maxon Product Range 2022/23

Precision Drive Systems

Product Range 2022/23

View the entire range of products online → Wide selection of brushed and brushless DC motors, compact drives, gearheads, sensors, controllers and drive systems → Easy to configure shop.maxongroup.com

4–33_Welcome to maxon 35–58_maxon selection guide 55_Accessories overview 60–84_Technology – short and to the point 85–87_Standard Specification

maxon selection guide Get an overview of the extensive range of DC brushed and brushless motors, drives, encoders, control electronics, and the variety of possible combinations. Make a preliminary selection based on the power and size, commutation, or bea- rings. Quickly find what you’re looking for, including sterilizable drives for use under special ambient conditions or drives with integrated electronics.

Accessories overview Easily find the accessories you need for connecting maxon DC motors to maxon controllers.

89–184_maxon DC motor Brushed DC motors with ironless winding.

185–342_maxon EC motor (BLDC) Brushless DC motors with ironless or iron core winding.

343–352_maxon compact drive Compact drives with integrated positioning/speed controller.

353–439_maxon gear Precise planetary and spur gearheads.

441–463_maxon screw drive Compact screw drives with steel or ceramic screws.

529–560_maxon motor&motion control 4-Q PWM servo controllers, 1-Q-EC amplifiers, positioning controllers, and multi-axis motion controllers. 465–528_maxon sensor Magnetic, optical, and inductive encoders, DC tachometers, and resolvers.

561–576_maxon accessories Brakes, end caps and connecting cables.

579–589_maxon ceramic Custom ceramic components and standard components such as ceramic axles, shafts, or screws. 591–594_Contact Headquarters, business units, labs, production companies, sales companies and sales partners.

Copyright 2022 maxon. All rights reserved.

We are maxon

We develop and build high precision electric drive systems that are among the best in the world. We combine brushed and brushless DC motors, gearheads, sensors, and controllers into complete mechatronic drive systems – from customized single units to mass production. Since 1961, businesses from a wide range of industries including medical technology, robotics, industrial automation, mobility, and aerospace place their trust in reliable drive systems by maxon. Our drives are perfectly suited for wherever extreme precision and the highest quality standards are needed and where compromises cannot be tolerated – on Earth and on Mars.

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Finding the perfect drive solution together Esteemed customers: Success starts with change. When maxon began its journey, it was a specialist for DC motors with ironless winding. Today we offer a large range of components: from DC and BLDC motors to gearheads, encoders, positioning controllers, master controllers, battery management systems and the associated services. Driven by the unwavering will to keep impro- ving constantly, we develop drive solutions tailored to your needs. We focus on innovation, digitization, as well as sustainable and reliable drive systems and services. With the new 2022/2023 catalog, you are holding one of these valuable services in your hands. On 592 pages, it provides a good overview of our maxon modular system, as well as helpful technical explanations and the practical maxon selection guide for finding the perfect drive solution. All information is also available online, at shop.maxongroup.com. Additionally, our global sales organization, as well as the specialized business units for Medical, Aerospace, Industrial Automation and Mobility Solutions, are at your disposal. Thank you for the trust that you have placed in us time and time again. I am looking forward to the many exciting solutions that we will develop together. Enjoy the new catalog!

“We focus on innovation, digitization, as well as sustainable and reliable drive systems and services.” Eugen Elmiger, CEO maxon Group

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Close to 100% We have a portfolio of drives for any application, and DC motors with an efficiency of more than 90%

Maximum power packed into tiny spaces. maxon drives feature the following:

→ High acceleration → Long service life

→ Low power consumption → Unsurpassed reliability → Able to bear high overloads for short periods → Excellent control properties

One stop shop DC and BLDC motors Brushed and brushless DC motors. Diameter 4 to 90 mm. Gearheads and screw drives Planetary, spur and special gearheads. Compact screw drives with steel and ceramic screws. Sensors Magnetic, optical, and inductive encoders, DC tachometers and resolvers. Controllers 4-Q PWM servo controllers, 1-Q EC amplifiers, positioning controllers, and multi-axis motion controllers. Ceramic components Custom ceramic components and standard components such as ceramic axles, shafts, or screws.

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Our drive systems go a long way

Change the world with a partner you can rely on

At maxon, we believe that outstanding engineers and technicians can make a positive impact on the world. This is why we support them in their efforts to go off the beaten path and provide the perfect drive system for their ideas.

Active implants → Cardiac support systems → Active valves → Positioning systems → Pump systems Surgical systems → Surgical robots → Power tools → Dental devices

→ Ventilators → Respirators Pumps and medication delivery systems → Insulin / pain pumps → Dialysis pumps Rehabilitation and prosthetics

Medical Drive systems for medical technology

maxon drives are used in numerous medical applications. Our motors perform reliably and with the best possible quality in high-precision devices such as active implants, insulin pumps, surgical robots, power tools, respirators, ventilators and prostheses. Drive components for medical technology applications must meet extremely demanding requirements. Precision, sterilizability, smooth running and long service life, as well as low heat build-up in DC and EC drives are essential. maxon’s medical business unit specializes in developing and producing drive systems for a variety of medical applications. Our engineers are well versed in the technical requirements of the medical technology industry, whether for active implants or robot-assisted rehabilitation. In close part- nership with our customers, we develop the perfect drive system based on a modular standard solution or create a fully customized solution tailored to the customer’s specifications.

→ Hand prostheses → Foot prostheses → Exoskeletons → Therapy systems

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Active implants Many therapies are more effective when applied inside the body than from the outside. These include targeted dosage of medication, as well as support for the heart and muscle functions – tasks that can be performed with high efficiency using maxon drives. Professional project organization and a proven risk management system makes it possible to efficiently implement medical technology projects in risk class IIb + III. The production processes, production systems, inspection systems and documentation comply with highest quality guidelines.

