GENERAL CATALOGUE
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KNOW HOW AND DEDICATION
SPECIALISTS IN THE DESIGN AND PRODUCTION OF SLOTTING SOLUTIONS
The REV ® system is an effective solution in carrying out broaching, slotting and gearing operations directly on CNC machines, eliminating the need to equip other machines with piece handling or to contact subcontractors. Some of our strengths: • The high-quality of our products allow to obtain excellent machinings in terms of surface finish and tolerance.
• Quick delivery times. • Great value for money.
• We are completely focused on this kind of products so all our activity and efforts are devoted to give an excellent service to our customers. • Huge field of application Our toolings can be used on different kind of machines. They can find their application both on traditional machines like slotting and shiping machines and on CNC machines as cnc lathes and machining mill centres. • Experience and extra services We have a long experience in this field of application and we can suggest our customers the best solution for their specific need. In addition, we can provide also for free programming to carry out the machinings in a very easy and efficient way.
INDEX
THE REV ® SYSTEM
TOOLS AND INSERTS
ACCESSORIES
MOTORIZED SLOTTER REV ® Motorized Slotter REV ® ................ 2 Use and maintenance ....................3 Tools............................................... 4 Cutting Parameters........................9
Tools for internal ......................... 15 Inserts (mm) ............................... 16 Inserts (inches) ........................... 18 Tools for external ....................... 20 Minitools ...................................... 21 For square................................... 22 For hexagon ............................... 23 For spline profiles ...................... 24 For motorised slotters ................ 25
Bushings for lathes..................... 26 Aligners for milling machines ..... 27 Adapters for slotters................... 28 Re-sharpeners ........................... 29 Screws with spherical ends........ 30 Screws for fixing inserts............. 30 Screwdrivers................................ 31 Tool carrier bases ...................... 32
The REV ® system for CNC lathes ..............................10 The REV ® system for CNC milling machines ............ 11 The CNC programmings .............. 11 The REV ® system for slotters ................................... 12 Processings ................................. 13 Special tools and inserts ............. 13 Working parameters and performances........................ 13
legend
Dimensions
Ball-end thrust screws
Symmetry
Aligner
Ball-end thrust screw Length
Correction
Screwdriver
Minimum hole
Number of holes
Resharpener
Maximum hole
Hole diameter
Internal tool
Weight
Hole gauge
Clamping screw
Workspace
Clamping screw Length
Mounting
MOTORIZED SLOTTER REV ®
The REV ® MOTORIZED SLOTTER allows to carry out slotting operations on motorized lathes in extremely short times, with an excellent
surface finish and within tolerance. The design of the REV ® motorized unit
has been developed to obtain maximum rigidity in the cutting phase, a feature that allows a long use, guaranteeing measurement stability in the processes.
PRISMATIC COUPLING to ensure maximum rigidity
STANDARD 1:1 RATIO Possibility of a special interface with reducer system
PATENTED SYSTEM for symmetry and longitudinal corrections directly on the unit. Corrections necessary to eliminate the inevitable errors in the machining.
Z axis
Y axis
POSSIBILITY OF INTERNAL OR EXTERNAL MACHINING by inverting the direction of motorized rotation in the turret
INTERNAL LUBRICATION
CHEAP MAINTENANCE after long time use
QUALIFIED TECHNICAL SUPPORT for special applications
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GENERAL CATALOGUE 2026
MOTORIZED SLOTTER REV ®
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suggestions USE AND MAINTENANCE
Adjustable gib screws
Threaded hole 3/8" for internal gas supply
Y-axis adjustment pin
Tool clamping screws
Cutting angle adjustment screw
Grease nipples
Alignment area
Bolts clamping the slotter to the tool turret
ADJUSTABLE GIB SCREWS After using the slotter far a long time, it will be necessary to eliminate the potential play createci in the tool. Do this by unscrewing the hexagonal nut, tightening the centre screw and then screwing the hexagonal nut back on. Repeat this operation on ali four gibs al the slotter.
FIRST USE Mount the slotter onta the lathe. Slightly loosen the 8 clamping bolts and align the slotter using a comparator. The latter is to be placed on alignment area 7. When the slotter is perlectly aligned, tighten the 8 clamping bolts and operate the slotter at 150 movements per minute lor about 1O minutes. Grease the moving slide with common oil lor guides. This will solten the gaskets and break in the slotter belare use. GREASING To preserve the mechanics, we recommend greasing the slotter every 1O hours al use, meaning actual use (see example al calculation lor greasing). Prelerably use Persian Poligrease EP 1. Suspend greasing when you notice grease coming out al the perimeter area al the moving slide. Example: if 2 minutes are required to produce one piece and 1O seconds are needed to make just the keyway lor a leather key, grease alter about 3600 pieces. SUGGEST : We recommend using a semi-synthetic, stringy, and adherent grease. Use the cap on the cover to check the grease level. When the grease is visible, you can stop greasing. MANUTENZIONE Suggeriamo una manutenzione annuale quando lo strumento è sottoposto ad uso intensivo. La manutenzione richiederà pochi giorni e si eseguirà sostituendo le parti sottoposte ad usura quali cuscinetti, guarnizioni, ecc. SUGGEST : REV ® provide the possibility to make the maintenance himself. REV ® can provide a maintenance kit with all the necessary component to make the maintenance of the unit in a very fast and easy way. INTERNAL/EXTERNAL PROCESSING This motorised slotter can perform internal or external processing. Simply reverse the motorised rotation direction as follows:
SUGGEST : do not tighten the gibs too much, the risk is stopping the movement of the sled. Y-AXIS ADJUSTMENT PIN
This is used to corree! any symmetry errors between the hole and the piece currently being processed. After unscrewing the tool clamping screws 1, turn the Y-axis adjustment pin either clockwise or anticlockwise.This will allow you to move the tool along the Y-axis. The adjustment range is +/- 0.5, which is extensive enough to corree! all al the symmetry errors on lathes without a Y-axis. CUTTING ANGLE ADJUSTMENT SCREW This screw is used to corree! any conicaI errors due to mechanical bending. By turning it clockwise or anticlockwise the cutting angle can be changed by about +/- 3°. This range is sufficient enough to corree! any conical errors. GREASE NIPPLES These two grease nipples are built into the external structure al the motorised slotter and are used to grease after about 1O hours al use, meaning the effective operating time al the tool (see example al calculation far greasing). THREADED HOLE 3/8" FOR INTERNAL GAS SUPPLY AII al the tools leature holes far the supply al coolant. The internal supply is recommended more than the external supply and allows the lubricant to be directed to the cutting area. SUGGEST : the maximum recommended operating pressure for internal lubrication is 10/12 bar. ALIGNMENT AREA Useful area for the set-up for the housing on the turret.
