven day period.

 “Returned Goods”: No goods are returnable without prior approval, prepaid transportation and an issued RMA number. All items are subject to our inspection before credit will be allowed. Special mold bases or steel, items involving custom work, made-to-order items, date-sensitive products, or items not shown in our catalog are considered non-returnable. NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER RECEIPT OF MERCHANDISE. 9.  PATENT INDEMNITY: We shall defend any suit or proceeding brought against Buyer and pay all costs and damages awarded against Buyer provided that: (a) The suit or proceeding is based upon a claim that the product or part thereof is an infringement of any claim of a presently existing U.S. patent; (b) The claim of infringement is not based, directly or indirectly, upon (i) the manufacture, use, or sale of any product furnished by us which has been modified without our consent; or, (ii) the manufacture, use, or sale of any combination of a product furnished by us with products not furnished by us; or (iii) performance of a patented process using a product furnished by us or production thereby of a patented product; and, (c) We are notified promptly and given information and assistance (at our expense) and the authority to defend the suit or proceeding. We shall not be responsible hereunder for any settlement made without our written consent nor shall we be responsible for costs or expenses incurred without our written consent. If our product is adjudicated to be an infringement and its use in the U.S. by Buyer is enjoined, we shall, at our own expense, either: (i) procure for Buyer the right to continue using our product; (ii) replace it with a noninfringing product; (iii) modify it so it becomes noninfringing; (iv) remove the product or part thereof and refund Buyer’s net book value and transportation costs attributable to it. The foregoing states our entire liability with respect to any patent infringement by our products or any parts thereof. To the extent that our product or any part thereof is supplied according to specifications and designs furnished by Buyer, Buyer agrees to indemnify us in the manner and to the extent set forth above insofar as the terms thereof are appropriate. 10. FORCE MAJEURE: We shal l not be l iable for any delay in performance or nonperformance which is due to war, fire, flood, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of equipment, differences with employees or similar or dissimilar causes beyond our reasonable control, including but not limited to, those interfering with production, supply or transportation of products, raw materials or components or our ability to obtain, on terms we deem reasonable, material, labor, equipment or transportation. 11. ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including any arising from our Proposal, shall include these terms and conditions only, notwithstanding any different or additional terms that may be embodied in Buyer’s order. All orders are subject to our acceptance and we reserve the right to reject orders as, in our sole judgement, mandated by business conditions. We reserve the right to not proceed with any order until all necessary information is received from Buyer. 12. MERGER CLAUSE: This Agreement entirely supersedes any prior oral representations, correspondence, proposal, quotation, or agreement. This writing constitutes the final and total expression of such agreement between the parties, and it is a complete and exclusive statement of the terms of that agreement.

13. ASSIGNMENT: Neither party may assign this Agreement without the written consent of the other party, except that we may assign this Agreement to a third party that acquires substantially all of our assets or we may assign the flow of funds arising out of this Agreement. 14. GOVERNING LAW: This Agreement shall be governed by and construed in accordance with the laws of the State of Michigan. U.S. 800-626-6653 ■ Canada 800-387-6600 ■ dme@dme.net ■ www.dme.net ■ store.milacron.com

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MOLD COMPONENTS Sales and Ordering Information

U.S.A. TERMS AND CONDITIONS OF SALE: See previous page.

PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from 7 a.m. to 7 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services, provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local DME sales, manufacturing or technical service representatives. MAIL ORDERS: If you prefer to order by mail, please address your order to:  DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330 ATTN: Customer Service Dept. FAX: You may fax your order to:  DME Customer Service 888-808-4363 EMAIL: You may email your order to:  DME Customer Service customer_service@dme.net eStore : store.milacron.com CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to DME Company. Include remittance copy of invoice and mail to:  DME Company, Department Lock Box 774867, 4867 Solutions Center, Chicago, IL 60677-4008 WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait. Products being returned for repair or exchange should be processed through Customer Service prior to being returned. SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme.net or mailed to the Estimating Department of the DME manufacturing location nearest you. Call our toll-free number if desired to clarify location which serves your area. Estimating locations are:

 29111 Stephenson Highway, Madison Heights, MI 48071, FAX: 888-808-4363  1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924  3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652

Please add “DME Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and delivery on special mold base orders or to check status of special work in progress please contact Customer Service.

CANADA TERMS AND CONDITIONS OF SALE: See previous page.

PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965. MAIL ORDERS: Send to: DME Company, 6210 Northwest Drive, Mississauga, Ontario L4V 1J6. CHECK OR MONEY ORDERS: Make payable to DME Company. Include remittance copy of invoice and mail to Mississauga address above. WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ dme dme.net

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DME SLIDE ACTION

FACILITATING GREATER MOLDING PRODUCTIVITY THROUGH SLIDE ACTION INNOVATION

SLIDE ACTION COMPONENTS Table of Contents

Slide Retainers................................ 12 to 24 Mini-Might ® and Smart-Lock ® designed to be small in size yet strong in holding capacity

Angle Pins and Angle Pin Inserts ........... 25 to 29 Supplied with a pre-machined spherical radius on the head to eliminate angle grinding

Wear Plates.......................................... 30 to 37 Bronze-plated, self-lubricating wear surfaces for long- lasting results

Gib Assemblies ....................................... 38 to 45 Self-lubricating, bronze-plated base plates

Hydraulic Locking Core Pull Cylinders ..... 47 to 55 Enabling cost-saving movement of sliding cores for plastics and die-cast tools

Krytox ™ TM7 Grease........................................ 56 The “Stay-Put” Lubricant

Visit store.milacron.com for the latest pricing, product availability and online ordering.

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SLIDE ACTION COMPONENTS Table of Contents

Angle Pin (Horn Pin) APD .........................25, 28-29

Wear Plate WPB, SLP, SLW . . 30-37 Mini-Might Assembly PSR ..........................12-15

MOLD CLOSED

MOLD OPEN

SLIDE RETAINERS MINI-MIGHT ® SLIDE RETAINERS. . . . . . . . . . . . . . . . . . . . . . . . .12-15 SMARTLOCK ® AND LIMIT SWITCH. . . . . . . . . . . . . . . . . . . . . .16-19 SLIDE RETAINER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . .20-23 SLIDE RETAINER ACTUATION SEQUENCE .................24 ANGLE PINS ANGLE PINS............................................................25 ANGLE PIN INSERTS...........................................26-27 METRIC ANGLE PINS (GUIDE PINS).....................28-29 WEAR PLATES BRONZE-PLATED WEAR PLATES...........................30-31 BRONZE -PLATED WEAR PLATES METRIC............ 32-33 SELF-LUBRICATING WEAR PATES.......................34-35 SELF-LUBRICATINE WEAR WAYS.........................36-37

GIB ASSEMBLIES SELF-LUBRICATING GIB ASSEMBLIES...................... 38 BASE PLATES FOR GIB ASSEMBLIES.........................39 L- GIBS FOR GIB ASSEMBLIES .............................40-41 BRONZE-PLATED L-GIBS ....................................42-43 SELF-LUBRICATING L-GIBS..................................44-45 SELF-LUBRICATING SQUARE GIBS........................... 45 HYDRAULIC LOCKING CORE PULL CYLINDERS HLCP PRODUCT OVERVIEW................................. 47-48 HLCP CYLINDER ADVANTAGES............................49-52 MOLD DESIGN & INSTALLATION CONSIDERATIONS............................................. 53-54 HLCP – FAXABLE QUOTE FORM...................................... 55 Krytox TM7 Grease .................................................. 56

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SLIDE ACTION COMPONENTS Mini-Might® Slide Retainers

SLIDE ACTION COMPONENTS Mini-Might® Slide Retainers Dimensional Information for Mini-Might ® Slide Retainers – PSR

Ø .69

MAXIMUM RECOMMENDED HOLDING WEIGHT

ITEM † NUMBER

PSR1000

10 POUNDS

(U.S. Patent No. 5,397,226)

*V-groove in slide will compress plunger approximately .01 to .03

PSR2000

20 POUNDS

PSR4000

40 POUNDS

F FLAT

Ø E

All items in stock.

• Three sizes with retaining ratings for 10, 20 and 40 lbs. • Small in size yet strong holding capacity • Product design facilitates easy installation • Slide can be removed without removing the slide retainer from the mold • Self-contained design • Line contact engagement

HOW TO ORDER: Use Item Numbers in charts for ordering.

J

B*

RETAINING KEY

.250

.187

.669

A

C

BODY

#10-24 x .50 LONG F.H.S.

Installation Dimensions for Machining V-Groove in Slide

PLUNGER SPRING SPACER

† Each includes: slide retainer assembly, retaining key and #10-24 x .50 long flat head screw. Replacement parts are special order.

RETAINING RING SPRING

Ø D

Ø H

+.005 -.000 V-GROOVE DEPTH (TO THEORETICAL SHARP CORNER)

.060 RADIUS TYP

ITEM NUMBER A B C Ø D Ø E

F FLAT Ø H

J PLUNGER

ITEM NUMBER

V-GROOVE DEPTH

PSR1000 1.08 .072 .795 .620 .630 .375 .866

.188

PSR2000 1.32 .121 1.035 .740 .748 .420 .984

.250

PSR1000

.091

PSR4000 1.26 .149 .975 .870 .866 .468 1.102

.312

90˚

USE .060 RADIUS MAX IN BOTTOM OF V-GROOVE

SLIDE

PSR2000

.153

Material: Hardened H-13 Steel (Body and Plunger)

PSR4000

.194

NOTE:  See “Pocket Dimensions” for additional information.