Exoskeletons / prosthetics People with disabilities face many challenges in everyday life. Tasks such as climbing stairs or opening a door can be a big hurdle. For many years now, maxon has been investing its technical solutions and know-how into making life easier for these people. As part of this commitment, we have developed motors and system solutions with torque and weight optimized for use in exoskeletons and prosthetics. Additionally, our interdisciplinary engineering enables us to develop tailored solutions for special applications. In the future, maxon will continue to promote the development of products and system solutions for exoskeletons and prosthetics.

Drive components for medical technology applications must meet extremely demanding requirements.

Surgical power tools In many surgical procedures, surgeons use battery-operated power tools when they need to mill or saw through bone or drill holes. This is frequently the case in trauma surgery, if hands or feet are involved. Power tools have also proven their worth in hip joint surgery. With the EC-4pole series, maxon offers the perfect drive solution for this purpose. This brushless electric motor has two pole pairs, resulting in a very high power density and high torque, and can withstand 1,000 autoclave cycles.

medical.maxongroup.com

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Aerospace Drive systems for the aerospace industry For more than twenty years, maxon’s drive technology has been driving the Mars rovers on the Red Planet. Today, hun- dreds of drive systems can be found in modern long-haul aircraft. Back here on the ground, maxon and its customers develop drive solutions consisting of individual components or sophistica-ted technical systems for passenger aircrafts, helicopters, spacecrafts and even unmanned aerial vehicles. maxon guarantees the unrivaled quality of its efficient, reliable and powerful drive systems for the aerospace industry. maxon has been EN 9100 certified since 2012. This standard was created especially for companies that develop and produce components for the aerospace industry. In our in-house labo- ratories, we test our drives for resistance to vibration, shock, temperature cycles and vacuum. The name maxon is synonymous with customized precision and stands for an extensive support network that guarantees the highest Swiss standards all over the world. Our dedicated aerospace team assists customers with simple applications as well as complex, multi-year development projects. maxon engineers have used the knowledge they have gained from numerous special projects, like the drives for the Mars missions, to other aerospace projects and have further developed this expertise for serial production applications. Our state-of-the-art technology and extensive laboratory tests make this possible. We're opening up entirely new pos- sibilities for manned and unmanned aerospace technology.

Aerospace → Aircraft control systems: Actuators for small control surfaces, air and liquid valves of all types, fly-by-wire control systems, flaps, air-conditioning systems → On-board communication and cabin equipment: actuators for antennas, window shade systems, power seat adjustment, lavatory equipment, ands, locking devices for overhead baggage compartments Space travel → Drives for rocket engine valves, solar array drive and deployment. Actuators for docking and separating systems → Mission-specific mechanisms for research spacecraft and robotic probes, especially for the Moon and Mars Unmanned aerial vehicles → Infrastructure: Actuators for docking, servicing, starting and landing systems, robotic systems for maintenance work → Payload mechanisms: Control surface actuators, electro-optics, gimbal and load drives, winch and load locking mechanisms → Drive systems consisting of an optimized combination of motor, controller and propeller for multirotor, fixed-wing and VTOL aircraft

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Here on the ground, maxon and its customers develop drive solutions consisting of individual components.

Modified catalog products for aerospace applications In addition to the catalog program, maxon offers its aerospace customers modified pro- ducts that have been developed for comparable applications over a period of more than 10 years and that satisfy the strictest environmental and quality requirements. Diverse pre- configured DCX, EC-4pole, EC-flat motors, GPX-UP planetary gearheads and ENX 10/16 XT encoders are available, as well as other products. For space applications in vacuum condi- tions, maxon has developed a series of brushed motors for simplified control electronics. All products have been optimized for extremely tough environmental conditions, such as vibrations, extended temperatures, vacuum or corrosion.

Application-specific drive solutions For selected fields of application, maxon offers tailor-made custom solutions. For the demanding manufacturers of professional unmanned aerial vehicle (UAV) systems, these include propulsion motors and electronic speed controllers (ESCs). The products are perfectly matched to each other and are characterized by unrivaled efficiency and reliability, providing our customers maxi- mum safety and high operational profitability.

Custom drive systems If the customer’s needs exceed the capabilities of the existing solutions, maxon can develop fully customized drive systems. These could be innovative components such as electric motors, gearheads, sensors or controllers, as well as combinations of these, in the form of a complete actuator. maxon supports the customer as early as the specification phase, assists with industrialization processes and provides products of consistent quality for use in sophisticated applications for many years.

aerospace.maxongroup.com

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Lab automation → Liquid handling (pipetting robots) → Point of care diagnostics (POC) → DNA sequencing → PCR analysis Power tools → Strapping tools, battery-powered staplers → Pruning shears, plant tying machines, saws, harvester implements → Electric screwdrivers, nail guns, pressing tools Oil and gas industry → Measurement while drilling (MWD) → Measurement and inspection systems → Valve controllers → Hydraulic pump systems Semiconductor industry → Wafer production → Semiconductor finishing → Pick-and-place applications → Analysis and test systems for product testing Test and measurement technology → 3D measuring devices → LiDAR systems → Surface testing devices → Scanner → Total stations → Precision scales Safety systems → Safety doors → Locking systems → Mobile inspection systems → Surveillance cameras

Industrial automation Drive systems for industrial automation

Industry 4.0, the Internet of Things and artificial intelligence are affecting manufacturing processes at every company. Industrial production is also being redefined at maxon. We are constantly raising our standards of quality, efficiency and flexibility to new levels without losing focus on costs. This is essential because complex mechatronic systems only work if components are of the highest quality and perfectly synchronized. maxon meets this requirement and is one of the only suppliers in the world that develops and manufactures complete mechatronic drive systems, including: DC motors, gearheads, sensors and controllers. Our customers benefit from this in many ways, especially when it comes to drive systems for lab automation, the oil and gas industry, test and measurement technology or semiconductor manufacturing. All of these applica- tions require the highest accuracy, sustainability, reliability and quality. Our interdisciplinary engineering team works closely with customers to develop the perfect, tailor-made solution for customer-specific applications. From simple modifications to completely new designs, maxon offers everything from a single source.