> control M04 = external processing > control M03 = internal processing.
Depending on whether internal or external processing is to be done, the tool musi be fixed with the insert following the cutting direction. DETACHMENT DURING THE RETURN PHASE During the return phase, the tool detaches !rom the processed surface by 0.25 mm. This movement is essential to preserve the integrity ol the insert.
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MOTORIZED SLOTTER REV ®
GENERAL CATALOGUE 2026
Keyway series
TOOLS
INSERT HOLDER UTM SERIE
(mm)
UTM 25 UTM-2-25
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 26 28 34 39 48
26 43 26 43 26 43 26 43 26 43
8 8 8 8 8
9 27,5 19 6,5 9 27,5 19 7,8 9 27,5 19 10 9 27,5 19 12
PN-0 PN-1 PN-1 PN-1 PN-2
T08 T08 T08 T08 T15
VN-1 VN-1 VN-1 VN-1 VN-2
7
UTM-3-25 UTM-4-25 UTM-5-25 UTM-6-25
8,7
11
13
9 27,5 19
15
17,5
(mm)
UTM 35
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 150 160 170 180 210 225 235 245
UTM-02-35/50/65 UTM-03-35/50/65 UTM-04-35/50/65 UTM-05-35/50/65
25 56 14 17
43 35 6,5 43 35 7,8 43 35 10
PN-0 PN-1 PN-1 PN-1 PN-2 PN-2 PN-3 PN-4
T08 T08 T08 T08 T15 T15 T20 T20
VN-1 VN-1 VN-1 VN-1 VN-2 VN-2 VN-3 VN-3
7
30 61 40 71
14 17 14 17
8,7
11
46 79 14 20 43 35 12 46 79 14 20 43 35 16 46 79 14 20 43 35 20 46 79 14 20 43 35 22 46 79 14 20 43 35 25
13 17
UTM-06-35 UTM-08-35
21,5
UTM-10/12-35 UTM-14/16-35
24 27
(mm)
UTM 50 UTM-06-50/65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 210 225 235 245
56 87 56 87 56 87 56 87
14 17 14 17 14 17 14 17
43 35 16 43 35 20 43 35 22 43 35 25
PN-2 PN-2 PN-3 PN-4
T15 T15 T20 T20
VN-2 VN-2 VN-3 VN-3
17
UTM-08-50
21,5
UTM-10/12-50 UTM-14/16-50
24 27
(mm)
UTM 65 UTM-08-65 UTM-10/12-65 UTM-14/16-65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g)
70 101 70 101 70 101
14 17 14 17 14 17
43 35 20 43 35 22 43 35 25
PN-2 PN-3 PN-4
T15 T20 T20
VN-2 VN-3 VN-3
21,5
240 265 285
24 27
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GENERAL CATALOGUE 2026
MOTORIZED SLOTTER REV ®
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90 ° Square series
TOOLS
INSERT HOLDER UTM-SQ SERIE
(mm)
UTM-SQ 25 UTM-SQ-8/10-25 UTM-SQ-10/13-25 UTM-SQ-13/16-25
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 28
26 43 26 43 26 43
8 8 8
9 27,5 19 7,5 9 27,5 19 8,6 9 27,5 19 12
PN-1 PN-1 PN-2
TX-08 TX-08 TX-15
VN-1 VN-1 VN-2
8
10 13
34 39
(mm)
UTM-SQ 35
L1
L2
L3 L4 L5 L6 D1 14 20 43 35 7,25
(mm)
(g) 150 160 170 180 210 225
UTM-SQ-8/10-35/50/65 UTM-SQ-10/13-35/50/65
30 61
PN-1 PN-1 PN-2 PN-3 PN-3 PN-4
T08 T08 T15 T20 T20 T-20
VN-1 VN-1 VN-2 VN-3 VN-3 VN-3
8
35 66 14 20 43 35 8,6
10 13 16 19 27
UTM-SQ-13/16-35 UTM-SQ-16/19-35 UTM-SQ-19/27-35 UTM-SQ-27/37-35
40 71 46 77 46 77 46 77
14 20 43 35 12 14 20 43 35 15 14 20 43 35 17,5 14 20 43 35 25
(mm)
UTM-SQ 50 UTM-SQ-13/16-50/65 UTM-SQ-16/19-50/65 UTM-SQ-19/27-50 UTM-SQ-27/37-50
L1
L2
L3 L4 L5 L6 D1 14 20 43 35 12
(mm)
(g) 170 210 225 285
50 81
PN-2 PN-3 PN-3 PN-4
T-15 T-20 T-20 T-20
VN-2 VN-3 VN-3 VN-3
13 16 19 27
52 83 14 20 43 35 15 52 83 14 20 43 35 17,5
60 91
14 20 43 35 25
(mm)
UTM-SQ 65 UTM-SQ-19/27-65 UTM-SQ-27/37-65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g)
75 106 14 20 43 35 17,5 75 106 14 20 43 35 25
PN-3 PN-4
T-20 T-20
VN-3 VN-3
19 27
290 315
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MOTORIZED SLOTTER REV ®
GENERAL CATALOGUE 2026
120 ° Hexagon series
TOOLS
INSERT HOLDER UTM-HEX SERIE
(mm)
UTM-HEX 25 UTM-HEX-9/11-25 UTM-HEX-11/17-25 UTM-HEX-17/28-25
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 28
26 43 26 43 26 43
8 8 8
9 27,5 19
8
PN-1 PN-1 PN-2
TX-08 TX-08 TX-15
VN-1 VN-1 VN-2
8,7
9 27,5 19 10
11
34 39
9 27,5 9
15
16,5
(mm)
UTM-HEX 35 UTM-HEX-9/11-35/50/65 UTM-HEX-11/17-35/50/65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 150 160 170 180 270
30 61
14 17
43 35
8
PN-1 PN-1 PN-2 PN-3 PN-4
T-08 T-08 T-15 T-20 T-20
VN-1 VN-1 VN-2 VN-3 VN-3
8,7 10 16 27 30
35 66 14 17
43 35 10 43 35 15 43 35 25 43 35 28
UTM-HEX-17/28-35 UTM-HEX-28/37-35 UTM-HEX-37/45-35
46 77 46 77 46 77
14 17 14 17 14 17
(mm)
UTM-HEX 50 UTM-HEX-17/28-50/65 UTM-HEX-28/37-50 UTM-HEX-37/45-50
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 210 225 245
60 91 60 91 60 91
14 17 14 17 14 17
43 35 15 43 35 25 43 35 28
PN-2 PN-3 PN-4
T-15 T-20 T-20
VN-2 VN-3 VN-3
16 27 30
(mm)
UTM-HEX 65 UTM-HEX-28/37-65 UTM-HEX-37/45-65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g)
75 106 14 17 75 106 14 17
43 35 25 43 35 28
PN-3 PN-4
T-20 T-20
VN-3 VN-3
27 30
