2019 SAE Corporate Learning Aero Resource Guide - P18295967

SAE INTERNATIONAL

2019 PROFESSIONAL DEVELOPMENT RESOURCE GUIDE AEROSPACE

SAE CORPORATE LEARNING CLIENTS

3M Co. A123 Systems LLC A & D Technology, Inc. Aaron’s Automotive Products Abbott Diagnostics ACH LLC Actia Corp. AGC Automotive AGCO Corp. Aisin World Corporation of America Algonquin Automotive AlliedSignal Inc. Aluminum Precision Products American Axle Anchor Swan Andover Industries Apple Inc. Arctic Cat Inc. Armstrong Forensic Engineers Arvin Industries, Inc. ArvinMeritor ASC Exterior Technologies Aselsan, Inc. Athena Technologies Inc. Astronics AES Atlantic Auto Components Autocam Corp. Autoliv N.A. Auto Transtech Automotive Lighting LLC Azure Dynamics Inc. BAE Systems BASF Bayer Polymers Becton Dickenson Behr America, Inc. Bendix Corp. Benedict Engrg. Bethlehem Steel Corp. Biomechanical Consultants of California Bobcat Co. Bombardier R&D Borg-Warner Automotive Bose Corporation Bowles Fluidics Bridgestone Firestone Inc. Briggs & Stratton Corp. Britax Child Safety Inc. Buhler Versatile Inc. California Air Resources Board Caltrans, CA Dept. of Transportation

Daimler Trucks Dana Corp. Deere & Co. Delphi Corp. Delta-Q Technologies Denso Int’l. America, Inc. Denton ATD Denver Automotive and Diesel College Detroit Diesel Corp. Dexter Corp. Directed Technologies, Inc. Douglas Autotech Dresser-Rand Co. Dura Automotive Systems Durakon Industries Inc. Eastman Kodak Co. East Penn Manufacturing Co. Inc. Eaton Corp. Edison Welding Institute Elgin Sweeper Emerson Electric Energy Power Systems Engelhard Corp. Engineering Systems Inc. Engineered Machined Products Environment Canada Environmental Systems Products ESG Automotive EWD Faurecia Automotive Federal Mogul Corp. Fel-Pro Inc. Ficosa North America Flexfab LLC Flexible Metal, Inc. FNSS Savunma Sistemleri A.S. Fontaine Trailer Co. Ford Motor Co. Forensic Engineering Technologies, LLC Freightliner Corp. Freudenberg-Nok Ftech R&D North America Fujitsu Network Communications Gables Engineering Inc. Gates Power Drive Products Gates Rubber Inc. General Electric General Dynamics Corp. General Motors Corp. General Seating Gibbs Technologies Global Thermoelectric, Inc. Goodyear Tire & Rubber Co. Graco Children’s Products Grand Haven Stamped Products (GHSP) Grote Industries, LLC Grupo Antolin N.A. H2Gen Innovations, Inc. Heil Environmental Heller Machine Tools Hendrickson Truck Suspension Systems Henkel Technologies Honda of America; Honda of Canada Honeywell HRYCAY Consulting Engineers Inc. Husky Corp. Husqvarna Hybrid Design Services, Inc. HyClone Laboratories HydrogenSource Hyundai-Kia America Technical Center IMMI Inc. Exco Engineering ExxonMobil Corp. Harley-Davidson Motor Co. Hayes-Lemmerz Int’l. Inc.

Imperial Oil INA Engine Components

Pollak Corp. Porsche Cars North America PPG Industries Pratt & Miller Engineering & Fabrication

Inalfa Roof Systems Industrial Neotex S.A. Industrial Technology Centre Infineum USA LP Inland Truck Parts Co. Intertek Carnot Emissions Services Intier Automotive Inc. Isuzu Motors America Inc. ITT Industries Inc. J & L Development, Inc. JAE Oregon, Inc JBM Sherman Carmel Johns Manville Johnson Controls Karl Schmidt Unisia KB Bendix Mexico Operations Kellogg Crankshaft Co. Keykert USA Knoll Inc Kohler Engines Komatsu Mining Systems Inc. Kostal of America Inc. L-3 Communications Labinal de Chihuahua S.A. de C.V. LG Silicon Valley Lab Linamar Driveline Systems Group Lord Corporation Mahindra & Mahindra Mahle Technology, Inc. Mark IV Automotive MascoTech MatsushitaCommunications Indus.Corp. Mazda Canada Means Industries, Inc. Mercedes-Benz USI Mercury Marine Meritor Automotive Inc. Messier-Dowty Inc. Metaldyne Sintered Components METALSA Methode Electronics Mitsubishi Motors R&D America MICO, Inc. Motorola, Inc. MTS Systems Corp. Nachi Robotics Systems, Inc. National Renewable Energy Laboratory National Research Council of Canada National Security Agency Navistar New Hampshire Ball Bearing New Venture Gear Inc. Neway Anchorlok Nexteer Automotive NHTSA NREL NxtGen Emission Controls Nissan Motor Co. Novabus Inc. NSK Corp. Optis Oshkosh Corporation PACCAR Inc. Panasonic Automotive Systems Paulstra C.R.C. Lubrizol Corp. Luk USA LLC MACIMEX Magna Magneti Marelli

Prestolite Electric Inc. Purolator Products Co. QED Environmental Systems Quality Industries Quantum RasGas Company Ltd

Raufoss Automotive Components Reliance Machine Products Inc. Ricardo, Inc. Robert Bosch Co. Robertshaw Tennessee Royal Canadian Mint S. C. Johnson Schaeffler Group Schukra of NA Siemens Automotive Corp. Sigma International Simula Automotive Safety Devices, Inc.

