Automation Catalog

AUTOMATION CATALOG

THE LATEST TECHNOLOGY IN AUTOMATION FOR ALL YOUR WORKHOLDING NEEDS

GUARDIAN PG.1 AUTOMATION PUMPS PG.3 PRESSURE SWITCH PG.6 ROTARY UNIONS PG.7 ROTARY UNION ARM PG.15 AIR SENSING CONTROL KIT PG.16

AUTO COUPLER PG.17 PNEUMATIC CONFIRMATION VALVES PG.19 PART PRESENT SENSING WORK SUPPORTS PG.20 END OF ARM TOOLING PG.22 ZERO POINTS PG.35

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GUARDIAN

 Install pressure switches.  Find a place on the fixture for your transmitter.  Find a place on your machine for your receiver.  Wire your control box.  No more tool crashes. IT'S THAT SIMPLE! The Guardian ™ gives you wireless hydraulic pressure monitoring configured for your machine tool fixtures. Equipped with an IP 67 sealed pressure switch, sealed Fixture Transmitter and shielded industrial connectors; Guardian ™ ensures positive pressure monitoring even in the harshest environments. Best of all, you will enjoy easy pressure monitoring with no interference issues. The Simple Guardian™ installs with only four wires (two power wires and a pair of relay connected wires). It is a quick and clean installation needing no modifications to the machine tool control. Confirms Positive-Pressure is present - "Focused Field" Fixture Proximity Transmitters require no batteries, EVER! Nothing to replace. - Wires into your supplied 20-36 VDC supply. - Samples and confirms pressure before, after and even during machining when the fixture can be in a known location and is not in motion. Can be used outside the machine before or after machining to confirm pressure is present. Can be used to monitor inside the machine enclosure when the fixture is at a predetermined location and stationary while pressure confirmation is checked. - The Simple Convenience package includes everything you need to monitor 1 circuit on 2 fixtures before they enter the machine. Installs with an M code confirmation, into a door or enclosure switch or other input of choice. - Simple systems can be configured to monitor 1, 2 or 4 circuits for pressure confirmation by selecting from the Configuration Kits. - Will not affect other plant wireless systems. - Fully Sealed Fixture Transmitters.

Simple Guardian™  2 Fixture Transmitter Units  2 Pressure Switches and Cables  1 Machine Tool Receiver

 Master Control Unit  All Necessary Wiring Simple Convenience Package Model No. Type

Description

Simple Guardian Package for on demand monitoring. Includes Master Control Unit, Machine Tool Receiver, two fixture transmitters, two mechanical pressure switches and pressure setter/checker*

33-0111-10 Simple

*All necessary wiring and hardware included.

Simple Configuration Kits Model No. Type

Description

Machine Kit with Master Control Unit and Machine Tool Receiver.* Order transmitters individually below. Fixture transmitter with cable and pressure switch Fixture transmitter with two cables and two pressure switches Fixture transmitter with four cables and four pressure switches

33-0101-10 Simple

Single Circuit Transmitter Dual Circuit Transmitter Quad Circuit Transmitter

33-0101-03

33-0101-04

33-0101-05

*All necessary wiring and hardware included.

ILS330120 REV C

MACHINE TOOL RECEIVER

Focused Field of Communication

6 ft or Less

PREFERRED LOCATION

ALTERNATE LOCATIONS

Monitoreo del Guardian - dentro o fuera de la máquina CNC Guardian monitoring - inside or outside machine

GUARDIAN

5.00

Master Control Unit 33-0110-14 Simple

Machine Tool Receiver 33-0111-02

6.54

NAVIGATION BUTTONS

5.00

3.00

LCD DISPLAY

3.54

5.90 5.40 5.65

1.73

4.17

1.00

DIN RAIL MOUNT

6.30

2X 1.26 HIGH FORCE MAGNET

7.01

2X .28 THRU MOUNTING HOLE

.32

.08

Positionable 0-180

2.71

5.65

M12 5 PIN FEMALE COMMUNICATION CONNECTION TO MTR (32.8 FT CABLE INCLUDED)

2.30

1.63

M12 8 PIN MALE CONNECTION FOR MACHINE FEEDBACK (32.8 FT CABLE INCLUDED)

M12 5 Pin Male Communication Port

2.36

4.72

ILS330112 REV B

Point this face towards fixture transmitter

2X .59

ILS330115 REV D

4X .20 4X .18 2X .33 HOUSING

2X .59

Vektek P/N 33-0111-02 machine tool receiver with adjustable bracket mounting dimensions Includes 19.7 IN M8 Shielded Cable P/N 27-7424-01 For Direct Connection to Fixture Transmitter

2.59

40-1030-01 2 DAMPENING GROMMETS INCLUDED

Fixture Transmitters Units

1.57

2X 1.00

2X 1.57

2X 1.00

2X .51

4X 5.35

M12 8 Pin Female Connector

(See Table)

4.74

Includes 19.7 IN M8 Shielded Cable P/N 27-7424-01 For Direct Connection to Fixture Transmitter

.96

SAE 4 Male Connection 33-0111-05 Three or Four Circuits 33-0111-05 Three or Four Circuits 33-0111-05 Three or Four Circuits Pressure Switch Model No. 70-7500-78 ILS330117 REV D ILS330117 REV D

2.44

33-0111-03 One Circuit

REV F 33-0111-04 Two Circuits 33-0111-04 Two Circuits

.96

.26

Model No. 27-6424-04 33-0111-03 One Circuit

2.44

ILS330114

.26

M12 5 Pin Female Connector 33-0111-03 One Circuit

33-0111-04 Two Circuits

Includes 19.7 IN M8 Shielded Cable P/N 27-7424-01 For Direct Connection to Fixture Transmitter Includes 19.7 IN M8 Shielded Cable P/N 27-7424-01 For Direct Connection to Fixture Transmitter M12 8 Pin Female Connector M12 5 Pin Female Connector

2.97

(See Table)

M12 5 Pin Male Connector

(See Table)

5.94

2.97

VEKTEK P/N 33-0111-03 FIXTURE TRANSMITTER UNIT

5.94

SAE 4 Male Connection

Accessories TEK P/N 33-0111-03 FIXTURE TRANSMITTER UNIT

Model No. 27-7422-03 and 27-9422-01 Model No. 27-6424-04

ILS330114

REV F

M12 8 Pin Female Connector M12 8 Pin Female Connector

(See Table) (See Table)

