1. List of Abbreviations | 7 |
2. Terms and Definitions | 8 |
3. Change Log | 12 |
4. Scope | 19 |
5. General Requirements for the Basic Technical Training | 19 |
5.1 Overview | 20 |
5.2 Target Group | 20 |
5.3 Aims and Objectives | 20 |
5.4 Duration of the Basic Technical Training Standard Modules | 21 |
5.5 Validity Period | 23 |
5.6 Course Codes | 24 |
5.7 Participant Prerequisites | 24 |
5.8 Instructor Qualification Prerequisites | 25 |
6. General Resources Required to Deliver the BTT Modules | 25 |
6.1 Practical Training Facilities | 25 |
6.2 Handouts | 25 |
7. Using this Standard to Develop Training | 25 |
7.1 Support Guidance & References for Hazardous Energies Basic Safety Module | 26 |
8. Administration and Certification of Modules | 26 |
8.1 Participant Performance Assessment | 26 |
9. The BTT Mechanical Module | 30 |
9.1 Aims and Objectives for the BTT Mechanical Module | 30 |
9.2 Duration of the BTT Mechanical Module | 30 |
9.3 Participant Ratio of the BTT Mechanical Module | 30 |
9.4 Equipment for the BTT Mechanical Module | 31 |
9.5 Timetable for BTT Mechanical Module | 31 |
9.6 Detailed Description of the BTT Mechanical Module | 33 |
Lesson 1 - Introduction | 33 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 33 |
ELEMENT 1.2 - Facilities | 34 |
ELEMENT 1.3 - Introduction | 34 |
ELEMENT 1.4 - Aims and Objectives | 35 |
ELEMENT 1.5 - Ongoing Assessments | 35 |
ELEMENT 1.6 - Motivation | 36 |
ELEMENT 1.7 - Human factors | 37 |
Lesson 2 - Mechanical Introduction | 37 |
ELEMENT 2.1 - Main Components of the Structure | 38 |
ELEMENT 2.2 - Main Mechanical Systems | 39 |
ELEMENT 2.3 - How a Turbine Works | 39 |
Lesson 3 - Mechanical Safety | 40 |
ELEMENT 3.1 - Generic safety hazards, risks and potential injuries, and appropriate control measures with handheld tools | 41 |
ELEMENT 3.2 - Why Mechanical Safety | 43 |
ELEMENT 3.3 - Safety Signs | 45 |
ELEMENT 3.4 - Types of PPE | 46 |
ELEMENT 3.5 - The Importance of Appropriate Isolation | 46 |
ELEMENT 3.6 - Housekeeping | 47 |
Lesson 4 - The Principles of Bolted and Welded Connections | 49 |
ELEMENT 4.1 - The principles of bolted connections | 49 |
ELEMENT 4.2 - The Locations of CRITICAL Bolted and Welded Connections | 51 |
ELEMENT 4.3 - Inspection of Welded Connections | 52 |
ELEMENT 4.4 - Bolted Connections and Correct Tightening Tools | 52 |
Lesson 5 - Use of handheld Tools | 53 |
ELEMENT 5.1 - Metric System | 53 |
ELEMENT 5.2 - Handheld tool integrity and proper condition | 54 |
ELEMENT 5.3 - Selecting and using the appropriate tool | 56 |
ELEMENT 5.4 - Correctly Setting and Using a Torque Wrench | 58 |
ELEMENT 5.5 - Feeler Gauges | 59 |
ELEMENT 5.6 - vernier Callipers | 60 |
ELEMENT 5.7 - Dial Gauges | 61 |
Lesson 6 - Gearbox | 61 |
ELEMENT 6.1 - Function and Operating Principles | 62 |
ELEMENT 6.2 - Inspection of the Gearbox | 63 |
Lesson 7 - Braking Systems | 63 |
ELEMENT 7.1 - The Function of the Mechanical and the Aerodynamic Brakes | 64 |
ELEMENT 7.2 - Inspection of the Mechanical Brake System | 65 |
Lesson 8 - Yaw System | 65 |
ELEMENT 8.1 - The Function of the Yaw System | 65 |
ELEMENT 8.2 - Inspection of the Yaw System | 66 |
Lesson 9 - Cooling System | 67 |
ELEMENT 9.1 - The function of the Cooling System | 67 |
