1 Table of contents 171

2023-05-02_LIFT_V3

1. LIST OF ABBREVIATIONS		5
2. TERMS AND DEFINITIONS		5
3. CHANGE LOG		6
4. SCOPE		9
5. GENERAL REQUIREMENTS FOR THE LIFT TRAINING		9
5.1 Overview		10
5.2 Target Group		10
5.3 Validity Period		10
5.4 Aims and Objectives		10
5.5 Duration of the Lift Standard Training		11
5.6 Course Codes		11
5.7 Participant Prerequisites		12
5.8 Instructor Qualification Prerequisites		12
6. USING THIS STANDARD TO DEVELOP TRAINING		12
7. LIFT USER MODULE		14
7.1 Aims and Objectives for the Lift User Module		14
7.2 Duration of the Lift User Module		14
7.3 Instructor to Participant Ratio		14
7.4 Lift User Module Timetable		15
7.5 Detailed Description of the Lift User Module		16
Lesson 1 - INTRODUCTION TO THE TRAINING		16
ELEMENT 1.1 - SAFETY INSTRUCTIONS AND EMERGENCY PROCEDURES		17
ELEMENT 1.2 - FACILITIES		17
ELEMENT 1.3 - INTRODUCTION		18
ELEMENT 1.4 - SCOPE AND MAIN LEARNING OBJECTIVES		18
ELEMENT 1.5 - ONGOING ASSESSMENT (PARTICIPANT ASSESSMENT FORM)		19
ELEMENT 1.6 - MOTIVATION		19
ELEMENT 1.7 - HUMAN FACTORS		20
ELEMENT 1.8 - PERSONAL PROTECTIVE EQUIPMENT		21
Lesson 2 - LEGISLATION		22
Lesson 3 - GENERAL USE OF LIFTS		22
ELEMENT 3.1 - STANDARDS FOR USE OF LIFTS		23
ELEMENT 3.2 - TRANSPORT OF PERSONNEL AND EQUIPMENT		23
ELEMENT 3.3 - LIFT FUNCTIONALITY		24
ELEMENT 3.4 - GENERAL SAFETY IN USE OF LIFT		25
Lesson 4 - INSPECTION ON LIFT PRIOR TO USE		26
ELEMENT 4.1 - GENERAL PURPOSE OF PRE-USE INSPECTION		27
ELEMENT 4.2 - PRE-USE INSPECTION CHECKLIST		27
ELEMENT 4.3 - PRE-USE INSPECTION STEPS, OUTSIDE THE LIFT		28
ELEMENT 4.4 - PRE-USE INSPECTION STEPS, INSIDE THE LIFT		29
ELEMENT 4.5 - INSPECTION OF LIFT – SAFETY		29
Lesson 5 - OPERATION OF LIFT (PRACTICAL EXERCISE)		30
ELEMENT 5.1 - INITIAL SAFETY PRECAUTIONS		30
ELEMENT 5.2 - PRE-USE INSPECTION		31
ELEMENT 5.3 - STAY IN DANGER ZONE		32
ELEMENT 5.4 - SAFETY IN THE LIFT TRAVEL RANGE		32
ELEMENT 5.5 - SAFETY INSIDE THE LIFT		33
ELEMENT 5.6 - FENCES AND GATES		33
ELEMENT 5.7 - FAULTS AND DAMAGE		34
ELEMENT 5.8 - EMPTY TRANSFER		35
ELEMENT 5.9 - UNSTABLE OBJECTS IN THE LIFT		35
ELEMENT 5.10 - SAFETY WHEN OPERATING LIFT		36
ELEMENT 5.11 - EMERGENCY DESCENT		37
Lesson 6 - EVACUATION OF LIFT		37
ELEMENT 6.1 - OPERATION OF DOORS		38
ELEMENT 6.2 - RESCUE AND EVACUATION PLAN		38
