Technical training
Lift Training Standard
V3
Publication date: 2 May2023
Technical training
Lift Standard / V3 2023-05-02
CONTENTS
1. LIST OF ABBREVIATIONS .................................................................................................................................................... 5
2. TERMS AND DEFINITIONS .................................................................................................................................................. 5
3. CHANGE LOG...................................................................................................................................................................... 6
4. SCOPE................................................................................................................................................................................. 9
5. GENERAL REQUIREMENTS FOR THE LIFT TRAINING .......................................................................................................... 9
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8
Overview
10 10 10 10 11 11 12 12
Target Group Validity Period
Aims and Objectives
Duration of the Lift Training Standard Modules
Course Codes
Participant Prerequisites
Instructor Qualification Prerequisites
6. USING THIS STANDARD TO DEVELOP TRAINING.............................................................................................................. 12
7. LIFT USER MODULE .......................................................................................................................................................... 14
7.1 7.2 7.3 7.4 7.5
Aims and Objectives for the Lift User Module
14 14 14 15 16
Duration of the Lift User Module Instructor to Participant Ratio Lift User Module Timetable
Detailed Description of the Lift User Module
Introduction to the training ................................................................................................................................ 16 Legislation ........................................................................................................................................................... 22 General use of lifts .............................................................................................................................................. 22 Inspection on lift prior to use.............................................................................................................................. 26 Operation of lift (practical exercise) ................................................................................................................... 30 Evacuation of lift ................................................................................................................................................. 37 Shutdown after use............................................................................................................................................. 39 Training review ................................................................................................................................................... 41
8. LIFT COMMISSION AND INSPECTION MODULE ............................................................................................................... 43
8.1 8.2 8.3 8.4 8.5
Aims of the Lift Commission and Inspection Module
43 43 43 43 44
Course Participants Prerequisites for the Lift Commission and Inspection Module
LCI Module Instructor’s Qualification
Duration of the Lift Commission and Inspection Module
Instructor to Participant Ratio
Global Wind Organisation©2023 / www.globalwindsafety.org
2 / 171
Technical training
Lift Standard / V3 2023-05-02
8.6 8.7
Lift Commission and Inspection Module timetable
44 47
Detailed Description of the Lift Commission and Inspection Module
Introduction to the Training................................................................................................................................ 47 Legislation and documentation .......................................................................................................................... 52 Safety when working on a lift in a WTG .............................................................................................................. 54 gates and Fences................................................................................................................................................. 56 Cabin and its attachment parts........................................................................................................................... 58 Cabin guide unit .................................................................................................................................................. 60 Top obstruction device ....................................................................................................................................... 64 Bottom obstruction device ................................................................................................................................. 66 Lift door lock / electrical inter-lock ..................................................................................................................... 69 Lift operation panel/manoeuvre panel............................................................................................................. 71 Suspension/crossbeam ..................................................................................................................................... 73 Drive and safety wire rope and rack ................................................................................................................. 76 Traction hoist .................................................................................................................................................... 81 Wire rope redirection inside the cabin ............................................................................................................. 86 Fall arrest device (FAD) ..................................................................................................................................... 87 Supply Cable ..................................................................................................................................................... 88 Test and training review ................................................................................................................................... 90
9. LIFT COMMISSION, INSPECTION, INSTALLATION AND MAINTENANCE MODULE ...........................................................94
9.1
Aims of the Lift Commission, Inspection, Installation and Maintenance Module
94 94 94 94 95 95 98 99
9.2 Course Participants Prerequisites for the Lift Commission, Inspection, Installation and Maintenance Module
9.3 9.4 9.5 9.6 9.7 9.8