SL America Solutia Inc. Southwest Research Institute Spartan Chassis Systems SSI Technologies Inc. Stackpole International Stant Manufacturing Inc. Stewart & Stevenson LLC Stratasys

Swagelok Co. Synerject LLC

Systems Research Laboratories Inc. Takata Automotive Systems Laboratory Teradyne Inc. Tesla TESMA Engine Technologies Texas Instruments Inc. The Budd Co. The Genie Company Toyoda Gosei N.A. Toyota Motor Corp. Transport Canada Trelleborg Automotive Troemner Corp. TRW Inc. U. S. Military Branches U.S. EPA U.S. Steel Corp. SRG Global U.S. Tsabaki Automotive Division UCI-Fram Group Unicell Corp. United Defense LP UQM Technologies, Inc. Valeo Van-Rob Stampings VDO Vector CANTech Inc. Visteon Electronics Volkswagen de Mexico S.A. de C.V. Volvo Truck North America Inc. Wabash Technologies Warn Industries Webasto Sunroofs, Inc. Webb Wheel Products, Inc. Westport Innovations Wheel to Wheel Inc. Yamaha Motor Mfg. Corp. of America Yazaki North America, Inc. ZF Industries The Timken Co. ThyssenKrupp TI Automotive TM4 Inc.

Carborundum Cardell Corp.

Cardinal Health Inc. Cardone Industries Carlisle Brake & Friction Case Corp. Caterpillar Inc.

Cherry Automotive Chrysler Group LLC Cinch Connectors Clark Material Handling Co. Club Car Inc. CNH Industrial Coachman Industries Cobasys LLC Colorado State Patrol Academy ConocoPhillips Continental Teves Inc. Continental Tire Canada Cooper Standard Automotive

Cooper Tire Corning Inc. CSI S.p.A. Cummins, Inc. Cutler Hammer Corp.

Peterbilt Motors Co. Philips Technologies Pi Innovo, LLC Polaris Industries

TABLE OF CONTENTS

CATALOG KEY You will see the following icons alongside the course descriptions. These icons indicate: • the course is part of an SAE certificate • that it is an ACTAR approved course

Certificate – indicates the course is part of an SAE International curriculum-based, multi- course certificate. See a list of the multi-course certificates on page XIV

Catalog Key.............................................................................................................................................I Table of Contents and List of Courses.............................................................................................I Why Professional Development?...................................................................................................IV Why SAE for Professional Development....................................................................................VII What is SAE International Corporate Learning Solutions.....................................................VIII Accreditations..................................................................................................................................... IX Learning Formats................................................................................................................................ X Instructor Index ................................................................................................................................126 Instructor Biographies....................................................................................................................127 ELECTRICAL, ELECTRONICS, AND AVIONICS Applying DO-254 for Avionics Hardware Development and Certification.......................... 1 ARP4754A and the Guidelines for Development of Civil Aircraft and Systems................ 2 ARP4761 and the Safety Assessment Process for Civil Airborne Systems.......................... 3 Design Considerations for Electromechanical Flight Control Actuation Systems............ 3 Electrohydraulic Servovalves in Flight Control and Utility Actuators...................................4 Filtration and Contamination Control for Aerospace Hydraulic Systems............................ 5 Flight Control Actuation System Considerations on Architecture Design and System Installation........................................................................................................................................ 5 Introduction to Cyber Security for Commercial Aviation.........................................................6 Introduction to DO-178C.................................................................................................................... 7 Power Electronics for Mechanical Engineers...............................................................................8 Systems Engineering for Prognostics and Health Management (PHM) Systems.............8 ENGINEERING TOOLS AND METHODS Accelerated Test Methods for Ground and Aerospace Vehicle Development................... 11 ANOVA for Design of Experiments.............................................................................................. 12 Design and Process Failure Modes and Effects Analysis (FMEA)........................................ 12 Design Considerations for Electrohydrostatic Actuators....................................................... 13 Design for Manufacture and Assembly (DFM/DFA)................................................................14 Design for Manufacturing & Assembly (DFM/DFA)................................................................ 15 Design of Experiments - Basic Simplified Taguchi...................................................................16 Design of Experiments (DOE) for Engineers............................................................................. 17 Design of Experiments (DOE) for Engineers............................................................................. 18 Design Review Workshop...............................................................................................................19 Failure Mode and Effects Analysis (FMEA) for Robust Design Case Study.................... 20 FEA Beyond Basics: Nonlinear Analysis......................................................................................21 FEA Beyond Basics: Thermal Analysis.........................................................................................21 COURSES & LEARNING PRODUCTS BY TECHNOLOGY

ACTAR logo – indicates the course is an ACTAR approved course. For more information on ACTAR and ACTAR accredited courses, see page XI

Many courses are available in multiple formats. In addition to finding courses that fit your technology need, look for courses with the delivery method that fits the way you want to learn. Classroom Seminars - Instructor-led seminars and workshops offered in a classroom setting Web Seminars - Instructor-led courses offered live online through WebEx Training Center