ELEMENT 9.2 - Inspection of the Cooling System | 69 |
Lesson 10 - Lubrication System | 69 |
ELEMENT 10.1 - Components Requiring Lubrication, and Why | 70 |
ELEMENT 10.2 - Inspection of Lubrication Systems | 71 |
Lesson 11 - Summary and Theoretical Test | 72 |
ELEMENT 11.1 - Summary | 72 |
ELEMENT 11.2 - Theoretical Test | 72 |
Lesson 12 - Training Review | 73 |
ELEMENT 12.1 - Training Review | 73 |
ELEMENT 12.2 - Feedback Session | 73 |
10. The BTT Electrical Module | 76 |
10.1 Aims and Objectives of the BTT Electrical Module | 76 |
10.2 Duration of the BTT Electrical Module | 76 |
10.3 Participant Ratio of the BTT Electrical Module | 77 |
10.4 Equipment for the BTT Electrical Module | 77 |
10.5 Timetable for BTT Electrical Module | 77 |
10.6 Detailed Description of the BTT Electrical Module | 79 |
Lesson 1 - Introduction | 79 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 79 |
ELEMENT 1.2 - Facilities | 80 |
ELEMENT 1.3 - Introduction | 80 |
ELEMENT 1.4 - Aims and Objectives | 81 |
ELEMENT 1.5 - Ongoing Assessments | 82 |
ELEMENT 1.6 - Motivation | 82 |
ELEMENT 1.7 - Human Factors | 83 |
Lesson 2 - Introduction to Electricity | 83 |
ELEMENT 2.1 - Direct Current | 84 |
ELEMENT 2.2 - Ohm’s Law | 84 |
ELEMENT 2.3 - Alternating Current | 85 |
ELEMENT 2.4 - Alternating Current/Direct Current | 85 |
Lesson 3 - Electrical Safety | 86 |
ELEMENT 3.1 - Why Electrical Safety? | 86 |
ELEMENT 3.2 - Low/High Voltage | 87 |
ELEMENT 3.3 - PE and GFCI/RCD | 88 |
ELEMENT 3.4 - Stored Energy | 89 |
ELEMENT 3.5 - Static Electricity | 90 |
ELEMENT 3.6 - Safety Signs | 90 |
ELEMENT 3.7 - Types of PPE | 91 |
ELEMENT 3.8 - The Importance of Appropriate Isolation | 91 |
Lesson 4 - Electrical Components | 92 |
ELEMENT 4.1 - Resistors | 93 |
ELEMENT 4.2 - Batteries | 93 |
ELEMENT 4.3 - Switches | 94 |
ELEMENT 4.4 - Contactors | 94 |
ELEMENT 4.5 - Relays | 95 |
ELEMENT 4.6 - Diodes | 96 |
ELEMENT 4.7 - Bridge Rectifiers | 96 |
ELEMENT 4.8 - Capacitors | 97 |
ELEMENT 4.9 - Transformers | 98 |
ELEMENT 4.10 - Generators and Motors | 98 |
ELEMENT 4.11 - Fuses and Circuit Breakers | 99 |
ELEMENT 4.12 - Processor Control Systems | 100 |
ELEMENT 4.13 - Correct installation and tightening of electrical components | 100 |
Lesson 5 - Sensors | 101 |
ELEMENT 5.1 - Introduction to Sensors | 101 |
ELEMENT 5.2 - Wind Sensors | 101 |
ELEMENT 5.3 - Temperature Sensors | 102 |
ELEMENT 5.4 - Position Sensors | 103 |
ELEMENT 5.5 - Other Sensors | 103 |
Lesson 6 - Electrical Circuits | 104 |
ELEMENT 6.1 - Symbols and Diagrams | 104 |
ELEMENT 6.2 - Assembly of an Electrical Circuit | 105 |
Lesson 7 - Electrical Measuring Instruments | 105 |
ELEMENT 7.1 - Symbols and Settings on Electrical Measuring Instruments | 105 |
ELEMENT 7.2 - How to Measure with Electrical Measuring Instruments | 106 |
ELEMENT 7.3 - Measuring Points | 107 |
Lesson 8 - Summary and Theoretical Test | 107 |
ELEMENT 8.1 - Summary | 108 |
ELEMENT 8.2 - Theoretical Test | 108 |
Lesson 9 - Training Review | 108 |
ELEMENT 9.1 - Training Review | 109 |
ELEMENT 9.2 - Feedback Session | 109 |
11. The BTT Hydraulic Module | 111 |
11.1 Aims and Objectives of the BTT Hydraulic Module | 111 |
11.2 Duration of the BTT Hydraulic Module | 111 |