225 275
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GENERAL CATALOGUE 2026
MOTORIZED SLOTTER REV ®
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TOOLS
INSERT HOLDER UTM-S SERIE
Internal and external Spline series
(mm)
UTM-S 25 UTM-S-02-25 UTM-S-03-25 UTM-S-04-25 UTM-S-05-25 UTM-S-06-25
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 26 28 34 39 48
26 43 26 43 26 43 26 43 26 43
8 8 8 8 8
9 27,5 19 6,5 9 27,5 19 7,8 9 27,5 19 10 9 27,5 19 12 9 27,5 19 16
PN-0 PN-1 PN-1 PN-1 PN-2
TX-08 TX-08 TX-08 TX-08 TX-15
VN-1 VN-1 VN-1 VN-1 VN-2
7
8,7
11
13
17,5
(mm)
UTM-S 35
L1
L2
L3 L4 L5 L6 D1
(mm)
(g) 150 160 170 180 210 225 235 245 245 (g) 210 245 265 285 310 (g) 210 245 265 310 310
UTM-S-02-35/50/65 UTM-S-03-35/50/65 UTM-S-04-35/50/65 UTM-S-05-35/50/65
25 56 14 17
43 35 6,5
PN-0 PN-1 PN-1 PN-1 PN-2 PN-2 PN-3 PN-3 PN-4
T-08 T-08 T-08 T-08 T-15 T-15 T-20 T-20 T-20
VN-1 VN-1 VN-1 VN-1 VN-2 VN-2 VN-3 VN-3 VN-3
7
30 61 40 71 40 71 46 77 46 77 46 77 46 77 46 77
14 17 14 17 14 17 14 17 14 17 14 17 14 17 14 17
43 35
8
8,7
43 35 10 43 35 12 43 35 16 43 35 20 43 35 22 43 35 25 43 35 28
11
13 17
UTM-S-06-35 UTM-S-08-35 UTM-S-10-35 UTM-S-12-35 UTM-S-14/16-35
21,5
24 27 30
(mm)
UTM-S 50 UTM-S-06-50 UTM-S-08-50
L1
L2
L3 L4 L5 L6 D1
(mm)
56 87 60 91 60 91 60 91 60 91
14 17 14 17 14 17 14 17 14 17
43 35 16 43 35 20 43 35 22 43 35 25 43 35 28
PN-2 PN-2 PN-3 PN-3 PN-4
T-15 T-15 T-20 T-20 T-20
VN-2 VN-2 VN-3 VN-3 VN-3
17
21,5
UTM-S-10-50 UTM-S-12-50
24 27 30
UTM-S-14/16-50
(mm)
UTM-S 65 UTM-S-06-65 UTM-S-08-65 UTM-S-10-65 UTM-S-12-65 UTM-S-14/16-65
L1
L2
L3 L4 L5 L6 D1
(mm)
60 91 70 101
14 17 14 17
43 35 16 43 35 20 43 35 22 43 35 25 43 35 28
PN-2 PN-2 PN-3 PN-3 PN-4
T-15 T-15 T-20 T-20 T-20
VN-2 VN-2 VN-3 VN-3 VN-3
17
21,5
75 106 14 17 75 106 14 17 75 106 14 17
24 27 30
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MOTORIZED SLOTTER REV ®
GENERAL CATALOGUE 2026
Adapter for Minitool Insert
TOOLS
INSERT HOLDER UTM-M SERIE
(mm)
UTM-M 25
L1
L2
L3 L4 L5 L6 D1
(mm)
(g)
UTM-M 25
11
27
5
9 27,5 19
x
x
x
x
x
100
(mm)
UTM-M 35 UTM-M 35/50/65
L1
L2
L3 L4 L5 L6 D1
(mm)
(g)
18 49 10 17
43 35
x
x
x
x
x
150
8
GENERAL CATALOGUE 2026
MOTORIZED SLOTTER REV ®
www.revtool.eu
CUTTING PARAMETERS
MAXIMUM THICKNESS ACHIEVABLE ON VARIOUS MATERIALS AND CUTTING FOR A CORRECT USE OF THE MOTORIZED SLOTTER
Max thickness with STROKE 35 mm
Max thickness with STROKE 50 mm
Max thickness with STROKE 65 mm
Cutting speed
Increment
(mm)
(mm)
(mm)
(m/min)
(mm)
ALLUMINIUM
16
16
16
38
0,06 / 0,15
SOFT STEEL
14
14
14
33
0,04 / 0,07
CAST IRON
14
14
12
28
0,04 / 0,07
COMMON STEEL
14
14
12
30
0,03 / 0,05
HARDENED STEEL
12
12
10
25
0,02 / 0,04
STAINLESS STEEL
12
12
10
25
0,02 / 0,04
PLASTIC
18
18
18
40
0,07 / 0,15
BRONZE-BRASS
14
14
14
30
0,03 / 0,06
To ensure a long life of the insert and an excellent processing finish, it is advisable to follow the suggested parameters (see parameters table). For any additional information contact our technical office at tecnico@revtool.eu
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MOTORIZED SLOTTER REV ®
GENERAL CATALOGUE 2026
THE REV ® SYSTEM
FOR CNC LATHES
THE MAIN FEATURE OF THE REV ® SYSTEM FOR CNC LATHES IS THE ECCENTRIC BUSHING PATENTED BY REV ® S.R.L. (Patent no.1.394.481) allowing any lathe without a Y-axis to perform broaching or slotting operations perfectly aligned with the workpiece. lt is made with tool steel which is then hardened and graund. It's always necessary obtain a broaching process
perfectly centered with the workpiece. Almost always this operations have a few hundredths of millimeters of tolerance with the
center position. The error may be due to a coupling error or an alignment error of the turret with the center of the spindle. The REV ® eccentric bushing provide the possibity to make a centesimal correction of the tool position with a range rotation of 0.5 in Y+ and 0.5 in Y-. This range of adjustment is enough to eliminate any alignment error. A graduated scale is engraved on the front of the bushing, where each notch marks a shift of 0.03 mm. When the first workpiece has been broached and the error is detected, the operator will able to easly apply the correction moving the bushing in one direction or the other, to eliminate it. The eccentric bushing is only required if the CNC lathe does not have the Y axis. lf, the lathe is equipped with the Y, the eccentric bushing must not be installed and the CNC functions are used to set up the exact position.
