1. List of Abbreviations | 5 |
2. Terms and Definitions | 5 |
3. Change Log | 8 |
4. Scope | 12 |
5. General requirements for the Service Lift Training | 13 |
5.1 Overview | 13 |
5.2 Target Group | 14 |
5.3 Validity Period | 14 |
5.4 Aims and Objectives | 14 |
5.5 Duration of the Service Lift Standard Training | 15 |
5.6 Course Codes | 15 |
5.7 Participant Prerequisites | 16 |
5.8 Instructor Qualification Prerequisites | 16 |
6. Using this Standard to Develop Training | 16 |
6.1 Formative Post-lesson Evaluations | 16 |
7. Service Lift User Module | 19 |
7.1 Aims and objectives for the Service Lift User Module | 19 |
7.2 Duration of the Service Lift User Module | 19 |
7.3 Instructor to Participant Ratio | 19 |
7.4 Service Lift User Module Timetable | 20 |
7.5 Detailed Description of the Service Lift User Module | 22 |
Lesson 1 - Introduction to the Training | 22 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 22 |
ELEMENT 1.2 - Facilities | 23 |
ELEMENT 1.3 - Introduction | 23 |
ELEMENT 1.4 - Scope, Aim and Main Learning Objectives | 24 |
ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form) | 24 |
ELEMENT 1.6 - Motivation | 25 |
ELEMENT 1.7 - Human Factors | 25 |
ELEMENT 1.8 - Personal Protective Equipment | 27 |
Lesson 2 - Legislation and Manuals | 27 |
Lesson 3 - General Use of Lifts | 28 |
ELEMENT 3.1 - Standards for Use with Lifts | 29 |
ELEMENT 3.2 - Transport of Personnel and Equipment | 29 |
ELEMENT 3.3 - Lift Funcionality | 30 |
ELEMENT 3.4 - General Safety in Use of Lifts | 31 |
Lesson 4 - Inspection of Lift Prior to Use | 32 |
ELEMENT 4.1 - General Purpose of Pre-Use Inspection | 33 |
ELEMENT 4.2 - Pre-Use Inspection Checklist | 33 |
ELEMENT 4.3 - Pre-Use Inspection Steps, Outside the Lift | 34 |
ELEMENT 4.4 - Pre-Use Inspection Steps, Inside the Lift | 35 |
ELEMENT 4.5 - Pre-Use Inspection of Lift, GENERAL Safety | 35 |
Lesson 5 - Operation of Lift (Practical Exercises) | 36 |
ELEMENT 5.1 - Initial Personal Precautions | 36 |
ELEMENT 5.2 - Pre-Use Inspection | 37 |
ELEMENT 5.3 - Stay in Danger Zone | 38 |
ELEMENT 5.4 - Safety in the Lift Travel Range | 38 |
ELEMENT 5.5 - Safety Inside the Lift | 39 |
ELEMENT 5.6 - Fences and Gates | 39 |
ELEMENT 5.7 - Faults and Damage | 40 |
ELEMENT 5.8 - Empty Transfer | 41 |
ELEMENT 5.9 - Unstable Objects in the Lift | 41 |
ELEMENT 5.10 - Safety When Operating a Lift | 42 |
ELEMENT 5.11 - Emergency Descend | 43 |
Lesson 6 - Evacuation From Lift | 43 |
ELEMENT 6.1 - Operation of Doors | 44 |
ELEMENT 6.2 - Rescue and Evacuation Plan | 44 |
ELEMENT 6.3 - Evacuation from Lift | 45 |
Lesson 7 - Shutdown After Use | 46 |
ELEMENT 7.1 - Lift in Parking Position, General | 46 |
ELEMENT 7.2 - Shutdown Procedure | 47 |
Lesson 8 - Training Review | 47 |
ELEMENT 8.1 - Training Review | 47 |
ELEMENT 8.2 - Feedback Session | 48 |
8. Service Lift Inspection and Maintenance Module | 50 |
8.1 Aims of the Service Lift Inspection and Maintenance (SLIM) Module | 50 |
8.2 Course Participants´ Prerequisites for the Service Lift Inspection and Maintenance Module | 50 |
8.3 SLIM Module Instructor´s Qualification | 50 |
8.4 Duration of the Service Lift Inspection and Maintenance Module | 50 |
8.5 Instructor to Participant Ratio | 51 |
8.6 Service Lift Inspection and Maintenance Module Timetable | 51 |