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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers

Pocket Dimensions for Mini-Might ® Slide Retainers – PSR SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers Typical Application

Typical Application

ANGLE PIN INSERT* ANGLE PIN* (HORN PIN)

X

.38 RAD

HEEL BLOCK SLIDE

All items in stock.

HOW TO ORDER: Use Item Numbers in charts for ordering.

±.005

Y = X +.010 TO +.020 STOP BLOCK WEAR PLATE* RETAINING KEY*

N

RETAINING KEY WEAR PLATE

Ø M

WEAR PLATE

MINI-MIGHT ASSEMBLY*

+.005 –.000

+.005 –.000

.472

.500 THICK WEAR PLATE

Z

.674

*AVAILABLE FROM DME

.020 R MAX

.250 THICK WEAR PLATE

#10-24 TAP x .50 DEEP (FOR FLAT HEAD SCREW)

MOLD CLOSED

+.002 –.000

+.005 –.000

X = SLIDE TRAVEL CAUSED BY ANGLE PIN Z = V-GROOVE LOCATION IN SLIDE FROM CENTERLINE OF SLIDE RETAINER X = Z Y = STOP BLOCK LOCATION

Ø L

Ø K

NOTE: .500 thick wear plate can also be used to key and retain Mini-Might slide retainer instead of retaining key. Mold maker to machine to suit. NOTE: Use .028 thick spacer under retaining key when mold has been machined for .500 thick wear plate. Mold maker to machine to suit.

MOLD OPEN

ITEM NUMBER

N DIM

NOTES: 1. Lubricate all metal-to-metal contact areas before first use and every 100,000 cycles (or more frequently as required). Use a good grade of moldmakers’ non-melting type grease rated for the operating temperature to be encountered. 2. Replace compression spring every 1,000,000 cycles or as required. 3. Do not operate at temperatures exceeding 250°F.

Ø K

Ø L

Ø M

PSR1000

.625

.869

.94

.670

PSR2000

.750

.987

1.06

.715

PSR4000

.875

1.105

1.19

.763

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SLIDE ACTION COMPONENTS SmartLock ® Slide Retainer and Limit Switch

SLIDE ACTION COMPONENTS SmartLock ® Slide Retainer and Limit Switch

SmartLock Slide Retainer and Limit Switch – SLS2220

ANGLE PIN (TYPICAL)

SMARTLOCK PLUNGER SMARTLOCK SWITCH ASSEMBLY ASSEMBLY

SLIDE

Available via

4mm/0.157in CENTER OF PLUNGER TO CENTER OF SWITCH ASSEMBLY

SLIDE TRAVEL

Slide Unlocked

Slide Locked

NOTE: Please contact DME for high-temperature applications.

(U.S. Patent No. 6,126,429)

ITEM NUMBER SLS2220

EN 60947-5-1

SPECIFICATIONS BREAK-AWAY

The SmartLock ® slide retainer and limit switch is designed for injection molders to provide switching and a slide detent in one unique package. The SmartLock locking function prevents premature slide movement during molded part ejection while the SPDT switch is simultaneously actuated. The SmartLock slide retainer and limit switch has been tested for reliability over 10 million cycles without failure. Two or more switches may be used for larger molds, or molds with multiple slides. Slide position verification and prevention of mold damage results when the Smartlock slide retainer and limit switch is installed in a mold. • Prevents damage caused by premature slide movement • 17 to 27 pounds holding force – adjustable for optimum operation • 175°F (79.4°C) standard temperature rating enables use for most molding applications • Quality tested over 10 million cycles to provide long, dependable service • Flush-mounted switch is shielded from damage by mounting inside a protective milled pocket • Stripped and tinned 6 ft. wire leads make the switch ready to install without modification • Mounting screws and wire clips supplied for neat and easy installation

17 TO 27 LBS.

FORCE

(USER ADJUSTABLE)

ELECTRICAL

250VAC/28VDC 4 AMPS INDUCTIVE 5 AMPS RESISTIVE

MATERIALS SWITCH ASSEMBLY BODY

FIBERGLASS-REINFORCED NYLON

REQUIRES 3-PIN CONNECTOR WITH MINIMUM RATINGS LISTED ABOVE

PLATE

HARDENED STEEL

OPERATING TEMPERATURE 175°F MAX. (79.4°C MAX.) SWITCHING SPDT

PLUNGER ASSEMBLY

HARDENED STEEL

WIRE LEADS

22GA STRANDED, 3 CONDUCTOR, SHIELDED CABLE, 6 FT. (1.8M) LONG, ENDS STRIPPED AND TINNED

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