Pressure Switch Model No. 70-7500-78

M12 5 Pin Male Connector

(See Table)

M8 3 Pin Female Connection For Direct Connection to Pressure Switch

SAE 4 Male Connection SAE 4 Male Connection

Model No. 27-6424-04 Model No. 27-6424-04

Model No. 27-7422-03 and 27-9422-01

ILS330114 ILS330114

REV F

M12 5 Pin Female Connector M12 5 Pin Female Connector

Pressure Switch Model No. 70-7500-78 Pressure Switch Model No. 70-7500-78

M12 5 Pin Male Connector M12 5 Pin Male Connector

(See Table) (See Table)

Model No. 27-5222-04

M8 3 Pin Female Connection For Direct Connection to Pressure Switch

Pressure Setter/Checker Model No. 33-0110-15

Model No. 27-7422-03 and 27-9422-01 Model No. 27-7422-03 and 27-9422-01

NOTE: All Guardian cables are shielded and PUR jacketed.

Model No. 27-5222-04

M8 3 Pin Female Connection For Direct Connection to Pressure Switch M8 3 Pin Female Connection For Direct Connection to Pressure Switch Connection

Pressure Setter/Checker Model No. 33-0110-15

Cables

Model No.

Description

Length (ft)

Model No. 27-5222-04 Model No. 27-5222-04 Cable, M12 8 Pin Master Control Unit Machine Tool Interface* Extension Cable M12 5 Pin Master Control Unit to Machine Tool Receiver Communication Cable** Extension Cable M8 3 Pin Shielded Pressure Switch to Fixture Transmitter

27-6424-04

Female Straight - Open End

32.8

* Included with 33-0111-10 can be purchased separately for replacement or additional hook up. ** 27-9422-01 is included with 33-0111-10. Cables can be purchased separately for extension or replacement. *** 70-7500-74 Requires User Provided 3 Pin M8 Shielded Cable.

Pressure Setter/Checker Model No. 33-0110-15 Pressure Setter/Checker Model No. 33-0110-15 32.8 16.4

Female Straight - Male Straight Female Straight - Male Straight

27-9422-01 27-7422-03

27-7424-01

Female Straight - Male Straight

1.6

Pressure Switches 70-7500-78 750-5000 PSI Pressure Switch with 19.7 IN Cable (Shown) 70-7500-74 750-5000 PSI Pressure Switch with M8 Male Connection Only*** 33-0110-15 Pressure Setter / Checker to assist setting mechanical pressure switches Connectors 27-5222-04 Guardian, M8 3 Pin Jumper, use with 33-0111-03, 04, 05.

AUTOMATION PUMPS

Advanced Automation Pump:

 Fully installed Touch Screen on Pump.  Complete Operator Interactive Control Panel.  The Vektek Touch Screen Operator Panel controls all aspects of the Vektek Pump settings, including valves and pressure feedback signal to the CNC Machine, Robots, Assembly Stations and/or Test Stands.  Includes Plug and Play Interface with Ethernet Cable.  Customers can select from a variety of functions and commands such as: • Clamp sequence and confirmation • Unclamp sequence and confirmation • Confirmation of pneumatic sensing • Clamping status • Unclamping status • Filter status • Oil level and temperature status

 Available in:

• High or Low operating pressure (1500-5000psi or 300-1500psi) • Operates either continuously connected or decoupled fixtures • Several 3 phase electrical choices in multiple voltages  Vektek’s automation specialists developed the preloaded programming to speed up

your decision-making process when needing to control your Precision Hydraulic clamping in any manufacturing process.  Call Vektek today and talk to an automation specialist about your application.

95% MORE EFFICIENT Less Maintenance with More Productivity Time. Customers save THOUSANDS in Operating Cost Yearly!

Pump/Machine Tool Interface Ethernet Cable with HMI Interface (Power Boss Cart or CNC Machine mounted)

$1,960.00

$96.00

Power Requirements 6 Electrical Service Inputs Available for Worldwide

Vektek Electrical & Oil Consumption

Competitor Electrical & Oil Consumption

Replacement Filter Order # 31-0500-18

Don’t Let Your Fixture Pump be an Afterthought!

Electronic Pressure Switch

Pressure Reducing Valve

Solenoid Operated Valves 2/3 or 3/4

Accumulator

I/O Station Basic Interface included with HMI *Job Interface optional **Fixture Interface optional

*Job Interface - Call Job clamping/unclamping programs during CNC machining process. **Fixture Interface - Call Fixture clamping/unclamping programs from CNC machine.

ILS559512 REV A

AUTOMATION PUMPS

Vektek’s THINC App for OKUMA CNC Machines:

4.) Select and Edit the pump functions including:

 Runs on your Okuma Machine with OSP-200 or OSP-300 HMI controller.  Clamp & Unclamp desired sequences are displayed on your OKUMA Controller (HMI) and available for configuration within minutes of installation. 1.) Plug the RJ45 Ethernet connection from pump to CNC electrical panel. 2.) Install via a USB the Vektek Thinc app directly to the HMI of the OKUMA CNC. The Vektek Thinc App program is included in your pump package. 3.) With the download completed your OKUMA Control Panel (HMI) becomes your complete interface between pump and machine. The HMI will display all valve functions, pressure switches and other important signals.  Installation:

• Clamp sequence and confirmation • Unclamp sequence and confirmation • Confirmation of pneumatic sensing • Clamping status • Unclamping status • Filter status • Oil level and temperature status 5.) Run on manual mode, test, and switch to automatic. You are ready to start production! • High or Low operating pressure (1500-5000psi or 300-1500psi) • Operates either continuously connected or decoupled fixtures • Several 3 phase electrical choices in multiple voltages

 Call Vektek today and talk to an automation specialist about your application.

95% MORE EFFICIENT Less Maintenance with More Productivity Time. Customers save THOUSANDS in Operating Cost Yearly!