ASSEMBLY ON CNC LATHES
House the insert in the tool and clamp in on by tightening the Torx screw with the screwdriver. House the tool inside the eccentric bushing and align the white notch engraved on the tool collar with O on the front of the bushing; then, tighten the clamping screw positioned radially on the bushing collar, to lock the tool to the bushing. lnsert the unit composed of bushing and tool inside the lathe's boring bar hatch, tighten the screw with the spherical end inside the centering graove on the tool's flat, being careful not to completely block the tool, and finally tighten the two flat point grub screws.
CORRECTING ALIGNMENT ERRORS WITH THE REV ® BUSHING lf there is an alignment error that needs to be corrected, perform the following operations: Start by loosening the flat point grub screws that hold the tool in the boring bar and the grub screw positioned radially in the collar of the eccentric bushing, turn the eccentric bushing in the apposite direction of the error; it basically acts as a Y axis, moving the tool in Y+ and Y-. Each notch engraved on the bushing is equal to 0.03 mm.
CHECKS AND ADJUSTMENTS
When the first key has been processed, one of the ways to check the alignment is to fit a Johansson block, without play, in the keyway realized and, use a gauge to take the measurement between the end of the diameter and the wall of the Johansson block. In the example provided in Fig. 1 the measured value 8.50 mm is correct, while in Fig.2 the measured value is 8.35 mm on one side and 8.65 on the other, resulting in an alignment error of 0.15 mm that needs to be corrected.
Tighten the clamping grub screw positioned radially on the bushing collar back up, followed by all of the other screws on the boring bar hatch. We advise you to always observe the recommended parameters and suggestions.In the example provided above it would have been necessary to rotate the eccentric bushing by five notches to correct the alignment.
Fig.1
Fig.2
10
GENERAL CATALOGUE 2026
THE REV ® SYSTEM
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THE REV ® SYSTEM
FOR CNC MILLING MACHINES
FOR A CORRECT SET-UP OF THE REV'S HOLDERS ON THE MILLING CENTERS, IT'S SUGGESTED THE USE OF THE ALIGMENT PLATE. It is a calibrated bar that needs to be assembled in place of the insert, with a centesimal dial gauge sliding along it (or millesimal, if greater precision is required). When the tool has been centred in relation to the reference axes of the workpiece, the cutting tool can be re-assembled and processing can begin.
CNC MILLING MACHINE USE Assemble the tool directly on a Weldon fitting (we recommend one with an internal coolant). Enter in MDI interface and set the machine in the spindle configuration (far example Fanuc M19). House the aligner plate in the insert housing and, using a gauge or comparator, slide the axis along the flat surface of the plate untiI you achieve perfect alignment, parallel to the direction of operation. Tighten the bolts on the Weldon fitting so as to clamp the tool on, then remove the aligner plate and house the insert. SUGGESTION: Do not refer to the milled surfaces on the tool shank. Fix using the grub screws on the cylindrical part of the shank.
CNC PROGRAMMINGS
THE REV ® SYSTEM
The REV ® Broaching Tool technicians have developed CNC programmes far tool operation. These are provided free of charge on customer demand through access to the reserved area of our website. They are developed far the most common types of CNC contrai currently available on the market.
Using these programs it is very easy for the operator to process simple keyway and conical internal gears, quickly and efficiently.
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THE REV ® SYSTEM
GENERAL CATALOGUE 2026
THE REV ® SYSTEM
FOR SLOTTERS
The REV ® System can be used, in addition to CNC machining centres and lathes, also on traditional machines such as slotting and shaping machines, offering great sturdiness and versatile use, unlike tools commonly used on these machines. To clamp the tool to slotting and shaping machines, the REV ® system offers an adapter (square or prismatic) that makes it possible to process the hole in four positions angled wtih 90°. The REV ® adapter is made with 18NCD5 which, through
tempering, reaches a hardness of 58/60 HRC. The toughness and rigidity of this material make it possible to achieve processing with an excellent surface finish. The adapter (square or prismatic) is equipped with two threaded holes where the two M12x8 flat point grub screws are inserted and used to clamp the tool to the inside of the adapter. The timing pin guarantees a perfect position of the tool in relation to the work axis. The solution with the square or prismatic adapter is only one of the multriples possibilities that REV ® is able to provide to use the holders on the slotting machines. REV ® technicians are able to adapt the tool to all slotting and shaping machines on the market, providing special solutions of clamping.
ASSEMBLY ON SLOTTERS
House the insert in the tool and clamp in on by tightening the Torx screw with the screwdriver.
Put in the tool inside the square or prismatic adapter and fix it using the flat point grub screws.
Attach the square or prismatic adapter to the slotting or shaping machine.
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GENERAL CATALOGUE 2026
THE REV ® SYSTEM
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THE REV ® SYSTEM
PROCESSINGS
The processes that can be carried out with the REV ® Broaching Tool are, standard single or multiple keyways, on cylindrical or conical holes, with or without a relief groove, with or without chamfering. With special tools it is also possible realize, square, pentagonal and hexagonal holes and involute splines. When it is necessary performa large keyways, we suggest to perform the operation in two steps: a roughing phase
and a finishing phase. Accordingly, you avoid excessive stress to the tool, and you improve precision and surface finish at the same time.
SPECIAL TOOLS AND INSERTS
The REV ® Broaching Tool production facility is able to manufacture special tools and inserts based on specific customer demands. Over 40% of REV ® production is special.