LCIIM Module Instructor’s Qualification
Duration of the Lift Commission, Inspection, Installation and Maintenance Module
Instructor to Participants Ratio
Lift Commission, Inspection, Installation and Maintenance Module Timetable
Formative Post-lesson Evaluations
Detailed Description of the Lift Commission, Inspection, Installation and Maintenance Module
Introduction to the training ................................................................................................................................ 99 Legislation and documentation ........................................................................................................................ 104 Safety when working on a lift in a WTG ............................................................................................................ 106 Gates and fences............................................................................................................................................... 108 Cabin and its attachment parts......................................................................................................................... 110 Cabin guide unit ................................................................................................................................................ 113 Top obstruction device ..................................................................................................................................... 117 Bottom obstruction device ............................................................................................................................... 119 Lift door lock and electrical inter-lock .............................................................................................................. 122 Lift operation panel / manoeuvre panel ......................................................................................................... 124 Suspension/crossbeam ................................................................................................................................... 126 Drive and safety wire rope and rack ............................................................................................................... 129 Traction hoist .................................................................................................................................................. 135
Global Wind Organisation©2023 / www.globalwindsafety.org
3 / 171
Technical training
Lift Standard / V3 2023-05-02
Wire rope redirection inside the cabin ........................................................................................................... 141 Fall arrest device (FAD) ................................................................................................................................... 141 Supply Cable ................................................................................................................................................... 143 Test and training review ................................................................................................................................. 146
ANNEX 1 - EQUIPMENT LIST ......................................................................................................................................................... 149
ANNEX 2 - GUIDELINE FOR WARM-UP EXERCISES........................................................................................................................ 152
ANNEX 3 - MANUAL HANDLING RISK ASSESSMENT ..................................................................................................................... 159
ANNEX 4 - VERSION HISTORY ....................................................................................................................................................... 168
Global Wind Organisation©2023 / www.globalwindsafety.org
4 / 171
Technical training
Lift Standard / V3 2023-05-02
1. LIST OF ABBREVIATIONS
FAD
Fall arrest device
GWO
Global Wind Organisation
LCI
Lift Commission and Inspection
LCIIM
Lift Commission, Inspection, Installation, and Maintenance
LOP
Lift operation panel/manoeuvre panel
LU
Lift User
PPE
Personal protective equipment
WINDA
GWO training record database
WTG
Wind turbine generator
2. TERMS AND DEFINITIONS
Term
Definition
Accident prevention regulations As low as reasonably practicable
The local accident prevention regulations and general safety regulations apply to the use of this product in addition to those described in this manual.
This means that a risk is identified and controlled to a lower level weighted against the effort, time and money needed to control it.
Bowden Cable Device interrupting the release of the manual brake, when obstacles are detected, when no-power- descent is performed.
Fall Arrest device
Safety brake systems. Safety catch device. Secondary brake.
Human Factors Human factors are an established science that uses many disciplines (like anatomy, physiology, physics, and biomechanics) to understand how people perform under different circumstances and environments.
Illustrations
Illustrations are provided for basic understanding and can differ from the actual lift model.
Global Wind Organisation©2023 / www.globalwindsafety.org
5 / 171
Technical training
Lift Standard / V3 2023-05-02
Lessons Questionnaire
Instructors’ tool to test the participants learning outcome. The questions must aim at the content and taxonomic level in the relevant learning objectives and should be challenging the participants on their professional level.
Lift Operation Panel
Control Panel and Manoeuvre Panel - where all operations of the lift can be executed.
Must
For clarity where the word ‘must’ is used in this standard it shall have the same meaning as ‘shall’.
Operating personnel
Any person or persons who are responsible for the operation.
Operator
The operator is the organisation (or person) who causes the product to be used.
An option is the choice of a particular additional installation or equipment for the product. It is possible that the product which you are operating is fitted with none or only a few of these options. An inspection of the lift and the lift environment prior to use (may also be referred to as daily inspection). Verbal form used to indicate requirements strictly to be followed in order to conform to this training standard and from which no deviation is permitted. Verbal form used to indicate that among several possibilities one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required.
Option
Pre-use Inspection
Shall
Should
Toolbox Talk A job site safety briefing covering the risks and hazards of the task being performed.
3. CHANGE LOG
Amendment date
Version
Approved by & date
2 May 2023
3
GWO TC 2023
Description of changes
Changes throughout
New layout
•
MAC deleted throughout the standard.