$1,960.00

Pump/Machine Tool Interface Ethernet Cable with Okuma THINC® App

6 Electrical Service Inputs Available for Worldwide Power Requirements

$96.00

Vektek Electrical & Oil Consumption

Competitor Electrical & Oil Consumption

Replacement Filter Order # 31-0500-18

Don’t Let Your Fixture Pump be an Afterthought!

Electronic Pressure Switch

Pressure Reducing Valve

Solenoid Operated Valves 2/3 or 3/4

Accumulator

ILS559511 REV A

AUTOMATION PUMPS

Advanced Automation Workholding Pumps (Custom configuration required)

200-240 VAC 3-Phase

380-500 VAC 3-Phase

AAWP Fixture Decoupling Pump

Options:

• 1 HP, 2HP, 2 HP Low Pressure • P-Blocked Center Valves for Decoupling Fixtures • Pressure Reduction Valves on all A and B ports • Pressure Switch Confirmation on all A and B ports • Air Sensing Control Kit for Part Confirmation Valves • Power Boss Cart • HMI Mounting Arm for Cart or Machine

Call Sales Representative for Custom Configuration

AAWP Continuously Connected Pump Options:

• 1 HP, 2HP, 2 HP Low Pressure • Closed Center Valves for Continuously Connected Fixtures • Pressure Reduction Valves on all A and B ports • Pressure Switch Confirmation on all A and B ports • Air Sensing Control Kit for Part Confirmation Valves • Power Boss Cart • HMI Mounting Arm for Cart or Machine

Call Sales Representative for Custom Configuration

Advanced Workholding Pump with OKUMA THINC® App (Custom configuration required)

200-240 VAC 3-Phase

380-500 VAC 3-Phase

THINC® App Fixture Decoupling Pump

Options:

Call Sales Representative for Custom Configuration

THINC® App Continuously Connected Models Options:

Call Sales Representative for Custom Configuration

All Automation grade pumps are custom configured to order and for a specific fixture circuit function. Each Automation grade pump is assigned a specific part number for repeatable ordering, service, or replacement. Available in 1 , 2 and 2 HP Low Pressure models and alternate voltage of 525-600 VAC on request. Example pumps are preconfigured illustrations which require additional customization for your specific application.

PRESSURE SWITCH

Powered LED Display Electronic Pressure Switch n Large 4 digit display n Requires power(15-35 VDC), not functional unpowered n Programmable hysteresis or window function, NO or NC n Easy 3-Button programmable electronic pressure switch n 2 digital or I/O-Link switching outputs, PNP or NPN n Single analog output, 0-10 V or 4-20 mA n Set pressure range of 0-5000 psi . n Programmable set and reset pressure for each output n Environmental protection rating of IP67

4 DIGIT LED DISPLAY

1.91

1.50

330 ROTATABLE DISPLAY

M12 X 1 -5 PIN MALE CONNECTOR 320 ROTATABLE HOUSING O-RING -904 NITRILE 90A

3.33

.36

SAE 4

SNUBBER

1.06 HEX

ILS707403 REV A

Set Pressure Range

Electrical Connection

Power Consumption

2 Digital Contacts

1 Analog Output

Media Temp. Range

Model No.

Power Supply

Programmable N/O or N/C

Programmable 0-10 V or 4-20 mA

70-7400-75 0-5800 M12 Male 5 Pin 15 - 35 VDC 45 mA

-4 to +176° F

Plug Pin Input/Output Pin 1, Brown +15 - 32 VDC Pin 2, White Analog Pin 3, Blue 0 V Pin 4, Black SP1 0.5 A MAX Pin 5, Gray SP2 0.5 A MAX

End 1 Connection

End 2 Connection

Length (ft.)

Model No.

Description

27-7422-00 27-7422-01 27-7422-03 27-9422-02

Male 90°

Female 90°

2.0 2.0

Male Straight Male Straight Male Straight

Female Straight Female Straight Female Straight

Cable, M12 5 Pin

16.4 32.8

ROTARY UNIONS

Rotating unions are a rotary connection, feeding pressure to fixtures while allowing full 360° rotation of the fixture with or without pressure. A machine or independent indexer may do this indexing. Rotating unions allow “live” hydraulic power to be supplied to fixtures during the machining cycle.  Single, dual, quad, 6, 8 and 12 path models are available to fit your application.  SAE 6 models are required for major fluid Standard Features Single, Dual, Quad, 6, 8 and 12 Flow Path Models

distribution and all remote valve systems. SAE 4 models may be used on double acting systems and small single acting systems where speed of retraction is not critical. mounted or used with standard fittings.  Slip Rings are electrical rotary connections which can be operated with some models below.  Most units may be either manifold

Solidly bolt into place either the shaft or the housing component of the rotary union; not both. Mount the opposing component using a cableway or similar anti-rotation device to allow for some movement in the event of misalignment.

The leak free design eliminates the need for a drain or vent line required by standard industrial models. This feature also reduces the demand for pressure present in industrial models that can cause pump cycling. All units include internal bearings to increase life under loaded applications. Quad path models are often installed in machine doors to feed two independent dual path models on fixtures, making VektorFlo ® the choice for all of your machine clamping needs. Integral mounting holes and multiple plumbing options make VektorFlo ® designs easier to use than specialized larger industrial model.

Use Vektek's Rotary Union Arm for anti-rotation. (See end of this section)

Maximum RPM at Various Pressures with Petroleum Based Fluids Model No. Configuration 500 psi 1000 psi 2000 psi 3000 psi 4000 psi 5000 psi 32-1261-00 Single Path 915 460 230 150 115 90 32-1241-00 Single Path 460 230 115 75 60 50 32-1261-01 32-1461-41 Single Path 380 190 95 65 50 40 32-2242-02 Dual Path 380 190 95 65 50 40

32-2262-02 32-2242-03 32-2262-03 32-4244-01 32-4264-01 32-6246-00

Quad Path

380

190

6 Path

180

140

32-6246-01 32-6246-00 6 Path with Slip Ring 32-8248-01 32-8248-00 8 Path with Slip Ring 32-6246-01 32-8248-00 8 Path 32-1224-13 32-1224-12 12 Path with Slip Ring 32-1224-13 32-8248-01 32-1224-12 12 Path

100

180

140

100

150

110

100

ILS321200 REV H

ROTARY UNIONS

Single Path Rotating Union NPT Ports

Model No. 32-1461-41

.88 Hex

Operating Limits

50 100 150 200 250 300 350 400

3/8 NPTF

1.71

1.81

1/4 NPTF

2.95

32-1461-41 Rotary Union

Input Pressure (psi)

ILS321400 REV G

Operating Parameter Guidelines Operating Parameter Guidelines Max. Hydraulic Pressure: 5,000 psi Max. Air Pressure: 200 psi Max. Vacuum: 28 Hg Max. Temperature: 400°F Max. RPM see table - Max. Hydraulic Pressure: 5,000 psi - Max. Air Pressure: 200 psi - Max. Vacuum: 28 Hg - Max. Temperature: 400° F - Max. RPM see table page I-3

NOTE: Hoses alone should never be used to control the movement of a rotating union.