ELEMENT 6.3 - EVACUATION OF LIFT		39
Lesson 7 - SHUTDOWN AFTER USE		39
ELEMENT 7.1 - LIFT IN PARKING POSITION, GENERAL		40
ELEMENT 7.2 - SHUTDOWN PROCEDURE		40
Lesson 8 - TRAINING REVIEW		41
ELEMENT 8.1 - TRAINING REVIEW		41
ELEMENT 8.2 - FEEDBACK SESSION		41
8. LIFT COMMISSION AND INSPECTION MODULE		43
8.1 Aims of the Lift Commission and Inspection (LCI) Module		43
8.2 Course Participants Prerequisites for the Lift Commission and Inspection Module		43
8.3 LCI Module Instructor’s Qualification		43
8.4 Duration of the Lift Commission and Inspection Module		43
8.5 Instructor to Participant Ratio		44
8.6 Lift Commission and Inspection Module timetable		44
8.7 Detailed Description of the Lift Commission and Inspection Module		47
Lesson 1 - INTRODUCTION TO THE TRAINING		47
ELEMENT 1.1 - SAFETY INSTRUCTIONS AND EMERGENCY PROCEDURES		47
ELEMENT 1.2 - FACILITIES		48
ELEMENT 1.3 - INTRODUCTION		48
ELEMENT 1.4 - SCOPE AND MAIN LEARNING OBJECTIVES		49
ELEMENT 1.5 - ONGOING ASSESSMENT (PARTICIPANT ASSESSMENT FORM)		49
ELEMENT 1.6 - MOTIVATION		50
ELEMENT 1.7 - HUMAN FACTORS		50
ELEMENT 1.8 - PERSONAL PROTECTIVE EQUIPMENT		52
Lesson 2 - LEGISLATION AND DOCUMENTATION		52
ELEMENT 2.1 - LIFT MANUFACTURERS´ USER MANUAL AND GUIDES		53
ELEMENT 2.2 - LOCAL AND NATIONAL LEGISLATION		54
Lesson 3 - SAFETY WHEN WORKING ON A LIFT IN A WTG		54
ELEMENT 3.1 - HAZARDOUS ENERGY		55
ELEMENT 3.2 - WORK AREAS IN THE WTG		55
Lesson 4 - GATES AND FENCES		56
ELEMENT 4.1 - OUTSIDE THE LIFT		56
ELEMENT 4.2 - GATE LOCKING SYSTEMS		57
ELEMENT 4.3 - GUARD LOCKING CONTROL SYSTEMS		57
ELEMENT 4.4 - UPPER AND LOWER HATCHES		58
Lesson 5 - CABIN AND ITS ATTACHMENT PARTS		58
ELEMENT 5.1 - THE CABIN – IN GENERAL		59
ELEMENT 5.2 - FASTENERS AND ANCHOR POINTS		59
ELEMENT 5.3 - SERVICE LIGHT AND EMERGENCY LIGHT		60
Lesson 6 - CABIN GUIDE UNIT		60
ELEMENT 6.1 - INTRODUCTION TO THE LIFT GUIDING SYSTEMS		61
ELEMENT 6.2 - GUIDE ROPES		61
ELEMENT 6.3 - GUIDE WHEELS (LG, R&P)		62
ELEMENT 6.4 - ROLLER GUIDE UNIT		63
ELEMENT 6.5 - GUIDE LADDER INSPECTION		64
Lesson 7 - TOP OBSTRUCTION DEVICE		64
ELEMENT 7.1 - TOP OBSTRUCTION DEVICE FUNCTION		65
ELEMENT 7.2 - TOP OBSTRUCTION FLASHING LIGHT		65
ELEMENT 7.3 - TOP OBSTRUCTION IN TOP POSITION		66
Lesson 8 - BOTTOM OBSTRUCTION DEVICE		66