WORKING PARAMETERS AND PERFORMANCES
The cutting speed, the increase for each stroke and the life of the cutting insert depend on the material being processed. In order to determine the approximate piece processing times with REV ® tools, we invite our customers to use the PROCESSING TIME CALCULATION PROGRAM on our website www.revtool.eu
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IL SISTEMA REV ®
CATALOGO GENERALE 2025
TOOLS AND INSERTS
TOOLS FOR INTERNAL
UT Ø 25 mm - Ø 32 mm standard & lungo standard & long type
(mm)
L1
L2
L3 L4 D1
D1
D2 D3
(mm)
(g)
mm inch
mm inch
UT-02* 25 1"
- L
25 124 9 90 25 1" (25,4) 34,5 133,5 9 90 25 1" (25,4) 25 134 9 100 32 1-1/4" (31,75) 34,5 143,5 9 100 32 1-1/4" (31,75) 30 129 9 90 25 1" (25,4) 40 139 9 90 25 1" (25,4) 30 139 9 100 32 1-1/4" (31,75) 40 149 9 100 32 1-1/4" (31,75) 40 139 9 90 25 1" (25,4) 56 155 9 90 25 1" (25,4) 40 149 9 100 32 1-1/4" (31,75) 56 165 9 100 32 1-1/4" (31,75) 46 145 9 90 25 1" (25,4) 66 165 9 90 25 1" (25,4) 46 155 9 100 32 1-1/4" (31,75) 66 175 9 100 32 1-1/4" (31,75) 56 155 9 90 25 1" (25,4)
6 30 PN-0 6 30 PN-0
T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T08 T15 T15 T15 T15 T15 T15 T15 T15 T20 T20 T20 T20 T20 T20 T20 T20 T20 T20 T20 T20
VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1
7 7 7 7
382 354 600 654 368 362 673 678 368 377 672 684 382 408 698
25 1"
32 1-1/4" - 32 1-1/4" L
6 37 6 37
PN-0 PN-0
UT-03* 25 1"
- L
8 30 PN-1 8 30 PN-1
8,7 8,7 8,7 8,7
25 1"
32 1-1/4" - 32 1-1/4" L
8 37 8 37
PN-1 PN-1
UT-04* 25 1"
- L
10 30 PN-1 10 30 PN-1
11 11 11 11
25 1"
32 1-1/4" - 32 1-1/4" L
10 37 10 37
PN-1 PN-1
UT-05* 25 1"
- L
12 30 PN-1 12 30 PN-1
13 13 13 13
25 1"
32 1-1/4" - 32 1-1/4" L
12 37 12 37
PN-1 PN-1
711
UT-06* 25 1"
- L
16 30 PN-2 16 30 PN-2
VN-2 17 VN-2 17 VN-2 17 VN-2 17 VN-2 21,5 VN-2 21,5 VN-2 21,5 VN-2 21,5 VN-3 28 VN-3 28 VN-3 28 VN-3 28 VN-3 32 VN-3 32 VN-3 32 VN-3 32 VN-3 37 VN-3 37 VN-3 37 VN-3 37
428 453 725 765 488 574 820 868 647 797 935 1097
25 1"
81
180 9 90 25 1" (25,4)
32 1-1/4" - 32 1-1/4" L
56 165 9 100 32 1-1/4" (31,75)
16 37 16 37
PN-2 PN-2
81
190 9 100 32 1-1/4" (31,75)
UT-08* 25 1"
- L
68 167 9 90 25 1" (25,4) 100 199 9 90 25 1" (25,4) 68 177 9 100 32 1-1/4" (31,75) 100 209 9 100 32 1-1/4" (31,75) 86 185 9 90 25 1" (25,4) 126 225 9 90 25 1" (25,4) 86 195 9 100 32 1-1/4" (31,75) 126 235 9 100 32 1-1/4" (31,75) 104 203 9 90 25 1" (25,4) 161 260 9 90 25 1" (25,4) 104 213 9 100 32 1-1/4" (31,75) 161 270 9 100 32 1-1/4" (31,75) 126 225 9 90 25 1" (25,4) 180 279 9 90 25 1" (25,4) 126 235 9 100 32 1-1/4" (31,75) 180 289 9 100 32 1-1/4" (31,75) 140 249 9 100 32 1-1/4" (31,75) 200 309 9 100 32 1-1/4" (31,75)
20 30 PN-2 20 30 PN-2
25 1"
32 1-1/4" - 32 1-1/4" L
20 37 20 37
PN-2 PN-2
UT-10* 25 1"
- L
25 32 PN-3 25 32 PN-3
25 1"
32 1-1/4" - 32 1-1/4" L
25 37 25 37
PN-3 PN-3
UT-12 25 1"
- L
30 35 PN-3 30 35 PN-3
824 1131
25 1"
32 1-1/4" - 32 1-1/4" L
30 37 30 37 35 37 35 37 35 37 35 37
PN-3 PN-3 PN-4 PN-4 PN-4 PN-4
1157 1407 1211 1548 1490 1748 1903 2189
UT-14/16 25 1"
- L
25 1"
32 1-1/4" - 32 1-1/4" L
UT-18/25 32 1-1/4" -
40 45 PN-5 40 45 PN-5
BRUG.5 VN-4 45 BRUG.5 VN-4 45
32 1-1/4" L
*On these tools there is a 4mm hole for forced coolant adduction.
14
GENERAL CATALOGUE 2026
TOOLS AND INSERTS
www.revtool.eu
THE REV ® TOOLS ARE MADE WITH HARDENED STEEL FOR TOOLS WITH AN ADDITIONAL TERMICAL TREATMENT APPLIED. Additionally, an additional induction hardening is added on the surface rear the seat of the insert to reach an hardness of 58/60 HRC. This will make the tool resistant to compression and will guarantee long life. All tools are equipped with forced coolant supply holes, which, in addition to lubricating and cooling the insert, are important for chip evacuation on the slotting operations with blind holes. The REV ® tool is available in various lengths and shank sizes. • Standard-length tool available with Ø 25 mm or Ø 32 mm or Ø 1" or Ø 1-1/4" • Long tool available with Ø 25 mm or Ø 32 mm or Ø 1" or Ø 1-1/4"
• Standard-length tool available with Ø 16 mm or Ø 20 mm • Short-length tool available with Ø 16 mm or Ø 20 mm • Short-length tool available with Ø 25 mm.
None of the thousands of REV ® system users have reported breakage or abnormal wear problems attributable to CNC broaching. From internal tests conducted by REV ® , the cutting force required to machine, for example, a 20 mm wide keyway is comparable to the cutting force required to drill a common 14 mm diameter hole.