8.7 Detailed Description of the Service Lift Inspection and Maintenance Module | 54 |
Lesson 1 - Introduction to the Training | 54 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 55 |
ELEMENT 1.2 - Facilities | 55 |
ELEMENT 1.3 - Introduction | 56 |
ELEMENT 1.4 - Scope and Main Learning Objectives | 56 |
ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form) | 57 |
ELEMENT 1.6 - Motivation | 57 |
ELEMENT 1.7 - Human Factors | 58 |
ELEMENT 1.8 - Personal Protective and Fall Protective Equipment (PPE and PFPE) | 59 |
Lesson 2 - Legislation and Documentation | 60 |
ELEMENT 2.1 - Lift Manufacturers´ User Manuals and Guides | 61 |
ELEMENT 2.2 - Local and National Legislation | 61 |
Lesson 3 - Safety When Working on a Lift in A WTG | 62 |
ELEMENT 3.1 - Hazardous Energy | 62 |
ELEMENT 3.2 - Work Areas in the WTG | 63 |
ELEMENT 3.3 - Formative Post-evaluation | 64 |
Lesson 4 - Gates and Fences | 64 |
ELEMENT 4.1 - Outside the Lift | 64 |
ELEMENT 4.2 - Gate Locking Systems | 65 |
ELEMENT 4.3 - Guard Locking Control Systems | 65 |
ELEMENT 4.4 - Upper and Lower Hatches | 66 |
ELEMENT 4.5 - Formative Post-evaluation | 66 |
Lesson 5 - Cabin and Its Attachment Parts | 66 |
ELEMENT 5.1 - Viewing Windows and Lift Certification | 67 |
ELEMENT 5.2 - Fasteners | 67 |
ELEMENT 5.3 - Anchor Points | 68 |
ELEMENT 5.4 - Service Light and Emergency Light | 69 |
ELEMENT 5.5 - Formative Post-evaluation | 69 |
Lesson 6 - Cabin Guide Systems | 69 |
ELEMENT 6.1 - Introduction to the Lift Guiding Systems | 70 |
ELEMENT 6.2 - Guide Wires Inspection and Maintenance | 70 |
ELEMENT 6.3 - Guide Wheels Inspection (Ladder guided and Rack and Pinion driven lifts) | 71 |
ELEMENT 6.4 - Roller Guide Unit Inspection and Maintenance | 72 |
ELEMENT 6.5 - Guide Ladder Inspection | 73 |
ELEMENT 6.6 - Formative Post-evaluation | 74 |
Lesson 7 - Top Obstruction Device Inspection | 74 |
ELEMENT 7.1 - Top Obstruction Device Function | 74 |
ELEMENT 7.2 - Top Obstruction Device Flashing Light | 75 |
Lesson 8 - Bottom Obstruction Device Inspection | 75 |
ELEMENT 8.1 - Bottom Obstruction Device Function | 76 |
ELEMENT 8.2 - Bottom Obstruction Device – Mechanical Control System | 76 |
ELEMENT 8.3 - Bottom Obstruction Device Flashing Light | 77 |
Lesson 9 - Lift Door Lock and Electrical Inter-Lock System | 78 |
ELEMENT 9.1 - Function Test of the Door Lock | 78 |
ELEMENT 9.2 - Emergency Unlocking | 79 |
ELEMENT 9.3 - Upper and Lower Hatches | 79 |
ELEMENT 9.4 - Formative Post-Evaluation | 80 |
Lesson 10 - Lift Operation Panel | 80 |
ELEMENT 10.1 - The Lift Operation Panel | 80 |
ELEMENT 10.2 - Operation Hour Counter | 81 |
ELEMENT 10.3 - Emergency State Override Function | 81 |
ELEMENT 10.4 - Formative Post-Evaluation | 82 |
Lesson 11 - Suspension System | 82 |
ELEMENT 11.1 - Suspension Crossbeam | 82 |
ELEMENT 11.2 - Rope End Attachments | 83 |
ELEMENT 11.3 - Bolts and Bolted Connections | 83 |
ELEMENT 11.4 - Upper and Lower Attack Pinion (Rack and Pinion) | 84 |
ELEMENT 11.5 - Formative Post-Evaluation | 84 |
Lesson 12 - Drive and Safety Wire Rope and Rack | 84 |
ELEMENT 12.1 - Drive Ropes, In General | 85 |
ELEMENT 12.2 - Tension WeightS | 85 |
ELEMENT 12.3 - Grounding Rotating Unit | 86 |
ELEMENT 12.4 - Rope Ends | 86 |