We are constantly raising our standards of quality, efficiency and flexibility to a new levels.

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Drive systems for laboratory automation As laboratory procedures and processes grow increasingly complex, automation is becoming more important. Here reliability, precision and speed play key roles: maxon motors and drive systems are used in various laboratory applications for dosing liquids, analyzing and transporting samples, and moving axes. The exceptional reliability, high precision, and excellent dynamics make it possible to accelerate laboratory procedures and perform these reliably without downtime. In particular with regards to the XYZ axes, the high power density of maxon’s mo- tors helps to save space and the high dynamics combined with a precision multi-axis controller facilitates optimization of the laboratory procedure and thus increases the throughput rate.

Drive systems for power tools As the power tool market expands, greater demands are being placed on electric drive systems. To meet these requirements, drives must not only be powerful; they must also be highly dynamic, light and efficient. maxon's brushless and brushed DC motors are true powerhouses with an effi- ciency level of over 90% and excellent controllability. In combination with a gearhead, encoder and controller, maxon provides an optimal drive system with all essential features for a battery-operated power tool. The excellent power density, dynamics and precision have led to maxon drives being used in various industrial tools, such as screwdrivers and pressing tools. These properties, combined with low weight and high efficiency, also make maxon drives ideal for professional tools in the agricultural sector and packaging industry, applications include: pruning shears, strapping tools and battery-powered staplers.

Drive systems for the oil and gas industry The production of oil and natural gas constantly requires new technologies and innovations in deep drilling technology. The equipment used for deep drilling is exposed to extremely harsh ambient conditions, including temperatures above 200°C, high pressure and extreme shocks and vibrations. maxon drive systems are used in a variety of drilling applications, hydraulic valve control- lers, communication mechanisms and measuring instruments. The maxon Heavy Duty range of motors is designed for these operating conditions and features efficiency levels of up to 88% in air and over 70% in oil. In addition, these motors are designed to withstand extreme temperatures as well as pressure, shocks and vibrations. This makes them ideal and reliable solutions for applications in extremely harsh operating conditions.

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Mobility solutions Drive systems for e-mobility, the automotive industry and robotics Electric drive systems have a major impact on our everyday life and mobility. More and more people are using e-bikes or electric scooters for commuting and recreation. Whether on the road, in the logistics center or under water, maxon’s mecha-tronic systems make things move reliably and efficiently. Our systems consist of motors, gearheads, sensors, batteries and controllers and constitute the basic building blocks for complex applications. To meet the high demands of our customers, all components are matched to each other by the maxon specialists. In the development of our competitive system solutions from a single source, the focus is on flexibility, efficiency and quality.

Automotive → Dynamic suspension control (passenger cars) → LiDAR systems (remote sensing technology for autonomous vehicles) → Brake by wire (e-brake) → SCR systems (exhaust gas treatment for diesel vehicles) E-mobility → E-bike systems with customized maxon BIKEDRIVE solutions → Electric scooters and trikes → Electric wheelchairs and rehabilitation vehicles

Logistics and robotics → Logistics shuttles → Mobile and autonomous logistics robots (AGVs) → Farm robots → Multi-axis lightweight robots → Collaborative robots (Cobot) Maritime applications → Remotely operated underwater vehicles (ROVs) → Autonomous underwater vehicles (AUVs)

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Drives and systems for logistics and robotics The increasing flow of goods and the requirements of Industry 4.0 have also led to continuously growing demands regarding efficiency, flexibility and reliability. Drive systems by maxon are installed in a variety of AGVs and cobot applications and, with their high power density, provide the perfect solution for integration into small spaces. The exceptional reliability and high efficiency of our system solutions enable safe operation without interruption. maxon’s compact and modular wheel drives provide the optimal drive solution for use in logistics AGVs. Their high IP protection and robust construction also make these drives suitable for outdoor use and agricultural applications.

All components are perfectly matched to each other by our maxon specialists.

Automotive The need for increased safety, as well as partly autonomous driving, continuously presents automotive manufacturers with new challenges. maxon drive solutions are used in a wide variety of applications, such as LiDAR, SCR, adaptive chassis systems and electrical brakes. Our customers put their trust in maxon specialists when they have special requirements on safety and reliability under difficult environmental conditions – we are your development partner for shaping the future of the automotive industry.

System solutions for electromobility In everyday life, individual mobility solutions with electric drives are becoming increasingly common and provide a sustainable increase in quality of life. With maxon’s electromobility systems, people stay on the move – reliably, efficiently and safely. The high power density and compact design of maxon drives enable almost invisible integration into the products of our customers. In the fields of micromobility and assistance systems, our solutions are developed in cooperation with the customer and in accordance with the standards of functional safety, for safe use in everyday life. With our proprietary battery management system, all applications become even more reliable, autonomous and durable.

mobilitysolutions.maxongroup.com

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The invisible E-Bike drive The maxon BIKEDRIVE AIR e-bike system is mounted out of sight inside the frame. Only an inconspicuously integrated control element on the top tube hints at the extra power hidden in the bike. A system weight of 3.5 kg, torque of 30 Nm, power of 220 W, energy of 250 Wh + 250 Wh (Range Extender). The maxon BIKEDRIVE AIR is suitable for electric racing bikes weig- hing up to 10.5 kg and e-MTB trail full-sussers weighing up to 15.5 kg. The system is suitable for all bike types.