(mm)
UT Ø 16 mm - Ø 20 mm standard & corto standard & short type
L1
L2
L3 L4 D1
D2 D3
(mm)
(g)
UT-02-16 UT-02-16-S UT-03-16 UT-03-16-S UT-04-16 UT-04-16-S UT-05-16 UT-05-16-S UT-06-16 UT-06-16-S UT-02-20 UT-02-20-S UT-03-20 UT-03-20-S UT-04-20 UT-04-20-S UT-05-20 UT-05-20-S UT-06-20 UT-06-20-S UT-08-20 UT-08-20-S
25 74
9
40 16 6,5 24 40 16 6,5 24 40 16 7,8 24 40 16 7,8 24 40 16 10 24 40 16 10 24 40 16 12 24 40 16 12 24 40 16 16 24 40 16 16 24 50 20 6,5 24 50 20 6,5 24 50 20 7,8 24 50 20 7,8 24 50 20 10 24 50 20 10 24 50 20 12 24 50 20 12 24 50 20 16 24 50 20 16 24 50 16 20 24 50 20 20 24
PN-0 PN-0 PN-1 PN-1 PN-1 PN-1 PN-1 PN-1 PN-2 PN-2 PN-0 PN-0 PN-1 PN-1 PN-1 PN-1 PN-1 PN-1 PN-2 PN-2 PN-2 PN-2 PN-0 PN-0 PN-1 PN-1 PN-1 PN-1 PN-1 PN-1 PN-2 PN-2 PN-2 PN-2
T08 T08 T08 T08 T08 T08 T08 T08 T15 T15 T08 T08 T08 T08 T08 T08 T08 T08 T15 T15 T15 T15 T08 T08 T08 T08 T08 T08 T08 T08 T15 T15 T15 T15
VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-2 VN-2 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-2 VN-2 VN-2 VN-2 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-1 VN-2 VN-2 VN-2 VN-2
7,5 7,5 8,9 8,9
0,088 0,085
17,5 66,5 9
30 79
9
0,1
21
70 9
0,09 0,108
40 89 28 77 46 95
9 9 9
11 11
0,1
13 13
0,11
33 82 9 56 105 9
0,1
17,5 17,5
0,158 0,145 0,145
39 88 25 84
9 9
7,5 7,5 8,9 8,9
17,5 76,5 9
0,14 0,15
30 89
9
21
80 9
0,145 0,165 0,154 0,175 0,158 0,214 0,202
40 99 28 87
9 9
11 11
46 105 9 33 92 9 56 115 9
13 13
17,5 17,5
39 98 68 127 48 107
9 9 9
22 22
0,28
0,225
UT Ø 25 mm standard & corto standard & short type
(mm)
L1
L2
L3 L4 D1
D2 D3
(mm)
(g)
UT-02-25-GC UT-02-25-GC-L UT-03-25-GC UT-03-25-GC-L UT-04-25-GC UT-04-25-GC-L UT-05-25-GC UT-05-25-GC-L UT-06-25-GC UT-06-25-GC-L UT-08-25-GC UT-08-25-GC-L
25 89
9
55 25 6,5 30 55 25 6,5 30 55 25 7,8 30 55 25 7,8 30 55 25 10 30 55 25 10 30 55 25 12 30 55 25 12 30 55 25 16 30 55 25 16 30 55 25 20 30 55 25 20 30
7,5 7,5 8,9 8,9
0,344 0,396 0,299 0,334 0,316 0,345 0,399 0,305 0,348 0,35 0,443 0,488
34,5 98,5 9
30 94
9
40 104 9 40 104 9 56 120 9 46 110 9 66 130 9 56 120 9 68 132 9 100 164 9 81 145 9
11 11
13 13
17,5 17,5
22 22
15
www.revtool.eu
TOOLS AND INSERTS
GENERAL CATALOGUE 2026
INSERTS (mm)
TOOLS AND INSERTS
SINTERED ALLOY
HARD METAL (HM)
To order the carbide insert, add the suffix "HM" to the end of the code.
(mm)
IN (mm)
L1
L2
L3
L4
L5
L6
IN-02 P9
HM
1,994 1,994 2,010 2,010 2,060 2,120 2,994 2,994 3,010 3,010 3,06 3,120 3,988 3,988 4,012 4,012 4,078 4,145 4,988 4,988 5,012 5,012 5,078 5,145 5,988 5,988 6,012 6,012 6,078 6,145 7,985 7,985 8,015 8,015 8,098 8,170 9,985 9,985 10,015 10,015 10,098 10,170
5 5 5 5 5 5
6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6
1,3
UT-02 UT-02 UT-02 UT-02 UT-02 UT-02 UT-03 UT-03 UT-03 UT-03 UT-03 UT-03 UT-04 UT-04 UT-04 UT-04 UT-04 UT-04 UT-05 UT-05 UT-05 UT-05 UT-05 UT-05 UT-06 UT-06 UT-06 UT-06 UT-06 UT-06 UT-08 UT-08 UT-08 UT-08 UT-08 UT-08 UT-10 UT-10 UT-10 UT-10 UT-10 UT-10
RF-0 RF-0 RF-0 RF-0 RF-0 RF-0 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-1 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-2 RF-3 RF-3 RF-3 RF-3 RF-3 RF-3
IN-02 P9-SM HM
1,09
IN-02 H7
HM
1,3
IN-02 H7-SM HM IN-02 D10 HM
1,09
1,3 1,3
IN-02 C11 IN-03 P9
HM HM
6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08 6,08
7,5 7,5 7,5 7,5 7,5 7,5
2
IN-03 P9-SM HM
1,42
IN-03 H7
HM
2
IN-03 H7-SM HM IN-03 D10 HM
1,42
2 2
IN-03 C11 IN-04 P9
HM HM
7 7 7 7 7 7 7 7 7 7 7 7 9 9 9 9 9 9 9 9 9 9 9 9
8 8 8 8 8 8 8 8 8 8 8 8
2,6
IN-04 P9-SM HM
2,07
IN-04 H7
HM
2,6
IN-04 H7-SM HM IN-04 D10 HM
2,07
2,6 2,6
IN-04 C11 IN-05 P9
HM HM
3
IN-05 P9-SM HM
2,74
IN-05 H7
HM
3
IN-05 H7-SM HM IN-05 D10 HM
2,74
3 3 4 3 4 3 4 4
IN-05 C11 IN-06 P9
HM HM
10,08 10,08 10,08 10,08 10,08 10,08 10,08 10,08 10,08 10,08 10,08 10,08
13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 18,5 18,5 18,5 18,5 18,5 18,5
IN-06 P9-SM HM
IN-06 H7
HM
IN-06 H7-SM HM IN-06 D10 HM
IN-06 C11 IN-08 P9
HM HM
4,5
IN-08 P9-SM HM
3,78
IN-08 H7
HM
4,5
IN-08 H7-SM HM IN-08 D10 HM
3,78
4,5 4,5
IN-08 C11 IN-10 P9
HM HM
13,1 13,1 13,1 13,1 13,1 13,1
14 14 14 14 14 14
10 10 10 10 10 10
6
IN-10 P9-SM HM
3,88
IN-10 H7
HM
6
IN-10 H7-SM HM IN-10 D10 HM
3,88
6 6
IN-10 C11
HM
16
GENERAL CATALOGUE 2026
TOOLS AND INSERTS
www.revtool.eu
INSERTS (mm)
THE BROACHING AND SLOTTING INSERTS REV ® ARE ALL COMPLETELY INTERNALLY PRODUCED, STARTING FROM THE RAW MATERIAL.