11.3 Participant Ratio of the BTT Hydraulic Module | 112 |
11.4 Equipment for BTT Hydraulic Module | 112 |
11.5 Timetable for BTT Hydraulic Module | 112 |
11.6 Detailed description of the BTT Hydraulic Module | 114 |
Lesson 1 - Introduction | 114 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 115 |
ELEMENT 1.2 - Facilities | 115 |
ELEMENT 1.3 - Introduction | 116 |
ELEMENT 1.4 - Aims and Objectives | 116 |
ELEMENT 1.5 - Ongoing Assessments | 117 |
ELEMENT 1.6 - Motivation | 117 |
ELEMENT 1.7 - Human factors | 118 |
Lesson 2 - Hydraulic Introduction | 119 |
ELEMENT 2.1 - The Hydraulic System | 119 |
ELEMENT 2.2 - Pascal’s Law | 120 |
Lesson 3 - Hydraulic Safety | 120 |
ELEMENT 3.1 - Why Hydraulic Safety | 120 |
ELEMENT 3.2 - High Pressure Systems | 121 |
ELEMENT 3.3 - Stored Energy | 122 |
ELEMENT 3.4 - Safety Signs | 123 |
ELEMENT 3.5 - Chemicals | 123 |
ELEMENT 3.6 - Types of PPE | 124 |
ELEMENT 3.7 - Importance of Appropriate Isolation | 125 |
Lesson 4 - Pumps | 125 |
ELEMENT 4.1 - Introduction to Pumps | 125 |
ELEMENT 4.2 - Pumps Exercise | 126 |
Lesson 5 - Actuators | 127 |
ELEMENT 5.1 - Introduction to Actuators | 127 |
Lesson 6 - Valves | 128 |
ELEMENT 6.1 - Introduction to Valves | 128 |
ELEMENT 6.2 - Directional Control Valves | 128 |
ELEMENT 6.3 - Pressure Relief Valves | 129 |
ELEMENT 6.4 - Pressure Reduction Valves | 130 |
ELEMENT 6.5 - Needle Valves | 131 |
ELEMENT 6.6 - Non-return Valves | 132 |
ELEMENT 6.7 - Throttle Valves | 133 |
ELEMENT 6.8 - Restrictor Valves | 133 |
Lesson 7 - Accumulators | 134 |
ELEMENT 7.1 - Introduction to Accumulators | 134 |
ELEMENT 7.2 - Pre-charge Pressure | 135 |
Lesson 8 - Sensors | 136 |
ELEMENT 8.1 - Introduction to Sensors | 136 |
ELEMENT 8.2 - Pressure Sensors | 136 |
Lesson 9 - Pipes, Hoses and Connections | 137 |
ELEMENT 9.1 - Oil Transfer | 137 |
ELEMENT 9.2 - Hydraulic Connections | 138 |
Lesson 10 - Oil and Filters | 139 |
ELEMENT 10.1 - Procedures for Handling of Oil | 139 |
ELEMENT 10.2 - Collecting Oil AND GREASE Sample | 139 |
ELEMENT 10.3 - Checking Oil Levels | 140 |
ELEMENT 10.4 - Filters | 141 |
Lesson 11 - Hydraulic Diagrams | 141 |
ELEMENT 11.1 - Symbols and Diagrams | 142 |
ELEMENT 11.2 - Identifying Measuring Points | 142 |
Lesson 12 - Pressure Measuring Tools | 143 |
ELEMENT 12.1 - Pressure Gauge/Manometer | 143 |
ELEMENT 12.2 - Pressure Measurement | 144 |
Lesson 13 - Summary and Theoretical Test | 144 |
ELEMENT 13.1 - Summary | 144 |
ELEMENT 13.2 - Theoretical Test | 145 |
Lesson 14 - Training Review | 145 |
ELEMENT 14.1 - Training Review | 145 |
ELEMENT 14.2 - Feedback Session | 146 |
12. The BTT Bolt Tightening Module | 148 |
12.1 Aims and Objectives of the BTT Bolt Tightening Module | 148 |
12.2 Duration of the Bolt Tightening Module | 148 |
12.3 Participant Ratio for BTT Bolt Tightening | 148 |
12.4 Participant Prerequisites for the BTT Bolt Tightening Module | 149 |
12.5 Developing Training Scenarios for this Module | 149 |
12.6 Equipment for BTT Bolt Tightening Module | 152 |
12.7 Timetable for BTT Bolt Tightening Module | 153 |
12.8 Detailed Description of the BTT Bolt Tightening Module | 155 |
Lesson 1 - Introduction | 155 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 155 |