•
Section 2 Terms and Conditions
• New text added- As low as reasonably practicable Section 4 Scope
Global Wind Organisation©2023 / www.globalwindsafety.org
6 / 171
Technical training
Lift Standard / V3 2023-05-02
• Text revised and updated General Requirements for the Lift Training Section 5.1 Overview
• The template provides a table for split modules; the original content does not mention a split module. The original content is adopted. Section 5.4 Duration
Text updated to clarify instructions
•
Table 5-4.1 Duration
• Lift Commission, Inspection, Installation and Maintenance Module: Deleted 2 days Section 5.7 Participant Prerequisites for the Lift modules
• Text replaced to: All personnel participating must meet the participant prerequisites described in the GWO Requirements for Training. Section 5.8 and 5.9
• Section-Deleted Section 6 Using this Standard to Develop Training • Text revise and updated according to GWO standards Lift User Module Section 7.2 Duration of the Lift User module
Text updated to clarify instructions
•
Section 7.3 Digital training
• Section-Deleted Section 7.5 Lift User Module timetable
• Text updated to clarify instructions Lift Commission and Inspection Module Section 8.4 Duration of the Lift Commission and Inspection Module
Text updated to clarify instructions
•
Section 8.5 Digital training
Section- Deleted
•
Global Wind Organisation©2023 / www.globalwindsafety.org
7 / 171
Technical training
Lift Standard / V3 2023-05-02
Section 8.6 Lift Commission and Inspection Module Timetable
• Text updated to clarify instructions Lift Commission, Inspection, Installation and Maintenance Module Section 9.4 Duration of the Lift Commission, Inspection, Installation and Maintenance Module
Text updated to clarify instructions
•
Section 9.5. Digital training
• Section- Deleted Section 9.7. Lift Commission, Inspection, Installation and Maintenance Module Timetable
• Text updated to clarify instructions Section 9.8. Formative post-lesson evaluation
Text revised and updated
•
Equipment list
• Revised and updated according to GWO standards
Global Wind Organisation©2023 / www.globalwindsafety.org
8 / 171
Technical training
Lift Standard / V3 2023-05-02
4. SCOPE Global Wind Organisation is a non-profit body founded by the wind turbine manufacturers and owners. Our members strive for an injury free work environment in the wind turbine industry, setting common international standards for safety training and emergency procedures. This standard describes the requirements for lift training courses that are recommended by the members of GWO. This standard comprises of three modules:
1.
Lift User Module
2.
Lift Commission and Inspection Module
3.
Lift Commission, Inspection, Installation and Maintenance Module
The members of the Global Wind Organisation (GWO) recognise trained persons as competent within use, inspection, installation and maintenance of lifts in the wind industry and accept the trained person as possessing the required abilities to use, commission, inspect, install, maintain, and evacuate a lift where they as duty-holders are accountable for safety. This standard has been developed in response to the demand for recognisable lift training in the industry and has been prepared in co-operation between the members of GWO based on risk assessments and factual incident and accident statistics from G+ and the wind industry. General feedback on this document can be sent to info@globalwindsafety.org See globalwindsafety.org on how to raise a complaint about a training provider or report a safety incident occurring during training. 5. GENERAL REQUIREMENTS FOR THE LIFT TRAINING Upon completion of the GWO Lift User Module training (LU), participants will be aware of the risks and hazards encountered in the use of lifts within the wind industry. Furthermore, they will be able to control and mitigate those risks and hazards. The GWO Lift User Module training will also equip participants with the ability to take responsibility and appropriately respond in the event of a hazardous situation and to increase their safety through proper use of personal protective equipment, emergency equipment, procedures, and safe craftsmanship. Upon completion of the GWO Lift Commission and Inspection Module training (LCI), participants will be aware of the risks and hazards encountered when doing commissioning inspections of lifts within the wind industry. Furthermore, they will be able to control and mitigate those risks and hazards. The GWO Lift Commission and Inspection Module training will also equip participants with the ability to take responsibility and appropriately respond in the event of a hazardous situation and to increase their safety through proper use of personal protective equipment, emergency equipment, procedures, and safe craftsmanship. Upon completion of the GWO Lift Commission, Inspection, Installation and Maintenance training Module (LCIIM), participants will be aware of the risks and hazards encountered when doing commissioning, inspection, installation, and maintenance of lifts within the wind industry. Furthermore, they will be able to control and mitigate those risks and hazards. The GWO Lift Commission, Inspection, Installation and Maintenance Module training will also equip participants with the ability to take responsibility and appropriately respond in the event of a hazardous situation and
Global Wind Organisation©2023 / www.globalwindsafety.org
9 / 171
Technical training
Lift Standard / V3 2023-05-02
to increase their safety through proper use of personal protective equipment, emergency equipment, procedures, and safe craftsmanship. 5.1 Overview The GWO Lift Standard’s modules are a mix of theoretical and practical elements focusing on developing the needed knowledge, skills, and abilities for a wind employee to operate, commission, inspect, install, maintain, and evacuate a lift in a WTG. The Lift Standard’s modules have a generic focus in relation to different lift types and systems, and the initiative and responsibility to follow guidance in relevant manuals when needed is a basic part of the learning objectives in these modules. 5.2 Target Group Target group for the Lift User Module training is personnel working on WTGs within the wind industry where the use of lifts is required for transportation of personnel and equipment inside the WTG. Target group for the Lift Commission and Inspection Module training is personnel working on WTGs within the wind industry who shall inspect the installation and functioning of lifts in a WTG for the purpose of commissioning of the lift. Target group for the Lift Commission, Inspection, Installation and Maintenance Module training is personnel working on WTGs within the wind industry by commissioning, inspecting, installing, and doing maintaining work on lifts in a WTG. 5.3 Validity Period The Lift Standard trainings are enduring qualifications and therefore a validity period does not apply to these trainings. This assumes that the participant is actively working with the use, inspection, installation, and maintenance respectively of lifts. 5.4 Aims and Objectives Training in accordance with this Lift Standard will enable participants to take responsibility to support and care for themselves and others while operating and working on a lift in the wind industry.