ELEMENT 8.1 - BOTTOM OBSTRUCTION DEVICE FUNCTION		67
ELEMENT 8.2 - BOTTOM OBSTRUCTION DEVICE – BOWDEN CABLE		67
ELEMENT 8.3 - BOTTOM OBSTRUCTION FLASHING LIGHT		68
ELEMENT 8.4 - BOTTOM OBSTRUCTION DEVICE STOP IN THE LOWEST POSITION		68
Lesson 9 - LIFT DOOR LOCK / ELECTRICAL INTER-LOCK		69
ELEMENT 9.1 - FUNCTION TEST OF THE DOOR LOCK		69
ELEMENT 9.2 - EMERGENCY UNLOCKING		70
ELEMENT 9.3 - UPPER AND LOWER HATCHES		70
Lesson 10 - LIFT OPERATION PANEL/MANOEUVRE PANEL		71
ELEMENT 10.1 - THE LIFT OPERATION/MANOEUVRE PANEL		71
ELEMENT 10.2 - OPERATION HOUR COUNTER		72
ELEMENT 10.3 - EMERGENCY RESCUE SYSTEM		73
Lesson 11 - SUSPENSION/CROSSBEAM		73
ELEMENT 11.1 - SUSPENSION/CROSSBEAM		73
ELEMENT 11.2 - ROPE END ATTACHMENTS		74
ELEMENT 11.3 - BOLTS AND BOLTS CONNECTIONS		75
ELEMENT 11.4 - UPPER AND LOWER ATTACK PINION (R&P)		75
Lesson 12 - DRIVE AND SAFETY WIRE ROPE AND RACK		76
ELEMENT 12.1 - DRIVE ROPES, IN GENERAL		76
ELEMENT 12.2 - TENSION WEIGHT		76
ELEMENT 12.3 - GROUNDING ROTATING UNIT		77
ELEMENT 12.4 - ROPE ENDS		78
ELEMENT 12.5 - COUNTER ROLLERS		78
ELEMENT 12.6 - ROPE CLAMPS		79
ELEMENT 12.7 - ROPE ATTACHMENTS AND BONDINGS		79
ELEMENT 12.8 - ROPE PROTECTION		80
ELEMENT 12.9 - INSPECTION OF THE RACK		80
ELEMENT 12.10 - GREASE THE RACK		81
Lesson 13 - TRACTION HOIST		81
ELEMENT 13.1 - TRACTION HOIST DEVICE		82
ELEMENT 13.2 - OPERATION HOUR COUNTER		82
ELEMENT 13.3 - LABELS AND TYPE PLATES ON TRACTION HOIST		83
ELEMENT 13.4 - DRIVE UNIT, MECHANICAL		83
ELEMENT 13.5 - DRIVE UNIT, ELECTRICAL		84
ELEMENT 13.6 - UPPER AND LOWER GEARBOX		85
ELEMENT 13.7 - ELECTRO-MECHANICAL AND CENTRIFUGAL BRAKES		85
ELEMENT 13.8 - LOAD CAPACITY SYSTEM		86
Lesson 14 - WIRE ROPE REDIRECTION INSIDE THE CABIN		86
Lesson 15 - FALL ARREST DEVICE (FAD)		87
ELEMENT 15.1 - LABELS AND TYPE PLATES		87
ELEMENT 15.2 - GENERAL CONDITION		88
Lesson 16 - SUPPLY CABLE		88
ELEMENT 16.1 - FEED-IN OF SUPPLY CABLE		89
ELEMENT 16.2 - STRAIN RELIEF		89
ELEMENT 16.3 - CABLE BIN		90
Lesson 17 - TEST AND TRAINING REVIEW		90
ELEMENT 17.1 - THEORY TEST		91
ELEMENT 17.2 - TRAINING REVIEW		91
ELEMENT 17.3 - FEEDBACK SESSION		92
ELEMENT 17.4 - PARTICIPANT PERFORMANCE ASSESSMENT		92
9. LIFT COMMISSION, INSPECTION, INSTALLATION AND MAINTENANCE MODULE		94