Single Path Rotating Union SAE In-Line

Model No. 32-1261-00

SAE 6 O-ring Boss

SAE 6 Port

Operating Limits

200 400 600 800 1000

.80 .01

.88 HEX

.48

.06

1.25

2.00

32-1261-00 Rotary Union Operating Parameter Guidelines Operating Temperature Range: 40°-160°F Max. RPM see table

Input Pressure (psi)

ILS321201 REV H

ROTARY UNIONS

Single Path Rotating Unions

Mounting screws are not furnished.

Adapter 30-8711-40 (SAE 4 Port) and 30-8711-60 (SAE 6 Port) are not furnished with the rotary union and must be ordered separately. SAE 2 Port plugged at assembly. To manifold mount, order adapter 30-8711-23 and discard plug.

Operating Parameter Guidelines

- Operating Temperature Range: 40°-160°F - Max. RPM see table

.140-.156 oil passage

ILS321202 REV F

to rotary union.

- Rotating unions are not intended to be a structural member. It is recommended that the anti-rotate arm should be fully supported by external framework. Load on the union should be minimized. Please contact Vektek for technical assistance. - Installation Instructions Available, Request IS3207

For proper sealing, mating surface must be flat within 0.003 in. with a maximum 32 µ in. R a surface finish.

Adapter cavities generated with a standard SAE port tool.

C Port Plugged at assembly. To manifold mount, order adapter 30-8711-23 & discard plug.

Base Port

.375

J Bolt

Circle

Locator Hole .218 Thru Base

.13

2X Counterbored & Drilled for 1/4 Cap Screws Equal sp on J Bolt Circle

4X Counterbored & Drilled for 1/4 Cap Screws Equal sp on J Bolt Circle

2X 5/16-18 UNC .50 Equal sp on J Bolt Circle

ILS321203 REV Q

Single Path Dimensions Model No. A B

C D E M 32-1241-00 2.36 0.69 SAE 2 0.38 1.30 SAE 4 1.30 0.97 2.25 2.75 1.37 0.39 32-1261-01 2.60 0.97 SAE 2 0.50 1.58 SAE 6 1.44 1.03 2.38 3.00 1.35 0.67 F G H J K L

Operating Limits

100 150 200 250 300 350 400 450 500

0 50

1000

3000 4000 5000

2000

Input Pressure (psi)

0 1000 2000 3000 4000 5000

Input Pressure (psi)

ILS321204 REV D

ROTARY UNIONS

Dual Path Rotating Unions

For proper sealing, mating surfaces must be flat within 0.003 in. with a maximum 32 µ in. R a surface finish.

Operating Parameter Guidelines - Operating Temperature Range: 40°-160°F - Max. RPM see table - Air may be run in any available passage

2X C Port Plugged at assembly. For manifold mounting models 32-2242 and 32-2262-02, order two each adapter 30-8711-23 and discard the plugs. Model numbers ending in -03 are not manifold mountable. See Note.

Body Port A Body Port B

Locator Hole .218 .41

Base Port A

.375

Circle S Bolt

Circle J Bolt

F Equal sp

.13

Base Port B

4X 1/4 Cap Screw mounting holes Equal sp on J Bolt Circle

2X 3/8-16 UNC .50 Equal sp on S Bolt Circle

2X 5/16 Cap Screw mounting holes Equal sp on S Bolt Circle

ILS321205 REV V

Dual Path Dimensions Model No.

A B C D E

F G H J

K L

M N P S

Adapter Model No. 30-8711-23 is needed for manifold mounting. Order Separately. 32-2242-02 2.97 1.06 SAE 2 0.50 1.56 SAE 4 1.44 1.156 2.50 3.00 1.51 0.77 2.28 0.28 2.31 32-2262-02 3.34 1.13 SAE 2 0.63 1.73 SAE 6 1.68 1.375 3.00 3.50 1.82 0.84 2.57 0.38 2.75 Models 32-2242-03 and 32-2262-03 are not adaptable for manifold mounting. 32-2242-03 3.06 1.16 SAE 4 0.60 1.65 SAE 4 1.44 1.156 2.50 3.00 1.51 0.87 2.37 0.39 2.31 32-2262-03 3.34 1.13 SAE 6 0.63 1.73 SAE 6 1.69 1.375 3.00 3.50 1.82 0.85 2.57 0.47 2.75

Operating Limits

100 150 200 250 300 350 400

100 120 140

0 20 40 60 80

32-2262-02 & 32-2262-03

32-2242-02 & 32-2242-03

0 50

0 1000 2000 3000 4000 5000 Input Pressure (psi)

NOTE: Torque requirements may vary depending on port configuration and pressure run through ports. Testing of your specfic application may be required.

ILS321212 REV B

ROTARY UNIONS

Quad Path Rotating Unions

Operating Parameter Guidelines :

- Operating Temperature Range: 40-160 F - Max. RPM see table. - Rotational torque required when no ports are pressurized: 50 in-lbs - Max. rotational torque required when ports are pressurized to 5000 PSI: 180 in-lbs - Torque requirements may vary depending on port configuration and pressure run through ports. Testing of your specific application may be required. - Air may be run in any available passage - Rotating unions are not intended to be a structural member. It is recommended that the anti-rotate arm should attach to the stationary part of the union and should be fully supported by external framework. Load on the union should be minimized. Please contact Vektek for technical assistance.