Available in both sintered alloys made from micro-powders and carbide. Sintered steel inserts, after a special heat treatment, reach hardnesses of 70/71 HRC while maintaining an extremely high toughness. Carbide inserts are made with a grade of powder that provides toughness to the material. Toughness is essential in slotting operations to withstand the high pressures generated during cutting. All inserts also a surface coating treatment with anti-wear and anti-seize properties to improve their wear resistance. REV ® inserts are sharpened using precise tapering methods, achieving the correct geometries for maximum cutting performance and to eliminate possible collision problems that would hinder the cutting phase. The geometry of REV ® inserts allows for a high number of resharpenings. All these features ensure that REV ® inserts have optimal durability. Inserts with the suffix "SM" perform a 0.2x45° chamfer at the intersection between the hole and the side of the broached slot, leaving the hole free of burrs. For all standard REV ® inserts in the SM version, the chamfer has been calculated considering the diameters and radius depths regulated in UNI 6604. Anything that differs from the standard dimensions in the table will be considered special. REV ® can supply special inserts for specific tolerances, sizes, and geometries very quickly.
(mm)
IN (mm)
L1
L2
L3
L4
L5
L6
IN-12 P9
HM
11,982 11,982 12,018 12,018
13,1 13,1 13,1 13,1 13,1 13,1
14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
18,5 18,5 18,5 18,5 18,5 18,5
6,5
UT-12 UT-12 UT-12 UT-12 UT-12 UT-12
RF-3 RF-3 RF-3 RF-3 RF-3 RF-3 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-4 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5 RF-5
IN-12 P9-SM HM
3,89
IN-12 H7
HM
6,5
IN-12 H7-SM HM IN-12 D10 HM
3,89
12,12
6,5 6,5
IN-12 C11 IN-14 P9
HM HM
12,205 13,982 13,982 14,018 14,018 14,120 14,205 15,982 15,982 16,018 16,018 16,120 16,205 17,982 17,982 18,018 18,018 18,120 18,205 19,978 19,978 20,021 20,021 20,149 20,240 21,978 21,978 22,021 22,021 22,149 22,240 24,978 24,978 25,021 25,021 25,149 25,240
18 18 18 18 18 18 18 18 18 18 18 18 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
22 22 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
7
UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-14/16 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25 UT-18/25
IN-14 P9-SM HM
4,71
IN-14 H7
HM
7
IN-14 H7-SM HM IN-14 D10 HM
4,71
7 7 8
IN-14 C11 IN-16 P9
HM HM
IN-16 P9-SM HM
5,53
IN-16 H7
HM
8
IN-16 H7-SM HM IN-16 D10 HM IN-18 P9** HM IN-18 P9-SM** HM IN-18 H7** HM IN-18 H7-SM** HM IN-16 C11 HM IN-18 D10** HM IN-18 C11** HM IN-20 P9** HM IN-20 P9-SM** HM IN-20 H7** HM IN-20 H7-SM** HM IN-20 D10** HM IN-20 C11** HM IN-22 P9** HM IN-22 P9-SM** HM IN-22 H7** HM IN-22 H7-SM** HM IN-22 D10** HM IN-22 C11** HM IN-25 P9** HM IN-25 P9-SM** HM IN-25 H7** HM IN-25 H7-SM** HM IN-25 D10** HM IN-25 C11** HM
5,53
8 8 9
5,67
9
5,67
9 9
10
6,29
10
6,29
10 10
11
6,79
11
6,79
11 11
12
7,02
12
7,02
12 12
** For these insert sizes we recommend machining in two steps: roughing and finishing.
17
www.revtool.eu
TOOLS AND INSERTS
GENERAL CATALOGUE 2026
INSERTS (inches)
TOOLS AND INSERTS
SINTERED ALLOY
HARD METAL (HM)
To order the carbide insert, add the suffix "HM" to the end of the code.
(mm)
(pollici) (inches)
IN” (pollici) (inches)
L1
L1
L2
L3
L4
L5
L6
IN-3/32"-P9 HM IN-3/32"-H7 HM IN-3/32"-D10 HM
2,375
0,0935
0,1968
0,2362
0,1968
0,2559
0,0551
UT-02
RF-0
2,391
0,0941
0,1968
0,2362
0,1968
0,2559
0,0551
UT-02
RF-0
2,441
0,0961
0,1968
0,2362
0,1968
0,2559
0,0551
UT-02
RF-0
IN-3/32"-C11
HM HM HM
2,501
0,0984
0,1968
0,2362
0,1968
0,2559
0,0551
UT-02
RF-0
IN-1/8"-P9 IN-1/8"-H7
3,1630
0,1241
0,2393
0,2559
0,1968
0,2952 0,0905
UT-03
RF-1
3,1870
0,1254
0,2393
0,2559
0,1968
0,2952 0,0905
UT-03
RF-1
IN-1/8"-D10 HM
3,2530 0,1280 0,2393
0,2559
0,1968
0,2952 0,0905
UT-03
RF-1
IN-1/8"-C11
HM
3,3200 0,1307
0,2393
0,2559
0,1968
0,2952 0,0905
UT-03
RF-1
IN-5/32"-P9 HM IN-5/32"-H7 HM IN-5/32"-D10 HM
3,969
0,1556
0,2393
0,2755
0,1968
0,3149
0,1141
UT-04
RF-1
3,981
0,1567
0,2393
0,2755
0,1968
0,3149
0,1141
UT-04
RF-1
4,047
0,1593
0,2393
0,2755
0,1968
0,3149
0,1141
UT-04
RF-1
IN-5/32"-C11
HM
4,114
0,1619
0,2393
0,2755
0,1968
0,3149
0,1141
UT-04
RF-1
IN-3/16"-P9 HM
4,7510
0,1871
0,2393
0,2755
0,1968
0,3149
0,1299
UT-05
RF-1
IN-3/16"-H7
HM
4,774
0,1879
0,2393
0,2755
0,1968
0,3149
0,1299
UT-05
RF-1
IN-3/16"-D10 HM
4,84
0,1905
0,2393
0,2755
0,1968
0,3149
0,1299
UT-05
RF-1
IN-3/16"-C11 IN-1/4"-P9 IN-1/4"-H7
HM HM HM
4,908
0,1932
0,2393
0,2755
0,1968
0,3149
0,1299
UT-05
RF-1
6,335
0,2494
0,3968
0,3543
0,2362
0,5314
0,1587
UT-06
RF-2
6,365
0,2505
0,3968
0,3543
0,2362
0,5314
0,1587
UT-06
RF-2
IN-1/4"-D10 HM
6,448
0,2538
0,3968
0,3543
0,2362
0,5314
0,1587
UT-06
RF-2
IN-1/4"-C11
HM
6,520
0,2566
0,3968
0,3543
0,2362
0,5314
0,1587
UT-06
RF-2
IN-9/32"-P9 HM
7,129
0,2806
0,3968
0,3543
0,2362
0,5314
0,1692
UT-08
RF-2
IN-9/32"-H7
HM
7,159
0,2818
0,3968
0,3543
0,2362
0,5314
0,1692
UT-08
RF-2
IN-9/32"-D10 HM
7,242
0,2851
0,3968
0,3543
0,2362
0,5314
0,1692
UT-08
RF-2
IN-9/32"-C11
HM
7,314
0,2879
0,3968
0,3543
0,2362
0,5314
0,1692
UT-08
RF-2
IN-5/16"-P9 HM
7,922
0,3119
0,3968
0,3543
0,2362
0,5314
0,1875
UT-08
RF-2
IN-5/16"-H7
HM
7,952
0,313
0,3968
0,3543
0,2362
0,5314
0,1875
UT-08
RF-2
18
GENERAL CATALOGUE 2026
TOOLS AND INSERTS
www.revtool.eu
INSERTS (pollici)
THE BROACHING AND SLOTTING INSERTS REV ® ARE ALL COMPLETELY INTERNALLY PRODUCED, STARTING FROM THE RAW MATERIAL.
