2024-06-24_LIFT_V4


1. List of Abbreviations
5

2. Terms and Definitions
5

3. Change Log
8

4. Scope
12

5. General requirements for the Service Lift Training
13

5.1 Overview
13

5.2 Target Group
14

5.3 Validity Period
14

5.4 Aims and Objectives
14

5.5 Duration of the Service Lift Standard Training
15

5.6 Course Codes
15

5.7 Participant Prerequisites
16

5.8 Instructor Qualification Prerequisites
16

6. Using this Standard to Develop Training
16

6.1 Formative Post-lesson Evaluations
16

7. Service Lift User Module
19

7.1 Aims and objectives for the Service Lift User Module
19

7.2 Duration of the Service Lift User Module
19

7.3 Instructor to Participant Ratio
19

7.4 Service Lift User Module Timetable
20

7.5 Detailed Description of the Service Lift User Module
22

Lesson 1 - Introduction to the Training
22

ELEMENT 1.1 - Safety Instructions and Emergency Procedures
22

ELEMENT 1.2 - Facilities
23

ELEMENT 1.3 - Introduction
23

ELEMENT 1.4 - Scope, Aim and Main Learning Objectives
24

ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form)
24

ELEMENT 1.6 - Motivation
25

ELEMENT 1.7 - Human Factors
25

ELEMENT 1.8 - Personal Protective Equipment
27

Lesson 2 - Legislation and Manuals
27

Lesson 3 - General Use of Lifts
28

ELEMENT 3.1 - Standards for Use with Lifts
29

ELEMENT 3.2 - Transport of Personnel and Equipment
29

ELEMENT 3.3 - Lift Funcionality
30

ELEMENT 3.4 - General Safety in Use of Lifts
31

Lesson 4 - Inspection of Lift Prior to Use
32

ELEMENT 4.1 - General Purpose of Pre-Use Inspection
33

ELEMENT 4.2 - Pre-Use Inspection Checklist
33

ELEMENT 4.3 - Pre-Use Inspection Steps, Outside the Lift
34

ELEMENT 4.4 - Pre-Use Inspection Steps, Inside the Lift
35

ELEMENT 4.5 - Pre-Use Inspection of Lift, GENERAL Safety
35

Lesson 5 - Operation of Lift (Practical Exercises)
36

ELEMENT 5.1 - Initial Personal Precautions
36

ELEMENT 5.2 - Pre-Use Inspection
37

ELEMENT 5.3 - Stay in Danger Zone
38

ELEMENT 5.4 - Safety in the Lift Travel Range
38

ELEMENT 5.5 - Safety Inside the Lift
39

ELEMENT 5.6 - Fences and Gates
39

ELEMENT 5.7 - Faults and Damage
40

ELEMENT 5.8 - Empty Transfer
41

ELEMENT 5.9 - Unstable Objects in the Lift
41

ELEMENT 5.10 - Safety When Operating a Lift
42

ELEMENT 5.11 - Emergency Descend
43

Lesson 6 - Evacuation From Lift
43

ELEMENT 6.1 - Operation of Doors
44

ELEMENT 6.2 - Rescue and Evacuation Plan
44

ELEMENT 6.3 - Evacuation from Lift
45

Lesson 7 - Shutdown After Use
46

ELEMENT 7.1 - Lift in Parking Position, General
46

ELEMENT 7.2 - Shutdown Procedure
47

Lesson 8 - Training Review
47

ELEMENT 8.1 - Training Review
47

ELEMENT 8.2 - Feedback Session
48

8. Service Lift Inspection and Maintenance Module
50

8.1 Aims of the Service Lift Inspection and Maintenance (SLIM) Module
50

8.2 Course Participants´ Prerequisites for the Service Lift Inspection and Maintenance Module
50

8.3 SLIM Module Instructor´s Qualification
50

8.4 Duration of the Service Lift Inspection and Maintenance Module
50

8.5 Instructor to Participant Ratio
51

8.6 Service Lift Inspection and Maintenance Module Timetable
51

8.7 Detailed Description of the Service Lift Inspection and Maintenance Module
54

Lesson 1 - Introduction to the Training
54

ELEMENT 1.1 - Safety Instructions and Emergency Procedures
55

ELEMENT 1.2 - Facilities
55

ELEMENT 1.3 - Introduction
56

ELEMENT 1.4 - Scope and Main Learning Objectives
56

ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form)
57

ELEMENT 1.6 - Motivation
57

ELEMENT 1.7 - Human Factors
58

ELEMENT 1.8 - Personal Protective and Fall Protective Equipment (PPE and PFPE)
59