NATURAL CYCLING EXPERIENCE INVISIBLE LIGHTWEIGHT SILENT CONNECTED SWISS TECHNOLOGY

4

2

3

Charging socket

1

Speed sensor

Spider

18

Range Extender BX 250 E

Motor unit MX AIR

1

3

Description

Data

Nominal voltage

V

36

Watt-hours

Wh

250

Charging time with 2A charger

h

3.5 1.5

Weight

kg

Description Max. torque

Data

Nm

30

HMI POWERTAB control unit

Max. supported cadence

rpm 115 km/h 25/33

4

Max. speed

Weight of motor unit

kg kg

1.9 3.5

Connect app Service app

Weight of complete system

Patented freewheel technology Integrated torque measurement on both sides Min. diameter of down tube

mm

60

Width of bottom bracket Chainline: racing bike 2x Chainline: racing bike 1x

mm 97.5

mm mm mm

47 46 52

Chainline: MTB boost, 148 mm

Q-factor

mm ≥ 155*

*depending on frame design and crank selection

Description Level adjustment Battery charge indicator BLE / ANT+ Light

Battery BX 250 l

2

Part numbers

Description

Data

Part numbers

Description*

Nominal voltage

V

36

729020 770624 699584 735990 739416 733138 724125 710994 710995 710996 741375 735310

MX AIR motor unit incl. cabling BX 250 I battery incl. cabling / 250 Wh

Watt-hours

Wh

250

POWERTAB control unit

Charging time with 2A charger

h

3.5 1.4

Charger, Li-ion, 2 A/36 VDC 230 VAC / 90° outlet Charging socket, complete with cover and cable, ST-10 right,190 mm Charging socket, complete with cover and cable, ST-10 left,190 mm Dropout speed sensor, HIGO connector, 734 mm Magnet holder for center lock brake disks / internal thread

Weight

kg

Magnet holder for 6-hole brake disks

Magnet holder for centerlock brake disks with thru axles

Chain ring holder BCD104

Chain ring holder BCD110 *The BIKEDRIVE AIR system is only available as complete system.

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maxonbikedrive.com

Ready for the next step At maxon we develop customized mechatronic drive systems, of the highest quality from a single source. maxon not only develops and produces DC and BLDC motors, gearheads, sensors, and controllers, but we can also combine these drive components in a housing as a customized mechatronic unit.

maxon Master Controller / Motion Controller Page 529

Batterie Management System (BMS)

Wheel drives for autonomous transport systems and self- driving vehicles

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keynote.maxongroup.com Get to know our Business units and the latest trends and products in drive technology This video focuses on our business units, their knowledge, experience, standards, and why our customers benefit from them. We showcase applications, products, trends, our state-of-the-art testing facilities, our international support teams, and our global sales network.

Scan code to watch keynote

Discover new products Learn about our latest product introductions in this short video.

Scan code to view new products

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maxon X drives Configure your drive online – according to your individual needs When configured online, you can download your specific mechanical and electrical data, dimensional drawings and CAD files immediately, and within 11 working days your drive system will be ready to ship.

Brushed DC motors

DCX The powerful drive available in a variety of versions.

DC-max The cost-optimized drive with a very good price/performance ratio.

Brushless DC motors

ECX SPEED The high-speed drive for grinders, fans, etc.

ECX TORQUE The high-torque drive for power tools like screw drivers, pruning shears, etc.

IDX MOTOR The industrial solution with IP protection and integrated encoder.

ECX FLAT The flat, space- saving drive with lots of torque.

ECX SQUARE The cost-optimized drive – robust, com- pact, and durable.

Drives with integrated positioning/speed controller

IDX – CO

IDX – ET

IDX – i/O

IDX DRIVE The intelligent drive system with IP protection, integrated controller, and optional holding brake.

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Produced within 11 days Lean, automated processes ensure that all drive versions are ready for shipment within 11 days Assemble your individual brushed or brushless DC drive: You can configure the gear stages, the motor bearings, the shafts, the encoder and much more. Design your custom drive online today and your finished drive will ship from Switzerland in 11 working days.

Planetary gearhead

GPX A, C, LN, LZ Planetary gearhead A: Standard C: Ceramic axes LN: Reduced noise level LZ: Reduced backlash

GPX HP High-power planetary gearhead with reinforced output.

GPX UP Ultra-performance planetary gearhead with optimal efficiency and reinforced output.

GPX SPEED High-speed, sterilizable gearhead for surgical applications.

Encoder

ENX EASY Magnetic incremental encoder, 3-channel, differential.

ENX RIO High-resolution, optical incremental encoder, 3-channel, differential.

ENX GAMA Radiation-resistant, magnetic incremental encoder, 2-channel.

TSX MAG Magnetic incremental encoder, 3-channel, differential.

ENX EASY Abs Absolute single-turn encoder (SSI/BiSS-C)

ENX EMT Absolute multi-turn encoder (SSI/BiSS-C)

xdrives.maxongroup.com

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Modify The online configurator

With our configurator, you can easily modify your drive online as you need it. It allows you to adapt a shaft, flange, bearing, or electrical connection perfectly to your application. With our automated processes, you will be holding your customized drives in your hands within a few days: xdrives.maxongroup.com If you need further adjustments to your drives, such as hollow shafts, special lubricants, or special windings, please contact us for assistance.

Winding Nominal voltage Temperature range

Shaft Length Diameter Surface Cross bore

Electrical connection Terminals or cables Cable length Connection alignment Connector

Bearings Ball bearing Sleeve bearing Lubrication

Output component Pinion Pulley

Flange Centering collar Bolt circle Thread

Notes on the catalog. Disclaimer

maxon shall not be held liable for errors in this documentation. This documentation is subject to change without notice. maxon shall not be liable for direct or indirect damage resulting from the use of this documentation. May be subject to laws and regulations. Copies, including excerpts, require prior written permission of maxon.