The Lift User Module is aimed at using a lift in the wind industry.
The Lift Commission and Inspection Module is aimed at inspection and testing a lift in the wind industry after pre- assembly in the WTG. The Lift Commission, Inspection, Installation and Maintenance Module is aimed at doing commissioning, inspection, installing, and maintaining work on a lift in a WTG. These aims are fulfilled when the participants possess the required knowledge, skills, and abilities to conduct assigned tasks and operations in a lift safely and efficiently.
A prerequisite for being able to do this is that the relevant manuals and guides are at hand and used at all times.
Global Wind Organisation©2023 / www.globalwindsafety.org
10 / 171
Technical training
Lift Standard / V3 2023-05-02
5.5 Duration of the Lift Standard Training The total contact time for completing the Lift Standard training is 25 hours and 0 minutes. This is based on the times given in the module timetables and summarised in table 5.4.1 below.
The training provider must not exceed the time per day given in table 5.4.2 below.
Modules
Duration
Lift User Module
4 hours 0 minutes
Lift Commission and Inspection Module
7 hours 0 minutes
Lift Commission, Inspection, Installation and Maintenance Module
14 hours 0 minutes
Table 5.4.1 - Duration of the GWO Lift Training Standard Modules
Maximum Duration Per Day
Contact time
8 hours
Total training day
10 hours
Table 5.4.2 – Maximum durations for training days
Contact time includes delivery of course lesson content, practical exercises and activities directly related to these. The total training day includes contact time, meals and breaks and travel between training sites (where applicable).
Note
If a participant fails to meet the demands of a lift training, they shall attend a new lift training.
5.6 Course Codes
Module
Course Code
Lifter User Module
LU
Lift Commission and Inspection Module
LCI
Lift Commission, Inspection, Installation and Maintenance Module
LCIIM
Table 5.6.1 – GWO Lift Standard Module course codes
Global Wind Organisation©2023 / www.globalwindsafety.org
11 / 171
Technical training
Lift Standard / V3 2023-05-02
5.7 Participant Prerequisites All personnel participating must meet the participant prerequisites described in the GWO Requirements for Training. 5.8 Instructor Qualification Prerequisites A competent GWO Lift Standard instructor must adhere to the instructor requirements for GWO training. 6. USING THIS STANDARD TO DEVELOP TRAINING The training in this standard is designed around the GWO taxonomy described in the GWO Requirements for Training. Theoretical and practical activities must be delivered according to the defined taxonomic level in order to reach the described learning objectives. When teaching about equipment, a generic approach to shall be applied aiming to avoid additional potential product specific formal training after completion of this training. However, national or regional legislation, company gap analysis and location specific risk assessments may require additional product specific familiarisation which is the responsibility of the duty holder. In addition to this, all training based on this standard including all related resources shall, as a minimum, meet the requirements described in the GWO Requirements for Training.
Global Wind Organisation©2023 / www.globalwindsafety.org
12 / 171
Technical training Technical training
Lift Standard / V3 2023-05-02
Lift User Module
(LU)
Global Wind Organisation©2023 / www.globalwindsafety.org
13 / 171
Technical training
Lift Standard / V3 2023-05-02
7. LIFT USER MODULE 7.1 Aims and Objectives for the Lift User Module
The aim of GWO Lift User Module training is to enable the participant to use a lift in a WTG correctly. The training will provide the participant knowledge of multiple guiding systems and lift types in WTG. Furthermore, the participant will learn to perform the necessary pre-use inspections and emergency actions – and when needed take guidance in relevant manuals.
Overall learning objective:
1) The participants can on their own take responsibility for using a WTG lift correctly and safely and will on their own initiative seek guidance when needed (Ability, basic level).
7.2 Duration of the Lift User Module The total contact time for completing the Lift User module is estimated to be 4 hours and 0 minutes.
The training provider must not exceed the time per day given in the table 7.2.1 below.
