Version 2 is valid from 2nd May, 2025 Version 1 is valid until 1st October, 2025
1. List of Abbreviations | 4 |
2. Terms and Definitions | 4 |
3. Change Log | 7 |
4. Scope | 8 |
5. General requirements for the CRANE AND HOIST TRAINING STANDARD | 9 |
5.1 Overview | 9 |
5.2 Target Group | 9 |
5.3 Aims and Objectives | 10 |
5.4 Duration of the Crane and Hoist Standard Modules | 10 |
5.5 Validity Period | 10 |
5.6 Course Codes | 11 |
5.7 Participant Prerequisites | 11 |
5.8 Instructor Qualification Prerequisites | 11 |
5.9 Training Equipment and Facilities | 11 |
6. Using this Standard to Develop Training | 12 |
7. Module 1 – Crane and Hoist Basic User | 14 |
7.1 Aims and Objectives for the Crane and Hoist Basic User Module | 14 |
7.2 Target Group | 14 |
7.3 Duration of the Crane and Hoist Basic User Module | 14 |
7.4 Crane and Hoist Basic User Module Participant Ratio | 15 |
7.5 Crane and Hoist Basic User Module Timetable | 15 |
7.6 Detailed Description of the Crane and Hoist Basic User Module | 17 |
Lesson 1 - Introduction to the training | 17 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 17 |
ELEMENT 1.2 - Facilities | 18 |
ELEMENT 1.3 - Introduction | 18 |
ELEMENT 1.4 - Scope and main learning objectives | 19 |
ELEMENT 1.5 - Ongoing assessments (participant assessment form) | 19 |
ELEMENT 1.6 - Motivation | 20 |
ELEMENT 1.7 - Human factors | 20 |
ELEMENT 1.8 - Personal protective equipment | 22 |
Lesson 2 - Legislation and lifting equipment related documentation | 23 |
ELEMENT 2.1 - Roles and responsibilities | 23 |
ELEMENT 2.2 - Manufacturer documentation and Statutory inspection documents | 24 |
Lesson 3 - Lifting plan and risk assessment | 25 |
ELEMENT 3.1 - Lifting plan | 25 |
ELEMENT 3.2 - Risk assessment | 25 |
Lesson 4 - Safety | 26 |
Lesson 5 - Lifting equipment | 28 |
ELEMENT 5.1 - Types of cranes | 28 |
ELEMENT 5.2 - Types of hoists | 29 |
ELEMENT 5.3 - Introduction to operating systems | 30 |
ELEMENT 5.4 - Safety and emergency systems | 30 |
Lesson 6 - Lifting accessories | 32 |
Lesson 7 - Theory application | 33 |
Lesson 8 - Pre-operation (practical training) | 34 |
ELEMENT 8.1 - Pre-use Inspections | 34 |
ELEMENT 8.2 - Pre-lifting tasks | 36 |
Lesson 9 - Lifting operation (practical training) | 38 |
ELEMENT 9.1 - Warm-up | 38 |
ELEMENT 9.2 - Lifting operations | 38 |
ELEMENT 9.3 - Emergency procedures | 40 |
Lesson 10 - Post lifting | 41 |
Lesson 11 - Training review | 42 |
ELEMENT 11.1 - Training review | 42 |
ELEMENT 11.2 - Feedback session | 43 |
8. Module 2 – Crane and Hoist Inspection and Maintenance | 45 |
8.1 Aims and Objectives for the Crane and Hoist Inspection and Maintenance Module | 45 |
8.2 Target Group | 45 |
8.3 Duration of the Crane and Hoist Inspection and Maintenance training | 45 |
8.4 Crane and Hoist Inspection and Maintenance Module Participant Ratio | 46 |
8.5 Participant Prerequisites | 46 |
8.6 Instructor’s Qualification Prerequisites | 46 |
8.7 Equipment for Crane and Hoist Inspection and Maintenance Training (CHIM) | 47 |
8.8 Crane and Hoist Inspection and Maintenance Module Timetable | 47 |
8.9 Detailed Description of the Crane and Hoist Inspection and Maintenance Module | 48 |
Lesson 1 - Introduction to the training | 48 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 49 |
ELEMENT 1.2 - Facilities | 49 |
ELEMENT 1.3 - Introduction | 50 |
ELEMENT 1.4 - Scope and main learning objectives | 50 |
ELEMENT 1.5 - Ongoing assessment (participant assessment form) | 51 |
ELEMENT 1.6 - Motivation | 51 |
ELEMENT 1.7 - Human factors | 52 |
ELEMENT 1.8 - Personal protective equipment (PPE) | 53 |
Lesson 2 - Rules and legislation | 54 |
Lesson 3 - Documentation | 55 |
Lesson 4 - Inspection and maintenance (Introduction) | 56 |
ELEMENT 4.1 - Main components of cranes | 57 |
ELEMENT 4.2 - Crane maintenance tasks | 57 |
ELEMENT 4.3 - Main components of rails and trollies | 59 |
ELEMENT 4.4 - Rail and trolley maintenance tasks | 59 |
ELEMENT 4.5 - Main components of hoists | 60 |
ELEMENT 4.6 - Hoist maintenance tasks | 61 |
Lesson 5 - Safety systems | 62 |
Lesson 6 - Mechanical systems | 63 |
Lesson 7 - Hydraulic systems | 64 |
Lesson 8 - Electrical systems | 65 |
Lesson 9 - Practical exercise | 66 |
ELEMENT 9.1 - Training scenario 1 | 67 |
ELEMENT 9.2 - Training scenario 2, inspection and maintenance on cranes | 67 |
ELEMENT 9.3 - Training scenario 3, inspection and maintenance on hoists | 68 |
Lesson 10 - Troubleshooting and fault finding according to manufacturers’ manuals | 69 |
Lesson 11 - Training review | 70 |
ELEMENT 11.1 - Training review | 70 |
ELEMENT 11.2 - Feedback session | 71 |
Annex 1 - Equipment list | 73 |
Annex 2 - Training visuals | 77 |
Annex 3 - Inspection and maintenance log | 81 |
Annex 4 - Pre-use inspection list, example | 84 |
Annex 5 - Communication | 87 |
Annex 6 - Safety signs | 91 |
Annex 7 - Basic Lifting Plan Wind Jack-up @ Windfarm 1 | 92 |
Annex 8 - Guideline for warm-up exercises | 95 |
Annex 9 - Manual handling risk assessment | 102 |
Annex 10 - Version history | 111 |
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