1. List of Abbreviations | 4 |
2. Terms and Definitions | 4 |
3. Change Log | 6 |
4. Scope | 7 |
5. General requirements for the CRANE AND HOIST TRAINING STANDARD | 8 |
5.1 Overview | 8 |
5.2 Target Group | 9 |
5.3 Aims and Objectives | 9 |
5.4 Duration of the Crane and Hoist Standard Modules | 9 |
5.5 Validity Period | 9 |
5.6 Course Codes | 10 |
5.7 Participant Prerequisites | 10 |
5.8 Instructor Qualification Prerequisites | 10 |
5.9 Training Equipment and Facilities | 10 |
6. Using this Standard to Develop Training | 11 |
7. Module 1 – Crane and Hoist Basic User | 13 |
7.1 Aims and Objectives for the Crane and Hoist Basic User Module | 13 |
7.2 Target Group | 13 |
7.3 Duration of the Crane and Hoist Basic User Module | 13 |
7.4 Crane and Hoist Basic User Module Participant Ratio | 14 |
7.5 Crane and Hoist Basic User Module Timetable | 14 |
7.6 Detailed Description of the Crane and Hoist Basic User Module | 15 |
Lesson 1 - Introduction to the training | 15 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 16 |
ELEMENT 1.2 - Facilities | 16 |
ELEMENT 1.3 - Introduction | 17 |
ELEMENT 1.4 - Scope and main learning objectives | 17 |
ELEMENT 1.5 - Ongoing assessments (participant assessment form) | 18 |
ELEMENT 1.6 - Motivation | 18 |
ELEMENT 1.7 - Human factors | 19 |
ELEMENT 1.8 - Personal protective equipment | 21 |
Lesson 2 - Legislation & lifting equipment related documentation | 21 |
ELEMENT 2.1 - Roles and responsibilities | 22 |
ELEMENT 2.2 - Manufacturer documentation and statutory inspection documents | 22 |
Lesson 3 - Lifting plan and risk assessment | 23 |
ELEMENT 3.1 - Lifting plan | 24 |
ELEMENT 3.2 - Risk assessment | 24 |
Lesson 4 - Safety | 25 |
Lesson 5 - Lifting equipment | 26 |
ELEMENT 5.1 - Types of cranes | 26 |
ELEMENT 5.2 - Types of hoists | 27 |
ELEMENT 5.3 - Introduction to operating systems | 28 |
ELEMENT 5.4 - Safety and emergency systems | 28 |
Lesson 6 - Lifting accessories | 29 |
Lesson 7 - Theory application | 31 |
Lesson 8 - Pre-operation (practical training) | 32 |
ELEMENT 8.1 - Pre-use Inspections | 32 |
ELEMENT 8.2 - Pre lifting tasks | 33 |
Lesson 9 - Lifting operation (practical training) | 35 |
ELEMENT 9.1 - Warm-up | 36 |
ELEMENT 9.2 - Lifting operations | 36 |
ELEMENT 9.3 - Emergency procedures | 37 |
Lesson 10 - Post lifting | 38 |
Lesson 11 - Training review | 39 |
ELEMENT 11.1 - Training review | 39 |
ELEMENT 11.2 - Feedback session | 40 |
8. Module 2- Crane and hoist inspection and maintenance | 42 |
8.1 Aims and Objectives for the Crane & Hoist Inspection and Maintenance Module | 42 |
8.2 Target Group | 42 |
8.3 Duration of the Crane and Hoist Inspection and Maintenance training | 42 |
8.4 CHIM Module Participant Ratio | 43 |
8.5 Course Participant Prerequisites for the CHIM Training | 43 |
8.6 CHIM Module Instructor’s Qualification | 43 |
8.7 Equipment for CH Inspection and Maintenance Training (CHIM) | 43 |
8.8 CHIM Module Timetable | 44 |
8.9 Detailed Description of the Crane & Hoist Inspection and Maintenance Module | 45 |
Lesson 1 - Introduction to the training | 45 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 46 |
ELEMENT 1.2 - Facilities | 46 |
ELEMENT 1.3 - Introduction | 47 |
ELEMENT 1.4 - Scope and main learning objectives | 47 |
ELEMENT 1.5 - Ongoing assessment (participant assessment form) | 48 |
ELEMENT 1.6 - Motivation | 48 |
ELEMENT 1.7 - Human factors | 49 |
ELEMENT 1.8 - Personal protective equipment (PPE) | 50 |
Lesson 2 - Rules and legislation | 51 |
Lesson 3 - Documentation | 52 |
Lesson 4 - Inspection and maintenance (Introduction) | 53 |
ELEMENT 4.1 - Main components of cranes | 53 |
ELEMENT 4.2 - Crane maintenance tasks | 54 |
ELEMENT 4.3 - Main components of rails and trollies | 55 |
ELEMENT 4.4 - Rail and trolley maintenance tasks | 56 |
ELEMENT 4.5 - Main components of hoists | 57 |
ELEMENT 4.6 - Hoist maintenance tasks | 58 |
Lesson 5 - Safety systems | 58 |
Lesson 6 - Mechanical systems | 60 |
Lesson 7 - Hydraulic systems | 61 |
Lesson 8 - Electrical systems | 62 |
Lesson 9 - Practical exercise | 62 |
ELEMENT 9.1 - Training scenario 1 | 63 |
ELEMENT 9.2 - Training scenario 2, inspection and maintenance on cranes | 64 |
ELEMENT 9.3 - Training scenario 3, inspection and maintenance on hoists | 65 |
Lesson 10 - Troubleshooting and fault finding according to manufacturers’ manuals | 65 |
Lesson 11 - Training review | 66 |
ELEMENT 11.1 - Training review | 66 |
ELEMENT 11.2 - Feedback session | 67 |
Annex 1 - Equipment list | 69 |
Annex 2 - Training visuals | 73 |
Annex 3 - Inspection and maintenance log | 77 |
Annex 4 - Pre-use inspection list, example | 80 |
Annex 5 - Communication | 83 |
Annex 6 - Safety signs | 87 |
Annex 7 - Basic Lifting Plan Wind Jackup @ Windfarm 1 | 88 |
Annex 8 - Guideline for warm-up exercises | 91 |
Annex 9 - Manual handling risk assessment | 98 |
Annex 10 - Version history | 107 |
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