Maximum Duration Per Day
Contact time
8 hours
Total training day
12 hours
Table 7.2.1 – Maximum durations for training day
Contact time includes delivery of course lesson content, practical exercises and activities directly related to these. The total training day includes contact time, meals and breaks and travel between training sites (where applicable).
Note
7.3 Instructor to Participant Ratio The ratio shown for theory sessions indicates the maximum number of participants per instructor attending the course.
Practical ratios indicate the maximum number of participants to be supervised by an instructor during each activity.
Module
Session Theory Practical
Instructor to Participant Ratio
1:12
Lift User
1:6
Global Wind Organisation©2023 / www.globalwindsafety.org
14 / 171
Technical training
Lift Standard / V3 2023-05-02
Table 7.3.1 – GWO Lift User Module participant ratio
When participants are split in more than one location for practical training, the ratio shall be 1 instructor per location.
Note
7.4 Lift User Module Timetable The order in which elements of this module are delivered may vary according to the didactical choices of the delivering training provider.
The delivery of this module must comply with the requirements described in the GWO Requirements for Training .
Lesson
Element
Duration
1.
Introduction to the training
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 4.5
Safety instructions and emergency procedures
Facilities
Introduction
Scope and main learning objectives
Ongoing assessments (participant assessment form)
Motivation
Human factors
Personal Protective Equipment TOTAL
40 min.
2.
Legislation
TOTAL
10 min.
3.
General use of lifts
Standards for use of lifts
Transport of personnel and equipment
Lift functionality
General safety in use of lifts TOTAL
20 min.
4.
Inspection of lift prior to use
General purpose of pre-use inspection
Pre-use inspection checklist
Pre-use inspection steps, outside the lift Pre-use inspection steps, inside the lift
Inspection of lift - safety TOTAL
25 min.
Global Wind Organisation©2023 / www.globalwindsafety.org
15 / 171
Technical training
Lift Standard / V3 2023-05-02
Operation of lift (practical exercises)
5.
5.1
Initial safety precautions
5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9
Pre-use inspection Stay in danger zone
Safety in the lift travel range
Safety inside the lift Fences and gates Faults and damage
Empty transfer
Unstable objects in the lift Safety when operating lift
5.10 5.11
Emergency descent TOTAL Operation of doors
90 min.
6.
Evacuation of lift
6.1 6.2 6.3
Rescue and evacuation plan
Evacuation of lift TOTAL
15 min.
7.
Shutdown after use
7.1 7.2
Lift in parking position, general
Shutdown procedure TOTAL
15 min.
8.
Training review
8.1 8.2
Training review Feedback session TOTAL
25 min.
GRAND TOTAL
240 min.
Table 7.4.1 – GWO Lift User training Module timetable
7.5 Detailed Description of the Lift User Module INTRODUCTION TO THE TRAINING
40 min.
The aim of this lesson is for the participants to be motivated and to engage in the training safely at a training facility, while recognising what is expected of them during the training.
After having successfully completed this lesson, the participants can:
Global Wind Organisation©2023 / www.globalwindsafety.org
16 / 171
Technical training
Lift Standard / V3 2023-05-02
1) Take responsibility of their own safe engagement and learning during the training (Ability, intermediate level)
2) Name and point out local emergency procedures and facilities (Knowledge, basic level)
3) Discuss the relevant human factors and explain their implications (Knowledge, intermediate level)
ELEMENT 1.1 - SAFETY INSTRUCTIONS AND EMERGENCY PROCEDURES
Learning objective:
4) The participants show interest or curiosity in the safety and emergency procedures at the training facility (Ability, basic level)
The instructor shall:
Explain, present, and ask involving questions aiming at:
a.
safety instructions according to internal procedures
b. emergency procedures and emergency exits in the areas where the participants can be expected to be located during the course
The participants shall:
Engage in answering questions on local safety and emergency procedures
ELEMENT 1.2 - FACILITIES
Learning objective:
5) The participants can recognise the location of facilities at the training location (Knowledge, basic level)
The instructor shall:
Present a general description of the facilities at the training location (administration, dining area, restrooms, toilets, etc.)