Lesson 2 - Legislation and Documentation
60

ELEMENT 2.1 - Lift Manufacturers´ User Manuals and Guides
61

ELEMENT 2.2 - Local and National Legislation
61

Lesson 3 - Safety When Working on a Lift in A WTG
62

ELEMENT 3.1 - Hazardous Energy
62

ELEMENT 3.2 - Work Areas in the WTG
63

ELEMENT 3.3 - Formative Post-evaluation
64

Lesson 4 - Gates and Fences
64

ELEMENT 4.1 - Outside the Lift
64

ELEMENT 4.2 - Gate Locking Systems
65

ELEMENT 4.3 - Guard Locking Control Systems
65

ELEMENT 4.4 - Upper and Lower Hatches
66

ELEMENT 4.5 - Formative Post-evaluation
66

Lesson 5 - Cabin and Its Attachment Parts
66

ELEMENT 5.1 - Viewing Windows and Lift Certification
67

ELEMENT 5.2 - Fasteners
67

ELEMENT 5.3 - Anchor Points
68

ELEMENT 5.4 - Service Light and Emergency Light
69

ELEMENT 5.5 - Formative Post-evaluation
69

Lesson 6 - Cabin Guide Systems
69

ELEMENT 6.1 - Introduction to the Lift Guiding Systems
70

ELEMENT 6.2 - Guide Wires Inspection and Maintenance
70

ELEMENT 6.3 - Guide Wheels Inspection (Ladder guided and Rack and Pinion driven lifts)
71