On Demand Courses - Available online anytime, offering maximum flexibility

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TABLE OF CONTENTS

Success Strategies for Women in Industry and Business............73 The Art of Leadership Presence.........................................................74 The Pillars of Leadership......................................................................75 Understanding the FAA Aircraft Certification Process............... 76 MATERIALS AND MANUFACTURING Additive Manufacturing Bundle........................................................ 79 Intro to Additive Manufacturing........................................................ 79 Additive Manufacturing Safety.......................................................... 79 The Basic Additive Manufacturing Process....................................80 Design for Additive Manufacturing................................................... 81 Additive Manufacturing Materials Science..................................... 82 Integrating Additive Manufacturing with Traditional Manufacturing................................................................................... 82 Additive Manufacturing as a Secondary Process......................... 83 Adhesives Bundle.................................................................................. 84 Aerospace Executive Development Academy.............................. 87 Automated Systems for Aerospace and Space Applications... 88 Introduction to Additive Manufacturing.........................................90 PROPULSION Aerospace Hydraulic Components................................................... 92 Aircraft Hydraulic Pumps - Application, Design and Integration.......................................................................................... 92 Introduction to Aircraft Hydraulic System Design and Certification....................................................................................... 93 QUALITY Aerospace Program Management - It’s More than Scheduling and Delivery.......................................................................................94 AS13000: Problem Solving Requirements for Suppliers............ 95 AS13002: Qualifying an Alternate Inspection Frequency Plan... 96 AS13003 Measurement System Analysis (MSA) Requirements for Aerospace Engine Supplier Quality...................................... 97 AS13004: Process Failure Mode and Effects Analysis (PFMEA) and Control Plans............................................................................. 98 AS9100D Internal Audit Program Implementation...................... 98 AS9100D Internal Auditor Training.................................................. 99 AS9100D:2016 and ISO 9001:2015 Explained.................................100 Aviation Safety Engineer Job Functions.........................................101 Common Training for DPRV Personnel..........................................102 FAA Part 21 Certification Procedures for Products and Parts.... 104 Fundamentals of Metrology and Quality...................................... 106 Human Factors for the Aviation Professional.............................. 106 Implementing AS9100: Understanding and Transitioning to the New Requirements..................................................................107 Introduction to Weibull Solution Methods....................................108 Role of DER-AR and Airworthiness Certification Process........ 109 AS9100:2016 Rev. D: Transitioning to the New Requirements...109 Understanding AS9120B:2016 Standard: Quality Management Systems & Requirements................................................................110 Understanding the FAA Aircraft Certification Process................111 Understanding the FAA Parts Manufacturer Approval Process...112 Weibull-Log Normal Analysis Workshop........................................113

Finite Element Analysis (FEA) for Design Engineers.................. 22 Finite Element Analysis for Design Engineers............................... 23 FMEA for Robust Design: What, Why, When and How............... 24 Fundamentals of Statistical Process Control................................. 25 Introduction to Design of Experiments (DOE) for Engineers... 26 Introduction to Design Review Based on Failure Modes (DRBFM)..............................................................................................27 Introduction to Finite Element Analysis.......................................... 28 Introduction to FMEA: What, Why, When and How.................... 28 Reverse Engineering: Technology of Reinvention........................ 29 Robust Design........................................................................................30 Root Cause Problem Solving: Methods and Tools........................30 Vibration Analysis Using Finite Element Analysis (FEA)............. 31 Weibull-Log Normal Analysis Workshop........................................ 33 Advanced Concepts of GD&T 1994................................................... 34 Advanced GD&T Competencies: Composite Positioning........... 36 Advanced GD&T Competencies: Datum Usage.............................37 Advanced GD&T Competencies: Profile of a Surface.................. 38 Applications of GD&T........................................................................... 38 Comparison of ASME/ISO................................................................... 39 Critical Concepts of Tolerance Stacks..............................................40 Engineering Drawing Requirements................................................. 41 Functional Gaging and Measurement.............................................. 42 Fundamentals of GD&T 1994..............................................................44 Fundamentals of GD&T 2009............................................................ 45 Fundamentals of GD&T for Inspectors............................................46 Fundamentals of Geometric Dimensioning & Tolerancing (GD&T)................................................................................................. 47 GD&T for Manufacturing...................................................................... 48 Introduction to Statistical Tolerance Stacks...................................50 ISO Geometrical Tolerancing............................................................... 51 Solid Model Tolerancing...................................................................... 52 Tolerance Stack-up Fundamentals................................................... 53 MANAGEMENT AND LEADERSHIP Aerospace Executive Development Academy.............................. 56 Aerospace Program Management - It’s More than Scheduling and Delivery....................................................................................... 58 AS9100:2016 Rev. D: Transitioning to the New Requirements.... 59 AS9100D Internal Auditor Training..................................................60 Doing the Right Things Right.............................................................. 61 Effective Decision-Making: A Methodology Approach............... 62 Effective Writing for Engineering and Technical Professionals.. 63 Engineering Project Management.................................................... 63 Introduction to Additive Manufacturing......................................... 65 Leading High Performance Teams.................................................... 66 Managing Engineering & Technical Professionals........................ 66 Managing Programs and Associated Risks.................................... 68 Out-Innovate the Competition.......................................................... 68 Patent Law for Engineers.................................................................... 69 Principles of Cost and Finance for Engineers................................ 70 Principled Negotiation.......................................................................... 71 Standardization in a Competitive Environment............................. 71 Strategic Leadership.............................................................................72

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TABLE OF CONTENTS

SAFETY Aircraft Cabin Safety and Interior Crashworthiness....................115 Understanding and Supporting Aircraft Accident Investigation and Reconstruction..........................................................................116

Instructors Wanted... To shape the future of mobility engineering. SAE International Professional Development is seeking experienced engineering professionals with industry and/or academic backgrounds to develop and teach live classroom or online courses; we are seeking expertise in a variety of topics including: - Unmanned Aerial Vehicles (UAV) - Connected Aircraft - Cybersecurity - Counterfeit Parts Control - Quality Management Systems Standards - Aerospace Regulations and Standards - Threaded Fasteners - Failure Modes and Effects Analysis (FMEA) - 8 Disciplines Problem Solving - Measurement System Analysis (MSA) - Structural Health Monitoring (SHM) - Human Factor Training - Emerging Technologies and Human Space Flight - European Aviation Safety Agency Contact SAE Professional Development to explore how you can help to shape the future of industry.