Available in both sintered alloys made from micro-powders and carbide. Sintered steel inserts, after a special heat treatment, reach hardnesses of 70/71 HRC while maintaining an extremely high toughness. Carbide inserts are made with a grade of powder that provides toughness to the material. Toughness is essential in slotting operations to withstand the high pressures generated during cutting. All inserts also a surface coating treatment with anti-wear and anti-seize properties to improve their wear resistance. REV ® inserts are sharpened using precise tapering methods, achieving the correct geometries for maximum cutting performance and to eliminate possible collision problems that would hinder the cutting phase. The geometry of REV ® inserts allows for a high number of resharpenings. All these features ensure that REV ® inserts have optimal durability. Inserts with the suffix "SM" perform a 0.2x45° chamfer at the intersection between the hole and the side of the broached slot, leaving the hole free of burrs. For all standard REV ® inserts in the SM version, the chamfer has been calculated considering the diameters and radius depths regulated in UNI 6604. Anything that differs from the standard dimensions in the table will be considered special. REV ® can supply special inserts for specific tolerances, sizes, and geometries very quickly.
(mm)
(pollici) (inches)
IN” (pollici) (inches)
L1
L1
L2
L3
L4
L5
L6
IN-5/16"-D10 HM
8,036
0,3163
0,3968
0,3543
0,2362
0,5314
0,1875
UT-08
RF-2
IN-5/16"-C11 IN-3/8"-P9 IN-3/8"-H7
HM HM HM
8,108
0,3191
0,3968
0,3543
0,2362
0,5314
0,1875
UT-08
RF-2
9,511
0,3744
0,5157
0,5511
0,3937
0,7283
0,2500
UT-10
RF-3
9,540
0,3755
0,5157
0,5511
0,3937
0,7283
0,250
UT-10
RF-3
IN-3/8"-D10 HM
9,623
0,3788
0,5157
0,5511
0,3937
0,7283
0,250
UT-10
RF-3
IN-3/8"-C11 IN-7/16"-P9 IN-7/16"-H7
HM HM HM
9,695
0,3816
0,5157
0,5511
0,3937
0,7283
0,250
UT-10
RF-3
11,094
0,4367
0,5157
0,5511
0,3937
0,7283
0,250
UT-12
RF-3
11,13
0,4382
0,5157
0,5511
0,3937
0,7283
0,250
UT-12
RF-3
IN-7/16"-D10 HM
11,232
0,4422
0,5157
0,5511
0,3937
0,7283
0,250
UT-12
RF-3
IN-7/16"-C11 IN-1/2"-P9 IN-1/2"-H7
HM HM HM
11,318
0,4455
0,5157
0,5511
0,3937
0,7283
0,250
UT-12
RF-3
12,682
0,4992
0,5157
0,5511
0,3937
0,7283
0,300
UT-12
RF-3
12,718
0,5007
0,5157
0,5511
0,3937
0,7283
0,300
UT-12
RF-3
IN-1/2"-D10 HM
12,8200 0,5047
0,5157
0,5511
0,3937
0,7283
0,300
UT-12
RF-3
IN-1/2"-C11
HM
12,9050 0,508
0,5157
0,5511
0,3937
0,7283
0,300
UT-12
RF-3
IN-9/16"-P9 HM
14,27
0,5617
0,7086
0,5511
0,3937
0,8661
0,275
UT-14/16
RF-4
IN-9/16"-H7
HM
14,306
0,5632
0,7086
0,5511
0,3937
0,8661
0,275
UT-14/16
RF-4
IN-9/16"-D10 HM
14,408
0,5672
0,7086
0,5511
0,3937
0,8661
0,275
UT-14/16
RF-4
IN-9/16"-C11 IN-5/8"-P9 IN-5/8"-H7
HM HM HM
14,492
0,5705
0,7086
0,5511
0,3937
0,8661
0,275
UT-14/16
RF-4
15,8570 0,6242 0,7086
0,5511
0,3937
0,8661
0,312
UT-14/16
RF-4
15,8930 0,6257
0,7086
0,5511
0,3937
0,8661
0,312
UT-14/16
RF-4
IN-5/8"-D10 HM
15,9950 0,6297
0,7086
0,5511
0,3937
0,8661
0,312
UT-14/16
RF-4
IN-5/8"-C11
HM
16,080
0,633
0,7086
0,5511
0,3937
0,8661
0,312
UT-14/16
RF-4
IN-3/4"-P9** HM IN-3/4"-H7** HM IN-3/4"-D10** HM IN-3/4"-C11** HM
19,028
0,7491
1,024
0,7086
0,3937
1,181
0,393
UT-18/25
RF-5
19,071
0,7508
1,024
0,7086
0,3937
1,181
0,393
UT-18/25
RF-5
19,199
0,7558
1,024
0,7086
0.3937
1,181
0,393
UT-18/25
RF-5
19,290
0,7594
1,024
0,7086
0,3937
1,181
0,393
UT-18/25
RF-5
** For these insert sizes we recommend machining in two steps: roughing and finishing.
19
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TOOLS AND INSERTS
GENERAL CATALOGUE 2026
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