ELEMENT 1.2 - Facilities | 156 |
ELEMENT 1.3 - Introduction | 156 |
ELEMENT 1.4 - Aims and Objectives | 157 |
ELEMENT 1.5 - Ongoing Assessments | 157 |
ELEMENT 1.6 - Motivation | 158 |
ELEMENT 1.7 - Human Factors | 159 |
ELEMENT 1.8 - Housekeeping | 159 |
Lesson 2 - Bolt Tightening in the Wind Industry | 161 |
ELEMENT 2.1 - Limitations of the Training | 162 |
ELEMENT 2.2 - Recap of the BTT Mechanical | 162 |
ELEMENT 2.3 - Bolt Tightening Theory | 164 |
ELEMENT 2.4 - Quality Assurance in Bolt Tightening | 166 |
Lesson 3 - Framing the scenario: bolt torquing using powered tools | 167 |
ELEMENT 3.1 - Introduction to bolt torquing in the wind industry using powered tools and accessories | 168 |
ELEMENT 3.2 - Attitude Requirements for Working with Powered Torquing Tools and Accessories | 171 |
Lesson 4 - Pre-Task Phase: Planning and Preparation | 171 |
ELEMENT 4.1 - Planning the Task | 172 |
ELEMENT 4.2 - Preparing for the Task | 174 |
ELEMENT 4.3 - Planning for Safety | 176 |
Lesson 5 - The Task Phase: Safely and Correctly Torquing Bolts Using Electrical and Hydraulic Tools | 178 |
ELEMENT 5.1 - Setting Up Equipment for Use | 179 |
ELEMENT 5.2 - Bolt Torquing | 180 |
ELEMENT 5.3 - Bolt Loosening | 182 |
ELEMENT 5.4 - Safety, Quality and Trouble Shooting | 183 |
Lesson 6 - Post-task Phase: Pack Up and Review | 184 |
ELEMENT 6.1 - Post-use Inspection and Packing | 185 |
ELEMENT 6.2 - Post-Job Documentation | 185 |
Lesson 7 - Framing the Scenario: Bolt Tensioning Using Powered Tools | 186 |
ELEMENT 7.1 - Introduction to Bolt Tensioning in the Wind Industry Using Powered Tools and Accessories | 187 |
ELEMENT 7.2 - Attitude Requirements for Working with Energy Powered Tensioning Tools and Accessories | 189 |
Lesson 8 - Pre-Task Phase: Planning and Preparation | 190 |
ELEMENT 8.1 - Planning the Task | 190 |
ELEMENT 8.2 - Preparing for the Task | 192 |
ELEMENT 8.3 - Planning for Safety | 194 |
Lesson 9 - The Task Phase: Safe and Correct Tensioning of Bolts Using Hydraulic Tools | 195 |
ELEMENT 9.1 - Setting Up Equipment for Use | 196 |
ELEMENT 9.2 - Bolt Tensioning | 197 |
ELEMENT 9.3 - Bolt Loosening | 198 |
ELEMENT 9.4 - Safety, quality and trouble shooting | 199 |
Lesson 10 - Post-Task Phase: Pack Up and Review | 200 |
ELEMENT 10.1 - Post-use Inspection and Packing | 201 |
ELEMENT 10.2 - Post-job Documentation | 201 |
Lesson 11 - Using Mechanical Handling Aids to Assist with Bolt Tightening Tasks | 202 |
ELEMENT 11.1 - Mechanical Handling Aids Typically Used in the Wind Industry | 203 |
ELEMENT 11.2 - Using Mechanical Handling Aids | 204 |
ELEMENT 11.3 - Hazards Associated with Using Mechanical Handling Aids | 205 |
ELEMENT 11.4 - Mitigating Hazards Associated with Mechanical Handling Aids | 206 |
Lesson 12 - Training Review | 207 |
ELEMENT 12.1 - Training Review | 207 |
ELEMENT 12.2 - Feedback Session | 208 |
13. The BTT Installation Mechanical module | 210 |
13.1 Becoming certified to deliver BTT Installation Mechanical Module | 210 |
13.2 Aims and Objectives of the BTT Installation Mechanical Module | 210 |
13.3 Duration of the BTT Installation Mechanical module | 211 |
13.4 Participant Ratio of the BTT Installation Mechanical | 211 |