SAE/CALISO COURSES FOR INTERNATIONAL STANDARDS

AS9100D On Demand Courses..........................................................118 AS9100D Overview.........................................................................118 AS9100D Standard.........................................................................118 AS9100D Auditor............................................................................119 AS9100D Lead Auditor..................................................................119 IATF 16949:2016 On Demand Courses...........................................120 IATF 16949:2016 Overview..........................................................120 IATF 16949:2016 Standard...........................................................120 IATF 16949:2016 Auditor..............................................................120 IATF 16949:2016 Lead Auditor....................................................121 ISO® 9001:2015 On Demand Courses...............................................121 ISO® 9001:2015 Overview.............................................................122 ISO® 9001:2015 Standard.............................................................122 ISO® 9001:2015 Auditor................................................................122 ISO® 9001:2015 Lead Auditor......................................................123 ISO® 14001:2015 On Demand Courses............................................123 ISO® 14001:2015 Overview...........................................................123 ISO® 14001:2015 Standard............................................................124 ISO® 14001:2015 Auditor...............................................................124 ISO® 14001:2015 Lead Auditor....................................................124 ISO® 19011 On Demand........................................................................125 ISO® 19011 Auditor..........................................................................125

Classroom Seminars email: teach@sae.org. Online Web Seminars email: teach@sae.org.

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WHY PROFESSIONAL DEVELOPMENT?

SAE IS YOUR INDUSTRY’S TRUSTED TRAINING RESOURCE. Your organization’s success depends on the knowledge and experience of your people. Engineers and technical professionals in the ground vehicle and aerospace industries look to SAE as their trusted information resource and have done so for over 110-years. The Professional Development portfolio from SAE offers you access to 300+ live online, in-classroom, and on-demand learning programs. Programs in the technology areas shaping the automotive and aerospace industries. Courses designed to meet your specific needs with the right content to solve your specific challenges. Thousands of professionals train through SAE’s portfolio to keep their organizations on the leading edge of technical and business subjects.

Contact Corporate Learning Solutions to schedule your next on-site training or to learn more about our programs. Corporate Learning Solutions +1.724.772.8529 corplearn@sae.org sae.org/learn/professional-development/ corporate-learning/

Explore State Resources for Training Dollars Often states and local economic development groups have grant dollars available for training. Contact your state’s Department of Labor or other groups in your area to research funds available for your organization. For example, Michigan residents can visit michiganworks.org and enter their zip code to find local offices and Michigan Works ! contacts in the area.

WHAT IS SAE CORPORATE LEARNING SOLUTIONS? Professional development training programs designed to meet your specific business need or on-the-job application For 8 to 100+ employees, SAE works with you to design and deliver exactly the training you need at your site and to your team. THROUGH SAE CORPORATE LEARNING SOLUTIONS YOU CAN: • Select an existing instructor-led course for delivery at your site • Order an on-demand course for one or many employees • Purchase a corporate subscription for access to predefined course “bundles” and multiple titles • Customize a learning experience to address your specific business challenges

SAE CORPORATE LEARNING SOLUTIONS OFFERS

VARIETY Choose from over 300 titles in 22+ technology areas. The most extensive catalog of industry-relevant training among top training providers means we can meet your specific need. CUSTOMIZATION Select from our catalog or let SAE customize a training program. We can also integrate online learning for a “blended solution.” The right course material and the best learning platforms. INDUSTRY RELEVANCE Course instructors are leading academic and industry professionals. Plus, objective industry experts review and approve all SAE courses, assuring course content is relevant and accurate and taught by knowledgeable, experienced professionals. GUARANTEED QUALITY We award the IACET CEU—the original Continuing Education Unit (CEU). By following the ANSI/IACET Standard for Continuing Education and Training, this accreditation requires us to meet a stringent standard of high-quality instruction. CONVENIENCE We schedule the instructor, supply the course materials, learning asessments, and post-course evaluation forms and coordinate administrative details like instructor travel and accommodation or online connections. You simply arrange the space and forward supplied instruc- tions to the learners. We strive to make arranging the training as easy as possible.

COST EFFECTIVENESS Whether in-person or online, the instructor comes to you! No staff travel means no time out of the office and no travel expenses. Plus our extensive course catalog makes pricing extremely competitive! Meet your training AND budget obligations. TIMELINESS As the world’s leader in mobility engineering knowledge, our programs are developed and refined to stay ahead of industry trends; we offer only the most up-to-date and knowledgeable instructors supplying timely and relevant information and tools in a highly interactive learning environment.

CURRICULUM CERTIFICATES Need a directed learning plan to meet a specific

technology or business goal? SAE multi-course, curriculum certificates offer a directed map of training in a specific technology area. Choose an established certificate program for your group or work with a Corporate Learning Solutions Representative to scope out a program business or technical need.

What determines the cost of Corporate Learning Solutions? • The length of the program (number of days or hours of learning contact time) or quantity of courses • The learning materials—some courses include textbooks, learning materials, and other job aids

• The number of participants

• Requested customizations

• The instructor’s travel expenses or connection fees

These variables are used to calculate a base fee (typically based on 10 participants). The fee increases as more participants are added.