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Combine The maxon modular system The motors, gearheads, sensors, brakes, and controllers of maxon are perfectly matched to each other and can be combined in a number of ways. Our modular system makes it easy to find suitable components for your motor – in the catalog and in the online shop. shop.maxongroup.com

Motor DC Motors EC Motors (BLDC)

Sensor Encoder Resolver DC-Tacho

Accessories

Controller Servo Controller Positioning Control Unit Motion Control

Gear Planetary Gearhead Spur Gearhead Screw Drive

Great choice, easy ordering The diversity of motors and product combinations offered by maxon is unmatched worldwide. The maxon modular system and the numerous options for windings offer even more possibilities for variation. To make the delivery times as short as possible for our customers, we organized our products into program groups.

Stock program The market-oriented selection from our extensive product portfolio offers you short delivery times. Standard program In the comprehensive standard program, products are included which can be produced and delivered in a short time. The plenitude of versions in this program offer tried and tested standard products for optimized application. Special program A wide range of motors and combinations is available on request.

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We are engineers. Dedicated to the development of

drive technology. Quality with no compromise

Development engineers and designers at maxon motor use only state-of-the-art calculation and configuration software. This enables us to develop customer-specific solutions quickly. Advanced qualification and risk assessment methods guarantee that all of our products are highly reliable and robust. Simultaneously, systematic process and product optimization programs enable us to provide our customers with more options for drive configuration – in shorter delivery times. An example are maxon DCX drives, which can be configured online.

i

Consistent standards on quality, safety, and procedures ensure that only premium products leave our factories. The business and production processes fulfill international standards such as ISO 9001 and ISO 14001. maxon medical has ISO 13485 certification and products for the aerospace industry have ISO 9100 certification.

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We are experts in precision drives. Flexible in-house production All important components found in our maxon motor drive systems are produced on machines and manufacturing lines developed in-house. Our customers are guaranteed efficient and fast manufacturing of their products, whether in small or in large quantities, as well as maximum flexibility to meet special needs and requirements.

Our core areas of expertise include: – Winding technology – Standard and special gearhead engineering – Encoder technology – Electronics and systems technology – Injection molding processes for plastics as well as ceramic and metal powder (CIM/MIM) – Installation and automation technology – Development / project management – Quality management

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SN EN ISO 9001 SN EN ISO 9001 specifies the requirements to a quality management system (process approach) that an organization has to meet in order to provide products and services that meet the customer expectations as well as comply with applicable regulatory requirements. Simultaneously, the management system has to be subject to continuous improvement. SN EN ISO 14001 Is an internationally accepted quality norm for environmental management systems (EMS). It covers environmental-relevant processes and procedures in a company, requiring a company’s management and employees to adopt environmentally-compatible behavior and constantly seek to improve its procedures and documentation. EN 9100 This is an internationally accepted quality standard of the aerospace industry. It requires companies and employees to reduce potential risks in the aerospace industry to a minimum by structuring the design and manufacturing processes accordingly. At maxon, this standard is applied for customer-specific products on request – except for A-max motors and controllers. SN EN ISO 13485 Is an internationally accepted quality norm for medical products that requires management and staff to ensure that the design and manufacture of medical products minimizes the potential risks for patients. Traceability of processes and raw materials is also ensured. At maxon, this standard is applied for customer-specific products on request.

Overview of the maxon certifications

ISO 9001

IS0 14001

EN 9100

ISO 13485

maxon Switzerland maxon Germany/Sexau

NEW

maxon Hungary

maxon South Korea maxon USA maxon China maxon France maxon Netherlands

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Quality management Only performance counts

EU Directives maxon products are designed for installation in complete devices and are considered incomplete machines according to EU Directive 2006/42/EC (Machinery Directive). They are designed to be installed in machines or other incomplete machines and are therefore not CE marked. It is the responsibility of the end device manufacturer to identify the relevant directives and issue a declaration of conformity. maxon confirms compliance with the following directives of the European Union. Exceptions are described on the respective product pages. 1907/2006/EU REACH 2012/19/EU WEEE 2018/891/EU Waste Framework Directive 2011/65/EU RoHS incl. 2015/863/EU UL and CSA Certain applications and markets require UL- or CSA-certified motors and drives. maxon's standard catalog products do not have such certification. However, we are able to certify our motors and drives in accordance with UL or CSA standards. Please contact your local maxon partner for more information. Drives manufactured by maxon can be absolutely relied upon even under the most difficult conditions – they have for example been in use on Mars for years. But maxon DC motors do not only do their job in space, they also function in tough conditions on and deep below the surface of the Earth flawlessly and efficiently. The quality management system of maxon is an integral part of the overall management sys- tem. The operational and organizational structures, the powers and responsibilities, as well as the process and procedure assessments are documented for all employees. The quality management system is enacted, maintained and periodically verified.

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www.maxongroup.com Visit us online and discover the digital maxon world On our website, you can find general news and information on our products and services, as well as an integrated online shop, the selection program and the maxon online configurator.

maxon online configurator Configure and combine brushed and brushless DC motors, gearheads and compact drives according to your individual requirements. Fast, easy, and online. We guide you through our configurator step-by-step.

maxon selection program Find the right drive by entering just a few parameters, such as supply voltage and torque. After you have entered the requirements of your drive, the maxon selection program shows the possible solution combinations from the maxon product program.

maxon Online Shop In the maxon online shop, we provide a complete overview of all maxon products. You can also order your drive solution, download detailed product specifications and 3D CAD drawings immediately.

