1. List of Abbreviations | 5 |
2. Terms and Definitions | 5 |
3. Change Log | 8 |
4. CoHE roles and responsibilities | 10 |
4.1 CoHE Basic Safety Module | 10 |
4.2 Electrical Safety Module | 11 |
4.3 Pressure Fluid Safety Module | 11 |
5. Reference list | 12 |
6. Scope | 12 |
7. General requirements for the GWO CoHE Modules | 13 |
7.1 Overview | 13 |
7.2 Target Group | 13 |
7.3 Aims and Objectives | 14 |
7.4 Duration of the GWO CoHE Standard Modules | 14 |
7.5 Validity Period | 15 |
7.6 Course Codes | 15 |
7.7 Participant Prerequisites for the GWO CoHE Training Standard | 15 |
7.8 Physical Demands | 16 |
7.9 Instructor Qualification Prerequisites | 16 |
8. General resources required to deliver CoHE Modules | 16 |
8.1 Instructor/Participant Ratio | 16 |
8.2 Training Facilities | 17 |
8.3 Training Staff | 17 |
8.4 Equipment | 17 |
9. Using this Standard to Develop Training | 17 |
10. Module 1 – CoHE Basic Safety module | 19 |
10.1 Aims and Objectives for the CoHE Basic Safety Module | 19 |
10.2 Duration of the CoHE Basic Safety Module | 19 |
10.3 CoHE Basic Safety Module Participant Ratio | 19 |
10.4 CoHE Basic Safety Module Timetable | 20 |
10.5 Detailed Description of the CoHE Basic Safety Module | 21 |
Lesson 1 - Introduction to the training | 21 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 22 |
ELEMENT 1.2 - Facilities | 22 |
ELEMENT 1.3 - Introduction | 23 |
ELEMENT 1.4 - Aim and objectives | 23 |
ELEMENT 1.5 - Ongoing assessments | 24 |
ELEMENT 1.6 - Motivation | 24 |
Lesson 2 - Control of hazardous energies basic safety | 25 |
ELEMENT 2.1 - CoHE in the wind industry | 26 |
ELEMENT 2.2 - CoHE roles in the wind industry | 28 |
ELEMENT 2.3 - Basic PPE | 29 |
ELEMENT 2.4 - Protections | 31 |
ELEMENT 2.5 - Emergency stop buttons in a wtg | 32 |
Lesson 3 - Lockout-Tagout for an Ordinary Person | 32 |
ELEMENT 3.1 - Lockout-Tagout in the wind industry | 33 |
ELEMENT 3.2 - Lockout-Tagout roles in the wind industry | 34 |
ELEMENT 3.3 - Lockout-Tagout process | 36 |
Lesson 4 - Mechanical safety | 39 |
ELEMENT 4.1 - Why mechanical safety? | 39 |
ELEMENT 4.2 - Mechanical Safety signs | 41 |
ELEMENT 4.3 - The importance of appropriate isolation | 42 |
Lesson 5 - Electrical safety | 42 |
ELEMENT 5.1 - Why electrical safety? | 43 |
ELEMENT 5.2 - Low / high voltage | 44 |
ELEMENT 5.3 - PE and gfci / rcd | 46 |
ELEMENT 5.4 - Static electricity | 48 |
ELEMENT 5.5 - Electrical Safety signs | 48 |
ELEMENT 5.6 - The importance of appropriate isolation | 49 |
ELEMENT 5.7 - Response to an electrical incident | 50 |
Lesson 6 - Pressure Fluid safety | 52 |
ELEMENT 6.1 - Pressure Fluid Safety | 52 |
ELEMENT 6.2 - Hydraulic oil injections | 53 |
ELEMENT 6.3 - Safety signs | 55 |
ELEMENT 6.4 - The importance of appropriate isolation | 55 |
Lesson 7 - Hazardous energy scenario | 56 |
Lesson 8 - Training review | 57 |
ELEMENT 8.1 - Training review | 57 |
ELEMENT 8.2 - Feedback session | 58 |
11. Module 2 -COHE Electrical Safety | 60 |
11.1 Aims and Objectives of the CoHE Electrical Safety Module | 60 |
11.2 Duration of the CoHE Electrical Safety Module | 60 |
11.3 CoHE Electrical Safety Module - Instructor to Participant Ratio | 61 |
11.4 Equipment for CoHE Electrical Safety Module | 61 |
11.5 CoHE Electrical Safety Module Timetable | 61 |
11.6 Detailed Description of the CoHE Electrical Safety Module | 63 |
Lesson 1 - Introduction to the training | 63 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 63 |
ELEMENT 1.2 - Facilities | 64 |
ELEMENT 1.3 - Introduction | 64 |
ELEMENT 1.4 - Aim and objectives | 65 |
ELEMENT 1.5 - Ongoing assessment | 66 |
ELEMENT 1.6 - Motivation | 66 |
ELEMENT 1.7 - Human factors | 67 |
Lesson 2 - Reponsibilities and role of a Qualified Electrical Person | 68 |
ELEMENT 2.1 - Responsibilities and role of a qualified electrical person | 68 |
Lesson 3 - electrical ppe | 70 |
ELEMENT 3.1 - Electrical PPE | 70 |
Lesson 4 - Electrical safe working practises | 72 |