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NO OTHER TRAINING PROVIDER OFFERS THE BREADTH AND DEPTH OF TECHNICAL AND BUSINESS TOPICS TAILORED TO YOUR INDUSTRY SAE’S PORTFOLIO OFFERS YOU AN EXTENSIVE RANGE OF COURSE TITLES FOR NEARLY EVERY LEVEL OF LEARNER.

Introductory and core technical courses offer knowledge development for the new or newly hired professional— course work that imparts the tools and training an engineering degree might not. Intermediate and advanced coursework keep the experienced engineer up-to-speed and agile in his or her focus area. Titles developed to address burgeoning or emerging technology, prepare your team for what’s changing in the industry.

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ACCREDITATIONS The IACET CEU

COURSE TITLES COVER TECHNICAL TOPICS IN: Additive Manufacturing Aerospace Regulations and Standards Aerospace Supplier Quality Aircraft Systems Automated Vehicles Chassis/Vehicle Dynamics Cybersecurity Connectivity Vehicle Technology Electronics/Electronics Systems Engineering Tools and Methods Management and Leadership Managing Product Development Materials and Manufacturing Noise, Vibration, and Harshness Powertrain Propulsion Safety and Accident Reconstruction

SAE International is recognized as an Accedited Provider by the International Association for Continuing Education and Training (IACET). All SAE Professional

Development seminars, web seminars, engineering academies, and on-demand courses meet eligibility requirements for IACET Continuing Education Units (CEUs) according to the ANSI/IACET 1-2013 Standard. To receive CEUs, attendees are required to be engaged in the entire course and demonstrate mastery of the learning objectives by successfully completing a knowledge assessment. Many organizations offer some form of continuing education credit, but only the IACET CEU is held to the strict, research- based IACET Criteria and Guidelines for Continuing Education and Training. Only IACET Authorized Providers, who undergo a strict application and site-review process, can award the IACET CEU. IACET Authorized Providers are required to re- apply and be reauthorized every five (5) years. The Continuing Education Unit (CEU) was created by IACET as a measurement of continuing education. One (1) IACET CEU is equal to ten (10) contact hours of participation in an organized continuing education experience under responsible sponsorship, capable direction, and qualified instruction. Under IACET’s care, the IACET CEU has evolved from a quantitative measure to a hallmark of quality training and instruction. For more information on IACET, visit iacet.org. To obtain official transcripts, please contact SAE Customer Service at +1.877.606.7323 (U.S. and Canada only) or +1.724.776.4970 (outside U.S. and Canada)

Geometric Dimensioning and Tolerancing including introductory, intermediate and advanced coursework: −− Applications of GD&T −− Engineering Drawing Requirements

−− Fundamentals of GD&T −− GD&T for Manufacturing −− Critical Concepts of Tolerance Stacks

ACTAR Approved SAE Courses Some SAE courses have been approved by the Accreditation Commission for Traffic Accident Reconstruction (ACTAR) for Continuing Education Units (CEUs). In addition, the ACTAR CEUs are also listed with the course description.

This is only a snapshot of the SAE Professional Development portfolio and the options available to you through SAE Corporate Learning Solutions. Work with a Corporate Learning Developer today to determine the best options to meet YOUR specific training challenge and to develop solutions to fit your budget and schedule.

ACTAR approved courses feature the ACTAR icon.

Upon completion of any of these courses, accredited reconstructionists should contact ACTAR, +1.800.809.3818, to request CEUs. As an ACTAR approved course, the fee for the CEUs for each course is $5.00.

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A LEARNING FORMAT TO FIT EVERY NEED Accommodate diverse learning styles and needs with SAE’s variety of learning formats.

SEMINARS SAE International offers over 200 seminar and

WEB SEMINARS Informative and content-rich, SAE web seminar are live, instructor-led courses delivered through WebEx® Training Center. Training Center. Delivered in one or a series of 90- to 120-minute sessions, Web Seminars feature audio delivered by telephone or VoIP, web-based presentations, interactive question-and-answer, and course-specific online forums for posting of supplemental materials, networking and course activities. Comprehensive course materials are also provided in PDF format.

classroom titles in 100+ separate technology and business skill topics. These courses range from one-to three-days and are led by highly-qualified, industry or academic experts. SAE live, classroom courses are interactive and encourage skill-development and problem solving. Each course includes comprehensive course materials to assist the learner in implementing the knowledge gained in the course. SAE E-LEARNING Learners can take advantage of the convenience and cost effectiveness offered by e-Learning from SAE. We maintain a growing menu of instructor-led, live online and SAE-produced on-demand courses; as well as courses from qualified training providers that have been reviewed and vetted by industry subject matter experts. These programs are listed throughout the catalog. Look for the icons that denote live online or on-demand.

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ON DEMAND COURSES Avoid travel expenses and time out of the office, and make learning fit into your schedule. Access SAE On Demand Courses right from your desktop, laptop or tablet device*. Many of our on-demand offerings are a mix of courses produced by SAE, replays of popular classroom or web seminars, and vetted training partner content. Browse our growing library of individual and bundled technology and tools courses. *There are varying equipment requirements for the different online or on-demand options. Visit the webpage for each course to determine if your system or device meets the course equipment requirements. On Demand Courses INCLUDE: • Quick, short-duration courses on targeted topics • Full length, self-paced courses based on our most popular instructor-led seminars • Replays of recorded web seminars • Courses on international standards, including ISO 9001, ISO 14001, ISO/TS 16949, and ISO 19011 • Course portfolios and bundles that focus on vehicle electrification, powertrain, quality, leadership, engineering tools and methods, metallurgy, additive manufacturing and more • Your company can subscribe to one title or multiple titles, for just a few employees or the entire organization. Please contact the Corporate Learning Solutions hotline, +1.724.772.8529 for additional information or to get a proposal.