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drive.tech Drives and technology online On our online platform drive.tech, you will find stories, technical reports, and videos about drive technology. Read blogs from our maxon experts, share content on social media, and stay up to date with our eNewsletter. drive.tech

driven magazine Read and experience

In driven, our print magazine, you can find exciting application stories, expert interviews, and other interesting stories in the world of drive technology. Available twice a year in print or in the Apple App Store or Google Play. magazine.maxongroup.com

D R I V E N by

D R I V E N by maxon motor

___ The dawn of a new industrial age. p.10 Think tank

___ How e-mobility will change our future. p.10 Silent revolution

___ How to build an exoskeleton for the Cybathlon. p. 30

___ Why a fossil gets robotics engineers excited. p. 40

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maxon academy

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Increase your knowledge of drive technology and motion control Learn more about the interaction of drive components, namely motor, gears, sensors and con- trollers. maxon academy brings together maxon products to provide ongoing education on drive technology. In addition to the maxon academy books and brochures, you will find E-learning modules, the currently planned seminars on drive technology and motion control as well as teaching material. These range from presentation and sample motors that can be taken apart for student exercises to models for hands-on training with suggestions for practical work. academy.maxongroup.com

to other system components

electrical supply

bus

motion controller

I/O

load mechanics gearhead motor sensor

master

v(t), F(t)

Precision Drive Systems

Urs Kafader

The selection of high-precision microdrives

Formulae Handbook maxon academy

e author, Dr. Urs Kafader — born 1963 in Sarnen, Switzerland, was awar- d a physics degree and MBA from the Federal Institute of Technology, ETH rich, and a doctorate from the UHA Mulhouse in France — started his career the ETH Solid State Physics Department working on the epitaxy of semicon- ctor heterostructures. With a genuine interest in the impartion of technical owledge, he attended lectures on general didactics and specialized training r technology education. For more than ten years, Dr. Kafader has been res- nsible for technical training at maxon motor. In this function, he has presented any training courses and seminars for the maxon staff and customers. Further- ore, he is involved in the review of product documentation and also developed e maxon selection program.

maxon academy

The selection of high-precision microdrives Step by step from the specific formulation of the drive problem to its solution. Numerous tips and explanations, focusing only on theory where required for greater understanding. Various examples of applications deal with the practical aspects of drive technology. (Author: Dr. Urs Kafader, 149 pages, ISBN 978-3-9523654-5-8)

maxon Formula Compendium Formulae, terms and explanations for all types of calculations concerning drive systems. Detailed collection with illustrations and descriptions. Flow chart for targeted drive selection.

33

New products

NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW

239 242 243 244 247 248 249

IDX 56 S,  56 mm, brushless, 270 W IDX 70 S,  70 mm, brushless, 600 W IDX 70 M,  70 mm, brushless, 800 W IDX 70 L,  70 mm, brushless, 900 W

ECX FLAT 32 S, ∅ 32 mm, brushless, 35 W ECX FLAT 32 S, ∅ 32 mm, brushless, 65 W, high torque ECX FLAT 32 L, ∅ 32 mm, brushless, 100 W, high torque

EC frameless DT 50 S, ∅ 54 mm, brushless, 170 W EC frameless DT 50 M, ∅ 54 mm, brushless, 150 W

341 342

IDX 56 S,  56 mm, 180 W, drive with positioning/speed controller IDX 70 S,  70mm, 550 W, drive with positioning/speed controller IDX 70 M,  70 mm, 650 W, drive with positioning/speed controller IDX 70 L,  70 mm, 750 W, drive with positioning/speed controller

347 350 351 352

ENX 10 GAMA, encoder, ∅ 10 mm, 12 counts ENX 13 GAMA, encoder, ∅ 13 mm, 16 counts

471 472

TSX MAG, encoder, 2560 counts, axial TSX MAG, encoder, 2560 counts, radial

488 489

NEW

MicroMACS6, programmable motion controller, 6 axes

551

NEW

Overview — motion control

560

NEW NEW

Brake AB 42 S, 24 VDC, 1.4 Nm Brake AB 60 S, 24 VDC, 5.0 Nm

569 571

34

34

maxon selection guide

X drives compact drive

36–42 40–42 44–46 48–54

DC motor EC motor Summary accessories sensor gear screw drive

55 56 58 58

Classification of the maxon ranges according to performance classes. Performance, also in conjunction with size, is frequently a central requirement when considering drive systems. A preliminary size-related selection can be made from the different product ranges with the maxon selection guide. Our data sheets provide detailed specifications related to individual motors. Should you need any additional information, simply call us!

35

maxon selection guide Can be configured online X drives

Electronics

Type

0.3 W 0.5 W 1.5 W 1.6 W 2.5 W 1 W

0.3 mNm DCX 6 M EB 0.6 mNm DCX 8 M EB 0.9 mNm DCX 10 S EB 2.2 mNm DCX 10 L EB 2.0 mNm DCX 12 S EB 4.2 mNm DCX 12 L EB 6.3 mNm DCX 14 L EB 6.9 mNm DCX 14 L GB 5.4 mNm DCX 16 S EB 5.4 mNm DCX 16 S GB 11.6 mNm DCX 16 L EB 11.8 mNm DCX 16 L GB 11.0 mNm DCX 19 S EB 11.4 mNm DCX 19 S GB 14.7 mNm DCX 22 S EB 15.3 mNm DCX 22 S GB 29.8 mNm DCX 22 L EB 32.2 mNm DCX 22 L GB 52.3 mNm DCX 26 L EB 59.8 mNm DCX 26 L GB 128 mNm DCX 32 L GB 138 mNm DCX 35 L GB 4.1 mNm DC-max 16 S EB 4.8 mNm DC-max 16 S GB 10.4 mNm DC-max 22 S EB 12.5 mNm DC-max 22 S GB 28.8 mNm DC-max 26 S EB 32.7 mNm DC-max 26 S GB

zz zz ep es zz zz ep es zz zz ep es zz zz ep es zz zz ep es zz zz ep es ep es ep es ep es ep es ep es ep es

z z z z z z z z z z z z in in es es in in in in es es es es

93 94 95 96 97 98 99

3 W 6 W 3 W 5 W 5 W

zzz zz zzz zz gl gm in gl gm in el es el es

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 117 118 119 120 121 122

zzzz zzz z zzzz zzz z gl gm in fn gl gm in fn el es el el es el el el

zzz zz gl gm in el es

10 W

zzzz zzz z gl gm in fn el es el el

5 W

zz zzz zz zz z z zzzz zzz z zz z z zzzz zzz z z zz z z zzzz zzz z z zz z z zzzz zzz z z zz z z zzzz zzz z z z z z zzzz zzz z z z z z zz z z z z z ep es ep es gl gm in el es eo es eo es gl gm in fn gl gm in fn el es el el es el el el ep es ep es 121 121 eo es eo es gl gm in fn gl gm in fn el es el el es el el el ep es ep es 121 121 eo es eo es gl gm in fn gr hk in fn el es el es es es el es es es 121 121 eo es gr hk fn es es es