- Separate Air and fluid with extra passage between each. - Installation Instructions Available, Request IS3207

4X C Port Plugged at assembly. For manifold mounting models,

Body Port C

order four each adapter 30-8711-23 and discard the plugs

Body Port A

Base Port D

.375

Locator Hole

.218 .41

Circle J Bolt

F Equal sp

Body Port D

4X 1/4 Cap Screw mounting holes Equal sp on J Bolt Circle

Base Port C

Body Port B

2X 3/8-16 UNC .53 Equal sp on J Bolt Circle

ILS321208 REV U

For proper sealing, mating surface must be flat within 0.003 in. with a maximum 32 µ in. R a surface finish.

Quad Path Dimensions Model No.

A B C D E F G H J K M N P Q R 32-4244-01 4.00 0.96 SAE 2 0.50 2.15 SAE 4 1.81 1.47 3.13 3.75 0.65 3.15 0.52 1.65 2.65 32-4264-01 4.50 1.08 SAE 2 0.56 2.41 SAE 6 1.94 1.52 3.50 4.00 0.79 3.61 0.52 1.81 3.01

Operating Limits

110 130 150 170 190

100 150 200 250 300 350 400

50 70 90

0 50

1000 2000 3000 4000 5000 Input Pressure (psi)

*Note: Torque requirements may vary depending on port configuration and pressure run through ports. Testing of your specific application may be required.

ILS321213 REV B

ROTARY UNIONS

6 Path Rotating Unions

6X SAE 4

6X .19 thru oil passage, manifold mount models only

1.83

2X 1.27

2.375 B.C.

6X SAE 4

6X 60

.38 Thru

2.94

1.000 B.C.

5X 60

2.500 B.C.

.75

4X 1/4-20 x.50

2.47

2X 1.27

6X 1/4-20 x.75

6.09

6X 60

.875

6X .19 Thru oil passage

Optional 6 or 12 Circuit Electrical Slip Ring: -Aluminum Slip Ring Cap -Water Tight Pin Connector -48 in. Lead Wire

Operating Parameter Guidelines: - Max. Pressure: 5,000 psi - Max. Vacuum: 30 Hg - Max. RPM under vacuum: contact factory - Max RPM under pressure: see table on page I-3

6X .26 Thru

1.000 B.C.

3.94

3.500

5X 60

(48)

B.C

.56 .50

- Operating Temperature Range with slip ring 0° - 176° F - Operating Temperature Range without slip ring 0°- 220° F - Air may be run in any available passage - Rotating unions are not intended to be a structural member. It is recommended that the anti-rotate arm should attach to the stationary part of the union and should be minimized. Please contact Vektek for technical assistance. - Separate air and fluid with extra passage between each.

Optional 6 or 12 Pin x 32 ft. Cordset -Ordered Separately See Table

Optional Steel Mounting Flange PN 93-2620-00

SECTION A-A

ILS326200 REV K

For proper sealing, mating surface should be flat to 0.003 in. with a maximum 32 µ in. R a surface finish.

6 Path Rotary Unions

Hydraulic Input Connection

Maximum Current per Circuit

Maximum Volts per Circuit

Lead Wire Length

Optional Mounting Flange Model No.**

Model No.

Electrical Slip Ring Option

Optional Cord Set***

32-6246-00

SAE 4 Ports

N/A

32-6246-00-ES6A SAE 4 Ports 32-6246-00-ES12A SAE 4 Ports

6 Circuit 12 Circuit

2 Amp 2 Amp

120 VAC 48” 120 VDC 48”

27-6424-01 27-6424-02

O-Ring Face Seal* O-Ring Face Seal* O-Ring Face Seal*

32-6246-01

N/A

93-2620-00

32-6246-01-ES6A

6 Circuit

2 Amp

120 VAC 48”

27-6424-01

32-6246-01-ES12A

12 Circuit

2 Amp

120 VDC 48”

27-6424-02

Operating Limits Pressure (psi) versus Speed (rpm)

Performance Data Pressure ( psi ) versus Torque ( ft-lb )

O-Rings furnished: -010, 70A, NBR Part No. 55-2500-01

** Optional Mounting Flange includes:

300 250 200 150 100 50

6 SHCS 1/4-20 x 1/2 (Part No. 21-4100-63) 6 O-Rings -010, 70A NBR (Part No. 55-2500-01) 1 O - Rings -012, 70A NBR (Part No. 39-0020-09) 1 O-Rings - 013, 70A NBR (Part No. 39-0000-72)

20 30 40

*** Order cord set separately.

Installation instructions available. Request IS3205 or visit our online catalog for a link to this document.

Input Pressure (psi)

Torque data based on all passages (ports) pressurized. Input Pressure (psi)

Model No. 32-6246-00

32-6246-01 32-6246-01-ES6A* 32-6246-01-ES12A*

*Max speed for slip ring 100RPM 32-6246-00-ES6A* 32-6246-00-ES12A*

Model No. 32-6246-00

ILS321214 REV B 32-6246-01 32-6246-01-ES6A 32-6246-01-ES12A

32-6246-00-ES6A 32-6246-00-ES12A

ILS321217 REV B

ROTARY UNIONS

8 Path Rotating Unions

8X .19 Thru oil passage, manifold mount models only

2.375 B.C.

8X SAE 4

8X 45

1.83

3X 1.27

.38 Thru

8X SAE 4

1 3 5 7

2.94

2 4 6 8

2.5

7X 45

00 B.C.

.75

22.5

2.47

3X 1.27

7.36

8X 1/4-20 .75

4X 1/4-20 .50

8X .19 Thru oil passage

8X 45

Optional 6 or 12 Circuit Electrical Slip Ring: -Aluminum Slip Ring Cap -Water Tight Pin Connector -48 in. Lead Wire

1.062 B.C.

3.500

B.C.

3.94

(48)

7X 45

.26

Thru

.56 .50

22.5

Optional 6 or 12 Pin x 32 ft. Cordset -Ordered Separately See Table

Optional Steel Mounting Flange PN 93-2820-00

SECTION A-A

ILS328200 REV L

Operating Parameter Guidelines: - Max. Pressure: 5,000 psi - Max. Vacuum: 30 Hg

- Air may be run in any available passage - Rotating unions are not intended to be a structural member. It is recommended that the anti-rotate arm should attach to the stationary part of the union and should be fully supported by external framework. Load on the union should be minimized. Please contact Vektek for technical assistance. - Separate air and fluid with extra passage between each. - Installation Instructions Available, Request IS3205

For Proper sealing, mating surface should be flat to 0.003 in. with a maximum 32 µ in. R a surface finish.