CATALOG KEY You will see the following icons alongside the course descriptions. These icons indicate: • the course is part of an SAE certificate • that it is an ACTAR approved course

Certificate – indicates the course is part of an

SAE International curriculum-based, multi-course certificate. See a list of the multi-course certificates on page XIV ACTAR logo – indicates the course is an ACTAR approved course. For more information on ACTAR and ACTAR accredited courses, see page XI

Many courses are available in multiple formats. In addition to finding courses that fit your technology need, look for courses with the delivery method that fits the way you want to learn. Classroom Seminars - Instructor-led seminars and workshops offered in a classroom setting Web Seminars - Instructor-led courses offered live online through WebEx Training Center

On Demand Courses - Available online anytime, offering maximum flexibility

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BUILD YOUR SKILLS & KNOWLEDGE ADVANCE YOUR CAREER Stay current on the latest technology, increase your knowledge, and positively a ect your organization’s bottom line with: • Practical, useable industry knowledge delivered by respected and expert professionals • Networking with authorities and learning alongside industry peers • The technical content you expect from online courses oering time- and money- saving training • Customized onsite training designed for your organization’s specific needs Build on your core education with fundamentals courses or specialize with technology- specific training - find the solution that fits your needs at SAE.

Plan Your Professional Development Now sae.org/learn/professional-development

P151437

ELECTRICAL, ELECTRONICS, AND AVIONICS

• Identify how to mitigate common DO-254 risks and minimize cost while applying industry-best practices Who Should Attend This seminar is designed for avionics hardware managers, engineers, quality assurance and certification professionals.

Applying DO-254 for Avionics Hardware Development and Certification 2 Days | Classroom Seminar I.D.# C1703 The avionics hardware industry world-wide is now commonly required to follow DO-254 Design Assurance Guidance for Airborne Electronic Hardware for literally all phases of devel- opment: Safety, Requirements, Design, Logic Implementation, V&V, Quality Assurance, etc. The DO-254 standard is a companion to the software DO-178B standard; however, there are many differences between hardware and software which must be understood. This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including: aircraft safety; systems; hardware planning, requirements, design, implementation and testing. Attendees will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality. The avionics hardware development process will be summarized including DO-254C’s relationship to other standards including ARP-4761 for Safety and ARP-4754A for Systems Development.

Topical Outline DAY ONE • DO-254 Basics

−− Avionics ecosystem −− Relationship to ARP-4754A and ARP-4761 −− Avionics safety −− Avionics systems • Hardware Development Planning −− Criticality levels

−− Plan for Hardware Aspects of Certification (PHAC) −− Hardware Process Assurance Planning (HPAP) −− Hardware Configuration Management Planning (HCMP) −− Hardware Development Planning (HDP) -requirements, conceptual design, detailed design, and integration −− Hardware Verification Planning (HVP) - reviews, tests, and analysis DAY TWO • Hardware Verification and Validation Details −− Robustness testing −− Element analysis and structural coverage −− Hardware validation −− Hardware reviews and certification • Hardware Traceability • Common Avionics Hardware Development Mistakes and How to Prevent Them • Avionics Hardware and DO-254 Best Practices

Learning Objectives By attending this seminar, you will be able to: • Explain the intent of DO-254

• Explain how DO-254 fits into the avionics development process • Implement hardware planning and standard requirements • Assess the impact of avionic hardware requirements, design, implementation, and testing • Employ basic configuration management and quality assurance techniques

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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529  |  Fill out the online quote request at sae.org/corplearning  |  Email us at Corplearn@sae.org

ELECTRICAL, ELECTRONICS, AND AVIONICS

• Identify the key aircraft/systems development processes and their interrelationships, • Discover and be able to apply new guidelines on Functional and Item Development Assurance Levels (FDAL & IDAL) • Apply the new guideline material within your own company context. Who Should Attend This seminar is designed for engineers and other key personnel working in the design, development, and safety assessments of aircraft and aircraft systems. Topical Outline DAY ONE • Introduction −− Overview of seminar material • ARP4754A Development History −− How we got here. −− Who contributed to the revision? • ARP4754 to ARP4754A Change Highlights −− Chapter by chapter change review • Aircraft / Systems Development Process −− Overview of Process −− Discussion of Interactions with safety processes −− Discussion of Interactions with hardware and software development processes • Integral Processes −− Safety Assessment −− Development Assurance Level Assignment −− Requirement Management −− mplementation Verification −− Configuration Management −− Process Assurance −− Certification / Regulatory Authority Coordination • New Guidance - DAL & IDAL Examples −− Definitions −− Assigning appropriate levels • New Guidance - System Development Objectives −− Appendix A Overview • AIR6110 - Example Application • Summary and Review −− Review of presented material −− Question and Answer DAY TWO • Integral Processes

• Avionics Hardware and DO-254 Gap Analysis −− Common gaps −− Cost estimation −− Project management and SOI’s −− Hardware review checklist walkthrough