ELEMENT 12.5 - Counter Rollers | 87 |
ELEMENT 12.6 - Rope Clamps | 88 |
ELEMENT 12.7 - Rope Attachments and Bondings | 88 |
ELEMENT 12.8 - Rope End Protection | 89 |
ELEMENT 12.9 - Inspection of the Rack | 89 |
ELEMENT 12.10 - Grease the Rack | 90 |
ELEMENT 12.11 - Formative Post-Evaluation | 90 |
Lesson 13 - Traction Hoist | 90 |
ELEMENT 13.1 - Traction Hoist Device | 91 |
ELEMENT 13.2 - Operation Hour Counter | 91 |
ELEMENT 13.3 - Labels and Type Plates on Traction Hoist | 92 |
ELEMENT 13.4 - Drive Unit, Mechanical | 92 |
ELEMENT 13.5 - Drive Unit, Electrical | 93 |
ELEMENT 13.6 - Upper and Lower Gearbox | 94 |
ELEMENT 13.7 - Electro-Mechanical and Centrifugal Brakes | 94 |
ELEMENT 13.8 - Load Capacity System | 95 |
ELEMENT 13.9 - Formative Post-Evaluation | 96 |
Lesson 14 - Wire Rope Redirection Inside the Cabin | 96 |
Lesson 15 - Fall Arrest Device (FAD) | 96 |
ELEMENT 15.1 - Labels and Type Plates | 97 |
ELEMENT 15.2 - General Conditions | 97 |
Lesson 16 - Supply Cable | 98 |
ELEMENT 16.1 - Feed-in of Supply Cable | 98 |
ELEMENT 16.2 - Strain Relief | 99 |
ELEMENT 16.3 - Cable Bin | 99 |
ELEMENT 16.4 - Formative Post-Evaluation | 100 |
Lesson 17 - Test and Training Review | 100 |
ELEMENT 17.1 - Theory Test | 100 |
ELEMENT 17.2 - Training Review | 101 |
ELEMENT 17.3 - Feedback Session | 101 |
ELEMENT 17.4 - Participant Performance Assessment | 101 |
9. Service Lift Installation, Inspection and Repair Module | 104 |
9.1 Aims of the Service Lift Installation, Inspection and Repair Module | 104 |
9.2 Course Participants’ Prerequisites for the Service Lift Installation, Inspection and Repair Module | 104 |
9.3 SLIIR Module Instructor´s Qualification | 104 |
9.4 Duration of the Service Lift Installation, Inspection and Repair Module | 104 |
9.5 Instructor to Participant Ratio | 105 |
9.6 Service Lift Installation, Inspection and Repair Module Timetable | 105 |
9.7 Detailed Description of the Service Lift Installation, Inspection and Repair Module | 109 |
Lesson 1 - Introduction to the Training | 109 |
ELEMENT 1.1 - Safety Instructions and Emergency Procedures | 109 |
ELEMENT 1.2 - Facilities | 110 |
ELEMENT 1.3 - Introduction | 110 |
ELEMENT 1.4 - Scope and Main Learning Objectives | 111 |
ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form) | 111 |
ELEMENT 1.6 - Motivation | 112 |
ELEMENT 1.7 - Human Factors | 112 |
ELEMENT 1.8 - Personal Protective Equipment | 114 |
Lesson 2 - Legislation and Documentation | 114 |
ELEMENT 2.1 - Lift Manufacturers´ User Manuals, Instructions and Guides | 115 |
ELEMENT 2.2 - Local and National Legislation | 115 |
Lesson 3 - Safety When Working on a Lift in a WTG | 116 |
ELEMENT 3.1 - Hazardous Energy | 116 |
ELEMENT 3.2 - Work AreAs in the WTG | 117 |
ELEMENT 3.3 - Formative Post-Evaluation | 118 |
Lesson 4 - Gates and Fences | 118 |
ELEMENT 4.1 - Outside the Lift | 118 |
ELEMENT 4.2 - Gate Locking Systems | 119 |
ELEMENT 4.3 - Guard Locking Control System | 119 |
ELEMENT 4.4 - Upper and Lower Hatches | 120 |
ELEMENT 4.5 - Formative Post-Evaluation | 120 |
Lesson 5 - Cabin and Its Attachment Parts | 121 |
ELEMENT 5.1 - The Cabin | 121 |
ELEMENT 5.2 - Fasteners anD anchor Points | 122 |
ELEMENT 5.3 - Service Light and Emergency Light | 122 |
ELEMENT 5.4 - Formative Post-Evaluation | 123 |