ELEMENT 4.1 - How to perform electrical work tasks safely using electrical safe working practices | 72 |
ELEMENT 4.2 - Exposed electrical conductors and circuit parts | 76 |
ELEMENT 4.3 - Approach boundaries | 77 |
ELEMENT 4.4 - Tools | 80 |
ELEMENT 4.5 - Alerting techniques | 81 |
ELEMENT 4.6 - Job briefing/pre-task briefing | 82 |
ELEMENT 4.7 - Deranged equipment | 83 |
ELEMENT 4.8 - Guards and covers | 85 |
ELEMENT 4.9 - Non-contact techniques (infrared inspections) | 85 |
ELEMENT 4.10 - Arc flash | 86 |
Lesson 5 - Electrically safe working conditions | 88 |
ELEMENT 5.1 - Treating all electrical equipment as live until an electrically safe work condition has been established | 88 |
ELEMENT 5.2 - When to establish an electrically safe working condition | 89 |
ELEMENT 5.3 - How to establish an electrically safe working condition | 90 |
Lesson 6 - Testing and isolation | 92 |
ELEMENT 6.1 - Electrical measurement equipment | 92 |
ELEMENT 6.2 - 3-point test method to prove the absence of voltage | 94 |
ELEMENT 6.3 - Isolation of electrical equipment | 95 |
Lesson 7 - Stored energy | 96 |
ELEMENT 7.1 - Hazards related to batteries and capacitors | 96 |
ELEMENT 7.2 - Task-based training for handling batteries and capacitors in a safe manner | 98 |
Lesson 8 - Hazardous electrical safety scenarios | 99 |
Lesson 9 - Training review | 101 |
ELEMENT 9.1 - Training review | 101 |
ELEMENT 9.2 - Feedback session | 102 |
12. Module 3 – COHE Pressure Fluid Safety Module | 104 |
12.1 Aims and Objectives of the CoHE Pressure Fluid Safety Module | 104 |
12.2 Duration of the CoHE Pressure Fluid Safety Module | 104 |
12.3 CoHE Pressure Fluid Safety Module - Instructor to Participant Ratio | 105 |
12.4 Equipment for CoHE Pressure Fluid Safety Module | 105 |
12.5 CoHE Pressure Fluid Safety Module Timetable | 105 |
12.6 Detailed Description of the Pressure Fluid Safety Module | 107 |
Lesson 1 - Introducton to the training | 107 |
ELEMENT 1.1 - Safety instrutions and emergency procedures | 107 |
ELEMENT 1.2 - Facilities | 108 |
ELEMENT 1.3 - Introduction | 108 |
ELEMENT 1.4 - Scope and main learning objectives | 109 |
ELEMENT 1.5 - Ongoing assessments (participants assessment form) | 109 |
ELEMENT 1.6 - Motivation | 110 |
ELEMENT 1.7 - Human factors | 110 |
Lesson 2 - Qualified Pressure Fluids Person -requirements and role | 112 |
ELEMENT 2.1 - Role and responsibilities of a Qualified Pressure Fluids Person | 112 |
Lesson 3 - Pressure fluid hazards | 113 |
ELEMENT 3.1 - Hazards of fluids under pressure | 114 |
ELEMENT 3.2 - Trapped pressure and stored energy in a pressure system | 115 |
ELEMENT 3.3 - Circumstances in which oil injection is possible into the human body | 116 |
ELEMENT 3.4 - High temperature fluids in pressure systems | 116 |
ELEMENT 3.5 - Hazards with taking an oil sample | 117 |
ELEMENT 3.6 - Hazards related to pre-charging an accumulator | 118 |
ELEMENT 3.7 - Stored energy hazards related to pre-charge pressure in an accumulator | 119 |
Lesson 4 - PPE | 119 |
ELEMENT 4.1 - HYDRAULIC FLUIDS AND FLUIDS UNDER PRESSURE PPE | 120 |
Lesson 5 - Safe work practices | 121 |
ELEMENT 5.1 - Work instructions | 121 |
ELEMENT 5.2 - Pre-task briefing (Also known as toolbox talks) | 122 |
ELEMENT 5.3 - Pre-use check on pressure fluid test equpment and hoses | 124 |
ELEMENT 5.4 - Test for the absence of pressure | 125 |
ELEMENT 5.5 - Safe isolation and safe dissipation of pressure in a pressure system | 125 |
ELEMENT 5.6 - Component replacement in pressure systems | 127 |
ELEMENT 5.7 - Searching for leaks in a pressurised system safely | 128 |
Lesson 6 - Response to pressure fluid incidents | 129 |
Lesson 7 - Hazardous pressure fluid scenarios | 131 |
Lesson 8 - Training Review | 132 |
ELEMENT 8.1 - Training review | 132 |
ELEMENT 8.2 - Feedback session | 133 |
Annex 1 - Equipment list | 135 |
Annex 2 - Template description for a permit to work | 138 |
Annex 3 - Version History | 142 |
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