Instructor: Fee: $1415

Vance Hilderman

1.3 CEUs

URL:

sae.org/learn/content/c1703/

ARP4754A and the Guidelines for Development of Civil Aircraft and Systems 2 Days | Classroom I.D.# C1118 ARP4754A substantially revises the industry guidance for the development of aircraft and aircraft systems while taking into account the overall aircraft operating environment and functions. This development process includes validation of requirements and verification of the design implementation for certification and product assurance. ARP4754A provides the practices for showing compliance with regulations and serves to assist companies in developing and meeting its own internal standards though application of the described guidelines. This two-day seminar will provide attendees with an in-depth presentation of the guidelines introduced in the revised recom- mended practice for aircraft and systems development as well as the critical concepts used in aircraft and systems development processes for certification. The aircraft/systems development process and its interactions with the safety, hardware development and software development processes will be discussed along with the incorporated changes, with special emphasis on new material and development concepts. Additionally, the relationship and key interactions between the aircraft/system guidance material established in ARP4754A and the guidance material in DO-254 for hardware and DO-178B for software will be reviewed to ensure attendees gain insight into the expectations being established for aircraft certification. In addition to the seminar handout, a copy of ARP4754A: “Guide- lines for Development of Civil Aircraft and Systems” standard and AIR6110: “Contiguous Aircraft/System Development Process Example” standard will be provided to each attendee. Learning Objectives By attending this seminar, you will be able to: • Identify the changes between the legacy ARP4754 and ARP4754A, • Explain the aircraft/systems development process and its interaction with the safety assessment process,

Instructor: Fee: $1595

Eric M. Peterson

1.3 CEUs

URL:

sae.org/learn/content/c1118/

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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529  |  Fill out the online quote request at sae.org/corplearning  |  Email us at Corplearn@sae.org

ELECTRICAL, ELECTRONICS, AND AVIONICS

• Functional Hazard Assessment (FHA) • Preliminary System Safety Analysis (PSSA)

ARP4761 and the Safety Assessment Process for Civil Airborne Systems 2 Days | Classroom Seminar I.D.# C1245 ARP4761 describes guidelines and methods for performing safety assessments. This recommended practice is associated with showing compliance with certification requirements (14CFR/ CS Parts 23 and 25, section 1309) and assisting a company in meeting their own internal safety standards. The safety processes described are primarily associated with civil airborne equipment but the processes and tools may be applied to many applications. This two-day seminar provides attendees with the guideline information for conducting industry accepted safety assessments consisting of Functional Hazard Assessment (FHA), Preliminary System Safety Assessment (PSSA), and System Safety Assessment (SSA). Discussion on various safety analysis methods needed to conduct the safety assessments is included. Safety analysis methods including Fault Tree Analysis (FTA), Dependence Diagram (DD), Markov Analysis (MA), Failure Modes and Effect Analysis (FMEA) and Common Cause Analysis (CCA). CCA is composed of Zonal Safety Analysis (ZSA), Particular Risks Analysis (PRA), and Common Mode Analysis (CMA) and will be covered in this seminar. In addition to the seminar handout, a copy of the ARP4761: “Guidelines and Methods for Conducting the Safety Assessment Process on Civil Airborne Systems and Equipment” standard will be provided to each attendee. • Identify multiple safety assessment methods and tools • Relate the key attributes of ARP4761 FHA, PSSA, SSA, FTA, DD, MA, CCA • Identify the applications for safety tools • Identify the interaction between the safety processes and the development processes • Apply multiple safety methods in completing a PSSA or SSA • Evaluate future tools and methods for inclusion in ARP4761A Who Should Attend This course is designed for engineers and professionals, working at all levels, who are involved in or interact with the aircraft and/or aircraft system safety assessment processes. Topical Outline DAY ONE • Course Overview • Key Definitions • Introduction and overview of ARP4761 course material • Safety / Development Process Learning Objectives By attending this seminar, you will be able to:

• Fault Tree Analysis (FTA) • Dependency Diagram (DD) • Markov Analysis (MA)

DAY TWO • Failure Modes & Effects Analysis (FMEA) • Common Cause Analysis (CCA) −− Particular Risks Analysis (PRA) −− Zonal Safety Analysis (ZSA) −− Common Mode Analysis (CMA) • System Safety Analysis (SSA) • Contiguous Example (Appendix L) • ARP4761A −− New tools / methods in the works −− Revision A timeline • Summary and Review −− Review of presented material −− Question and Answer

Instructor: Fee: $1495

Eric M. Peterson

1.3 CEUs

URL:

sae.org/learn/content/c1245/

Design Considerations for Electromechanical Flight Control Actuation Systems .5 Day | Classroom Seminar (Available for Private Delivery Only) I.D.# C1207 This four-hour short course intends to present an overview of electrically powered flight control actuation systems, covering commercial applications. The scope covers issues related to the mechanical design of actuators themselves, with limited reference to their control electronics. Additionally, this course will provide participants an understanding of the design considerations behind these actuation systems. Learning Objectives By attending this seminar, you will be able to: • Explain electromechanical actuation systems in aircraft flight control systems • Identify key design considerations of electromechanical actuators • Identify a few key design considerations of electric actuator control electronics • Evaluate overall design considerations of electromechanical flight control actuation systems Who Should Attend This seminar is designed for engineers and other key personnel with little or no previous electromechanical flight control actuation knowledge.