- Max. RPM under vacuum: contact factory. - Max. RPM under pressure: see table on page I-3

- Operating Temperature Range with slip ring 0° - 176° F - Operating Temperature Range without slip ring 0° - 220° F

8 Path Rotary Unions

Hydraulic Input Connection*

Maximum Current/ Circuit

Optional Flange Model No.**

Model No.

Electrical Slip Ring Option

Maximum Volts/Circuit

Lead Wire Length

Optional Cordset***

32-8248-00

SAE 4 SAE 4 SAE 4

N/A

N/A 48” 48”

N/A

32-8248-00-ES6A 32-8248-00-ES12A

6 Circuit 12 Circuit

2 Amp 2 Amp

120 VAC 120 VDC

27-6424-01 27-6424-02

O-Ring Face Seal* O-Ring Face Seal* O-Ring Face Seal*

32-8248-01

N/A

93-2820-00

32-8248-01-ES6A

6 Circuit

2 Amp

120 VAC

48”

27-6424-01

32-8248-01-ES12A

12 Circuit

2 Amp

120 VDC

48”

27-6424-02

Performance Data Pressure ( psi ) versus Torque ( ft-lb )

Operating Limits Pressure (psi) versus Speed (rpm)

O-Rings furnished: -009, 70A, NBR Part No. 39-0500-36

300 250 200 150 100 50

** Optional Mounting Flange includes:

- 8 SHCS 1/4-20 x 1/2 (Part No. 21-4100-63) - 8 O-Rings - 009, 70A NBR (Part No. 39-0500-36) - 1 O-Rings - 012, 70A NBR (Part No. 39-0020-09) - 1 O-Rings - 013, 70A NBR (Part No. 39-0000-72)

*** Order separately.

Installation instructions available. Request IS3205 or visit our online catalog for a link to this document.

Input Pressure (psi)

Model No. 32-8248-00

Input Pressure (psi)

32-8248-01 32-8248-01-ES6A* 32-8248-01-ES12A*

Torque data based on all passages (ports) pressurized. 32-8248-00

*Max speed for slip ring 100RPM 32-8248-00-ES6A* 32-8248-00-ES12A*

ILS321215 REV B 32-8248-01 32-8248-01-ES6A 32-8248-01-ES12A

Model No.

32-8248-00-ES6A 32-8248-00-ES12A

ILS321218 REV B

ROTARY UNIONS

12 Path Rotating Unions

.38 Thru

12X SAE 4

12 X .19 Thru oil passage, manifold mount models only.

2.375 B.C.

1.93

4X 1.27

.72

11X 30

1 3 5

7 9 11

1.062 B.C.

2.94

6X 60

1.562 B.C.

8 10 12

2 4 6

3.44

5X 60

.812

4X 1.27

4X 1/4-20 .50

2.57

3.000 B.C.

5.82

1.35

12X 1/4-20 .75

10.80

6X 60

12 X .19 Thru oil passage

Optional 6 or 12 Circuit Electrical Slip Ring: -Aluminum Slip Ring Cap -Water Tight Pin Connector -48 in. Lead Wire

1.562 B.C.

5X 60

4.44

1.062 B.C.

(48)

4.000

11X 30

B.C.

Optional 6 or 12 Pin x 32 ft. Cordset -Ordered Separately See Table

.50

12X .26 Thru

.56

Optional Steel Mounting Flange PN 93-2120-00

SECTION A-A

Operating Parameter Guidelines: - Max. Pressure: 5,000 psi - Max. Vacuum: 30 Hg

ILS3211200 REV L

- Max. RPM under vacuum: contact factory - Max. RPM under pressure: see table on page I-3 - Operating Temperature Range with slip ring: 0° - 176° F - Max Operating Temperature Range without slip ring 0°- 220° F - Air may be run in any available passage

For Proper sealing, mating surface should be flat to 0.003 in. with a maximum 32 µ in. R a surface finish.

- Rotating unions are not intended to be a structural member. It is recommended that the anti-rotate arm should attach to the stationary part of the union and should be fully supported by external framework. Load on the union should be minimized. Please contact Vektek for technical assistance. - Separate air and fluid with extra passage between them.

12 Path Rotary Unions

Hydraulic Input Connection

Electrical Slip Ring Option

Maximum Current/ Circuit

Optional Flange Model No.**

Model No.

Maximum Volts/Circuit

Lead Wire Length

Optional Cord Set***

32-1224-12

SAE 4 SAE 4

N/A

N/A 48” 48”

N/A

32-1224-12-ES6A

6 Circuit 12 Circuit

2 Amp 2 Amp

120 VAC 120 VDC

27-6424-01 27-6424-02

32-1224-12-ES12A SAE 4

O-Ring Face Seal* O-Ring Face Seal* O-Ring Face Seal*

32-1224-13

N/A

93-2120-00

32-1224-13-ES6A

6 Circuit

2 Amp

120 VAC

48”

27-6424-01

32-1224-13-ES12A

12 Circuit

2 Amp

120 VDC

48”

27-6424-02

Operating Limits Pressure (psi) versus Speed (rpm)

Performance Data Pressure ( psi ) versus Torque ( ft-lb )

O-Rings furnished: -009, 70A, NBR (Part No. 39-0500-36)

** Optional Mounting Flange includes:

250 200 150 100 50

100

- 12 SHCS 1/4-20 x 1/2 (Part No. 21-4100-63) - 12 O-Rings -009, 70A NBR (Part No. 39-0500-36) - 1 O-Rings -012, 70A NBR (Part No. 39-0020-09) - 1 O-Rings -013, 70A NBR (Part no. 39-0000-72)

*** Order cord set separately.

Installation instructions available. Request IS3205 or visit our online catalog for a link to this document.

Input Pressure (psi)

Model No. 32-1224-12

ILS321219 REV B 32-1224-13 32-1224-13-ES6A* 32-1224-13-ES12A*

*Max speed for slip ring 100RPM 32-1224-12-ES6A* 32-1224-12-ES12A*

Input Pressure (psi)

Model No. Torque data based on all passages (ports) pressurized.