13.5 Participant Prerequisites for the BTT Installation Mechanical Module | 212 |
13.6 Equipment and Handouts for BTT Installation Mechanical Module | 212 |
13.7 Timetable for BTT Installation Mechanical Module | 212 |
13.8 Detailed Description of the BTT Installation Mechanical module | 214 |
Lesson 1 - Introduction | 214 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 215 |
ELEMENT 1.2 - Facilities | 215 |
ELEMENT 1.3 - Introduction | 216 |
ELEMENT 1.4 - Aims and objectives | 216 |
ELEMENT 1.5 - Ongoing Assessments | 217 |
ELEMENT 1.6 - Motivation | 217 |
ELEMENT 1.7 - Human Factors | 218 |
Lesson 2 - Introduction to Installation | 218 |
ELEMENT 2.1 - Installation overview | 219 |
ELEMENT 2.2 - Why Installation Safety | 220 |
ELEMENT 2.3 - Types of PPE | 221 |
Lesson 3 - General Procedures for Working Onsite with Installation | 222 |
ELEMENT 3.1 - Checklist, Work Instructions and other documentation | 222 |
Lesson 4 - Installation Environments | 223 |
ELEMENT 4.1 - Installation Environments | 223 |
Lesson 5 - Handling and Storing | 224 |
ELEMENT 5.1 - Risks and Hazards Associated with Handling and Storing | 224 |
ELEMENT 5.2 - Reception/Inspection | 225 |
ELEMENT 5.3 - Unloading and Storage of main components | 226 |
ELEMENT 5.4 - Tools and Equipment | 227 |
ELEMENT 5.5 - Returning Goods and Components | 229 |
Lesson 6 - Lifting Operations | 230 |
ELEMENT 6.1 - Types of Lifting | 230 |
ELEMENT 6.2 - Risks and Hazards Associated with Lifting Operations | 231 |
ELEMENT 6.3 - Roles and Responsibilities | 233 |
Lesson 7 - Main Component Preparation, Pre-assembly and Assembly | 233 |
ELEMENT 7.1 - Preparation, Pre-assembly and Assembly | 233 |
ELEMENT 7.2 - Risks and Hazards Associated with Main Component Preparation, Pre-assembly and Assembly | 235 |
ELEMENT 7.3 - Challenges When Assembling Main Components | 236 |
Lesson 8 - Principles of Mechanical Completion | 236 |
ELEMENT 8.1 - Introduction to Mechanical Completion | 237 |
ELEMENT 8.2 - Examples of Mechanical Completion | 237 |
ELEMENT 8.3 - Risks and Hazards Associated with Mechanical Completion | 238 |
Lesson 9 - Principles of Electrical Completion | 239 |
ELEMENT 9.1 - Electrical Completion basics | 239 |
Lesson 10 - Principles of Hydraulic Completion | 240 |
ELEMENT 10.1 - Introduction to Hydraulic Completion | 240 |
ELEMENT 10.2 - Examples of Hydraulic Completion | 240 |
ELEMENT 10.3 - Risks and Hazards Associated with Hydraulic Completion | 241 |
Lesson 11 - Principles of Operation with External Generators | 242 |
ELEMENT 11.1 - Principles of Yaw, Rotor and Blade Operation without Grid-power | 242 |
ELEMENT 11.2 - Risks and Hazards Associated with the Operation of Auxiliary Systems with External Generators | 243 |
ELEMENT 11.3 - Preconditions for the Operation of Lifts with an External Generator | 244 |
ELEMENT 11.4 - Preconditions for Operation of Internal Cranes with an External Generator | 245 |
ELEMENT 11.5 - Use of External Generators for Other Auxiliary Uses | 246 |
Lesson 12 - Summary and Theoretical Test | 247 |
ELEMENT 12.1 - Summary | 247 |
ELEMENT 12.2 - Theoretical Test | 247 |
Lesson 13 - Training Review | 248 |
ELEMENT 13.1 - Training Review | 248 |
ELEMENT 13.2 - Feedback Session | 248 |