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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529  |  Fill out the online quote request at sae.org/corplearning  |  Email us at Corplearn@sae.org

ELECTRICAL, ELECTRONICS, AND AVIONICS

Topical Outline • EMA Configurations

Electrohydraulic Servovalves in Flight Control and Utility Actuators .5 Day | Classroom Seminar (Available for Private Delivery Only) I.D.# C1303 This four-hour short course intends to present an overview of electrohydraulic flow control servovalves commonly used in flight control and utility actuators. The scope of this course covers the history and design of servovalves, as well as their most common performance characteristics. This course will provide participants an understanding of the application of electrohydraulic servo- valves in hydraulically powered actuators and preparation of the servovalve procurement specification. Learning Objectives By attending this seminar, you will be able to: • Recognize differences between various types of electrohydraulic servo valves. • Understand terminology specific to electrohydraulic servo valves. • Identify key performance characteristics. • Evaluate effects of the servo valve characteristics on performance of a control actuator. • Prepare design specification for electrohydraulic servo valve. Prerequisites This seminar is designed for engineers and other key personnel involved in the design and specification of hydraulically powered flight and utility control actuation systems including fluid power, electrical, and systems engineering disciplines.

−− Rotary −− Linear −− Redundancy schemes • Typical Requirements −− Operating modes −− Loads (applied, generated, and duty cycle) −− Stroke −− Rates −− Life −− Stiffness −− Other typical requirements from ARP5812 • Actuator Components −− Motors −− Gears −− Ball Screws −− Roller Screws −− Stops −− Brakes −− No-backs −− Torque Limiters −− Sensors −− Failure Mechanisms −− Dampers −− Controllers - a few leading considerations • Considerations −− Jams −− Efficiency −− Back-drivability and load holding −− Uncommanded motion −− Sealing vs venting −− Latency −− Heat dissipation, temperature, and cooling −− Materials, processes, and allowables

Topical Outline • Overview of Electrohydraulic Servo valves −− History of development of servo valves −− Control function (flow vs. pressure control) −− Architecture (single vs. two-stage) • Servo valve Specific Terminology −− Electrical characteristics −− Steady-state performance characteristics −− Dynamic performance characteristics • Specification Considerations

−− Test duration and acceleration −− Space, envelope, form factor • Performance Analysis −− Static −− Dynamic

Instructor: Fee: $835

David Manzanares

−− Typical Requirements −− Effects of tolerances −− Test methods and equipment −− Quality assurance considerations

.4 CEUs

URL:

sae.org/learn/content/c1207/

Instructor: Fee: $425

Roman Simkin

.4 CEUs

URL:

sae.org/learn/content/c1303/

4

3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529  |  Fill out the online quote request at sae.org/corplearning  |  Email us at Corplearn@sae.org

ELECTRICAL, ELECTRONICS, AND AVIONICS

−− Absolute rating −− Gravimetric efficiency −− Filtration (Beta) ratio [Multi-pass test] −− Cyclic flow Multi-pass test (Stabilized cleanliness rating) • Other types of filter tests • Writing a comprehensive filter specification

Filtration and Contamination Control for Aerospace Hydraulic Systems .5 Day | Classroom Seminar (Available for Private Delivery Only) I.D.# C1206 This four-hour short course provides an introduction to contam- ination control principles in aircraft hydraulic systems. Topics covered include an introduction to the types of contamination in aircraft hydraulic systems, contaminant measurement, and reporting methods. In addition, the impact of contamination on hydraulic components is discussed in detail. Along with an introduction to filtration mechanisms, information on testing, rating, and specifying filters will be provided. • Associate the types of contaminant in aircraft hydraulic systems and the problems that uncontrolled contamination can cause • Interpret a particle count or contamination level report • Identify how filters work and are evaluated • Explain filter ratings • Formulate a basic specification for hydraulic filters Who Should Attend The course is intended for engineers with some basic knowledge of hydraulic systems, but with minimal experience with the impact of contamination and specifications of filtration products for controlling it. Prerequisites A basic knowledge of hydraulic systems will be beneficial. Topical Outline • Contamination fundamentals −− What is particulate contamination and what are its sources −− How are contamination levels measured −− Reporting contamination levels in aerospace hydraulic systems −− Measuring and reporting water contamination • Contamination damage −− Types of wear that occur in hydraulic components: Abrasive; Erosive; Fatigue; Adhesive; • Corrosive −− Critical clearances and wear in hydraulic components −− Benefits of controlling particulate contamination −− Benefits of controlling water contamination • Filtration fundamentals −− Types of filters −− Filter construction −− Mechanisms of filtration (how they work) −− Water removal principles • Filter efficiency testing and rating basics −− Nominal rating Learning Objectives By attending this seminar, you will be able to:

Instructor: Fee: $425

Leonard E. Bensch

.4 CEUs

URL:

sae.org/learn/content/c1206/

Flight Control Actuation System Considerations on Architecture Design and

System Installation .5 Day | Classroom Seminar I.D.# C1518

The purpose of this four-hour short course is to provide infor- mation to understand how is established the basic architecture of a Flight Control Actuation System of a transport airplane, i.e. understanding the rationale for the distribution of the control surfaces, power sources, actuators and computers. Learning Objectives By attending this seminar, you will be able to: • Understand the Flight Control Actuation System main requirements • Identify technical alternatives covering various aspects of Flight Control Actuation System architecture • Identify the impact of some installation constraints on Control Actuation System architecture • Describe various examples of Flight Control Actuation System architectures Who Should Attend This seminar is designed for engineers, executives, and other key personnel with little or no previous flight control knowledge or experience. Topical Outline • Actuation System Architecture Driving Requirements −− Certification −− Particular Risk −− MMEL requirements −− Margin on failure probabilities −− Arbitrary failure conditions to be covered −− Dissimilarity • Actuation System Architecture Design Considerations −− How many control surfaces

−− Balanced vs unbalanced surfaces −− Mechanical vs powered system

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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529  |  Fill out the online quote request at sae.org/corplearning  |  Email us at Corplearn@sae.org

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