ILS321216 REV B 32-1224-13 32-1224-13-ES6A 32-1224-13-ES12A

32-1224-12 32-1224-12-ES6A 32-1224-12-ES12A

ROTARY UNION ARM

A robust, anti-rotation device for Vektek Rotating Unions keeping your hydraulics securely attached to the fixture!

 Make integrating live hydraulics into your horizontal pallet machines easy. Designed to securely attach Vektek Rotary Unions. Can be adapted for other general industrial grade models.  Use on single or twin pallet machines where pallet travels parallel to spindle axis.  Telescoping members allow flexibility to adapt to your machine for easy installation.  Two hose clamp mounting rails included. All clamps and additional rails can be ordered per your requirements (see below).  Rotary union interface eliminates premature rotary union failure by preventing the weight of the arm from applying damaging side loads to the rotary union.  Rotary Union Arm is designed to attach all Vektek Rotary Unions and allows X, Y and Z movement without inducing damaging twists to the union. Easily customize interface plate to attach most rotary unions.

 Each joint contains tapered roller bearings for excellent load holding with smooth actuation.  Standard Z-axis travel up to 48 inches (fits most 400-500mm pallet machines) or 60 inches (fits 630-800mm pallets).  Optional hose clamps available (Order your hose clamps below).

Visit our website to view Rotary Union Arm Video www.vektek.com

Model No.

A B C D E

Includes

64-4050-00 48 MAX 28.66 18.66 26.71 21.71 64-4050-01 60 MAX 35.66 25.66 33.66 28.75

Arm and hose clamp rail

11.00 STANDARD

Extension Bracket Base Bracket DIMENSIONS FOR YOUR MOUNTING CHOICE (BOTH INCLUDED)

11.00 STANDARD

B MAX C MIN

D MAX E MIN

12.25 10.50

D MAX E MIN

3.00

D MAX E MIN

12.25 10.50

3.00

12.25 10.50

ILS644000

REV B

3.00

4.10

4.25

3.00

ILS644000 Allows for fixture height adjustment and vertical movement during pallet changes REV B

4.25

3.00

4.10

For 1/2 Inch Bolt TYP

4.10

ILS644000

REV B

4.25

3.00

4.10

The Rotary Union Arm is easily adjustable approximately 8” during installation and allows for nearly 4” travel during pallet changes. Ask your sales representative for an installation manual for exact details.

4.88 4.00 CLEARANCE For 1/2 Inch Bolt TYP

4.10

7.50 CLEARANCE

For 1/2 Inch Bolt TYP

4.10

3.86

2.63

7.50 CLEARANCE

4.88 4.00 CLEARANCE

3.86

2.63

Hose Management

7.50 CLEARANCE

4.88 4.00 CLEARANCE

3.86

2.63

Additional Rail for Hose Clamp

W Model No. ID Hose OD W 35-2003-01 .39 .36 - .43 1.42 35-2004-01 .50 .47 - .54 2.09 W 35-2005-01 .55 .52 - .59 35-2006-02 .68 .65 - .72 35-2003-03 .39 .36 - .43 1.46 35-2004-03 .50 .47 - .54 1.65 ID ID 35-2005-03 .55 .52 - .59 35-2006-05 .68 .65 - .72

Model No. Includes 93-2000-03 Rail and Mounting Hardware  Industry standard T-Slot rail nut mounting.  Hose Clamps not included with Rail (order at left)

7.00

AIR SENSING CONTROL KIT

Air Sensing Control Kit for Pneumatic Confirmation Systems  Adjustable air pressure and flow gives you the ability to monitor most confirmation valves, part present or clamp position systems.  Easy electronic pressure switch adjustment with 2 PNP* digital set points and 1 analog output to meet your specific needs.  Can be used with Pallet Decouplers, Pneumatic

Confirmation Valves, Part Present Sensing Work Supports or self-made part location orifices.  Ready-to-use kit with everything you need to feed back a confirmation signal of your choice!

FLOW CONTROL

PRESSURE SWITCH M12, 5 PIN MALE CONNECTION

PRESSURE REGULATOR

1/4 NPT FEMALE INPUT

8.56

2X .281

M12 CABLE 16.4 FT

SAE 6 MALE OUTPUT 1/4 NPT WITHOUT ADAPTER

4.00

2X .50

3.26

7.25

PRESSURE GAUGE 0-30 PSI

AIR HOSE, 15 FT

ILS508000 REV A

AIR FILTER AUTOMATIC DRAIN

Air Sensing Control Kit

Operating Pressure Range (psi)

Max Air Flow Rate (SCFM)

Power Supply (VDC)

Max Air Pressure (psi)

Filtration Element (micron)

Power Consumption (mA)

2 Digital Contacts

Model No.

1 Analog Output

50-8240-00 200

0-25

15-32

N/O or N/C 0-10V or 4-20 mA

* For NPN applications order signal converter cable 27-84200-00.

AUTO-COUPLER

Auto-coupler is a convenient device that allows you to automate the connection of your fixture and power supply.

 For automated decoupled systems where automated coupling is required.  The Receiver is similar to Vektek’s automatic shutoff pallet decouplers that is a self-contained package which includes two separate clamp/unclamp circuits, hydraulic connections, pilot operated check valves, filtration, pressure relief valves, and SAE 6/manifold ports conveniently located on the back or bottom of pallet receiver.  Integral mechanical lock connects and holds opposing hydraulic forces without the need of a large cylinder.  Mechanical lock is actuated with pneumatic cylinder (90 psi min.)  Cartridge style pilot operated check valves accessible for easy servicing.  Two independent air pass thru circuits with 1/8 NPT/manifold ports on the back and bottom of Auto-coupler.  Integrated air blow off to reduce contamination.  Two proximity switches used for integration and control of Auto-coupler included.  Accumulators needed for any decoupled circuit. See page K-8.  Pneumatic slide optional.  Air valve kit available.