14. The BTT Installation Electrical Module | 251 |
14.1 Becoming certified to deliver the BTT Installation Electrical Module | 251 |
14.2 Aims and Objectives of the BTT Installation Electrical Module | 251 |
14.3 Duration of the BTT Installation Electrical Module | 252 |
14.4 Participant Ratio of the BTT Installation Electrical | 252 |
14.5 Participant Prerequisites for the BTT Installation Electrical Module | 253 |
14.6 Equipment and Handouts for BTT Installation Electrical Module | 253 |
14.7 Timetable for BTT Installation Electrical Module | 253 |
14.8 Detailed Description of the BTT Installation Electrical Module | 255 |
Lesson 1 - Introduction | 255 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 256 |
ELEMENT 1.2 - Facilities | 256 |
ELEMENT 1.3 - Introduction | 257 |
ELEMENT 1.4 - Aims and objectives | 257 |
ELEMENT 1.5 - Ongoing Assessments | 258 |
ELEMENT 1.6 - Motivation | 258 |
ELEMENT 1.7 - Human Factors | 259 |
Lesson 2 - Introduction to Installation | 260 |
ELEMENT 2.1 - Installation overview | 260 |
ELEMENT 2.2 - Why Installation Safety | 261 |
ELEMENT 2.3 - Safety Signs | 262 |
ELEMENT 2.4 - Types of PPE | 263 |
ELEMENT 2.5 - The Importance of Appropriate Isolation | 263 |
Lesson 3 - General Procedures for Working Onsite with Installation | 264 |
ELEMENT 3.1 - Checklist, Work Instructions and other documentation | 264 |
ELEMENT 3.2 - Housekeeping | 265 |
Lesson 4 - Installation Environments | 266 |
ELEMENT 4.1 - Installation Environments | 266 |
Lesson 5 - Handling and Storing | 267 |
ELEMENT 5.1 - Risks and Hazards Associated with Handling and Storing | 267 |
ELEMENT 5.2 - Reception/Inspection | 268 |
ELEMENT 5.3 - Tools and Equipment | 269 |
Lesson 6 - Lifting Operations | 271 |
ELEMENT 6.1 - Risks and Hazards Associated with Lifting Operations | 271 |
Lesson 7 - Main Component Preparation, Pre-assembly and Assembly | 272 |
ELEMENT 7.1 - Preparation, Pre-assembly and Assembly | 273 |
Lesson 8 - Principle of Electrical Completion | 274 |
ELEMENT 8.1 - Introduction to Electrical Completion | 274 |
ELEMENT 8.2 - Examples of Electrical Completion | 274 |
ELEMENT 8.3 - Risks and Hazards Associated with Handling and Working with Cables | 275 |
ELEMENT 8.4 - Different Types of Cables | 276 |
ELEMENT 8.5 - Simple Installation Diagrams | 277 |
ELEMENT 8.6 - Cutting and Crimping Cables | 278 |
ELEMENT 8.7 - Marking, Routing and Termination of all Cable Types | 279 |
Lesson 9 - Principles of Hydraulic Completion | 281 |
ELEMENT 9.1 - Introduction to Hydraulic Completion | 281 |
ELEMENT 9.2 - Examples of Hydraulic Completion | 282 |
ELEMENT 9.3 - Risks and Hazards Associated with Hydraulic Completion | 283 |
Lesson 10 - Principles of Operation with External Generators | 284 |
ELEMENT 10.1 - Principles of Yaw, Rotor and Blade Operation without Grid-power | 284 |
ELEMENT 10.2 - Risks and Hazards Associated with the Operation of Auxiliary Systems with External Generators | 285 |
ELEMENT 10.3 - Preconditions for the Operation of Lifts with an External Generator | 286 |
ELEMENT 10.4 - Preconditions for Operation of Internal Cranes with an External Generator | 287 |
ELEMENT 10.5 - Use of External Generators for Other Auxiliary Uses | 288 |
Lesson 11 - Introduction to Handover to Commissioning | 289 |