11 W

6 W

14 W 11 W 20 W 18 W 40 W 70 W 80 W

zzzz zz zz z zz zzzz zzzz zz zz z zz zzzz eo is es es gr hk fn il es es es es es 121 122 eo is es es gr hk fn il es es es es es 121 122

2 W 3 W 5 W 8 W 9 W

zz zz ep es zz zz ep es ep es ep es

zzz zz zzz zz zzz zz gl gm in el es gl gm in gl gm in el es el es

zzz zz zz z z zzzz zzz z zz z z zzzz zzz z gl gm in el es ep es eo es gl gm in fn el es el el ep es eo es gl gm in fn el es el el

22 W

Nominal torque mNm

0.1

0.2

0.3

0.4

0.5

0.6

0.7 0.8 0.9 1

2

3

4

5

6

7

Standard

Option / on request

36

Gears

8

9 10

20

30

40

50

60

70

80 90 100

200

300

400

500

600 700 800 900 1000

Description of numbers with detailed information about the connection on page 55

37

Sensor

Accessories

0.3 W DCX 6 M EB 0.5 W DCX 8 M EB 1 W DCX 10 S EB 1.5 W DCX 10 L EB 1.6 W DCX 12 S EB 2.5 W DCX 12 L EB 3 W DCX 14 L EB 6 W DCX 14 L GB 3 W DCX 16 S EB 5 W DCX 16 S GB 5 W DCX 16 L EB 10 W DCX 16 L GB 5 W DCX 19 S EB 11 W DCX 19 S GB 6 W DCX 22 S EB 14 W DCX 22 S GB 11 W DCX 22 L EB 20 W DCX 22 L GB 18 W DCX 26 L EB 40 W DCX 26 L GB 70 W DCX 32 L GB 80 W DCX 35 L GB 2 W DC-max 16 S EB 3 W DC-max 16 S GB 5 W DC-max 22 S EB 8 W DC-max 22 S GB 9 W DC-max 26 S EB 22 W DC-max 26 S GB

2000

3000

4000

5000 6000 7000 8000

10000

20000

30000

40000 50000 60000

80000

100000

38

maxon selection guide The right drive based on just a few parameters

Gearhead

Motor

Sensor

Accessories

Electronics

The motors, gearheads, sensors, brakes and controllers of maxon are perfectly matched to each other and can be combined in a number of ways. Our modular system makes it easy to find suitable components for your motor.

View the entire range of products online shop.maxongroup.com

39

maxon selection guide Can be configured online X drives compact drive

Electronics

Type

0.5 W 1.0 W 1.5 W 2.0 W

0.23 mNm ECX SPEED 4 M 0.34 mNm ECX SPEED 4 L 0.33 mNm ECX SPEED 6 M 0.42 mNm ECX SPEED 6 M HP 0.98 mNm ECX SPEED 8 M 0.98 mNm ECX SPEED 8 M (Flex) 1.26 mNm ECX SPEED 8 M HP 1.26 mNm ECX SPEED 8 M HP (Fl.) 2.7 mNm ECX SPEED 13 M 4.3 mNm ECX SPEED 13 M HP 3.3 mNm ECX SPEED 13 M 5.2 mNm ECX SPEED 13 L 7.1 mNm ECX SPEED 13 L HP 7.8 mNm ECX SPEED 13 L 5.1 mNm ECX SPEED 16 M 7.5 mNm ECX SPEED 16 M HP 6.8 mNm ECX SPEED 16 M 10.6 mNm ECX SPEED 16 L 16.0 mNm ECX SPEED 16 L HP 16.3 mNm ECX SPEED 16 L 7.6 mNm ECX SPEED 19 M 11.2 mNm ECX SPEED 19 M HP 11.1 mNm ECX SPEED 19 M 15.3 mNm ECX SPEED 19 L 23.2 mNm ECX SPEED 19 L HP 23.9 mNm ECX SPEED 19 L 12.1 mNm ECX SPEED 22 M 20.3 mNm ECX SPEED 22 M HP 17.6 mNm ECX SPEED 22 M 20.2 mNm ECX SPEED 22 L 29.3 mNm ECX SPEED 22 L HP 27.1 mNm ECX SPEED 22 L 12.9 mNm ECX SQUARE 16 L 32.4 mNm ECX TORQUE 22 M 48.8 mNm ECX TORQUE 22 L 79.9 mNm ECX TORQUE 22 XL

z z z z z z z z in al in al in al in al

189 190 191 192 193 193 194 194 195 196 199 200 203 204 207 208 211 212 215 216 219 220 223 224 229 233 234 235 239 240 241 242 243 244 247 248 249 347 348 349 350 351 352

2 W 2 W 3 W 3 W

z zz z z z z zz z z z z zz z z z z zz z z z ht ho bm hl in ho cr alw y in al ht ho bm hl in ho cr alw y in al