9.1 Aims of the Lift Commission, Inspection, Installation and Maintenance Module		94
9.2 Course Participants Prerequisites for the Lift Commission, Inspection, Installation and Maintenance Module		94
9.3 LCIIM Module Instructor’s Qualification		94
9.4 Duration of the Lift Commission, Inspection, Installation and Maintenance Module		94
9.5 Instructor to Participants Ratio		95
9.6 Lift Commission, Inspection, Installation and Maintenance Module Timetable		95
9.7 Formative Post-lesson Evaluations		98
9.8 Detailed Description of the Lift Commission, Inspection, Installation and Maintenance Module		99
Lesson 1 - INTRODUCTION TO THE TRAINING		99
ELEMENT 1.1 - SAFETY INSTRUCTIONS AND EMERGENCY PROCEDURES		99
ELEMENT 1.2 - FACILITIES		100
ELEMENT 1.3 - INTRODUCTION		100
ELEMENT 1.4 - SCOPE AND MAIN LEARNING OBJECTIVES		101
ELEMENT 1.5 - ONGOING ASSESSMENTS (PARTICIPANT ASSESSMENT FORM)		101
ELEMENT 1.6 - MOTIVATION		102
ELEMENT 1.7 - HUMAN FACTORS		102
ELEMENT 1.8 - PERSONAL PROTECTIVE EQUIPMENT		104
Lesson 2 - LEGISLATION AND DOCUMENTATION		104
ELEMENT 2.1 - LIFT MANUFACTURERS’ USER MANUALS AND GUIDES		105
ELEMENT 2.2 - LOCAL AND NATIONAL LEGISLATION		106
Lesson 3 - SAFETY WHEN WORKING ON A LIFT IN A WTG		106
ELEMENT 3.1 - HAZARDOUS ENERGY		107
ELEMENT 3.2 - WORK AREAS IN THE WTG		107
Lesson 4 - GATES AND FENCES		108
ELEMENT 4.1 - OUTSIDE THE LIFT		108
ELEMENT 4.2 - GATE LOCKING SYSTEMS		109
ELEMENT 4.3 - GUARD LOCKING CONTROL SYSTEM		109
ELEMENT 4.4 - UPPER AND LOWER HATCHES		110
Lesson 5 - CABIN AND ITS ATTACHMENT PARTS		110
ELEMENT 5.1 - THE CABIN – IN GENERAL		111
ELEMENT 5.2 - FASTENERS AND ANCHOR POINTS		111
ELEMENT 5.3 - SERVICE LIGHT AND EMERGENCY LIGHT		112
Lesson 6 - CABIN GUIDE UNIT		113
ELEMENT 6.1 - INTRODUCTION TO LIFT GUIDING SYSTEMS		114
ELEMENT 6.2 - GUIDE ROPES		114
ELEMENT 6.3 - GUIDE WHEELS		115
ELEMENT 6.4 - ROLLER GUIDE UNIT		116
ELEMENT 6.5 - GUIDE LADDER INSPECTION		117
Lesson 7 - TOP OBSTRUCTION DEVICE		117
ELEMENT 7.1 - TOP OBSTRUCTION DEVICE FUNCTION		118
ELEMENT 7.2 - TOP OBSTRUCTION FLASHING LIGHT		118
ELEMENT 7.3 - TOP OBSTRUCTION IN TOP POSITION		119
Lesson 8 - BOTTOM OBSTRUCTION DEVICE		119
ELEMENT 8.1 - BOTTOM OBSTRUCTION DEVICE FUNCTION		120
ELEMENT 8.2 - BOTTOM OBSTRUCTION DEVICE - BOWDEN CABLE		120
ELEMENT 8.3 - BOTTOM OBSTRUCTION FLASHING LIGHT		121