ELEMENT 6.4 - Roller Guide Unit Inspection and Maintenance
72

ELEMENT 6.5 - Guide Ladder Inspection
73

ELEMENT 6.6 - Formative Post-evaluation
74

Lesson 7 - Top Obstruction Device Inspection
74

ELEMENT 7.1 - Top Obstruction Device Function
74

ELEMENT 7.2 - Top Obstruction Device Flashing Light
75

Lesson 8 - Bottom Obstruction Device Inspection
75

ELEMENT 8.1 - Bottom Obstruction Device Function
76

ELEMENT 8.2 - Bottom Obstruction Device – Mechanical Control System
76

ELEMENT 8.3 - Bottom Obstruction Device Flashing Light
77

Lesson 9 - Lift Door Lock and Electrical Inter-Lock System
78

ELEMENT 9.1 - Function Test of the Door Lock
78

ELEMENT 9.2 - Emergency Unlocking
79

ELEMENT 9.3 - Upper and Lower Hatches
79

ELEMENT 9.4 - Formative Post-Evaluation
80

Lesson 10 - Lift Operation Panel
80

ELEMENT 10.1 - The Lift Operation Panel
80

ELEMENT 10.2 - Operation Hour Counter
81

ELEMENT 10.3 - Emergency State Override Function
81

ELEMENT 10.4 - Formative Post-Evaluation
82

Lesson 11 - Suspension System
82

ELEMENT 11.1 - Suspension Crossbeam
82

ELEMENT 11.2 - Rope End Attachments
83

ELEMENT 11.3 - Bolts and Bolted Connections
83

ELEMENT 11.4 - Upper and Lower Attack Pinion (Rack and Pinion)
84

ELEMENT 11.5 - Formative Post-Evaluation
84

Lesson 12 - Drive and Safety Wire Rope and Rack
84

ELEMENT 12.1 - Drive Ropes, In General
85

ELEMENT 12.2 - Tension WeightS
85

ELEMENT 12.3 - Grounding Rotating Unit
86

ELEMENT 12.4 - Rope Ends
86

ELEMENT 12.5 - Counter Rollers
87

ELEMENT 12.6 - Rope Clamps
88

ELEMENT 12.7 - Rope Attachments and Bondings
88

ELEMENT 12.8 - Rope End Protection
89

ELEMENT 12.9 - Inspection of the Rack
89

ELEMENT 12.10 - Grease the Rack
90

ELEMENT 12.11 - Formative Post-Evaluation
90

Lesson 13 - Traction Hoist
90

ELEMENT 13.1 - Traction Hoist Device
91

ELEMENT 13.2 - Operation Hour Counter
91

ELEMENT 13.3 - Labels and Type Plates on Traction Hoist
92

ELEMENT 13.4 - Drive Unit, Mechanical
92

ELEMENT 13.5 - Drive Unit, Electrical
93

ELEMENT 13.6 - Upper and Lower Gearbox
94

ELEMENT 13.7 - Electro-Mechanical and Centrifugal Brakes
94

ELEMENT 13.8 - Load Capacity System
95

ELEMENT 13.9 - Formative Post-Evaluation
96

Lesson 14 - Wire Rope Redirection Inside the Cabin
96

Lesson 15 - Fall Arrest Device (FAD)
96

ELEMENT 15.1 - Labels and Type Plates
97

ELEMENT 15.2 - General Conditions
97

Lesson 16 - Supply Cable
98

ELEMENT 16.1 - Feed-in of Supply Cable
98

ELEMENT 16.2 - Strain Relief
99

ELEMENT 16.3 - Cable Bin
99

ELEMENT 16.4 - Formative Post-Evaluation
100

Lesson 17 - Test and Training Review
100

ELEMENT 17.1 - Theory Test
100

ELEMENT 17.2 - Training Review
101

ELEMENT 17.3 - Feedback Session
101

ELEMENT 17.4 - Participant Performance Assessment
101

9. Service Lift Installation, Inspection and Repair Module
104

9.1 Aims of the Service Lift Installation, Inspection and Repair Module
104

9.2 Course Participants’ Prerequisites for the Service Lift Installation, Inspection and Repair Module
104

9.3 SLIIR Module Instructor´s Qualification
104

9.4 Duration of the Service Lift Installation, Inspection and Repair Module
104

9.5 Instructor to Participant Ratio
105

9.6 Service Lift Installation, Inspection and Repair Module Timetable
105

9.7 Detailed Description of the Service Lift Installation, Inspection and Repair Module
109

Lesson 1 - Introduction to the Training
109

ELEMENT 1.1 - Safety Instructions and Emergency Procedures
109

ELEMENT 1.2 - Facilities
110

ELEMENT 1.3 - Introduction
110

ELEMENT 1.4 - Scope and Main Learning Objectives
111

ELEMENT 1.5 - Ongoing Assessment (Participant Assessment Form)
111

ELEMENT 1.6 - Motivation
112

ELEMENT 1.7 - Human Factors
112

ELEMENT 1.8 - Personal Protective Equipment
114

Lesson 2 - Legislation and Documentation
114