PER FACE MANIFOLD MOUNT 2X 1/4 NPT

9.03

5.38

3.50

A2 B2

D2 C2

P2 C3

P1 A3

4.27

5.00

7.28

A1 B1 P1

P2 D1 C1

4X JIC -6 CONNECTIONS

4X SAE 6 MANIFOLD MOUNT PER FACE

M12 8 PIN CONNECTION FOR PROX SWITCHES

5X 1/4 PUSH-TO-CONNECT TUBE

3/8 HOSE CLAMPS

See More Here!

4.25

2.95

3.50 4.28

ILS5600032 REV B

Model No.

Includes

56-0010-00 56-0010-10 56-0010-11

Receiver

Auto-coupler

Auto-coupler with Slide

AUTO-COUPLER

Auto-coupler Accessories

27-8422-02

P3-0121-01

62-2970-0X

27-8422-03

56-0008-20

Model No.

Description

Recommended Use

Used as a Replacement Part on Auto-coupler Slide Mechanism 85- 6001-20. Used as a Replacement Part on Auto-coupler Models 56-0010-10 & 56-0010-11.

P3-0121-01

1/4” Push to Connect Flow Control Elbow

62-2970-02

Proximity Switch, PNP

62-2970-03

Proximity Switch, NPN

Alternate to the Standard PNP Proximity Switch.

(9.998)

2X .260 Replacement Part for Electrical Inlet on Auto-coupler. Can Also be Used to Simplify Slide Sensor Wiring.

27-8422-02

M12 Male to Two M8 Female Connector

27-8422-03

M12 Male to Two M12 Female Connector

Used to Simplify Wiring for Pneumatic Valves.

2.240 Air Sensing Control Kit

50-8240-00

Recommended to Use on Pass Through Ports for Pneumatic Sensing.

1.060

P7-1012-13

Used to Store Auto-coupler While Not in Use, When Auto-coupler is Mounted as Robotic End Effector.

56-0008-20

Auto-coupler Docking Station

27-8422-02

P3-0121-01

62-2970-0X

27-8422-03

56-0008-20

(7.123)

85-6001-20

Air Slide, 6” in. Stroke

Used as a Replacement Part if the Slide is Damaged.

*SEE PL5650 OR IS5650 FOR COMPONENT PINOUT AND WIRING DIAGRAMS

6.855

Solenoid Actuated Pneumatic Valves  Used to control pneumatic flow into Auto-coupler and Auto-coupler slide.  Can be used to fully automate the extension and retraction of the Auto-coupler.  Allows for complete control of pneumatic flow to pass through ports.  Controlled electronically off 24V source.  5 Way 2 Position Valve.

(9.998)

(3.837)

2X .260

ILS560037 REV B

2.240

1.060

P7-1012-13

(7.123)

6.855

Model No.

Number of Valves

P7-1012-12 P7-1012-13 P7-1012-14 P7-1012-15

2 3 4 5

(3.837)

ILS560037 REV B

PNEUMATIC CONFIRMATION VALVE

Confirm Clamp Stroke Position Pneumatically The pneumatic confirmation valve confirms the stage of loading before or after clamping. It is adaptable to multiple devices including: swing clamps, link clamps, cylinders and supports. Avoid machine crashes by confirming specific actions before you cycle your machine. It is designed to be used in both coolant and dry environments and is easily mounted either vertically or horizontally. Confirmation at its finest!  Easily fine tune your fixture choosing between set and differential pressure.  Confirm signal is based on restricting air flow when testing function is present.  Over-travel sensing will reopen if a device depresses plunger beyond the valve limit.  Use Pneumatic Confirmation Valve with almost any clamping device.  Assists in detecting missing or incorrectly loaded parts.  Remote venting recommended in coolant applications.  Feedback to machine automations and robotics through the pressure switch.  1/8 tube - M3 Connector Part No. P3-0370-20, Order separately.

.025 .020

Customer Made Actuator

ILS504089 REV C

Application Setup: Adjust actuator 0.025± 0.020 above valve body with clamp positioned at the bottom of clamping stroke. This will avoid valve and actuator damage if clamp over travels.

E= Input A= Output (vent to atmosphere)

.29 STROKE NO AIR FLOWS 50-4085-00

.07AIR FLOWS

2X .38

BOTH MODELS

.25

M3x.5-6H

.31

2X .19

1.99

.34 STROKE NO AIR FLOWS 50-4085-01

2X .05

.40 TOTAL STROKE

.05 STROKE AIR FLOWS 50-4085-00

A Port M3 Plug

.21

1.29

1.17

E Port M3 Plug

.87

.18

NOTE: MOUNTING HARDWARE NOT INCLUDED E = INPUT A = OUTPUT (VENT TO ATMORSPHERE)

1.25 .87 1.41

.63

.28

ILS504085 REV F

Pneumatic Confirmation Valve

Differential Pressure*

Operating Pressure Range (psi)

Feed Port Nominal Diameter (in.)

Air Flow Rate (SCFM)

Max Air Pressure (psi)

Spring Force (lbf.)

Plunger Stroke (in)

Model No.

Port Types

@20 psi System Pressure

@70 psi System Pressure

Description

Over-Travel Sensing

Manifold and M3 Manifold and M3

50-4085-00

145

10-70 0.354 - 0.706 Min. 12 Min. 45 0.40 Max 1.5 - 3 0.079

50-4085-01 Standard 145

10-70 0.354 - 0.706 Min. 12 Min. 45 0.40 Max 1.5 - 3 0.079

* Pressure drop when one or more valves open. All valves must be closed for pressure confirmation. Plumb multiple valves in parallel.

Tr ansitio nRange

50-40X5-00 Over Travel Sensing

Monitoring By Pneumatic Pressure Switch Recommended Circuit Layout

50-40X5-00 Over Travel Sensing Logic

ON OFF

CLAMPED

Air Pressure Sensor Switch Air Sensing Control Kit 50-8240-00

Valve Stroke 0.40" .08" .325"

.350

Swing Clamp Stroke Example

Swing Stroke

Gauge

Air Supply

Clamping Stroke

Max. 8 Valves

Tr ansitio nRange

50-40X5-01 Standard

Flow Control Valve

ON OFF

Air Pressure Regulator

50-40X5-01 Standard Logic

CLAMPED

Swing Clamp Stroke Example

Valve Stroke 0.40" .08"

Swing Stroke

ILS504087 REV B

Clamping Stroke

ILS504088 Rev C

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