Alternative activity: lead a tour and point out facilities
Global Wind Organisation©2023 / www.globalwindsafety.org
17 / 171
Technical training
Lift Standard / V3 2023-05-02
The participants shall:
Note relevant facilities and ask questions when in doubt
ELEMENT 1.3 - INTRODUCTION
Learning objective:
6) The participants show interest in fellow participants and in the course content and design (Ability, basic level)
The instructor shall:
Present and ask involving questions aiming at the programme of the Lift User Module training, including breaks and mealtimes:
Give a short introduction of themselves, including their backgrounds as instructors
Ask for participants’ expectations of the training and their learning or development
The participants shall:
Give a short introduction to themselves, including job function and expected primary geographic work location and share expectations on the training
ELEMENT 1.4 - SCOPE AND MAIN LEARNING OBJECTIVES
Learning objective:
7) The participants can recognise the scope and main objectives of the Lift User Module (Knowledge, basic level)
The instructor shall:
Present the scope and main learning objectives of the Lift User Module:
Involve participants with questions on their understanding and individual experiences on lift user training
Global Wind Organisation©2023 / www.globalwindsafety.org
18 / 171
Technical training
Lift Standard / V3 2023-05-02
The participants shall:
Engage in answering questions and share experiences on lift user training and their use of lifts in WTG
ELEMENT 1.5 - ONGOING ASSESSMENT (PARTICIPANT ASSESSMENT FORM)
Learning objective:
8) The participants recognise the assessment procedure and aim of the ongoing assessment (Knowledge, basic level)
The instructor shall:
Explain the reasons for the ongoing assessment:
Present the layout of the GWO participant assessment form and explain how it will be used
The participants shall:
Engage themselves in discussion and ask questions when in doubt in relation to the assessment procedure
ELEMENT 1.6 - MOTIVATION
Learning objective:
9) The participants show interest and willingness to engage in the learning activities (Ability, basic level)
The instructor shall:
Explain and lead a discussion on:
a.
the importance or personal involvement in the course
b. the definition of and the need for lift user understandings and abilities
The participants shall:
Global Wind Organisation©2023 / www.globalwindsafety.org
19 / 171
Technical training
Lift Standard / V3 2023-05-02
Engage themselves in discussion and share experiences on the use of lifts as well as on engaging in training sessions in general
Positive motivation is the driving force for commitment, and the instructor should make a focused effort to support growth of the necessary attitude and motivation in the participant
Note
ELEMENT 1.7 - HUMAN FACTORS
The aim of the element is to draw the participant’s attention on how human performance and taking responsibility influences a safe work environment, and to prepare for the continued focus on human factors during practical training and exercises.
Learning objectives:
10) The participants can describe the relevant human factors, and their implications. (Knowledge, basic level)
11) The participants show interest and willingness to focus on human factors and their own performance during the following practical training and exercises (Ability, basic level)
The instructor shall:
Present how human factors influence accidents in the wind industry (relevant statistics may be applied):
Lead a discussion about the role of the individual in improving human performance and how this can improve the safety of offshore operations Ensure that constructive feedback on the participant’s performance involve human factor criteria when these are defined in the learning objective such as the ability to take responsibility or to act independently
Facts and Human Factor Criteria:
The consequences of human factor in accidents in the wind industry are influenced by the following terms and conditions:
a.
attention and perception
b.
group behaviour and peer pressure
c.
weather conditions
d.
weather delays
e.
noise levels
Global Wind Organisation©2023 / www.globalwindsafety.org
20 / 171
Technical training
Lift Standard / V3 2023-05-02
f.
site layout and housekeeping
g.
fitness and health
h.
domestic and work-related stress
i.
workload (both overload and underload)
j.
fatigue
k.
time pressure and deadlines
l.
alcohol, medication, and substance abuse
The participants shall:
Engage in discussions and share experiences on how human factors influence accidents in lifts and in WTG in general, engage in the received feedback and take responsibility on their own performance and development during the training
ELEMENT 1.8 - PERSONAL PROTECTIVE EQUIPMENT
Learning objectives:
12) The participants can describe the need for correct PPE (Knowledge, basic level)
13) The participants can identify and describe the correct use of PPE (Knowledge, basic level)
The instructor shall:
Ask questions on the participants’ knowledge on the relevant PPE equipment including: helmet, shoes, safety glasses, gloves, high visibility clothing (harness and fall-arrest may be presented):
The participants shall:
Engage in instructor’s questions and share experiences on the use of PPE
Note
This element may be conducted in relation to the practical exercises
PPE is expected knowledge, and the learning activity should only be conducted when necessary
Global Wind Organisation©2023 / www.globalwindsafety.org
21 / 171
Technical training
Lift Standard / V3 2023-05-02
LEGISLATION
10 min.
The aim of this lesson is to enable the participants to comply with national/local-specific, company-specific, and brand- specific legislation and manuals when using a lift in WTG.