ELEMENT 2.1 - Lift Manufacturers´ User Manuals, Instructions and Guides
115

ELEMENT 2.2 - Local and National Legislation
115

Lesson 3 - Safety When Working on a Lift in a WTG
116

ELEMENT 3.1 - Hazardous Energy
116

ELEMENT 3.2 - Work AreAs in the WTG
117

ELEMENT 3.3 - Formative Post-Evaluation
118

Lesson 4 - Gates and Fences
118

ELEMENT 4.1 - Outside the Lift
118

ELEMENT 4.2 - Gate Locking Systems
119

ELEMENT 4.3 - Guard Locking Control System
119

ELEMENT 4.4 - Upper and Lower Hatches
120

ELEMENT 4.5 - Formative Post-Evaluation
120

Lesson 5 - Cabin and Its Attachment Parts
121

ELEMENT 5.1 - The Cabin
121

ELEMENT 5.2 - Fasteners anD anchor Points
122

ELEMENT 5.3 - Service Light and Emergency Light
122

ELEMENT 5.4 - Formative Post-Evaluation
123

Lesson 6 - Cabin Guide Systems
123

ELEMENT 6.1 - Introduction to Lift Guiding Systems
123

ELEMENT 6.2 - Guide Ropes and Guide Units
124

ELEMENT 6.3 - Wheels and Roller Guide Unit
125

ELEMENT 6.4 - Guide Ladder System Inspection
126

ELEMENT 6.5 - Formative Post-Evaluation
126

Lesson 7 - Top Obstruction Device
127

ELEMENT 7.1 - Top Obstruction Device Function
127

ELEMENT 7.2 - Top Obstruction Device Flashing Light
128

ELEMENT 7.3 - Top Obstruction in Top Position
128

ELEMENT 7.4 - Formative Post-Evaluation
129

Lesson 8 - Bottom Obstruction Device
129

ELEMENT 8.1 - Bottom Obstruction Device Function
129

ELEMENT 8.2 - Bottom Obstruction Device – Mechanical Control System
130

ELEMENT 8.3 - Bottom Obstruction DEVICE Flashing Light
130

Lesson 9 - Lift Door Lock and Electrical Inter-Lock System
131

ELEMENT 9.1 - Function test of the door lock
131

ELEMENT 9.2 - Emergency Unlocking
132

ELEMENT 9.3 - Upper and Lower Hatches
133

ELEMENT 9.4 - Formative Post-Evaluation
133

Lesson 10 - Lift Operation Panel
133

ELEMENT 10.1 - The Lift Operation Panel
134

ELEMENT 10.2 - Operation Hour Counter
134

ELEMENT 10.3 - Emergency State Override Function
135

ELEMENT 10.4 - Formative Post-Evaluation
135

Lesson 11 - Suspension Systems
136

ELEMENT 11.1 - Suspension Crossbeam
136

ELEMENT 11.2 - Rope End Attachments
137

ELEMENT 11.3 - Bolt and Bolted Connections
137

ELEMENT 11.4 - Upper and Lower Attack Pinion (Rack and Pinion)
138

ELEMENT 11.5 - Formative Post-Evaluation
138

Lesson 12 - Drive and Safety Wire Rope and Rack
138

ELEMENT 12.1 - Drive Ropes, in General
139

ELEMENT 12.2 - Tension Weights
139

ELEMENT 12.3 - GroundING Rotating Unit
140

ELEMENT 12.4 - Rope Ends
141

ELEMENT 12.5 - Counter Rollers
141

ELEMENT 12.6 - Rope ClamPs
142

ELEMENT 12.7 - Rope Attachments and Bondings
142

ELEMENT 12.8 - Rope End Protection
143

ELEMENT 12.9 - Inspection of the Rack
143

ELEMENT 12.10 - Grease the Rack
144

ELEMENT 12.11 - Formative Post-Evaluation
144

Lesson 13 - Traction Hoist
145

ELEMENT 13.1 - Operation Hour Counter
145

ELEMENT 13.2 - Labels and Type Plates on Traction Hoist
145

ELEMENT 13.3 - Drive Unit, Mechanical
146

ELEMENT 13.4 - Drive Unit, Electrical
147

ELEMENT 13.5 - Gearbox
148

ELEMENT 13.6 - Electro-Mechanical and Centrifugal Brakes
148

ELEMENT 13.7 - Load Capacity System
149

ELEMENT 13.8 - Formative Post-Evaluation
149

Lesson 14 - Wire Rope Redirection Inside the Cabin
149

Lesson 15 - Fall Arrest Device (FAD)
150

ELEMENT 15.1 - Labels and Type Plates
150

ELEMENT 15.2 - General Condition
151

Lesson 16 - Supply Cable
152

ELEMENT 16.1 - Feed in of Supply Cable
152

ELEMENT 16.2 - Strain Relief
153

ELEMENT 16.3 - Cable Bin
153

ELEMENT 16.4 - Formative Post-Evaluation
154

Lesson 17 - Test and Training Review
154

ELEMENT 17.1 - Theory Test
154

ELEMENT 17.2 - Training Review
155

ELEMENT 17.3 - Feedback Session
155

ELEMENT 17.4 - Participant Performance Assessment
155

Annex 1 - Equipment list
158

Annex 2 - Version History
161

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