ELEMENT 8.4 - BOTTOM OBSTRUCTION DEVICE STOP IN THE LOWEST POSITION		121
Lesson 9 - LIFT DOOR LOCK AND ELECTRICAL INTER-LOCK		122
ELEMENT 9.1 - FUNCTION TEST OF THE DOOR LOCK		123
ELEMENT 9.2 - EMERGENCY UNLOCKING		123
ELEMENT 9.3 - UPPER AND LOWER HATCHES		124
Lesson 10 - LIFT OPERATION PANEL / MANOEUVRE PANEL		124
ELEMENT 10.1 - THE LIFT OPERATION/MANOEUVRE PANEL		125
ELEMENT 10.2 - OPERATION HOUR COUNTER		125
ELEMENT 10.3 - EMERGENCY RESCUE SYSTEM		126
Lesson 11 - SUSPENSION/CROSSBEAM		126
ELEMENT 11.1 - SUSPENSION/CROSSBEAM		127
ELEMENT 11.2 - ROPE END ATTACHMENTS		127
ELEMENT 11.3 - BOLTS AND BOLTS CONNECTIONS		128
ELEMENT 11.4 - UPPER AND LOWER ATTACK PINION (R&P)		128
Lesson 12 - DRIVE AND SAFETY WIRE ROPE AND RACK		129
ELEMENT 12.1 - DRIVE ROPES, IN GENERAL		129
ELEMENT 12.2 - TENSION WEIGHTS		130
ELEMENT 12.3 - GROUNDING ROTATING UNIT		131
ELEMENT 12.4 - ROPE ENDS		131
ELEMENT 12.5 - COUNTER ROLLERS		132
ELEMENT 12.6 - ROPE CLAMPS		132
ELEMENT 12.7 - ROPE ATTACHMENTS AND BONDINGS		133
ELEMENT 12.8 - ROPE PROTECTION		133
ELEMENT 12.9 - INSPECTION OF THE RACK		134
ELEMENT 12.10 - GREASE THE RACK		134
Lesson 13 - TRACTION HOIST		135
ELEMENT 13.1 - TRACTION HOIST DEVICE		135
ELEMENT 13.2 - OPERATION HOUR COUNTER		136
ELEMENT 13.3 - LABELS AND TYPE PLATES ON TRACTION HOIST		137
ELEMENT 13.4 - DRIVE UNIT, MECHANICAL		137
ELEMENT 13.5 - DRIVE UNIT, ELECTRICAL		138
ELEMENT 13.6 - UPPER AND LOWER GEARBOX		139
ELEMENT 13.7 - ELECTRO-MECHANICAL AND CENTRIFUGAL BRAKES		139
ELEMENT 13.8 - LOAD CAPACITY SYSTEM		140
Lesson 14 - WIRE ROPE REDIRECTION INSIDE THE CABIN		141
Lesson 15 - FALL ARREST DEVICE (FAD)		141
ELEMENT 15.1 - LABELS AND TYPE PLATES		142
ELEMENT 15.2 - GENERAL CONDITION		142
Lesson 16 - SUPPLY CABLE		143
ELEMENT 16.1 - FEED-IN OF SUPPLY CABLE		144
ELEMENT 16.2 - STRAIN RELIEF		144
ELEMENT 16.3 - CABLE BIN		145
Lesson 17 - TEST AND TRAINING REVIEW		146
ELEMENT 17.1 - THEORY TEST		146
ELEMENT 17.2 - TRAINING REVIEW		146
ELEMENT 17.3 - FEEDBACK SESSION		147
ELEMENT 17.4 - PARTICIPANT PERFORMANCE ASSESSMENT		147
Annex 1 - EQUIPMENT LIST		149
Annex 2 - GUIDELINE FOR WARM-UP EXERCISES		152
Annex 3 - MANUAL HANDLING RISK ASSESSMENT		159
Annex 4 - VERSION HISTORY		168

Made with FlippingBook flipbook maker