After having successfully completed Lesson 2 of the Lift User Module, the participants:
14) Can explain how brand-specific, company-specific, or national/local-specific legislation may affect the safe use of lifts (Knowledge, intermediate level)
15) Will on own initiative search for relevant legislation and manuals on site (Ability, basic level)
The instructor shall:
Present examples of the positive effect of applying legislations and of failing to apply relevant legislation. Examples of local legislation are: fire precautions or parking of lift during working hours: Facilitate group discussion on the effect on applying relevant legislation and instructions, and how human factors may influence this
The participants shall:
Engage in group discussion and share experiences on legislation in relation to the use of lifts in WTG
The need for using relevant lift manuals and instructions must be emphasised and trained in all learning activities during the training
Note
GENERAL USE OF LIFTS
20 min.
The aim of this lesson is to introduce a general understanding of the features and functionality of lifts in WTG with particular focus on general safety in the use of lifts. During the module, analogies and differences between lift types, brands and systems will be addressed.
After successfully having completed this lesson of the Lift User Module, the participants:
16) Show interest in following the standards and norms for using a lift in WTG correct and safely (Ability, basic level)
Note
Theory elements may be implemented in any order depending on the instructor’s didactic considerations
Global Wind Organisation©2023 / www.globalwindsafety.org
22 / 171
Technical training
Lift Standard / V3 2023-05-02
Theory elements from this lesson should be completed during the practical training in Lessons 5 and 6 when feasible and relevant
Note
ELEMENT 3.1 - STANDARDS FOR USE OF LIFTS
Learning objective:
17) The participants can recognise the standards and norms for using a lift in WTG correct and safely (Knowledge, basic level)
The instructor shall:
Lead a discussion on:
a.
purpose for use
b.
correct use, in general
c.
limits for use
d.
installed safety equipment
The participants shall:
Engage in group discussion and share experiences on safety and the use of lifts and how human factors may influence this
ELEMENT 3.2 - TRANSPORT OF PERSONNEL AND EQUIPMENT
Learning objectives:
18) The participants can describe the risk of transferring more than the maximum permitted number of people or payload (Knowledge, basic level) 19) The participants can recognise that the transport of people in automatic drive is prohibited (Knowledge, basic level)
20) The participants can explain the consequences of overloading the lift (Knowledge, intermediate level)
21) The participants can describe how to ‘overload auto-stop’ to descend (Knowledge, basic level)
Global Wind Organisation©2023 / www.globalwindsafety.org
23 / 171
Technical training
Lift Standard / V3 2023-05-02
22) The participants can describe how to use the lift by use of send/call station on different lift brands (Knowledge, basic level) 23) The participants can describe the necessity of using a two-way communication system when using the plant (Knowledge, basic level) 24) The participants show interest and will take responsibility for the most important passenger safety issues within the lift, e.g. attachment point requirements and load distribution (Ability, basic level)
The instructor shall:
Explain criteria and potential hazards for transportation of personal and equipment in a lift
Facilitate a discussion on:
a. risks, hazards, and responsibilities when transporting personnel and equipment in a WTG lift
b. overload, automatic safety precautions and communication
c. human factors influences on safety during transportation of personal and equipment in a lift
The participants shall:
Engage in group discussions and share experiences on the use of lifts and how human factors may influence this
Suggestions for alternative or additional learning activities:
The participants discuss in smaller groups appointed topics related to transportation of personal and equipment in a lift and share conclusions and reflections in plenum. The instructor shall provide constructive feedback to the groups The participants answer questionnaire on transporting personnel or equipment in lifts. Questions must support and challenge the participants’ reflections and decision making
ELEMENT 3.3 - LIFT FUNCTIONALITY
Learning objectives:
25) The participants can recognise differences of most common limit switch types on different lift brands (Knowledge, basic level)
Global Wind Organisation©2023 / www.globalwindsafety.org
24 / 171
Technical training
Lift Standard / V3 2023-05-02
26) The participants can describe the function of the bottom and top switches, and recognises the importance of inspecting and performing function test of bottom a top switch (Knowledge, basic level)
27) The participants can recognise differences between doors and gates (Knowledge, basic level)
28) The participants can describe the use of key for safety locking (Knowledge, basic level)
29) The participants can describe the general function of fences/gates in a safety perspective (Knowledge, basic level) 30) The participants can explain how to open the door during normal operation (in safe zone) and in emergency situations (Knowledge, intermediate level)
The instructor shall:
Explain general functionalities of lifts in WTGs and show examples on the topics: operation related, as well as safety related
Facilitate group discussions on:
a.
functionalities of lifts in WTG
b.