Lesson 6 - Cabin Guide Systems | 123 |
ELEMENT 6.1 - Introduction to Lift Guiding Systems | 123 |
ELEMENT 6.2 - Guide Ropes and Guide Units | 124 |
ELEMENT 6.3 - Wheels and Roller Guide Unit | 125 |
ELEMENT 6.4 - Guide Ladder System Inspection | 126 |
ELEMENT 6.5 - Formative Post-Evaluation | 126 |
Lesson 7 - Top Obstruction Device | 127 |
ELEMENT 7.1 - Top Obstruction Device Function | 127 |
ELEMENT 7.2 - Top Obstruction Device Flashing Light | 128 |
ELEMENT 7.3 - Top Obstruction in Top Position | 128 |
ELEMENT 7.4 - Formative Post-Evaluation | 129 |
Lesson 8 - Bottom Obstruction Device | 129 |
ELEMENT 8.1 - Bottom Obstruction Device Function | 129 |
ELEMENT 8.2 - Bottom Obstruction Device – Mechanical Control System | 130 |
ELEMENT 8.3 - Bottom Obstruction DEVICE Flashing Light | 130 |
Lesson 9 - Lift Door Lock and Electrical Inter-Lock System | 131 |
ELEMENT 9.1 - Function test of the door lock | 131 |
ELEMENT 9.2 - Emergency Unlocking | 132 |
ELEMENT 9.3 - Upper and Lower Hatches | 133 |
ELEMENT 9.4 - Formative Post-Evaluation | 133 |
Lesson 10 - Lift Operation Panel | 133 |
ELEMENT 10.1 - The Lift Operation Panel | 134 |
ELEMENT 10.2 - Operation Hour Counter | 134 |
ELEMENT 10.3 - Emergency State Override Function | 135 |
ELEMENT 10.4 - Formative Post-Evaluation | 135 |
Lesson 11 - Suspension Systems | 136 |
ELEMENT 11.1 - Suspension Crossbeam | 136 |
ELEMENT 11.2 - Rope End Attachments | 137 |
ELEMENT 11.3 - Bolt and Bolted Connections | 137 |
ELEMENT 11.4 - Upper and Lower Attack Pinion (Rack and Pinion) | 138 |
ELEMENT 11.5 - Formative Post-Evaluation | 138 |
Lesson 12 - Drive and Safety Wire Rope and Rack | 138 |
ELEMENT 12.1 - Drive Ropes, in General | 139 |
ELEMENT 12.2 - Tension Weights | 139 |
ELEMENT 12.3 - GroundING Rotating Unit | 140 |
ELEMENT 12.4 - Rope Ends | 141 |
ELEMENT 12.5 - Counter Rollers | 141 |
ELEMENT 12.6 - Rope ClamPs | 142 |
ELEMENT 12.7 - Rope Attachments and Bondings | 142 |
ELEMENT 12.8 - Rope End Protection | 143 |
ELEMENT 12.9 - Inspection of the Rack | 143 |
ELEMENT 12.10 - Grease the Rack | 144 |
ELEMENT 12.11 - Formative Post-Evaluation | 144 |
Lesson 13 - Traction Hoist | 145 |
ELEMENT 13.1 - Operation Hour Counter | 145 |
ELEMENT 13.2 - Labels and Type Plates on Traction Hoist | 145 |
ELEMENT 13.3 - Drive Unit, Mechanical | 146 |
ELEMENT 13.4 - Drive Unit, Electrical | 147 |
ELEMENT 13.5 - Gearbox | 148 |
ELEMENT 13.6 - Electro-Mechanical and Centrifugal Brakes | 148 |
ELEMENT 13.7 - Load Capacity System | 149 |
ELEMENT 13.8 - Formative Post-Evaluation | 149 |
Lesson 14 - Wire Rope Redirection Inside the Cabin | 149 |
Lesson 15 - Fall Arrest Device (FAD) | 150 |
ELEMENT 15.1 - Labels and Type Plates | 150 |
ELEMENT 15.2 - General Condition | 151 |
Lesson 16 - Supply Cable | 152 |
ELEMENT 16.1 - Feed in of Supply Cable | 152 |
ELEMENT 16.2 - Strain Relief | 153 |
ELEMENT 16.3 - Cable Bin | 153 |
ELEMENT 16.4 - Formative Post-Evaluation | 154 |
Lesson 17 - Test and Training Review | 154 |
ELEMENT 17.1 - Theory Test | 154 |
ELEMENT 17.2 - Training Review | 155 |
ELEMENT 17.3 - Feedback Session | 155 |
ELEMENT 17.4 - Participant Performance Assessment | 155 |
Annex 1 - Equipment list | 158 |
Annex 2 - Version History | 161 |
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