ELEMENT 11.1 - Handover to Commissioning | 289 |
ELEMENT 11.2 - Risks and Hazards Associated with Handing Over to Commissioning | 289 |
Lesson 12 - Summary and Theoretical Test | 290 |
ELEMENT 12.1 - Summary | 290 |
ELEMENT 12.2 - Theoretical Test | 290 |
Lesson 13 - Training Review | 291 |
ELEMENT 13.1 - Training Review | 291 |
ELEMENT 13.2 - Feedback Session | 292 |
15. The BTT Hazardous Energies Basic Safety Module | 294 |
15.1 Aims and Objectives of the BTT Hazardous Energies Basic Safety Module | 294 |
15.2 Duration of the BTT Hazardous Energies Basic Safety Module | 294 |
15.3 Participant Ratio of the BTT Hazardous Energies Basic Safety Module | 294 |
15.4 Equipment for the BTT Hazardous Energies Basic Safety Module | 295 |
15.5 Timetable for BTT Hazardous Energies Basic Safety Module | 295 |
15.6 Detailed Description of the BTT Mechanical Module | 296 |
Lesson 1 - Introduction to the training | 296 |
ELEMENT 1.1 - Safety instructions and emergency procedures | 297 |
ELEMENT 1.2 - Facilities | 297 |
ELEMENT 1.3 - Introduction | 298 |
ELEMENT 1.4 - Aim and objectives | 298 |
ELEMENT 1.5 - Ongoing assessments | 299 |
ELEMENT 1.6 - Motivation | 300 |
Lesson 2 - Control of hazardous energies basic safety | 300 |
ELEMENT 2.1 - CoHE in the wind industry | 301 |
ELEMENT 2.2 - CoHE roles in the wind industry | 303 |
ELEMENT 2.3 - Basic PPE and Housekeeping | 305 |
ELEMENT 2.4 - Protections | 306 |
ELEMENT 2.5 - Emergency stop buttons in a wtg | 307 |
Lesson 3 - Lockout-Tagout for an Ordinary Person | 308 |
ELEMENT 3.1 - Lockout-Tagout in the wind industry | 308 |
ELEMENT 3.2 - Lockout-Tagout roles in the wind industry | 310 |
ELEMENT 3.3 - Lockout-Tagout process | 311 |
Lesson 4 - Mechanical safety | 314 |
ELEMENT 4.1 - Why mechanical safety? | 314 |
ELEMENT 4.2 - Mechanical Safety signs | 316 |
ELEMENT 4.3 - The importance of appropriate isolation | 317 |
Lesson 5 - Electrical safety | 318 |
ELEMENT 5.1 - Why electrical safety? | 318 |
ELEMENT 5.2 - Low / high voltage | 320 |
ELEMENT 5.3 - PE and GFCI / RCD | 321 |
ELEMENT 5.4 - Stored Energy | 323 |
ELEMENT 5.5 - Static electricity | 324 |
ELEMENT 5.6 - Electrical Safety signs | 324 |
ELEMENT 5.7 - The importance of appropriate isolation | 325 |
Lesson 6 - Pressure Fluid safety | 326 |
ELEMENT 6.1 - Stored Energy | 326 |
ELEMENT 6.2 - Pressure Fluid Safety | 327 |
ELEMENT 6.3 - Safety signs | 328 |
ELEMENT 6.4 - The importance of appropriate isolation | 329 |
Lesson 7 - Hazardous energy scenario | 330 |
ELEMENT 7.1 - Hazardous energies scenarios | 330 |
ELEMENT 7.2 - Response to an electrical incident | 331 |
ELEMENT 7.3 - Hydraulic oil injections | 333 |
Lesson 8 - Training review | 334 |
ELEMENT 8.1 - Training review | 334 |
ELEMENT 8.2 - Feedback session | 334 |
Annex 1 - Equipment list | 337 |
Annex 2 - Scenario documents: Bolt torquing | 343 |
Annex 3 - Scenario documents: Bolt tensioning | 358 |
Annex 4 - Combined delivery of the BTT installation modules (BTTI-M & bTTI-E) | 372 |
Annex 5 - HEBS Support Guidance and References | 373 |
Annex 6 - Template description for a permit to work | 378 |
Annex 7 - Version History | 382 |
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