opening doors in normal and emergency situations
The participants shall:
Engage in group discussions and share experiences on the use of lifts
ELEMENT 3.4 - GENERAL SAFETY IN USE OF LIFT
Learning objectives:
31) The participants can describe the risks of entering the area where the lift is landing in its lowest position (Knowledge, basic level) 32) The participants show interest and willingness to respect safety distances in the work area (Ability, basic level) 33) The participants can describe the risks from leaving the lift at other positions than the prescribed points (Knowledge, basic level)
34) The participants can explain the function of the safety brake (Knowledge, intermediate level)
Global Wind Organisation©2023 / www.globalwindsafety.org
25 / 171
Technical training
Lift Standard / V3 2023-05-02
35) Participants can explain the safety function of overspeed system (Knowledge, intermediate level)
36) The participants can recognise a standard rescue concept template (Knowledge, basic level)
37) The participant recognises special conditions and restrictions in connection with use of lifts during fire in the WTG
The instructor shall:
Explain general functionalities of lifts in WTG and show illustrative examples from different brands and guiding systems, including:
a.
fixed guiding
b.
wire/cable guiding
c.
rack and pinion
Facilitate group discussions on:
a.
functionalities of lifts in WTG
b.
opening doors in normal and emergency situations
c.
restrictions for using lifts during fire in the WTG
Provide constructive feedback to the groups
The participants shall:
Engage in group discussions and share experiences on the use of different brands of lifts
Suggestion: In small groups, each group discusses their appointed topic, prepares a short presentation, and presents their key (learning) points in plenum
INSPECTION ON LIFT PRIOR TO USE
25 min.
The aim of this lesson is to prepare the participant to conduct inspections prior to the use of lifts and to understand the necessity of following checklist and seeking guidance when needed. The lesson will cover multiple lift brands, types and systems.
Global Wind Organisation©2023 / www.globalwindsafety.org
26 / 171
Technical training
Lift Standard / V3 2023-05-02
After successfully having completed this lesson of the Lift User Module training, the participants can:
38) Take the responsibility for only using the plant when all components are inspected and considered in a technically flawless condition, and to seek guidance when needed (Ability, basic level)
Inspection of lifts will be practiced during the practical training, and theory elements from this lesson may be completed during the practical training in Lessons 5 and 6 when feasible and relevant
Note
ELEMENT 4.1 - GENERAL PURPOSE OF PRE-USE INSPECTION
Learning objective:
39) The participants can recognise that pre-use inspections are required before use of the lift (Knowledge, basic level)
The instructor shall:
Describe possible risks and hazards in using lifts that can be avoided by a pre-use inspection:
Ask involving questions to challenge the participants’ understanding and to collect participants’ experiences
The participants shall:
Engage in Q&A and share own experiences on pre-use inspections of lifts
ELEMENT 4.2 - PRE-USE INSPECTION CHECKLIST
Learning objective:
40) The participants show interest in obtaining the specific instructions and follow the brand’s checklist (Ability, basic level)
The instructor shall:
Present (or hand out) an example of a pre-use inspection checklist and lead a discussion on the most important points in the checklist
Global Wind Organisation©2023 / www.globalwindsafety.org
27 / 171
Technical training
Lift Standard / V3 2023-05-02
The participants shall:
Engage in the group discussions and share experiences on the pre-use inspections of lifts
ELEMENT 4.3 - PRE-USE INSPECTION STEPS, OUTSIDE THE LIFT
Learning objectives:
41) The participants can take responsibility for checking cables and wires and on their own
42) The participants can recognise different types of wear and damage wires and cables can have (Knowledge, basic level) 43) The participants can take responsibility to follow the inspection list for top and bottom switches, and on their own initiative seek guidance when needed (Ability, basic level)
44) The participants can responsibly conduct function test of top and bottom switches (Ability, basic level)
45) The participants can act independently to open and close a door or gate correctly (Ability, intermediate level)
The instructor shall:
Describe and show examples of wear and damages on wires and cables that can be discovered by a pre-use inspection
Facilitate group discussion on possible risks and hazards in using lifts with damaged wires or cables
Present example of an inspection list for top and bottom switches and describe the procedure for function test
Conduct a practical exercise on doing the pre-use inspection steps outside the lift
Provide feedback on discussions and on participants’ professional and human performance and experiences during the practical exercise
The participants shall:
Engage in group discussions and practical exercises, receive feedback constructively and share own experiences on the inspection responsibility
Global Wind Organisation©2023 / www.globalwindsafety.org
28 / 171
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171Made with FlippingBook flipbook maker