12 W 25 W 25 W 25 W 50 W 50 W 20 W 40 W 40 W 40 W 80 W 80 W 30 W 60 W 60 W 60 W

z zzz z zzzzzz zzz z z z zzz z zzzzzz zzz z z z zzz z zzzzzz zzz z z z zzz z zzzzzz zzz z z zzz z zzz z z z z z zzz z zzz z z z z z z zzz z zzzzzz zzz z z z zzz z zzzz z z z z z z zzz z zzzzzz zzz z z zzz z zzz z z z z z zzzzzz zzz zz z zz zzzz zzzzzz zzz zz z zz zzz z zzz z zzzz z z z z z zzz z zzz z z z z z zzz z zzz z z z z z zzz z zzz z z z z z zzzzz z zz zz zzzz zzzzz z zz zz zzz zzz z zzz z z z z z zzzzz z zz zz zzzz zzzzz zzz zz z zz zzz zzz z zzz z z z z z zzzzz z zz zz zzzz zzzzz z zz zz zzz z xeo is es es U fn il es es es es 123 es xeo is es es U fn il fs fs fs fs 123 124 esxeo es Ugr hk fn es es es 123 xeo is es es U fn il es es es es 123 es xeo is es es U 114 115 fn il fs fs fs fs fs 123 124 esxeo es Ugr hk fn es es es 123 xeo is es es U fn il es es es es 123 es xeo is es es U fn il fs fs fs fs 123 124 x z zzz z zzzz z z z z z zzz z zzzz z z z z z zzz z zzzz z z z z ep esxeo es UUgr hk fn es es es ep esxeo es UUgr hk fn es es es ep esxeo es UUgr hk fn es es es ep esxeo es UUgr hk in fn ep esxeo es UUgr hk in fn ep esxeo es UU 114 115 in fn ep esxeo es UUgr hk in fn es es es es es es fs es fs es es es es es fs fs es es es es es es es fs es es fs es es 123 123 123 123 123 123 123 123 esxeo es esxeo es Ugr hk fn U 114 115 fn ep esxeo es UUgr hk in fn ep esxeo es UUgr hk fn ep esxeo es UU 114 115 in fn fs es fs es es fs es 123 123 esxeo es Ugr hk fn esxeo is es es Ugr hk fn il es es es es es 123 es esxeo is es es U 114 115 fn il fs fs fs fs fs 123 124 ep esxeo es UUgr hk fn es es es es fs fs es es es es fs es 123 123 123 123 esxeo es esxeo es esxeo es Ugr hk fn U 114 115 fn Ugr hk fn

197/198

201/202

205/206

209/210

213/214

120 W 120 W 40 W 80 W 120 W 120 W 20 W 30 W 80 W 80 W 270 W 330 W 450 W 600 W 800 W 900 W 35 W 65 W 40 W 45 W 100 W 180 W 230 W 280 W 550 W 650 W 750 W

217/218

221/222

225/226

462 mNm IDX 56 S 640 mNm IDX 56 M 1040 mNm IDX 56 L 1520 mNm IDX 70 S 2680 mNm IDX 70 M 3750 mNm IDX 70 L

z z z z z z im im im im im im

116 117 116 117 116 117

118 118 118 118 118 118 119 119 119 119 119 119

37.9 mNm ECX FLAT 32 S 63.5 mNm ECX FLAT 32 S HT 100 mNm ECX FLAT 32 L HT

z z z z zz z z z z zz z z zz z dk v ct v yy dk v ct v yy v ct vv y

450 mNm IDX 56 S 516 mNm IDX 56 M 795 mNm IDX 56 L 1530 mNm IDX 70 S 2441 mNm IDX 70 M 3167 mNm IDX 70 L

Nominal torque mNm

0.1

0.2

0.3

0.4

0.5

0.6

0.7 0.8 0.9 1

2

3

4

5

6

7

Standard

Option / on request

40

Gears

8

9 10

20

30

40

50

60

70

80 90 100

200

300

400

500

600 700 800 900 1000

Description of numbers with detailed information about the connection on page 55

41

Sensor

Accessories

0.5 W 1.0 W 1.5 W 2.0 W

ECX SPEED 4 M ECX SPEED 4 L ECX SPEED 6 M ECX SPEED 6 M HP

2 W ECX SPEED 8 M 2 W ECX SPEED 8 M (Flex) 3 W ECX SPEED 8 M HP 3 W ECX SPEED 8M HP (Fl.) 12 W ECX SPEED 13 M 25 W ECX SPEED 13 M HP 25 W ECX SPEED 13 M 25 W ECX SPEED 13 L 50 W ECX SPEED 13 L HP 50 W ECX SPEED 13 L 20 W ECX SPEED 16 M 40 W ECX SPEED 16 M HP 40 W ECX SPEED 16 M 40 W ECX SPEED 16 L 80 W ECX SPEED 16 L HP 80 W ECX SPEED 16 L 30 W ECX SPEED 19 M 60 W ECX SPEED 19 M HP 60 W ECX SPEED 19 M 60 W ECX SPEED 19 L 120 W ECX SPEED 19 L HP 120 W ECX SPEED 19 L 40 W ECX SPEED 22 M 80 W ECX SPEED 22 M HP 80 W ECX SPEED 22 M 80 W ECX SPEED 22 L 120 W ECX SPEED 22 L HP 120 W ECX SPEED 22 L 20 W ECX SQUARE 16 L 30 W ECX TORQUE 22 M 35 W ECX TORQUE 22 L 40 W ECX TORQUE 22 XL 270 W IDX 56 S 350 W IDX 56 M 400 W IDX 56 L

600 W IDX 70 S 800 W IDX 70 M 900 W IDX 70 L 35 W

ECX FLAT 32 S

65 W ECX FLAT 32 S HT 100 W ECX FLAT 32 L HT

180 W IDX 56 S 230 W IDX 56 M 280 W IDX 56 L 550 W IDX 70 S 650 W IDX 70 M 750 W IDX 70 L

2000

3000

4000

5000 6000 7000 8000

10000

20000

30000

40000 50000 60000

80000

100000

42

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